CN113527737A - Preparation method of low-dielectric high-performance modified benzocyclobutene resin composite material - Google Patents

Preparation method of low-dielectric high-performance modified benzocyclobutene resin composite material Download PDF

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Publication number
CN113527737A
CN113527737A CN202110867684.5A CN202110867684A CN113527737A CN 113527737 A CN113527737 A CN 113527737A CN 202110867684 A CN202110867684 A CN 202110867684A CN 113527737 A CN113527737 A CN 113527737A
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Prior art keywords
composite material
resin
benzocyclobutene
benzocyclobutene resin
low
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CN202110867684.5A
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赵维维
苏韬
周凯运
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AVIC Research Institute Special Structures Aeronautical Composites
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AVIC Research Institute Special Structures Aeronautical Composites
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Priority to CN202110867684.5A priority Critical patent/CN113527737A/en
Publication of CN113527737A publication Critical patent/CN113527737A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2365/00Characterised by the use of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2371/00Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
    • C08J2371/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08J2371/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08J2371/12Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2379/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2465/00Characterised by the use of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2471/00Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
    • C08J2471/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08J2471/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08J2471/12Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2479/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2461/00 - C08J2477/00
    • C08J2479/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/10Silicon-containing compounds

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention belongs to the technical field of aviation composite material manufacturing, and provides a preparation method of a low-dielectric high-performance modified benzocyclobutene resin composite material2Heating under the condition to carry out prepolymerization; then weighing a certain amount of one or two of thermoplastic resin or thermosetting resin, adding the weighed thermoplastic resin or thermosetting resin into the prepolymerized benzocyclobutene resin, and uniformly mixing; adding a certain amount of solvent, and uniformly brushing the solvent on the surface of the quartz fiber treated by the impregnating compound to obtain impregnated cloth; finally, the impregnated cloth is cut and then superposed to prepareAnd (3) forming a laminated plate, and curing to obtain the modified benzocyclobutene resin composite material. The invention solves the problem that benzocyclobutene is not suitable for directly preparing prepreg and composite material. The dielectric constant of the prepared modified benzocyclobutene resin composite material is 3.0-3.2, the tensile strength is 650-750 MPa, the bending strength is 380-550 MPa, and the water absorption rate is less than 0.2% within the range of 20-450 ℃.

