CN113524421A - Automatic blank-taking incision production line for ceramic grouting - Google Patents
Automatic blank-taking incision production line for ceramic grouting Download PDFInfo
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- CN113524421A CN113524421A CN202110957046.2A CN202110957046A CN113524421A CN 113524421 A CN113524421 A CN 113524421A CN 202110957046 A CN202110957046 A CN 202110957046A CN 113524421 A CN113524421 A CN 113524421A
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- mold
- taking
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- production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides a ceramic grouting automatic embryo taking incision production line which comprises a die opening device, an elastic device, a transmission device and a water gap cutting device which are sequentially connected, wherein the die opening device comprises a die pulling-out mechanism and a die taking mechanism connected with the die pulling-out mechanism, and the die taking mechanism comprises a control box, a first telescopic rod controlled by the control box and a plurality of die taking jigs; the elastic device is a cylinder with a second telescopic rod; the transmission device comprises a first conveyor belt and a second conveyor belt, the first conveyor belt is used for conveying the die, and the second conveyor belt is used for conveying the ceramic blank; cut mouth of a river device including the photoelectric sensing ware that is located second conveyer belt one side, pass through the image sensor that the support frame is connected with the photoelectric sensing ware, be used for pressing from both sides the flexible clamping jaw of getting the ceramic idiosome and be connected with the flexible clamping jaw and be used for controlling the manipulator of flexible clamping jaw, but full-automatic ceramic idiosome assembly line 24 hours continuity of operation is in order to save a large amount of costs of labor, raises the efficiency.
Description
Technical Field
The invention relates to the field of automatic cutting of ceramic blanks, in particular to an automatic blank taking notch production line for ceramic grouting.
Background
The ceramic blank cutting mold is also called as a water cutting opening, and is formed by manually cutting off redundant parts according to a required pattern after argil is subjected to grouting forming through a mold. At present, ceramic manufacturers mainly use manual die cutting, and the assembly line operation mode needs to employ more manpower, so that manpower and a large amount of labor cost are wasted, the efficiency is low, and damage is easily caused.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic blank-taking incision production line for ceramic grouting, which adopts the following technical scheme:
the invention provides a ceramic grouting automatic embryo taking incision production line which comprises a die opening device, an elastic device, a transmission device and a water gap cutting device which are sequentially connected, wherein the die opening device comprises a die pulling-out mechanism and a die taking mechanism connected with the die pulling-out mechanism, and the die taking mechanism comprises a control box, a first telescopic rod controlled by the control box and a plurality of die taking jigs; the elastic device is a cylinder with a second telescopic rod; the transmission device comprises a first conveyor belt and a second conveyor belt which are connected with each other, the first conveyor belt is used for conveying the die, and the second conveyor belt is used for conveying the ceramic blank; the water cutting opening device comprises a photoelectric sensor positioned on one side of the second conveying belt, an image sensor connected with the photoelectric sensor through a supporting frame, a flexible clamping jaw used for clamping a ceramic blank body, and a manipulator connected with the flexible clamping jaw and used for controlling the flexible clamping jaw.
Further, first conveyer belt is inlayed by the mould frame and is connected the constitution mutually, the mould frame includes the base, the link mechanism be connected with the base and the elasticity pole be connected with link mechanism, elasticity pole bottom is equipped with the sliding block, the second conveyer belt is belt conveyor.
Furthermore, the mold taking jig comprises a sliding rod, a connecting plate for connecting the sliding rod and a pushing block, the pushing block connected with the connecting plate, an auxiliary plate connected with the pushing block, and a plurality of suckers and positioning pins arranged on the auxiliary plate, wherein the positioning pins are arranged on two sides of each sucker and fixed on the auxiliary plate;
the sucker is connected with the auxiliary plate through a bolt and is used for sucking the die, and the positioning pin is embedded into the groove of the die to prevent the die from sliding and dislocating when being taken;
the sliding rod is provided with a groove for enabling the connecting plate to move in the groove so as to drive the pushing block and the auxiliary plate, and the sucker and the positioning pin on the auxiliary plate are far away from or close to the die.
Furthermore, the material of the sucking disc is any one of nitrile rubber, chloroprene rubber, chlorine-based rubber and polyurethane rubber.
