CN113526853A - Toughened glass processing system and processing technology - Google Patents
Toughened glass processing system and processing technology Download PDFInfo
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- CN113526853A CN113526853A CN202110894571.4A CN202110894571A CN113526853A CN 113526853 A CN113526853 A CN 113526853A CN 202110894571 A CN202110894571 A CN 202110894571A CN 113526853 A CN113526853 A CN 113526853A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/012—Tempering or quenching glass products by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/03—Re-forming glass sheets by bending by press-bending between shaping moulds
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/04—Tempering or quenching glass products using gas
- C03B27/044—Tempering or quenching glass products using gas for flat or bent glass sheets being in a horizontal position
- C03B27/0442—Tempering or quenching glass products using gas for flat or bent glass sheets being in a horizontal position for bent glass sheets
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
- C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
- C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
- C03B35/20—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by gripping tongs or supporting frames
- C03B35/202—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by gripping tongs or supporting frames by supporting frames
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to a toughened glass processing system, which comprises: a mounting frame; the first supporting mechanism is arranged on the mounting rack and can support the toughened glass; the conveying mechanism is arranged on the mounting frame and used for conveying the tempered glass to the supporting mechanism; the extrusion mechanism is arranged on the mounting frame and positioned above the first supporting mechanism and can extrude the toughened glass positioned on the first supporting mechanism, so that the toughened glass forms a curved surface. The invention has the advantages that: through using the unit cooperation of buckling of mutual articulated board and linkage to buckle for just can control mutual articulated board of buckling and the formation arc holding surface of extension board through two poles, simple structure, convenient operation, the cost is lower.
Description
Technical Field
The invention relates to the technical field of toughened glass, in particular to a toughened glass processing system and a processing technology.
Background
The toughened glass belongs to safety glass. The tempered glass is actually prestressed glass, and in order to improve the strength of the glass, a chemical or physical method is usually used to form compressive stress on the surface of the glass, and the glass firstly counteracts surface stress when bearing external force, so that the bearing capacity is improved, and the wind pressure resistance, the cold and hot property, the impact property and the like of the glass are enhanced. With the continuous development of the living standard of people, the building appearance needs to be improved continuously, and the use of arc toughened glass is increased more and more; when the existing arc toughened glass is prepared:
(1) in the prior art, a plurality of air cylinders are usually used for controlling a mould, so that the shape of the mould is changed, and the shape of toughened glass is processed, and the mode has a complex structure, is troublesome to control and has higher cost;
(2) after the processing of the arc-shaped toughened glass is finished, the arc-shaped toughened glass is generally driven to be conveyed out of the equipment through the conveying rollers, and due to the appearance characteristics of the arc-shaped toughened glass, the contact area between the convex surface of the arc-shaped toughened glass and the conveying rollers is small, so that the friction between the convex surface and the conveying rollers is large, and the surface of the toughened glass is easy to abrade;
the present invention is designed to solve the above problems.
Disclosure of Invention
In view of the above, it is necessary to provide a tempered glass processing system and a processing process.
The invention discloses a toughened glass processing system, which comprises: a mounting frame; the first supporting mechanism is arranged on the mounting rack and can support the toughened glass; the conveying mechanism is arranged on the mounting frame and used for conveying the tempered glass to the supporting mechanism; the extrusion mechanism is arranged on the mounting frame and positioned above the first supporting mechanism and can extrude the toughened glass positioned on the first supporting mechanism, so that the toughened glass forms a curved surface.
In one embodiment, the first supporting mechanism comprises an upright column, a first bending plate, a second bending plate and a first driving electric pole, wherein the first bending plate is fixed at the upper end of the upright column, the second bending plate is hinged to the first bending plate, one end of the first driving electric pole is hinged to the upright column, and the other end of the first driving electric pole is hinged to the second bending plate.