Description

Preparation method of low-dielectric high-performance modified benzocyclobutene resin composite material
Technical Field
The invention belongs to the technical field of aviation composite material manufacturing, relates to a modified benzocyclobutene resin composite material, and particularly relates to a preparation method of a low-dielectric high-performance modified benzocyclobutene resin composite material.
Background
Benzocyclobutene resin (BCB resin) is a large class of multifunctional polymer materials, and has excellent electrical properties, low moisture absorption rate, high thermal stability and chemical stability. Benzocyclobutene resins exhibit very low dielectric constants and loss tangents over a wide range of frequencies and temperatures. The dielectric constant of benzocyclobutene resin with a general structure is in a range of 2.5-2.7, and the dielectric property of the resin is almost unchanged in a temperature range of 25-200 ℃. The hydrophobic molecular structure of benzocyclobutene resin makes it have low moisture absorption rate. Benzocyclobutene resin has high thermal stability, and the glass transition temperature of the benzocyclobutene resin is generally more than 350 ℃ and the thermal decomposition temperature of the benzocyclobutene resin is more than 400 ℃. The benzocyclobutene resin can resist corrosive atmosphere such as acid and alkali, has good solvent resistance and low swelling rate in organic solvent. Based on the excellent comprehensive performance of the material, the material can be used in the field of wave-transparent composite materials.
The carbon fiber composite material with excellent performance is prepared by adopting BCB monomers abroad through resin transfer molding, a series of BCB unit monomers containing ether ketone structures are synthesized by the American DOW company, and the prepared composite material has excellent comprehensive performance due to the ether ketone structure, and has potential application value in the fields of high-speed passenger planes, high-speed trains and the like. The resin-based carbon fiber composite material prepared by the monomer through an RTM process has excellent comprehensive performance, is aged for 500 hours at 203 ℃ in the air, has no change in bending strength, bending modulus and weight, and is listed as one of candidate materials for high-speed airliners by Boeing aircraft company.
However, benzocyclobutene resins are not suitable for the direct preparation of prepregs and composites.
Disclosure of Invention
In order to solve the problems, the invention provides a preparation method of a low-dielectric high-performance modified benzocyclobutene resin composite material.
The technical scheme of the invention is as follows:
a preparation method of a low-dielectric high-performance modified benzocyclobutene resin composite material comprises the following steps:
step one, weighing a certain amount of benzocyclobutene resin, and introducing N2Heating under the condition to carry out prepolymerization;
weighing a certain amount of one or two of thermoplastic resin or thermosetting resin, adding the weighed thermoplastic resin or thermosetting resin into the prepolymerized benzocyclobutene resin, and uniformly mixing;
step three, adding a certain amount of solvent into the uniformly mixed resin obtained in the step two, and uniformly mixing to facilitate brushing;
step four, uniformly brushing the resin solution obtained in the step three on the surface of the quartz fiber treated by the impregnating compound to obtain impregnated cloth;
and step five, cutting the impregnated cloth obtained in the step four, superposing the cut impregnated cloth to prepare a laminated plate, and curing the laminated plate to obtain the modified benzocyclobutene resin composite material.
Further, in the first step, the mixture is heated to 175-185 ℃ and prepolymerized for 3 hours.
Further, the thermoplastic resin in the second step is one or more of polysulfone, polyethersulfone, polyphenylene oxide, polyetheretherketone, polyimide and the like.
Further, the thermosetting resin in the second step is one or more of cyanate ester, thermosetting polyphenylene oxide, benzoxazine, polybenzimidazole resin and the like.
Furthermore, the mass fraction of the benzocyclobutene resin in the first step is 100 parts, and the mass fraction of one or two of the thermoplastic resin or the thermosetting resin in the second step is 0.5-30 parts.
Further, the mixing mode in the second step includes mechanical mixing and hot melt mixing.
Further, the solvent in the third step is any one of toluene, xylene and mesitylene.
Furthermore, the impregnating compound in the fourth step is an impregnating compound containing a vinyl group.
Furthermore, the curing mode in the fifth step is that the curing time is 3-10 h under the environment that the temperature is 180-230 ℃ and the pressure is 0.3-0.5 MPa.
The invention has the advantages that:
1. the invention solves the problem that benzocyclobutene is not suitable for directly preparing prepreg and composite material. The dielectric constant of the prepared modified benzocyclobutene resin composite material is 3.0-3.2, the tensile strength is 650-750 MPa, the bending strength is 380-550 MPa, and the water absorption rate is less than 0.2% within the range of 20-450 ℃.
2. The modified benzocyclobutene resin composite material prepared by the invention can be used for composite material parts with higher requirements on wave transmission performance.
Detailed Description
This section is an example of the present invention and is provided to explain and illustrate the technical solutions of the present invention.
A preparation method of a low-dielectric high-performance modified benzocyclobutene resin composite material comprises the following steps:
step one, weighing a certain amount of benzocyclobutene resin, and introducing N2Heating under the condition to carry out prepolymerization;
weighing a certain amount of one or two of thermoplastic resin or thermosetting resin, adding the weighed thermoplastic resin or thermosetting resin into the prepolymerized benzocyclobutene resin, and uniformly mixing;
step three, adding a certain amount of solvent into the uniformly mixed resin obtained in the step two, and uniformly mixing to facilitate brushing;
step four, uniformly brushing the resin solution obtained in the step three on the surface of the quartz fiber treated by the impregnating compound to obtain impregnated cloth;
and step five, cutting the impregnated cloth obtained in the step four, superposing the cut impregnated cloth to prepare a laminated plate, and curing the laminated plate to obtain the modified benzocyclobutene resin composite material.
In the first step, heating to 175-185 ℃, and carrying out prepolymerization for 3 h.
The thermoplastic resin in the second step is one or more of polysulfone, polyethersulfone, polyphenylether, polyetheretherketone, polyimide and other resins.
The thermosetting resin in the second step is one or more of cyanate ester, thermosetting polyphenyl ether, benzoxazine, polybenzimidazole resin and the like.
The mass fraction of the benzocyclobutene resin in the first step is 100 parts, and the mass fraction of one or two of the thermoplastic resin or the thermosetting resin in the second step is 0.5-30 parts.
The mixing mode in the second step comprises mechanical mixing and hot melt mixing.
The solvent in the third step is any one of toluene, xylene and mesitylene.
The impregnating compound in the fourth step is an impregnating compound containing vinyl groups.
The curing mode in the fifth step is that the curing time is 3-10 h under the environment that the temperature is 180-230 ℃ and the pressure is 0.3-0.5 MPa.
Two practical embodiments of the invention are described below.
Example 1:
a preparation method of a low-dielectric high-performance modified benzocyclobutene resin composite material is realized by the following steps:
step one, weighing a certain amount of benzocyclobutene resin in N2And carrying out prepolymerization under the condition.
And step two, weighing 0.5-30 parts of polyphenyl ether, adding the polyphenyl ether into the prepolymerized benzocyclobutene resin, and uniformly mixing.
And step three, adding a certain amount of toluene into the uniformly mixed resin obtained in the step two, and uniformly mixing so as to facilitate brushing.
And step four, uniformly brushing the resin solution obtained in the step three on the surface of the quartz fiber treated by the vinyl impregnating compound to prepare the impregnated cloth.
And step five, cutting the dipped fabric obtained in the step four to prepare a laminated board, wherein the curing temperature is 180-230 ℃, the curing time is 3-10 h, and the curing pressure is 0.3-0.5 MPa. The dielectric constant of the modified benzocyclobutene resin composite material obtained after curing is 3.2, and the bending strength is 382 MPa.
Example 2:
a preparation method of a low-dielectric high-performance modified benzocyclobutene resin composite material is realized by the following steps:
step one, weighing a certain amount of benzocyclobutene resin in N2And carrying out prepolymerization under the condition.
And step two, weighing 0.5-30 parts of cyanate, adding the cyanate into the prepolymerized benzocyclobutene resin, and uniformly mixing.
And step three, adding a certain amount of toluene into the uniformly mixed resin obtained in the step two, and uniformly mixing so as to facilitate brushing.
And step four, uniformly brushing the resin solution obtained in the step three on the surface of the quartz fiber treated by the vinyl impregnating compound to prepare the impregnated cloth.
And step five, cutting the dipped fabric obtained in the step four to prepare a laminated board, wherein the curing temperature is 180-230 ℃, the curing time is 3-10 h, and the curing pressure is 0.3-0.5 MPa. The dielectric constant of the modified benzocyclobutene resin composite material obtained after curing is 3.2, and the tensile strength is 750 MPa.

