CN109203506B - Rubber diaphragm reciprocating film pressing and automatic slicing device and use method - Google Patents
Rubber diaphragm reciprocating film pressing and automatic slicing device and use method Download PDFInfo
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- CN109203506B CN109203506B CN201811256597.0A CN201811256597A CN109203506B CN 109203506 B CN109203506 B CN 109203506B CN 201811256597 A CN201811256597 A CN 201811256597A CN 109203506 B CN109203506 B CN 109203506B
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- 238000003825 pressing Methods 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000007704 transition Effects 0.000 claims abstract description 23
- 238000012546 transfer Methods 0.000 claims abstract description 17
- 238000013508 migration Methods 0.000 claims abstract description 13
- 230000005012 migration Effects 0.000 claims abstract description 12
- 238000013519 translation Methods 0.000 claims description 166
- 239000012528 membrane Substances 0.000 claims description 83
- 238000005520 cutting process Methods 0.000 claims description 36
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000007723 die pressing method Methods 0.000 claims 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Tyre Moulding (AREA)
Abstract
The invention relates to a rubber diaphragm reciprocating film pressing and automatic slicing device and a use method thereof, comprising a migration device, a transition device, a transfer connection device, an initial device, a rough pressing device, a finish pressing device, a slicing device and a terminal device, wherein the migration device is symmetrically arranged at two ends of the terminal device, the outer end face of the migration device is flush with the outer end face of the terminal device, the rear end of the terminal device is provided with the slicing device positioned below the migration device, the right side of the terminal device is provided with the finish pressing device, the right side of the finish pressing device is provided with the transition device, the right side of the transition device is provided with the rough pressing device, the rear end of the rough pressing device is provided with the transfer connection device, and the right side of the rough pressing device is provided with the initial device; the device controls the sizes of the rubber diaphragms after dicing to be more standard and uniform through the automatic slicing device, improves dicing precision, and is beneficial to the smooth proceeding of the next procedure.
Description
Technical Field
The invention belongs to the technical field of automatic film pressing, and particularly relates to a rubber film reciprocating film pressing and automatic slicing device and a use method thereof.
Background
The existing rubber diaphragm film pressing device consists of a coarse pressing device, a fine pressing device and three groups of brackets with driving rollers, and the film pressing process is as follows: the initial membrane is placed on a short support frame, and enters a middle support frame after being pressed by a coarse pressing device, and as the surface of the membrane is sensitive and cannot be touched by excessive hands, two workers pick up two long ends of the membrane respectively, lift the membrane back to the short support frame for secondary coarse pressing, and finally cut off the lifted part of the workers as waste material treatment; after the secondary coarse pressing, the length of the membrane reaches about 4 meters, at the moment, the third worker assists in pushing the membrane into a coining device, the membrane enters a finished membrane support frame after coining, the length is about 6 meters, at the moment, two workers pick up two long ends of the membrane again, lift the membrane onto a cutting workbench, and the third worker performs manual dicing operation, because the following defects exist in the prior art: (1) Because the length of the extruded membrane is longer, great tension exists in the lifting process, and even two male workers lift the membrane very forcefully; (2) Three operators are needed in the existing rubber diaphragm pressing device, one operator carries out diaphragm feeding and dicing operations, and the other two operators carry out diaphragm lifting and moving operations, so that a great deal of manpower is consumed; (3) The dicing operation is completed manually, the size and the dimension of the diced food are not easy to unify, and the subsequent processing technology is affected.
Therefore, it is necessary to design a rubber diaphragm reciprocating film pressing and automatic slicing apparatus to solve the above-mentioned problems.
Disclosure of Invention
In order to solve the problems and the defects existing in the slicing process of the conventional rubber diaphragm film pressing machine, the rubber diaphragm reciprocating film pressing and automatic slicing device is provided, the film pressing efficiency and the slicing quality of rubber diaphragms are improved, the labor input and the labor intensity of workers are effectively reduced, and the automation degree of rubber diaphragm film pressing equipment is improved.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a rubber diaphragm reciprocating press membrane and automatic slicing apparatus, includes migration device, transition device, transfer connecting device, initial device, thick pressure device, coining device, cutting device and terminal device, the migration device symmetry is installed at terminal device both ends, and the outer terminal surface parallel and level of migration device outer terminal surface, and the terminal device rear end is provided with the cutting device that is located the migration device below, the terminal device right side is provided with coining device, and coining device right side is provided with transition device, and the transition device right side is provided with thick pressure device, and thick pressure device rear end is provided with transfer connecting device, and thick pressure device right side is provided with initial device.
