CN113524392A - Production method and production equipment of integrated floor heating plate - Google Patents
Production method and production equipment of integrated floor heating plate Download PDFInfo
- Publication number
- CN113524392A CN113524392A CN202110900861.5A CN202110900861A CN113524392A CN 113524392 A CN113524392 A CN 113524392A CN 202110900861 A CN202110900861 A CN 202110900861A CN 113524392 A CN113524392 A CN 113524392A
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- China
- Prior art keywords
- substrate
- bonding mortar
- floor heating
- scraper blade
- production
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
Abstract
The invention relates to a production method and production equipment of an integrated floor heating plate, and the technical scheme provided by the invention is as follows: firstly, pre-slotting treatment is carried out on a substrate; preparing bonding mortar slurry and preparing an interface agent; thirdly, spraying an interface agent on the substrate in the step I; fourthly, placing the heat conduction pipe on the substrate in the third step; fifthly, coating the prepared bonding mortar on the substrate in the fourth step; sixthly, arranging the heat dissipation net on the bonding mortar in the fifth step; seventhly, coating the bonding mortar obtained in the step II on the obtained product; eighthly, arranging the reinforcing layer on the bonding mortar in the step (seventhly); ninthly, coating the bonding mortar in the second step on the third step; the method has the advantages that finished products manufactured in the step ninthly are maintained, production equipment required by the production steps is realized, the method is outstanding in optimizing factory production and manufacturing of the floor heating plates, realizing flow line production, realizing integrated forming in factories, and only needing to be conveyed to a site for assembly, so that the floor heating construction process and quality are guaranteed, and a simple and efficient construction mode is provided.
Description
Technical Field
The invention relates to the technical field of floor heating plates, in particular to a production method and production equipment of an integrated floor heating plate.
Background
The heating mode mainly adopts the heating mode of burying the ground water pipe under the tradition, install bed course, the heat preservation, the reflectance coating, wire netting and heat pipe etc. in proper order, cover with the concrete at last, still need spread one deck sand and concrete when later stage tiling, not only the construction is complicated loaded down with trivial details, and construction quality can not be guaranteed, market urgently need a section can the mill prefabricate, realize streamlined production, realize integrated molding in the mill, the product of assembling in the later stage only need to be transported, in view of this, the production technology and the supporting production facility of integrated form ground heating panel have been researched and developed through many kinds of argument and a large amount of experiments, unified process quality and simple efficient construction mode have not only been guaranteed, the industrial development of the industry of heating up the ground has still been promoted.
Disclosure of Invention
Aiming at the problems and the defects in the prior art and the requirement of market development trend, the invention provides a production method and production equipment of an integrated floor heating plate.
The technical scheme provided by the invention is as follows:
firstly, pre-slotting treatment is carried out on a substrate;
preparing bonding mortar slurry and preparing an interface agent;
thirdly, spraying an interface agent on the substrate in the step I;
fourthly, placing the heat conduction pipe on the substrate in the third step;
fifthly, coating the prepared bonding mortar on the substrate in the fourth step;
sixthly, arranging the heat dissipation net on the bonding mortar in the fifth step;
seventhly, coating the bonding mortar obtained in the step II on the obtained product;
eighthly, arranging the reinforcing layer on the bonding mortar in the step (seventhly);
ninthly, coating the bonding mortar in the second step on the third step;
and curing the finished board manufactured in the step ninthly.
Preferably, the materials for the bonding mortar mainly comprise cement, sand, rubber powder, fiber yarns and the like.
Preferably, the reinforcing layer is a mesh cloth or a metal mesh, and preferably is a glass fiber mesh cloth.
Preferably, the bonding mortar is coated on the substrate (the bonding mortar needs to be coated in layers for 3 times, which is divided into 1 time of coating the bonding mortar, 2 times of coating the bonding mortar and 3 times of coating the bonding mortar for convenience of description), and a blank margin of 20-100mm is left at the edge of the substrate.
The maintenance is natural maintenance for 2-5 days in normal pressure and normal temperature environment.
The utility model provides a board production facility warms up to integrated form comprises a production line that is equipped with drive wheel and conveyer belt, the production line is equipped with interfacial agent flush coater, 1 time grouting machine, 1 time scraper blade, bobbing machine, 2 times grouting machine, 2 times scraper blade, support, 3 times grouting machine, 3 times scraper blade from the past backward in proper order, interfacial agent flush coater with between 1 time grouting machine, 1 time scraper blade with between 2 times grouting machine, 2 times scraper blade with be equipped with heat pipe setting zone, fin setting zone, strengthening layer setting zone between 3 times grouting machine respectively, the bobbing machine is established the below of 1 time regional conveyer belt of grouting machine.