Claims (9)

1. A preparation method of a low-dielectric high-performance modified benzocyclobutene resin composite material is characterized by comprising the following steps:
step one, weighing a certain amount of benzocyclobutene resin, and introducing N2Heating under the condition to carry out prepolymerization;
weighing a certain amount of one or two of thermoplastic resin or thermosetting resin, adding the weighed thermoplastic resin or thermosetting resin into the prepolymerized benzocyclobutene resin, and uniformly mixing;
step three, adding a certain amount of solvent into the uniformly mixed resin obtained in the step two, and uniformly mixing to facilitate brushing;
step four, uniformly brushing the resin solution obtained in the step three on the surface of the quartz fiber treated by the impregnating compound to obtain impregnated cloth;
and step five, cutting the impregnated cloth obtained in the step four, superposing the cut impregnated cloth to prepare a laminated plate, and curing the laminated plate to obtain the modified benzocyclobutene resin composite material.
2. The preparation method of the low-dielectric high-performance modified benzocyclobutene resin composite material according to claim 1, characterized in that in the first step, the material is heated to 175-185 ℃ and prepolymerized for 3 h.
3. The preparation method of the low-dielectric high-performance modified benzocyclobutene resin composite material according to claim 1, characterized in that the thermoplastic resin in the second step is one or more of polysulfone, polyethersulfone, polyphenylether, polyetheretherketone, polyimide and the like.
4. The method for preparing the low-dielectric high-performance modified benzocyclobutene resin composite material according to claim 1, characterized in that the thermosetting resin in the second step is one or more of cyanate ester, thermosetting polyphenylene oxide, benzoxazine, polybenzimidazole resin and the like.
5. The preparation method of the low-dielectric high-performance modified benzocyclobutene resin composite material according to claim 1, characterized in that the mass fraction of the benzocyclobutene resin in the first step is 100 parts, and the mass fraction of one or both of the thermoplastic resin and the thermosetting resin in the second step is 0.5-30 parts.
6. The preparation method of the low-dielectric high-performance modified benzocyclobutene resin composite material according to claim 1, characterized in that the mixing mode in the second step comprises mechanical mixing and hot melt mixing.
7. The preparation method of the low-dielectric high-performance modified benzocyclobutene resin composite material according to claim 1, characterized in that the solvent in the third step is any one of toluene, xylene and mesitylene.
8. The method for preparing the low-dielectric high-performance modified benzocyclobutene resin composite material according to claim 1, characterized in that the impregnating compound in the step four is an impregnating compound containing a vinyl group.
9. The preparation method of the low-dielectric high-performance modified benzocyclobutene resin composite material according to claim 1, characterized in that the curing mode in the fifth step is that the curing time is 3-10 h under the environment that the temperature is 180-230 ℃ and the pressure is 0.3-0.5 MPa.
CN202110867684.5A 2021-07-30 2021-07-30 Preparation method of low-dielectric high-performance modified benzocyclobutene resin composite material Pending CN113527737A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010275527A (en) * 2009-04-28 2010-12-09 Hitachi Chem Co Ltd Resin composition, resin varnish, composite material and method for producing the same, prepreg and resin film
CN104513456A (en) * 2013-09-27 2015-04-15 深圳光启创新技术有限公司 Prepreg, forming method thereof and wave-transmitting material
CN111647247A (en) * 2020-05-29 2020-09-11 上海材料研究所 Resin composition for high-frequency high-speed copper-clad plate and application thereof
CN112029241A (en) * 2020-08-26 2020-12-04 中国航空工业集团公司济南特种结构研究所 Preparation method of low-dielectric high-temperature-resistant benzocyclobutene resin composite material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010275527A (en) * 2009-04-28 2010-12-09 Hitachi Chem Co Ltd Resin composition, resin varnish, composite material and method for producing the same, prepreg and resin film
CN104513456A (en) * 2013-09-27 2015-04-15 深圳光启创新技术有限公司 Prepreg, forming method thereof and wave-transmitting material
CN111647247A (en) * 2020-05-29 2020-09-11 上海材料研究所 Resin composition for high-frequency high-speed copper-clad plate and application thereof
CN112029241A (en) * 2020-08-26 2020-12-04 中国航空工业集团公司济南特种结构研究所 Preparation method of low-dielectric high-temperature-resistant benzocyclobutene resin composite material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
祖群等, 国防工业出版社 *

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Application publication date: 20211022