Further, the mold pulling-out mechanism comprises a clamp, a supporting plate and a pushing rod, wherein the supporting plate is vertically connected with the clamp, the pushing rod is connected with the clamp, and the clamp is used for clamping the mold and is placed on the supporting plate.
Further, the transmission device is an electric transmission device.
Further, the manipulator is in the form of a number of joints.
Further, the top of the disc is connected to the bottom of the first telescopic rod, the mold taking jig is connected to the bottom of the disc, the disc is detachable to the mold taking jig, and the number of the mold taking jig is adjusted according to requirements.
Compared with the prior art, the invention has the beneficial effects that:
the assembly line adopts advanced technology combination and is matched with a mature process to manufacture an first-class full-automatic production line in the ceramic industry, the mold opening and the water gap cutting are all automated, and only 1 to 2 persons are required to take materials at regular time. When the product is replaced, only the program needs to be modified, the teaching is dragged again, and the die sinking jig is adjusted, so that efficient and convenient production is really realized. The method saves a large amount of cost of manual die sinking and blank cutting procedures, avoids damage to the ceramic blank caused by manual operation, and achieves the effects of cost reduction, efficiency improvement and high quality.
Drawings
The present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a full-automatic ceramic blank mold cutting assembly line according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a mold opening device according to an embodiment of the invention;
FIG. 3 is a schematic structural diagram of a mold pick-up fixture according to an embodiment of the present invention;
FIG. 4 is a schematic view of a mold frame according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a water cutting nozzle device according to an embodiment of the invention.
The device comprises a mold opening device-1, a mold drawing mechanism-10, a mold taking mechanism-11, a controller-110, a first telescopic rod-111, a mold taking jig-112, a sliding rod-1120, a connecting plate-1121, a pushing block-1122, an auxiliary plate-1123, a suction cup-1124, a positioning pin-1125, a tightening device-2, a transmission device-3, a first conveyor belt-31, a mold frame-310, a base-3100, a link mechanism-3101, a tightening rod-3102, a second conveyor belt-32, a water cutting opening-4, a photoelectric sensor-41, an image sensor-42, a flexible clamping jaw-43 and a manipulator-44.
Detailed Description
Embodiments according to the present invention will now be described in detail with reference to the accompanying drawings.
Referring to fig. 1 to 5, the ceramic grouting automatic embryo-taking incision production line according to the embodiment of the invention comprises a mold opening device (1), a tightening device (2), a transmission device (3) and a water cutting opening device (4) which are connected in sequence, wherein the mold opening device (1) comprises a mold pulling-out mechanism (10) and a mold taking mechanism (11) connected with the mold pulling-out mechanism (10), and the mold taking mechanism (11) comprises a control box (110), a first telescopic rod (111) controlled by the control box (110) and a plurality of mold taking jigs (112); the tightening and loosening device (2) is an air cylinder with a second telescopic rod; the transmission device (3) comprises a first conveyor belt (31) and a second conveyor belt (32), the first conveyor belt (31) is used for conveying the mold, and the second conveyor belt (32) is used for conveying the ceramic blank; the water cutting opening device (4) comprises a photoelectric sensor (41) positioned on one side of the second conveyor belt (32), an image sensor (42) connected with the photoelectric sensor through a support frame, a flexible clamping jaw (43) used for clamping the ceramic blank, and a manipulator (44) connected with the flexible clamping jaw (43) and used for controlling the flexible clamping jaw (43).
Specifically, the first conveyor belt (31) is formed by embedding and connecting a mold frame (310), the mold frame (310) comprises a base (3100), a link mechanism (3101) connected with the base (3100) and a tension rod (3102) connected with the link mechanism (3101), a sliding block is arranged at the bottom of the tension rod (3102), and the second conveyor belt (32) is a belt conveyor belt.