The interface agent spraying machine is provided with an electric pump and a plurality of nozzles which are longitudinally arranged, one side of the interface agent spraying machine is provided with a sensor, the sensor can sense a signal of the movement of the substrate, and a control assembly can realize the control of the spraying pressure and the flow of the interface agent spraying machine by receiving the signal of the sensor, so that the interface agent can be automatically and accurately sprayed on the substrate.
All be equipped with adjusting screw 1 time scraper blade, 2 time scraper blades, 3 time scraper blade tops, the accessible is adjusted adjusting screw bond mortar's the thickness of paining, 1 time scraper blade, 2 times scraper blade and 3 times scraper blade both sides are equipped with the baffle respectively, each baffle is equipped with adjusting screw respectively for adjust mortar paint the width.
The side of bobbing machine is equipped with the sensor, the sensor is used for responding to the removal of base plate, the sensor will sense the signal transmission that the base plate removed arrives control assembly, control assembly realizes the vibration control to the bobbing machine through the signal that receives the sensor and sends.
The heat pipe setting area and the heat sink setting area may be set manually or by a robot.
The coiling glass fiber gridding cloth with the hollow pipe in the middle is preferably used in the reinforcing layer setting area, the glass fiber gridding can be arranged on the support through the hollow pipe by the longitudinal rod of the support, the continuous net hanging can be realized through the support, the production efficiency is high, the quality is good, and the cost is low.
Drawings
FIG. 1 is a schematic diagram of a production line according to an embodiment of the present invention.
Detailed Description
The present invention will be further described with reference to the following detailed description and the accompanying drawings, which are included to provide further explanation of the invention and are not intended to limit the invention.
Example 1:
the technical scheme provided by the invention is as follows:
firstly, pre-slotting treatment is carried out on a substrate;
preparing bonding mortar slurry and preparing an interface agent;
thirdly, spraying an interface agent on the substrate in the step I;
fourthly, placing the heat conduction pipe on the substrate in the third step;
fifthly, coating the prepared bonding mortar on the substrate in the fourth step;
sixthly, arranging the heat dissipation net on the bonding mortar in the fifth step;
seventhly, coating the bonding mortar obtained in the step II on the obtained product;
eighthly, arranging the reinforcing layer on the bonding mortar in the step (seventhly);
ninthly, coating the bonding mortar in the second step on the third step;
and curing the finished product manufactured in the step ninthly.
Preferably, the materials for the bonding mortar mainly comprise cement, sand, rubber powder, fiber yarns and the like.
Preferably, the reinforcing layer is a mesh cloth or a metal mesh, and preferably is a glass fiber mesh cloth.
Preferably, when the bonding mortar is coated on the substrate (the bonding mortar needs to be coated in layers for 3 times, for the sake of clarity, the coating is divided into 1 time of coating the bonding mortar, 2 times of coating the bonding mortar and 3 times of coating the bonding mortar), a blank margin of 20-100mm is left at the edge of the substrate.
The maintenance is natural maintenance for 2-5 days in normal pressure and normal temperature environment.
Example 2:
a production facility for realizing above-mentioned ground heating panel, as shown in fig. 1, an integrated form ground heating panel production facility comprises a production line that is equipped with drive wheel 2 and conveyer belt 1, the production line is equipped with interfacial agent flush coater 3, 1 time of rendering 5, 1 time scraper blade 8, bobbing machine 7, 2 times of rendering 10, 2 times scraper blade 11, support 13, 3 times of rendering 14, 3 times scraper blade 15 from the past backward in proper order, interfacial agent flush coater 2 with between 1 time of rendering 5, 1 time scraper blade 8 with between 2 times of rendering 10 and 2 times scraper blade 11 with be equipped with heat pipe setting zone A, fin setting zone B and strengthening layer setting zone C between 3 times of rendering 14 respectively, the bobbing machine is established the below of 1 time of regional conveyer belt of rendering.