The device comprises a finished membrane translation rack, a double exhaust rod is arranged in the length direction of the top end of the finished membrane translation rack, a translation sliding frame is slidably arranged on the double exhaust rod, a rigid support is arranged at the bottom end of the translation sliding frame, a rotating support and a rotating support telescopic rod are respectively arranged at the bottom end of the rigid support, one end of the rotating support telescopic rod is hinged to the rigid support, the other end of the rotating support telescopic rod is hinged to an overhanging cross beam of the rotating support, a pressing plate telescopic cylinder is arranged at the bottom end of an upper supporting cross beam in two vertical beams of the rotating support, a finished membrane translation roller is arranged between the two vertical beams of the rotating support at the bottom of the finished membrane pressing plate.
The finished membrane translation frame comprises frame supporting legs, a translation frame telescopic cylinder is arranged at the top of the frame supporting legs, a translation frame seat is arranged at the top of the translation frame telescopic cylinder, and a double-exhaust rod is arranged at the top of the translation frame seat.
The dicing device comprises a cutting workbench, a cutting translation sliding rail, a cutter mounting frame, a cutter lifting air rod and a cutter, wherein the cutting translation sliding rail is arranged at the top of the cutting workbench, the cutter mounting frame is arranged on the cutting translation sliding rail, the cutter lifting air rod is arranged at the front end of the cutter mounting frame, and the cutter is arranged on the cutter lifting air rod.
The terminal device comprises a finished product membrane support frame and driving rollers, and the driving rollers are arranged at the top of the finished product membrane support frame at equal intervals.
The coining device comprises a coining abrasive disc machine and a coining device connecting frame, and one end of the coining abrasive disc machine is provided with the coining device connecting frame.
The transition device comprises a middle support frame translation frame, a middle support frame translation screw rod, a middle support frame translation motor and driving rollers, wherein the middle support frame translation screw rod is arranged in the middle of the middle support frame translation frame, the middle support frame translation motor is arranged on the front end face of the middle support frame translation frame, the output end of the middle support frame translation motor is fixedly arranged with the middle support frame translation screw rod through a coupler, the middle support frame is arranged on the middle support frame translation screw rod, and the driving rollers are arranged at the top of the middle support frame at equal intervals.
The coarse pressing device comprises a coarse pressing grinding machine and coarse pressing device connecting frames, and coarse pressing device connecting frames are symmetrically arranged at two ends of the coarse pressing grinding machine.
The initial device comprises a short support frame translation frame, a short support frame translation screw rod, a short support frame translation motor and driving rollers, wherein the short support frame translation screw rod is arranged in the middle of the short support frame translation frame, the short support frame translation motor is arranged on the front end face of the short support frame translation frame, the output end of the short support frame translation motor is fixedly arranged with the short support frame translation screw rod through a coupler, the short support frame translation screw rod is provided with the short support frame, and the driving rollers are arranged at the top of the short support frame at equal intervals.