In one embodiment, the first supporting mechanism further includes a first fixed gear, a second fixed gear, a first transmission gear, a second transmission gear, and a linkage bending unit, the first fixed gear is fixed on the first bending plate, the first transmission gear and the second transmission gear are both rotationally connected to the second bending plate, the first transmission gear is engaged with the second transmission gear, the first transmission gear is engaged with the first fixed gear, the second fixed gear is fixed on the second bending plate, the linkage bending unit is composed of an extending plate, a fixed gear a, a fixed gear b, a transmission gear a, and a transmission gear b, the extending plate is hinged to one side of the second bending plate far away from the first bending plate, the transmission gear a and the transmission gear b are both rotationally connected to the extending plate, and the transmission gear a is engaged with the second fixed gear, decide gear an and decide gear b all fixed set up in on the extension board, just decide gear an with second drive gear meshing to can drive through the first drive pole of shrink second bending plate is rotatory for first bending plate, can drive through first drive gear and second drive gear extension board is relative to the second bending plate is rotatory.
In one of them embodiment, first supporting mechanism includes that the unit is buckled in at least two linkages, the linkage is buckled the unit and is connected gradually, and is adjacent the linkage is buckled the extension board of unit and is articulated each other, and last linkage is buckled the fixed gear b of unit and is next the drive gear a meshing of unit is buckled in the linkage, thereby works as when first drive pole contracts, can drive in step adjacently the linkage is buckled the extension board of unit and is rotatory, forms the same contained angle.
In one embodiment, the first supporting mechanism further includes a third bending plate, a second driving electric pole, a third fixed gear, a third transmission gear, a fourth transmission gear and a fourth fixed gear, the third bending plate is hinged to one side of the first bending plate far away from the second bending plate, one end of the second driving electric pole is hinged to the column, the other end of the second driving electric pole is hinged to the third bending plate, the third fixed gear is fixed on the first bending plate, the third transmission gear and the fourth transmission gear are both rotationally connected on the third bending plate, the third transmission gear is meshed with the fourth transmission gear, the third transmission gear is meshed with the third fixed gear, and the fourth fixed gear is fixed on the third bending plate.
In one embodiment, a rotating mechanism is arranged on the mounting frame, the rotating mechanism comprises a motor, a driving gear and a rotating gear, the motor is fixed on the mounting frame, the driving gear is fixed on a motor shaft of the motor, the rotating gear is rotationally connected to the mounting frame, the driving gear is meshed with the rotating gear so as to drive the rotating gear to rotate, and an upright post of the first supporting mechanism is fixedly arranged on the rotating gear.
In one embodiment, the tempered glass processing system further comprises a second supporting mechanism, the structure of the second supporting mechanism is the same as that of the first supporting mechanism, an upright post of the second supporting mechanism is fixedly arranged on the rotating gear, and the first supporting mechanism and the second supporting mechanism can be driven to switch working positions through the rotating gear.
In one embodiment, the toughened glass processing system further comprises a cooling mechanism, wherein the cooling mechanism comprises a plurality of spray heads and an air blower, and after the toughened glass is bent, the air blower is started to enable the spray heads to cool the toughened glass.
In one embodiment, the squeezing mechanism comprises a first squeezing electric pole, a second squeezing electric pole, a third squeezing electric pole, a first supporting electric pole, a second supporting electric pole and a hinging plate assembly, wherein the first squeezing electric pole and one end of the second squeezing electric pole are hinged on the mounting frame, the other ends of the first squeezing electric pole and the second squeezing electric pole are hinged to the two ends of the hinging plate assembly respectively, the hinging plate assembly is formed by hinging a plurality of hinging plates in sequence, one end of the first supporting electric pole is hinged on the mounting frame, the other end of the first squeezing electric pole is hinged on the first squeezing electric pole, one end of the second supporting electric pole is hinged on the mounting frame, the other end of the second squeezing electric pole is hinged on the second squeezing electric pole, one end of the third squeezing electric pole is fixed on the mounting frame, and the other end of the third squeezing electric pole is fixed in the middle of the hinging plate assembly.