The production operation flow of the device is as follows: placing a substrate on a conveyor belt 1 at the front end of a production line, wherein the substrate moves forwards along with the rotation of the conveyor belt 1, firstly passing through an interfacial agent spraying machine 2, sensing the movement of the substrate by a sensor 3 positioned on one side of the interfacial agent spraying machine 3, transmitting a signal to a control assembly 4, sending an instruction to start an interfacial agent electric pump 21 by the control assembly 4, uniformly spraying an interfacial agent to the substrate by an interfacial agent spray head 22, moving the substrate to a heat pipe arrangement area A along with the conveyor belt 1, arranging a heat pipe on the substrate through a manual or mechanical arm, continuously moving the substrate to the position below a plastering machine 5 for 1 time by the conveyor belt 1 to smear bonding mortar, sensing the movement of the substrate by a sensor 6 positioned below the plastering machine 5 for 1 time, transmitting the signal to the control assembly 4, sending an instruction to start a vibrator 7 positioned below the conveyor belt 1 by the control assembly 4, carrying out vibration and plastering, adjusting the bonding mortar to the required thickness and width by adjusting screws on the 1-time plastering machine 5 and arranging the 1-time scraping plate 8 and the baffle plate 9 immediately behind the 1-time plastering machine 5, continuously moving the base plate to the radiating net arrangement area B by a conveyor belt, arranging the radiating net on the bonding mortar which is smeared once by a manual or a mechanical arm, continuously moving the conveyor belt 1 forwards, enabling the base plate to come under the 2-time plastering machine 10 for 2-time plastering, then carrying out thickness and width adjustment on the mortar which is smeared 2 times by the 2-time scraping plate 11 and the baffle plate 12, moving the base plate to the strengthening layer arrangement area C by the conveyor belt 1, namely a glass fiber mesh cloth hanging area, carrying out continuous glass fiber mesh cloth hanging on a glass fiber mesh cloth on a rack on a bracket 13, and enabling the base plate to enter under the 3-time plastering machine 14 for 3-time plastering after hanging the mesh, and then, the thickness and the width of the mortar smeared for 3 times are adjusted for 3 times by the scraping plate 15 and the baffle 16 for 3 times, and the mesh cloth between two adjacent plates needs to be cut by a blade for continuous mesh hanging of the glass fiber mesh cloth, so that the mortar is naturally cured for 2 to 5 days in a normal-pressure and normal-temperature environment after being manufactured.
Claims (9)
1. A production method of an integrated floor heating plate comprises the following steps:
firstly, pre-slotting treatment is carried out on a substrate;
preparing bonding mortar slurry and preparing an interface agent;
thirdly, spraying an interface agent on the substrate in the step I;
fourthly, placing the heat conduction pipe on the substrate in the third step;
fifthly, coating the prepared bonding mortar on the substrate in the fourth step;
sixthly, arranging the heat dissipation net on the bonding mortar in the fifth step;
seventhly, coating the bonding mortar obtained in the step II on the obtained product;
eighthly, arranging the reinforcing layer on the bonding mortar in the step (seventhly);
ninthly, coating the bonding mortar in the second step on the third step;
and curing the finished product manufactured in the step ninthly.
2. A method of producing an integrated floor heating panel as claimed in claim 1, wherein: the materials for the bonding mortar comprise cement, sand, rubber powder and fiber yarns.
3. A method of producing an integrated floor heating panel as claimed in claim 1, wherein: the strengthening layer is a mesh cloth or a metal mesh, preferably a coiled glass fiber mesh cloth provided with a hollow tube.
4. A method of producing an integrated floor heating panel as claimed in claim 1, wherein: the bonding mortar is coated on the substrate in multiple layers, and a certain blank allowance is reserved at the edge of the substrate.
5. A method of producing an integrated floor heating panel as claimed in claim 1, wherein: the maintenance is natural maintenance for 2-5 days in normal pressure and normal temperature environment.
6. The utility model provides a production facility of board warms up to integrated form comprises a production line that is equipped with drive wheel and conveyer belt, the production line is equipped with interfacial agent flush coater, 1 time grouting machine, 1 time scraper blade, bobbing machine, 2 times grouting machine, 2 times scraper blade, support, 3 times grouting machine, 3 times scraper blade from the past backward in proper order, the interfacial agent flush coater with between 1 time grouting machine 1 time scraper blade with between 2 times grouting machine with 2 times scraper blade with be equipped with heat pipe setting zone, fin setting zone and strengthening layer setting zone between 3 times grouting machine respectively, be equipped with the bobbing machine on the production line, the heat pipe set up the zone with the fin setting zone can be set up by the manipulator.
7. An integrated floor heating panel production facility as claimed in claim 6, wherein: the interface agent spraying machine is provided with an electric pump and a plurality of nozzles which are longitudinally arranged, a sensor is arranged on one side of each nozzle and senses a signal of the movement of the substrate, and a control assembly can control the spraying pressure and flow of the interface agent spraying machine by receiving the signal of the sensor, so that the interface agent can be automatically and accurately sprayed on the substrate.