A method for using a rubber diaphragm reciprocating film pressing and automatic slicing device adopts the rubber diaphragm reciprocating film pressing and automatic slicing device, which comprises the following steps,
step 1, manually placing an original rubber diaphragm on an initial device, manually slightly pushing to enable one end of the rubber diaphragm to enter a coarse grinding machine, automatically extruding by the coarse grinding machine, conveying the diaphragm subjected to coarse pressing for the first time onto a middle support frame of a transition device, simultaneously controlling a middle support frame translation motor and a short support frame translation motor to simultaneously rotate positively, driving the middle support frame and the short support frame to translate on the middle support frame translation frame and the short support frame translation frame through a middle support frame translation screw rod and the short support frame translation screw rod, and finally moving to butt joint with a transfer connecting device;
step 2, manually pushing the rubber membrane to enable the rubber membrane to return to the short support frame from the middle support frame, then controlling the short support frame translation motor and the middle support frame translation motor to reversely rotate at the same time to enable the short support frame and the middle support frame to reset, manually slightly pushing again to enable one end of the rubber membrane to enter a coarse grinding machine for secondary coarse grinding, automatically extruding by the coarse grinding machine, and conveying the membrane subjected to secondary coarse grinding to the middle support frame of the transition device;
step 3, controlling the telescopic rod of the telescopic cylinder of the translation frame to shrink, at the moment, descending the frame seat of the translation frame until the finished membrane transferring roller descends between two driving rollers and is slightly lower than the driving rollers, stopping working of the telescopic cylinder of the translation frame, manually slightly pushing one end of the rubber membrane into a finish-pressing lapping machine, automatically extruding the finish-pressing lapping machine, conveying the finished membrane onto the finished membrane support frame, respectively positioning two ends of the finished rubber membrane above the two finished membrane transferring rollers, and controlling the telescopic cylinder of the pressing plate to stretch out to enable the finished membrane pressing plate and the finished membrane transferring roller to clamp two ends of the rubber membrane;
step 4, controlling a telescopic rod of a telescopic cylinder of the translation frame to extend, lifting a translation frame seat, clamping up a rubber diaphragm until the whole rubber diaphragm leaves a terminal device, moving a translation sliding frame on a double exhaust rod towards the direction of a dicing device under pneumatic driving, moving the translation sliding frame to the position above a cutting workbench, descending the translation frame seat, enabling a rubber diaphragm main body to fall on the cutting workbench, controlling a pressing plate telescopic cylinder to shrink at the moment, and simultaneously controlling a telescopic rod of a rotary support to shrink, so that the whole rubber diaphragm is tiled on the cutting workbench;
and 5, controlling the cutter mounting frame to move from one end of the cutter translation sliding rail to the other end, stopping once when the distance of one cutting block is moved, controlling the cutter lifting air rod to drive the cutter to descend when stopping, and cutting the rubber diaphragm into equal-size blocks until the rubber diaphragm is cut, and finally picking up and stacking the cut rubber diaphragm neatly manually.
The beneficial effects of the invention are as follows:
1. according to the device, the rubber diaphragm is lifted and moved in an artificial mode, the lifting and moving are completed through the cooperation of the initial device, the transfer connecting device and the transition device in the initial stage, the clamping of the rubber diaphragm is completed through the cooperation of the finished diaphragm pressing plate of the transfer device and the finished diaphragm transfer roller in the later stage, and the lifting and moving are completed through the movement of the translation supporting frame on the double-exhaust rod, so that the automation degree is high, the production efficiency is improved, and the labor intensity of workers is greatly reduced;
2. the device can finish the production of the rubber diaphragm by only one worker, has no rigid requirement on the sex of the worker, greatly reduces the investment of the worker and saves the production cost;
3. the device is provided with the automatic dicing device, the size of the rubber membrane after dicing is controlled by the automatic dicing device to be more standard and uniform, the dicing precision is greatly improved, and the smooth proceeding of the next procedure is facilitated.
Drawings
FIG. 1 is a schematic view of the overall structure of the rubber diaphragm reciprocating film pressing and automatic slicing device of the present invention;
FIG. 2 is a top view of a transition device, a transfer coupling device, an initiation device, and a rough press device of a rubber diaphragm reciprocating film pressing and automatic slicing device;
FIG. 3 is a schematic diagram of a transfer device of a rubber diaphragm reciprocating film pressing and automatic slicing device;
FIG. 4 is a side view of an translation device and a coining device of a rubber diaphragm reciprocating die and automatic slicing device;
FIG. 5 is a schematic drawing of a rubber diaphragm clamp for a rubber diaphragm reciprocating film pressing and automatic slicing apparatus;
FIG. 6 is a schematic view of a rubber diaphragm reciprocating film pressing and automatic slicing apparatus in a loose state;
1-migration device, 101-finished membrane translation frame, 102-double exhaust rod, 103-translation sliding frame, 104-rigid support, 105-rotating support, 106-rotating support telescopic rod, 107-pressing plate telescopic cylinder, 108-finished membrane pressing plate, 109-finished membrane translation roller, 110-frame support leg, 111-translation frame telescopic cylinder, 112-translation frame seat, 2-dicing device, 201-cutting workbench, 202-cutting translation slide rail, 203-cutter mounting frame, 204-cutter lifting air rod, 205-cutter, 3-terminal device, 301-finished membrane support frame, 302-transmission roller, 4-coining device, 401-coining mill, 402-coining device connecting frame, 5-transition device, 501-middle support frame translation frame, 502-middle support frame, 503-middle support frame translation screw, 504-middle support frame translation motor, 6-coarse pressing device, 601-coarse pressing mill, 602-coarse pressing device connecting frame, 7-initial device, 701-short support frame translation frame, 702-short support frame, 703-short support frame translation motor, 704-short support frame translation screw, 8-short support frame translation screw, 8-short support frame, 9-short support frame translation screw, rubber transfer device, 9-short support frame translation screw.