The invention also discloses a toughened glass processing technology which is applied to any one of the toughened glass processing systems for processing and is characterized by comprising the following steps:
s1: feeding: moving the tempered glass heated to be nearly softened onto the first supporting mechanism through the conveying mechanism, and aligning the upright post with the middle part of the tempered glass;
s2, deformation of the supporting mechanism: contracting the first driving electric pole and the second driving electric pole to enable the first supporting mechanism to be bent and deformed;
s3, compacting and deforming: synchronously extending a first extrusion electric pole, a second extrusion electric pole and a third extrusion electric pole to enable the hinged plate assembly to be pressed on the toughened glass, and then extending the first extrusion electric pole, the second extrusion electric pole, the first supporting electric pole and the second supporting electric pole, so that two ends of the hinged plate assembly are bent downwards, and the toughened glass is attached to the first supporting mechanism;
s4, cooling and tempering: starting the blower to make the nozzle blast, cool and toughen the toughened glass;
s5, discharging: after arc toughened glass preparation is accomplished, first extrusion pole, second extrusion pole, third extrusion pole, first support pole, the synchronous shrink of second support pole, make extrusion mechanism break away from toughened glass, then starter motor, make second support mechanism and first support mechanism exchange the position, take off toughened glass through the manual work, then extend first drive pole and second drive pole, accomplish resetting of first support mechanism, transport mechanism processes to the toughened glass after the transmission softens on the second support mechanism in step, so circulate.
The invention has the advantages that:
1. the mutually hinged bending plates are matched with the linkage bending units, so that the mutually hinged bending plates and the extension plates can be controlled to form an arc-shaped supporting surface through the two electric poles, and the electric pole has the advantages of simple structure, convenience in operation and lower cost;
2. through setting up first supporting mechanism, second supporting mechanism, rotary mechanism for toughened glass does not leave supporting mechanism after the appearance processing, but makes the toughened glass that the processing was accomplished send out the processing region through rotary mechanism's switching, and arc toughened glass just can not appear wearing and tearing phenomenon because the conveyer belt transmission like this, and equipment can continue incessant processing.
Drawings
FIG. 1 is a cross-sectional view of a tempered glass processing system provided by the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;
FIG. 3 is a cross-sectional view taken along line B-B of FIG. 1 in accordance with the present invention;
FIG. 4 is a cross-sectional view taken along the line C-C of FIG. 1 in accordance with the present invention;
fig. 5 is a sectional view of a tempered glass processing system according to the present invention when performing arc processing on tempered glass.
In the drawings, a mounting frame 1, a conveying mechanism 2, a first supporting mechanism 3, a column 31, a first bending plate 311, a second bending plate 312, a first driving electric pole 321, a first fixed gear 331, a first transmission gear 341, a second transmission gear 342, a second fixed gear 332, a third bending plate 313, a second driving electric pole 322, a third fixed gear 333, a third transmission gear 343, a fourth transmission gear 344, a fourth fixed gear 334, an extending plate 351, a fixed gear a352, a fixed gear 353 b, a transmission gear a354, a transmission gear b355, a first extrusion electric pole 41, a second extrusion electric pole 42, a first supporting electric pole 43, a second supporting electric pole 44, a hinge plate assembly 45, a third extrusion electric pole 46, a motor 51, a driving gear 52, a rotating gear 53, a spray head 6 and a second supporting mechanism 7 are provided.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "mounted on" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. When an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 to 3, the present invention discloses a tempered glass processing system, including: a mounting frame 1; the first supporting mechanism 3 is arranged on the mounting rack 1 and can support the toughened glass; the conveying mechanism 2 is arranged on the mounting rack 1 and is used for conveying the tempered glass to the supporting mechanism; the extrusion mechanism is arranged on the mounting frame 1 and positioned above the first supporting mechanism 3, and can extrude the toughened glass positioned on the first supporting mechanism 3, so that the toughened glass forms a curved surface.
Preferably, the first supporting mechanism 3 includes a column 31, a first bending plate 311, a second bending plate 312, and a first driving electric pole 321, the first bending plate 311 is fixed on the upper end of the column 31, the second bending plate 312 is hinged to the first bending plate 311, one end of the first driving electric pole 321 is hinged to the column 31, and the other end of the first driving electric pole is hinged to the second bending plate 312.