8. An integrated floor heating panel production facility as claimed in claim 1, wherein: all be equipped with adjusting screw 1 time scraper blade, 2 time scraper blades and 3 times scraper blade tops, the accessible adjusting screw adjustment bond mortar paint thickness, 1 time scraper blade, 2 times scraper blade and 3 times scraper blade both sides are equipped with the baffle respectively, each baffle is equipped with adjusting screw respectively and is used for adjusting the mortar and paints the width.
9. An integrated floor heating panel production facility as claimed in claim 1, wherein: the side of bobbing machine is equipped with the sensor, the sensor is used for responding to the removal of base plate, the sensor will sense the signal transmission that the base plate removed arrives control assembly, control assembly realizes the vibration control to the bobbing machine through the signal that receives the sensor and sends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110900861.5A CN113524392A (en) | 2021-08-06 | 2021-08-06 | Production method and production equipment of integrated floor heating plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110900861.5A CN113524392A (en) | 2021-08-06 | 2021-08-06 | Production method and production equipment of integrated floor heating plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113524392A true CN113524392A (en) | 2021-10-22 |
Family
ID=78122066
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110900861.5A Pending CN113524392A (en) | 2021-08-06 | 2021-08-06 | Production method and production equipment of integrated floor heating plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113524392A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040074631A1 (en) * | 2002-10-17 | 2004-04-22 | Jeon Chang Seong | Dry type heating pipeline structure and construction method thereof |
| CN2773519Y (en) * | 2005-03-05 | 2006-04-19 | 王剑波 | Geothermal heater |
| CN201155167Y (en) * | 2008-01-29 | 2008-11-26 | 山东美亚建材制品有限公司 | Combination type dryly paved ground heating module |
| CN201567749U (en) * | 2009-11-11 | 2010-09-01 | 上海航天舒室环境科技有限公司 | Compound dry-type ground heating module |
| CN102259377A (en) * | 2011-08-05 | 2011-11-30 | 崔山山 | Production method and production equipment for reinforced heat insulation template |
| CN202511360U (en) * | 2012-03-21 | 2012-10-31 | 叶小钗 | Radiation heating pipeline embedding structure |
| CN205777305U (en) * | 2016-06-22 | 2016-12-07 | 龙川纽恩泰新能源科技发展有限公司 | A kind of combination type installs ground heating floor |
| CN206796745U (en) * | 2017-05-25 | 2017-12-26 | 济源市北海源泉包装材料加工厂 | A kind of floor heating plate paving production line |
| CN112443877A (en) * | 2020-11-27 | 2021-03-05 | 燕山大学 | Floor heating heat dissipation structure capable of enhancing heat radiation and installation method thereof |
| CN113062553A (en) * | 2021-05-07 | 2021-07-02 | 唯嘉(上海)实业有限公司 | Floor heating structure |
-
2021
- 2021-08-06 CN CN202110900861.5A patent/CN113524392A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040074631A1 (en) * | 2002-10-17 | 2004-04-22 | Jeon Chang Seong | Dry type heating pipeline structure and construction method thereof |
| CN2773519Y (en) * | 2005-03-05 | 2006-04-19 | 王剑波 | Geothermal heater |
| CN201155167Y (en) * | 2008-01-29 | 2008-11-26 | 山东美亚建材制品有限公司 | Combination type dryly paved ground heating module |
| CN201567749U (en) * | 2009-11-11 | 2010-09-01 | 上海航天舒室环境科技有限公司 | Compound dry-type ground heating module |
| CN102259377A (en) * | 2011-08-05 | 2011-11-30 | 崔山山 | Production method and production equipment for reinforced heat insulation template |
| CN202511360U (en) * | 2012-03-21 | 2012-10-31 | 叶小钗 | Radiation heating pipeline embedding structure |
| CN205777305U (en) * | 2016-06-22 | 2016-12-07 | 龙川纽恩泰新能源科技发展有限公司 | A kind of combination type installs ground heating floor |
| CN206796745U (en) * | 2017-05-25 | 2017-12-26 | 济源市北海源泉包装材料加工厂 | A kind of floor heating plate paving production line |
| CN112443877A (en) * | 2020-11-27 | 2021-03-05 | 燕山大学 | Floor heating heat dissipation structure capable of enhancing heat radiation and installation method thereof |
| CN113062553A (en) * | 2021-05-07 | 2021-07-02 | 唯嘉(上海)实业有限公司 | Floor heating structure |
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| PB01 | Publication | ||
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Application publication date: 20211022 |