Detailed Description
The invention is described in further detail below with reference to the drawings and examples.
The rubber diaphragm reciprocating film pressing and automatic slicing device comprises a moving device 1, a transition device 5, a transit connection device 8, an initial device 7, a coarse pressing device 6, a finishing device 4, a dicing device 2 and a terminal device 3, wherein the moving device 1 is symmetrically arranged at two ends of the terminal device 3, the outer end face of the moving device 1 is flush with the outer end face of the terminal device 3, the rear end of the terminal device 3 is provided with a dicing device 2 positioned below the moving device 1, the right side of the terminal device 3 is provided with the finishing device 4, the right side of the finishing device 4 is provided with the transition device 5, the right side of the transition device 5 is provided with the coarse pressing device 6, the rear end of the coarse pressing device 6 is provided with the transit connection device 8, the transit connection device 8 mainly plays a role of returning the rubber diaphragm 9 passing through the coarse pressing device 6 to the coarse pressing device 6 for multiple times until the rubber diaphragm is qualified, and the right side of the coarse pressing device 6 is provided with the initial device 7.
The transfer device 1 comprises a finished membrane translation rack 101, a double exhaust rod 102 is arranged in the length direction of the top end of the finished membrane translation rack 101, a translation sliding frame 103 is slidably arranged on the double exhaust rod 102, a rigid support 104 is arranged at the bottom end of the translation sliding frame 103, two rotary supports 105 and two rotary support telescopic rods 106 are respectively arranged at the bottom end of the rigid support 104, one end of each rotary support telescopic rod 106 is hinged to the corresponding rigid support 104, the other end of each rotary support telescopic rod is hinged to the corresponding rotary support 105, a pressing plate telescopic cylinder 107 is arranged in the middle of the bottom end of each rigid support 104, a finished membrane pressing plate 108 is arranged at the bottom end of each pressing plate telescopic cylinder 107, a finished membrane transfer roller 109 is arranged between the two rotary supports 105 at the bottom of each finished membrane pressing plate 108, the rubber membrane 9 after being extruded is clamped by the corresponding finished membrane pressing plates 108 and the corresponding finished membrane transfer roller 109 through the translation sliding frame 103, and the tops of the dicing device 2 are arranged, and the labor intensity of workers is reduced by the aid of the transfer device 1.
The finished membrane translation frame 101 comprises frame support legs 110, translation frame telescopic cylinders 111 are arranged at the tops of the frame support legs 110, translation frame bases 112 are arranged at the tops of the translation frame telescopic cylinders 111, and double-exhaust-gas rods 102 are arranged at the tops of the translation frame bases 112.
The dicing device 2 comprises a cutting workbench 201, a cutting translation sliding rail 202, a cutter mounting rack 203, a cutter lifting air rod 204 and a cutter 205, wherein the cutting translation sliding rail 202 is arranged at the top of the cutting workbench 201, the cutter mounting rack 203 is arranged on the cutting translation sliding rail 202, the cutter lifting air rod 204 is arranged at the front end of the cutter mounting rack 203, the cutter 205 is arranged on the cutter lifting air rod 204, the extruded rubber membrane 9 is uniformly cut into the dicing with the same shape and size through the dicing device 2, and the phenomenon that the dicing sizes are different due to manual cutting is avoided.
The terminal device 3 comprises a finished membrane support 301 and driving rollers 302, wherein the driving rollers 302 are arranged at the top of the finished membrane support 301 at equal intervals.