Preferably, as shown in fig. 2, the first supporting mechanism 3 further includes a first fixed gear 331, a second fixed gear 332, a first transmission gear 341, a second transmission gear 342, and a linkage bending unit, the first fixed gear 331 is fixed to the first bending plate 311, the first transmission gear 341 and the second transmission gear 342 are both rotatably connected to the second bending plate 312, the first transmission gear 341 is engaged with the second transmission gear 342, the first transmission gear 341 is engaged with the first fixed gear 331, the second fixed gear 332 is fixed to the second bending plate 312, the linkage bending unit includes an extension plate 351, a fixed gear a352, a fixed gear b353, a transmission gear a354, and a transmission gear b355, the extension plate 351 is hinged to a side of the second bending plate 312 away from the first bending plate 311, the transmission gear a354 and the transmission gear b355 are both rotatably connected to the extension plate 351, the transmission gear a354 is engaged with the second fixed gear 332, the fixed gear a352 and the fixed gear b353 are both fixedly disposed on the extending plate 351, and the fixed gear a352 is engaged with the second transmission gear 342, so that the second bending plate 312 can be driven to rotate relative to the first bending plate 311 by contracting the first driving electric pole 321, and the extending plate 351 can be driven to rotate relative to the second bending plate 312 by the first transmission gear 341 and the second transmission gear 342.
It should be noted that, when the first driving pole 321 contracts, as shown in fig. 5, the second bending plate 312 is pulled to rotate the second bending plate 312 relative to the first bending plate 311, the first fixed gear 331 is fixed to the first bending plate 311, so that the second transmission gear 342 can be driven to rotate, and further the extending plate 351 of the linkage bending unit hinged to the second bending plate 312 is driven to rotate, and when the extending plate 351 rotates relative to the second bending plate 312, the transmission gear a354 on the extending plate 351 rotates relative to the second fixed gear 332.
Preferably, the first supporting mechanism 3 includes at least two linkage bending units, the linkage bending units are sequentially connected, the extension plates 351 of the adjacent linkage bending units are hinged to each other, the fixed gear b353 of the previous linkage bending unit is meshed with the transmission gear a354 of the next linkage bending unit, so that when the first driving electric pole 321 is contracted, the extension plates 351 of the adjacent linkage bending units can be synchronously driven to rotate to form the same included angle.
It can be understood that the bending surface formed by the first supporting mechanism 3 can be made closer to the arc surface by continuously providing a plurality of linked bending units.
Preferably, the first supporting mechanism 3 further includes a third bending plate 313, a second driving electric pole 322, a third fixed gear 333, a third transmission gear 343, a fourth transmission gear 344, and a fourth fixed gear 334, the third bending plate 313 is hinged to one side of the first bending plate 311 away from the second bending plate 312, one end of the second driving electric pole 322 is hinged to the column 31, the other end of the second driving electric pole is hinged to the third bending plate 313, the third fixed gear 333 is fixed to the first bending plate 311, the third transmission gear 343 and the fourth transmission gear 344 are both rotatably connected to the third bending plate 313, the third transmission gear 343 is engaged with the fourth transmission gear 344, the third transmission gear 343 is engaged with the third fixed gear, and the fourth fixed gear 334 is fixed to the third bending plate 313.
It can be understood that, by symmetrically arranging the second bending plate 312 and the third bending plate 313 on both sides of the first bending plate 311, the tempered glass can be kept balanced on the first supporting mechanism 3 after being bent, so that the tempered glass can be stably supported by the first supporting mechanism 3.
It should be noted that, in the present embodiment, the side of the third bending plate 313 away from the first bending plate 311 is provided with the same number of linkage bending units as the side of the second bending plate 312 away from the first bending part.
Further, the transmission gear a354, the transmission gear b355, and the fixed gear b353 may be omitted from the interlocking bending unit located at the farthest end from the first bending plate 311.