Specifically, the mold taking jig (112) comprises a sliding rod (1120), a connecting plate (1121) for connecting the sliding rod (1120) and a pushing block (1122), the pushing block (1122) connected with the connecting plate (1121), an auxiliary plate (1123) connected with the pushing block (1122), 3 suckers (1124) arranged on the auxiliary plate (1123), and 4 positioning pins (1125), wherein the 4 positioning pins (1125) are respectively arranged on two sides of each sucker (1124) and fixed on the auxiliary plate (1123);
the sucking disc (1124) is connected with the auxiliary plate (1123) through bolts, the sucking disc (1124) is used for sucking the die, and the positioning pin (1125) is embedded into a groove of the die to prevent sliding dislocation during die taking;
the sliding rod (1120) is provided with a groove for enabling the connecting plate (1121) to move in the groove so as to drive the pushing block (1122) and the auxiliary plate (1123), and the suction cup (1124) and the positioning pin (1125) on the auxiliary plate (1123) are far away from or close to the die.
Specifically, the material of the sucking disc (1124) is nitrile rubber.
Specifically, the mold pulling-out mechanism (10) comprises a clamp (101), a supporting plate (102) connected with the clamp (101) up and down, and a pushing rod (103) connected with the clamp (101), wherein the clamp (101) is used for clamping a mold and placed on the supporting plate (102).
In particular, the transmission (3) is an electric transmission.
In particular, the manipulator (44) is in the form of a 6 joint.
Specifically, the top of the disc is connected to the bottom of the first telescopic rod (111), the mold taking jig (112) is connected to the bottom of the disc, and the disc is detachably connected with the mold taking jig (112) and used for adjusting the number of the mold taking jigs (112).
The production line has the working principle that after the mold grouting is finished, the mold is conveyed on a first conveying belt (31), at the moment, a tightening rod (3102) on a mold frame (310) is in a mold pressing state, when the mold is conveyed to a specified position, an air cylinder of a tightening device (2) operates to drive a second telescopic rod to press a link mechanism (3101) on the mold frame (310) down to lift the tightening rod (3102), the mold is in a free state, at the moment, a mold pulling-out mechanism (10) operates, a clamp (101) is pushed by a push rod (103), the clamp (101) clamps the mold and places the mold on a supporting plate (102), 3 mold taking jigs (112) on a mold taking mechanism (11) are embedded into a mold groove by positioning pins (1125), the mold is sucked by a suction disc (1124), then the mold is taken out and placed back to the mold frame (310) on the first conveying belt, then the air cylinder of the tightening device (2) drives the second telescopic rod to ascend, namely, the connection with the link mechanism (3101) is disconnected, so that the elastic rod (3102) on the link mechanism (3101) is in a state of continuously pressing the mould and then conveyed back to the grouting production line. When the ceramic blank with the mold removed is conveyed to the position of the water gap cutting position by the second conveying belt (32), the photoelectric sensor (41) senses that the ceramic blank is in place, the second conveying belt (32) stops running, the flexible clamping jaws (43) clamp the ceramic blank in a rotating mode, the image sensor (42) is located, the 6-joint mechanical arm (44) cuts the water gap of the ceramic blank according to the position given by the image sensor (42), the flexible clamping jaws (43) are loosened and reset, and the ceramic blank is released.
In the embodiment, the water gap cutting is performed by using the 6-joint manipulator (44), the repeated precision is high, the traction teaching function is provided, the manual demonstration is performed once on site, the manipulator (44) can be continuously and repeatedly executed within 7x24 hours, and different joint forms can be set by the manipulator according to requirements.
An image sensor (42) of the water gap cutting device (4) is used for compensating the position of the ceramic blank body, and the water gap cutting operation can be accurately carried out by a manipulator.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a pottery slip casting is from getting embryo incision production line which characterized in that: the mold opening device comprises a mold opening device (1), a loosening and tightening device (2), a transmission device (3) and a water cutting opening device (4) which are sequentially connected, wherein the mold opening device (1) comprises a mold pulling-out mechanism (10) and a mold taking mechanism (11) connected with the mold pulling-out mechanism (10), and the mold taking mechanism (11) comprises a control box (110), a first telescopic rod (111) controlled by the control box (110) and a plurality of mold taking jigs (112); the tightening and loosening device (2) is an air cylinder with a second telescopic rod; the transmission device (3) comprises a first conveyor belt (31) and a second conveyor belt (32), the first conveyor belt (31) is used for conveying the mold, and the second conveyor belt (32) is used for conveying the ceramic blank; the water cutting opening device (4) comprises a photoelectric sensor (41) positioned on one side of the second conveyor belt (32), an image sensor (42) connected with the photoelectric sensor through a support frame, a flexible clamping jaw (43) used for clamping the ceramic blank, and a manipulator (44) connected with the flexible clamping jaw (43) and used for controlling the flexible clamping jaw (43).