The coining device 4 comprises a coining grinder 401 and a coining device connecting frame 402, wherein the right end of the coining grinder 401 is provided with the coining device connecting frame 402.
The transition device 5 comprises a middle support frame translation frame 501, a middle support frame 502, a middle support frame translation screw 503, a middle support frame translation motor 504 and driving rollers 302, wherein the middle support frame translation screw 503 is arranged in the middle of the middle support frame translation frame 501, the middle support frame translation motor 504 is arranged on the front end face of the middle support frame translation frame 501, the output end of the middle support frame translation motor 504 is fixedly mounted with the middle support frame translation screw 503 through a coupler, the middle support frame 502 is arranged on the middle support frame translation screw 503, and the driving rollers 302 are mounted at equal intervals on the top of the middle support frame 502.
The coarse press device 6 comprises a coarse press grinding machine 601 and a coarse press device connecting frame 602, and coarse press device connecting frames 602 are symmetrically arranged at two ends of the coarse press grinding machine 601.
The initial device 7 comprises a short support frame translation frame 701, a short support frame 702, a short support frame translation screw 703, a short support frame translation motor 704 and driving rollers 302, wherein the short support frame translation screw 703 is arranged in the middle of the short support frame translation frame 701, the short support frame translation motor 704 is arranged on the front end face of the short support frame translation frame 701, the output end of the short support frame translation motor 704 is fixedly mounted with the short support frame translation screw 703 through a coupler, the short support frame 702 is arranged on the short support frame translation screw 703, and the driving rollers 302 are mounted at the top of the short support frame 702 at equal intervals.
A method for using a rubber diaphragm reciprocating film pressing and automatic slicing device adopts the rubber diaphragm reciprocating film pressing and automatic slicing device, which comprises the following steps,
step 1, an original rubber diaphragm 9 is manually placed on an initial device 7, one end of the rubber diaphragm 9 enters a coarse grinding machine 601 by manual slight pushing, the coarse grinding machine 601 automatically extrudes and sends the diaphragm subjected to coarse pressing for the first time to a middle support frame 502 of a transition device 5, meanwhile, a middle support frame translation motor 504 and a short support frame translation motor 704 are controlled to simultaneously rotate in the forward direction, a middle support frame 502 and a short support frame 702 are driven to translate on the middle support frame translation frame 501 and the short support frame translation frame 701 through a middle support frame translation screw 503 and a short support frame translation screw 703, and finally, the diaphragm is moved to be in butt joint with a transit connection device 8;
step 2, manually pushing the rubber membrane 9 to enable the rubber membrane 9 to return to the short support frame 702 from the middle support frame 502, then controlling the short support frame translation motor 704 and the middle support frame translation motor 504 to reversely rotate simultaneously to reset the short support frame 702 and the middle support frame 502, manually slightly pushing again to enable one end of the rubber membrane 9 to enter the coarse grinding machine 601 for the second coarse grinding, automatically extruding the coarse grinding machine 601 and conveying the membrane subjected to the second coarse grinding to the middle support frame 502 of the transition device 5;
step 3, controlling the telescopic rod of the telescopic cylinder 111 of the translation frame to shrink, at the moment, lowering the frame seat 112 of the translation frame until the finished membrane transferring roller 109 descends between two driving rollers 302 and slightly lower than the driving rollers 302, stopping working of the telescopic cylinder 111 of the translation frame, manually slightly pushing one end of the rubber membrane 9 into the finishing grinding machine 401, automatically extruding the finishing grinding machine 401 and delivering the finished membrane onto the finished membrane supporting frame 301, respectively positioning two ends of the finished rubber membrane 9 above the two finished membrane transferring rollers 109, and controlling the telescopic rod of the telescopic cylinder 107 of the pressing plate to stretch out to enable the finished membrane pressing plate 108 to be matched with the finished membrane transferring roller 109 to clamp two ends of the rubber membrane 9;
step 4, controlling the telescopic rod of the telescopic cylinder 111 of the translation frame to extend, lifting the translation frame seat 112, clamping the rubber diaphragm 9 until the whole rubber diaphragm 9 leaves the terminal device 3, moving the translation sliding frame 103 towards the dicing device 2 on the double exhaust rod 102 under pneumatic driving, and after moving to the position above the cutting workbench 201, lowering the translation frame seat 112, wherein the main body of the rubber diaphragm 9 falls on the cutting workbench 201, at the moment, controlling the telescopic cylinder 107 of the pressing plate to shrink, and simultaneously controlling the telescopic rod 106 of the rotary bracket to shrink, so that the whole rubber diaphragm 9 is tiled on the cutting workbench 201;
and 5, controlling the cutter mounting frame 203 to move from one end of the cutter translation sliding rail 202 to the other end, stopping once when the distance of one cut piece is moved, controlling the cutter lifting air rod 204 to drive the cutter 205 to descend when stopping, and cutting the rubber diaphragm 9 into pieces with equal size until the cutting is completed, and finally picking up and stacking the cut rubber diaphragm 9 neatly by manpower.