Preferably, as shown in fig. 3 and 4, a rotating mechanism is disposed on the mounting frame 1, the rotating mechanism includes a motor 51, a driving gear 52, and a rotating gear 53, the motor 51 is fixed on the mounting frame 1, the driving gear 52 is fixed on a shaft of the motor 51, the rotating gear 53 is rotatably connected to the mounting frame 1, the driving gear 52 is engaged with the rotating gear 53, so as to drive the rotating gear 53 to rotate, and the upright 31 of the first support mechanism 3 is fixedly disposed on the rotating gear 53.
Preferably, the tempered glass processing system further includes a second supporting mechanism 7, the second supporting mechanism 7 has the same structure as the first supporting mechanism 3, the column 31 of the second supporting mechanism 7 is fixedly arranged on the rotating gear 53, and the first supporting mechanism 3 and the second supporting mechanism 7 can be driven to switch the working positions by rotating the rotating gear 53.
It can be understood that, after toughened glass accomplished crooked on first supporting mechanism 3, need take off, but the process of taking off can consume the process time of equipment, and then influences production efficiency, through setting up rotary mechanism to set up second supporting mechanism 7, after toughened glass on first supporting mechanism 3 accomplished crooked, through rotating rotary gear 53, can switch over second supporting mechanism 7 to former first supporting mechanism 3's position fast, thereby can continue toughened glass's bending process, and first supporting mechanism 3 then can carry out other operations, thereby can improve machining efficiency, on the other hand, need not to use the conveyer belt to shift out the processing position with the finished product like traditional equipment, has effectively avoided the wearing and tearing of transfer process to toughened glass.
Preferably, toughened glass processing system still includes cooling mechanism, cooling mechanism includes a plurality of shower nozzles 6 and air-blower, works as toughened glass is crooked back, starts the air-blower makes shower nozzle 6 right toughened glass cools off. As shown in fig. 1, in this embodiment, four nozzles are provided to cool different positions of the tempered glass.
Preferably, the pressing mechanism includes a first pressing pole 41, a second pressing pole 42, a third pressing pole 46, a first supporting pole 43, a second supporting pole 44, a hinge plate assembly 45, one ends of the first and second extrusion poles 41 and 42 are hinged to the mounting frame 1, the other ends of the first and second pressing poles 41 and 42 are hinged to both ends of the hinge plate assembly 45, the hinged plate assembly 45 is formed by sequentially hinging a plurality of hinged plates, one end of the first supporting electric pole 43 is hinged on the mounting frame 1, the other end is hinged on the first extrusion electric pole 41, one end of the second support pole 44 is hinged to the mounting frame 1, the other end is hinged to the second extrusion pole 42, one end of the third extrusion electric pole 46 is fixed on the mounting frame 1, and the other end of the third extrusion electric pole is fixed in the middle of the hinge plate assembly 45.
It can be understood that the hinge plate assembly 45 can be moved downward by extending the first pressing pole 41 and the second pressing pole 42 simultaneously, so as to press the tempered glass, so that the tempered glass can be bent better, and since the hinge plate assembly 45 is composed of a plurality of hinge plates, the hinge plate assembly 45 can be better attached to the first supporting mechanism 3.