2. The ceramic grouting automatic blank-taking incision production line according to claim 1, characterized in that: the first conveying belt (31) is formed by embedding and connecting a mold frame (310), the mold frame (310) comprises a base (3100), a link mechanism (3101) connected with the base (3100) and a tension rod (3102) connected with the link mechanism (3101), a sliding block is arranged at the bottom of the tension rod (3102), and the second conveying belt (32) is a belt conveying belt.
3. The ceramic grouting automatic blank-taking incision production line according to claim 1, characterized in that: the mold taking jig (112) comprises a sliding rod (1120), a connecting plate (1121) used for connecting the sliding rod (1120) and a pushing block (1122), the pushing block (1122) connected with the connecting plate (1121), an auxiliary plate (1123) connected with the pushing block (1122), a plurality of suckers (1124) arranged on the auxiliary plate (1123) and positioning pins (1125), wherein the positioning pins (1125) are arranged on two sides of each sucker (1124) and fixed on the auxiliary plate (1123);
the sucking disc (1124) is connected with the auxiliary plate (1123) through bolts, the sucking disc (1124) is used for sucking the die, and the positioning pin (1125) is embedded into a groove of the die to prevent sliding dislocation during die taking;
the sliding rod (1120) is provided with a groove for enabling the connecting plate (1121) to move in the groove so as to drive the pushing block (1122) and the auxiliary plate (1123), and the suction cup (1124) and the positioning pin (1125) on the auxiliary plate (1123) are far away from or close to the die.
4. The ceramic grouting automatic blank-taking incision production line according to claim 3, characterized in that: the material of the sucking disc (1124) is any one of nitrile rubber, chloroprene rubber, chlorine-based rubber and polyurethane rubber.
5. The ceramic grouting automatic blank-taking incision production line according to claim 1, characterized in that: the mold pulling-out mechanism (10) comprises a clamp (101), a supporting plate (102) connected with the clamp (101) up and down and a push rod (103) connected with the clamp (101), wherein the clamp (101) is used for clamping a mold and placed on the supporting plate (102).
6. The ceramic grouting automatic blank-taking incision production line according to claim 1, characterized in that: the transmission device (3) is in electric transmission.
7. The ceramic grouting automatic blank-taking incision production line according to claim 1, characterized in that: the manipulator (44) is in the form of a number of joints.
8. The ceramic grouting automatic blank-taking incision production line according to claim 1, characterized in that: the disc top is connected to first telescopic link (111) bottom, and mould tool (112) are got to disc bottom connection, the disc is detachable with being connected of mould tool (112) for the quantity of adjustment mould tool (112).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110957046.2A CN113524421A (en) | 2021-08-19 | 2021-08-19 | Automatic blank-taking incision production line for ceramic grouting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110957046.2A CN113524421A (en) | 2021-08-19 | 2021-08-19 | Automatic blank-taking incision production line for ceramic grouting |
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| Publication Number | Publication Date |
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| CN113524421A true CN113524421A (en) | 2021-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110957046.2A Pending CN113524421A (en) | 2021-08-19 | 2021-08-19 | Automatic blank-taking incision production line for ceramic grouting |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117884932A (en) * | 2024-03-14 | 2024-04-16 | 朗快智能科技（杭州）有限公司 | Automatic processing system and processing method suitable for irregular-section products |
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2021
- 2021-08-19 CN CN202110957046.2A patent/CN113524421A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117884932A (en) * | 2024-03-14 | 2024-04-16 | 朗快智能科技（杭州）有限公司 | Automatic processing system and processing method suitable for irregular-section products |
| CN117884932B (en) * | 2024-03-14 | 2024-05-28 | 朗快智能科技（杭州）有限公司 | Automatic processing system and processing method suitable for irregular-section products |
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