Claims (8)
1. The rubber diaphragm reciprocating film pressing and automatic slicing device is characterized by comprising an migration device, a transition device, a transfer connecting device, an initial device, a rough pressing device, a finish pressing device, a dicing device and a terminal device, wherein the migration device is symmetrically arranged at two ends of the terminal device, the outer end face of the migration device is flush with the outer end face of the terminal device, the rear end of the terminal device is provided with a dicing device positioned below the migration device, the right side of the terminal device is provided with the finish pressing device, the right side of the finish pressing device is provided with the transition device, the right side of the transition device is provided with the rough pressing device, the rear end of the rough pressing device is provided with the transfer connecting device, and the right side of the rough pressing device is provided with the initial device;
the transition device comprises a middle support frame translation frame, a middle support frame translation screw rod, a middle support frame translation motor and driving rollers, wherein the middle support frame translation screw rod is arranged in the middle of the middle support frame translation frame, the middle support frame translation motor is arranged on the front end face of the middle support frame translation frame, the output end of the middle support frame translation motor is fixedly arranged with the middle support frame translation screw rod through a coupler, the middle support frame is arranged on the middle support frame translation screw rod, and the driving rollers are arranged at the top of the middle support frame at equal intervals;
the initial device comprises a short support frame translation frame, a short support frame translation screw rod, a short support frame translation motor and driving rollers, wherein the short support frame translation screw rod is arranged in the middle of the short support frame translation frame, the short support frame translation motor is arranged on the front end face of the short support frame translation frame, the output end of the short support frame translation motor is fixedly arranged with the short support frame translation screw rod through a coupler, the short support frame translation screw rod is provided with the short support frame, and the driving rollers are arranged at the top of the short support frame at equal intervals.
2. The rubber diaphragm reciprocating die pressing and automatic slicing apparatus of claim 1, wherein: the device comprises a finished membrane translation rack, a double exhaust rod is arranged in the length direction of the top end of the finished membrane translation rack, a translation sliding frame is slidably arranged on the double exhaust rod, a rigid support is arranged at the bottom end of the translation sliding frame, a rotating support and a rotating support telescopic rod are respectively arranged at the bottom end of the rigid support, one end of the rotating support telescopic rod is hinged to the rigid support, the other end of the rotating support telescopic rod is hinged to an overhanging cross beam of the rotating support, a pressing plate telescopic cylinder is arranged at the bottom end of an upper supporting cross beam in two vertical beams of the rotating support, a finished membrane translation roller is arranged between the two vertical beams of the rotating support at the bottom of the finished membrane pressing plate.
3. The rubber diaphragm reciprocating die pressing and automatic slicing apparatus of claim 2, wherein: the finished membrane translation frame comprises frame supporting legs, a translation frame telescopic cylinder is arranged at the top of the frame supporting legs, a translation frame seat is arranged at the top of the translation frame telescopic cylinder, and a double-exhaust rod is arranged at the top of the translation frame seat.
4. A rubber diaphragm reciprocating die and automatic slicing apparatus as defined in claim 3 wherein: the dicing device comprises a cutting workbench, a cutting translation sliding rail, a cutter mounting frame, a cutter lifting air rod and a cutter, wherein the cutting translation sliding rail is arranged at the top of the cutting workbench, the cutter mounting frame is arranged on the cutting translation sliding rail, the cutter lifting air rod is arranged at the front end of the cutter mounting frame, and the cutter is arranged on the cutter lifting air rod.