The invention discloses a toughened glass processing technology which applies the toughened glass processing system and comprises the following steps:
s1: feeding: as shown in fig. 1, the tempered glass heated to near softening is moved onto the first support mechanism 3 by the transfer mechanism 2 with the pillar 31 aligned with the middle of the tempered glass;
s2, deformation of the supporting mechanism: contracting the first driving electric pole 321 and the second driving electric pole 322 to make the first supporting mechanism 3 generate bending deformation, specifically, the first driving electric pole 321 contracts to drive the second bending plate 312 to rotate, so that the first fixed gear 331 drives the first transmission gear 341 and the second transmission gear 342 to rotate, and further drives the fixed gear a352 on the extending plate 351 to rotate, so that the extending plate 351 synchronously rotates, the second fixed gear 332 drives the transmission gear a354 of the linkage bending unit connected with the second bending plate 312 to rotate, and further drives the adjacent linkage bending unit to rotate through the transmission gear b355, so as to extend, similarly, the second driving electric pole 322 drives the third bending plate 313 to rotate, so that the third transmission gear 343 and the fourth transmission gear 344 rotate, so as to drive the linkage bending unit connected with the third bending plate 313 to rotate, and further enables the linkage bending unit on the first supporting mechanism 3 and the first bending plate 311 to rotate, The second bending plate 312 and the third bending plate 313 are matched to form a similar arc-shaped plate structure, as shown in fig. 5;
s3, compacting and deforming: synchronously extending a first extrusion electric pole 41, a second extrusion electric pole 42 and a third extrusion electric pole 46 to enable the hinged plate assembly 45 to be supported on the toughened glass, and then extending the first extrusion electric pole 41, the second extrusion electric pole 42, the first support electric pole 43 and the second support electric pole 44 to enable two ends of the hinged plate assembly 45 to be bent downwards, so that the toughened glass is attached to the first support mechanism 3;
s4, cooling and tempering: starting the blower to enable the spray head 6 to blast, cool and toughen the toughened glass;
s5, discharging: after arc toughened glass preparation is accomplished, first extrusion pole 41, second extrusion pole 42, third extrusion pole 46, first support pole 43, the synchronous shrink of second support pole 44 resets, make extrusion mechanism break away from toughened glass, then starter motor 51, make second supporting mechanism 7 and 3 transposition positions of first supporting mechanism, take off toughened glass through the manual work, then first drive pole 321 of extension and second drive pole 322, accomplish resetting of first supporting mechanism 3, transport mechanism 2 is synchronous to the toughened glass after the transmission softens on second supporting mechanism 7 and is processed, so circulate.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A tempered glass processing system, comprising:
a mounting frame;
the first supporting mechanism is arranged on the mounting rack and can support the toughened glass;
the conveying mechanism is arranged on the mounting frame and used for conveying the tempered glass to the supporting mechanism;
the extrusion mechanism is arranged on the mounting frame and positioned above the first supporting mechanism and can extrude the toughened glass positioned on the first supporting mechanism, so that the toughened glass forms a curved surface.
2. The tempered glass processing system of claim 1, wherein the first supporting mechanism comprises a column, a first bending plate, a second bending plate, and a first driving electric pole, the first bending plate is fixed at the upper end of the column, the second bending plate is hinged to the first bending plate, one end of the first driving electric pole is hinged to the column, and the other end of the first driving electric pole is hinged to the second bending plate.
3. The tempered glass processing system of claim 2, wherein the first supporting mechanism further comprises a first fixed gear, a second fixed gear, a first transmission gear, a second transmission gear, and a linkage bending unit, the first fixed gear is fixed on the first bending plate, the first transmission gear and the second transmission gear are both rotationally connected to the second bending plate, the first transmission gear is meshed with the second transmission gear, the first transmission gear is meshed with the first fixed gear, the second fixed gear is fixed on the second bending plate, the linkage bending unit comprises an extension plate, a fixed gear a, a fixed gear b, a transmission gear a, and a transmission gear b, the extension plate is hinged to one side of the second bending plate far away from the first bending plate, the transmission gear a and the transmission gear b are both rotationally connected to the extension plate, just drive gear a with the meshing of second fixed gear, fixed gear an all fixed set up in with fixed gear b extend on the board, just fixed gear an with the meshing of second drive gear to can drive through the first drive pole of shrink second bending plate is rotatory for first bending plate, can drive through first drive gear and second drive gear extension board for second bending plate is rotatory.
4. The tempered glass processing system according to claim 3, wherein the first support mechanism comprises at least two linkage bending units, the linkage bending units are sequentially connected, adjacent extension plates of the linkage bending units are hinged to each other, a fixed gear b of the previous linkage bending unit is meshed with a transmission gear a of the next linkage bending unit, so that when the first driving electric pole is contracted, the adjacent extension plates of the linkage bending units can be synchronously driven to rotate to form the same included angle.