5. The rubber diaphragm reciprocating die pressing and automatic slicing apparatus of claim 4, wherein: the terminal device comprises a finished product membrane support frame and driving rollers, and the driving rollers are arranged at the top of the finished product membrane support frame at equal intervals.
6. The rubber diaphragm reciprocating die pressing and automatic slicing apparatus of claim 5, wherein: the coining device comprises a coining abrasive disc machine and a coining device connecting frame, and one end of the coining abrasive disc machine is provided with the coining device connecting frame.
7. The rubber diaphragm reciprocating die and automatic slicing apparatus of claim 6, wherein: the coarse pressing device comprises a coarse pressing grinding machine and coarse pressing device connecting frames, and coarse pressing device connecting frames are symmetrically arranged at two ends of the coarse pressing grinding machine.
8. A method for using the rubber diaphragm reciprocating film pressing and automatic slicing device, which is characterized by comprising the following steps of,
step 1, manually placing an original rubber diaphragm on an initial device, manually slightly pushing to enable one end of the rubber diaphragm to enter a coarse grinding machine, automatically extruding by the coarse grinding machine, conveying the diaphragm subjected to coarse pressing for the first time onto a middle support frame of a transition device, simultaneously controlling a middle support frame translation motor and a short support frame translation motor to simultaneously rotate positively, driving the middle support frame and the short support frame to translate on the middle support frame translation frame and the short support frame translation frame through a middle support frame translation screw rod and the short support frame translation screw rod, and finally moving to butt joint with a transit connecting device;
step 2, manually pushing the rubber membrane to enable the rubber membrane to return to the short support frame from the middle support frame, then controlling the short support frame translation motor and the middle support frame translation motor to reversely rotate at the same time to enable the short support frame and the middle support frame to reset, manually slightly pushing again to enable one end of the rubber membrane to enter a coarse grinding machine for secondary coarse grinding, automatically extruding by the coarse grinding machine, and conveying the membrane subjected to secondary coarse grinding to the middle support frame of the transition device;
step 3, controlling the telescopic rod of the telescopic cylinder of the translation frame to shrink, at the moment, descending the frame seat of the translation frame until the finished membrane transferring roller descends between two driving rollers and is slightly lower than the driving rollers, stopping working of the telescopic cylinder of the translation frame, manually slightly pushing one end of the rubber membrane into a finish-pressing lapping machine, automatically extruding the finish-pressing lapping machine, conveying the finished membrane onto the finished membrane support frame, respectively positioning two ends of the finished rubber membrane above the two finished membrane transferring rollers, and controlling the telescopic cylinder of the pressing plate to stretch out to enable the finished membrane pressing plate and the finished membrane transferring roller to clamp two ends of the rubber membrane;
step 4, controlling a telescopic rod of a telescopic cylinder of the translation frame to extend, lifting a translation frame seat, clamping up a rubber diaphragm until the whole rubber diaphragm leaves a terminal device, moving a translation sliding frame on a double exhaust rod towards the direction of a dicing device under pneumatic driving, moving the translation sliding frame to the position above a cutting workbench, descending the translation frame seat, enabling a rubber diaphragm main body to fall on the cutting workbench, controlling a pressing plate telescopic cylinder to shrink at the moment, and simultaneously controlling a telescopic rod of a rotary support to shrink, so that the whole rubber diaphragm is tiled on the cutting workbench;
and 5, controlling the cutter mounting frame to move from one end of the cutter translation sliding rail to the other end, stopping once when the distance of one cutting block is moved, controlling the cutter lifting air rod to drive the cutter to descend when stopping, and cutting the rubber diaphragm into equal-size blocks until the rubber diaphragm is cut, and finally picking up and stacking the cut rubber diaphragm neatly manually.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811256597.0A CN109203506B (en) | 2018-10-26 | 2018-10-26 | Rubber diaphragm reciprocating film pressing and automatic slicing device and use method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811256597.0A CN109203506B (en) | 2018-10-26 | 2018-10-26 | Rubber diaphragm reciprocating film pressing and automatic slicing device and use method |
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| CN109203506A CN109203506A (en) | 2019-01-15 |
| CN109203506B true CN109203506B (en) | 2023-11-07 |
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