5. The tempered glass processing system of claim 3, wherein the first supporting mechanism further comprises a third bending plate, a second driving electric pole, a third fixed gear, a third transmission gear, a fourth transmission gear and a fourth fixed gear, the third bending plate is hinged to one side of the first bending plate far away from the second bending plate, one end of the second driving electric pole is hinged to the column, the other end of the second driving electric pole is hinged to the third bending plate, the third fixed gear is fixed on the first bending plate, the third transmission gear and the fourth transmission gear are both rotationally connected to the third bending plate, the third transmission gear is meshed with the fourth transmission gear, the third transmission gear is meshed with the third fixed gear, and the fourth fixed gear is fixed on the third bending plate.
6. The tempered glass processing system of claim 1, wherein the mounting bracket is provided with a rotating mechanism, the rotating mechanism comprises a motor, a driving gear and a rotating gear, the motor is fixed on the mounting bracket, the driving gear is fixed on a motor shaft of the motor, the rotating gear is rotatably connected to the mounting bracket, the driving gear is engaged with the rotating gear so as to drive the rotating gear to rotate, and the upright of the first supporting mechanism is fixedly arranged on the rotating gear.
7. The tempered glass processing system of claim 6, further comprising a second support mechanism having the same structure as the first support mechanism, wherein the column of the second support mechanism is fixedly disposed on the rotary gear, and the rotary gear can drive the first support mechanism and the second support mechanism to switch operating positions.
8. The tempered glass processing system of claim 1, further comprising a cooling mechanism, wherein the cooling mechanism comprises a plurality of spray heads and an air blower, and when the tempered glass is bent, the air blower is started to cool the tempered glass by the spray heads.
9. The tempered glass processing system of claim 1, wherein the pressing mechanism comprises a first pressing pole, a second pressing pole, a third pressing pole, a first supporting pole, a second supporting pole, a hinge plate assembly, one ends of the first extrusion electric pole and the second extrusion electric pole are hinged on the mounting frame, the other ends of the first extrusion electric pole and the second extrusion electric pole are respectively hinged at two ends of the hinged plate component, the hinged plate assembly is formed by sequentially hinging a plurality of hinged plates, one end of the first supporting electric pole is hinged on the mounting frame, the other end of the first supporting electric pole is hinged on the first extrusion electric pole, one end of the second support electric pole is hinged on the mounting frame, the other end of the second support electric pole is hinged on the second extrusion electric pole, and one end of the third extrusion electric pole is fixed on the mounting frame, and the other end of the third extrusion electric pole is fixed in the middle of the hinged plate assembly.
10. A tempered glass processing process using the tempered glass processing system as claimed in any one of claims 1 to 9, wherein the tempered glass processing process comprises:
s1: feeding: moving the tempered glass heated to be nearly softened onto the first supporting mechanism through the conveying mechanism, and aligning the upright post with the middle part of the tempered glass;
s2, deformation of the supporting mechanism: contracting the first driving electric pole and the second driving electric pole to enable the first supporting mechanism to be bent and deformed;
s3, compacting and deforming: synchronously extending a first extrusion electric pole, a second extrusion electric pole and a third extrusion electric pole to enable the hinged plate assembly to be pressed on the toughened glass, and then extending the first extrusion electric pole, the second extrusion electric pole, the first supporting electric pole and the second supporting electric pole, so that two ends of the hinged plate assembly are bent downwards, and the toughened glass is attached to the first supporting mechanism;
s4, cooling and tempering: starting the blower to make the nozzle blast, cool and toughen the toughened glass;
s5, discharging: after arc toughened glass preparation is accomplished, first extrusion pole, second extrusion pole, third extrusion pole, first support pole, the synchronous shrink of second support pole, make extrusion mechanism break away from toughened glass, then starter motor, make second support mechanism and first support mechanism exchange the position, take off toughened glass through the manual work, then extend first drive pole and second drive pole, accomplish resetting of first support mechanism, transport mechanism processes to the toughened glass after the transmission softens on the second support mechanism in step, so circulate.
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