CN113522888B - Impurity removing equipment for bottle cap processing - Google Patents
Impurity removing equipment for bottle cap processing Download PDFInfo
- Publication number
- CN113522888B CN113522888B CN202110809296.1A CN202110809296A CN113522888B CN 113522888 B CN113522888 B CN 113522888B CN 202110809296 A CN202110809296 A CN 202110809296A CN 113522888 B CN113522888 B CN 113522888B
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- wall
- rack
- plate
- treatment box
- bottle cap
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- 239000012535 impurity Substances 0.000 title claims abstract description 58
- 238000012545 processing Methods 0.000 title claims abstract description 45
- 238000007664 blowing Methods 0.000 claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 230000007306 turnover Effects 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 19
- 238000001125 extrusion Methods 0.000 claims description 18
- 230000000712 assembly Effects 0.000 claims description 13
- 238000000429 assembly Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000428 dust Substances 0.000 description 17
- 230000000694 effects Effects 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 238000005491 wire drawing Methods 0.000 description 10
- 230000009471 action Effects 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000010405 clearance mechanism Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 235000013405 beer Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
Abstract
The invention relates to the technical field of bottle cap processing, in particular to impurity removing equipment for bottle cap processing, which comprises a base, a processing box, a controller, a feeding mechanism, a shaking mechanism and a cleaning mechanism, wherein the feeding mechanism is arranged at the top of the processing box and used for feeding bottle caps, the feeding mechanism comprises a baffle plate, a conical feeding hopper and a telescopic component, the shaking mechanism is arranged inside the processing box and used for driving the bottle caps to turn over, the shaking mechanism comprises a filter plate and a jacking component, the cleaning mechanism is arranged on the inner wall of the processing box and used for removing impurities on the surfaces of the bottle caps, the cleaning mechanism comprises two sliding components and two blowing components, the two sliding components are symmetrically arranged on the inner wall of the processing box, each blowing component is arranged beside one sliding component, and the jacking component is electrically connected with the controller, the power consumption and the manufacturing cost are lower, the secondary utilization of resources can be realized, the manufacturing cost of the bottle cap is reduced, and the enterprise income is improved.
Description
Technical Field
The invention relates to the technical field of bottle cap processing, in particular to impurity removing equipment for bottle cap processing.
Background
The bottle cap is used for sealing a bottle, and has different shapes and different operation methods according to different functions, for example, the mineral water bottle cap is screwed up circularly, the ring-pull can cap is pulled annularly, the meat can cap is not in a fixed shape, the torn yarn is the yarn, the cap of the injection bottle is glass-integrated, and the periphery of the injection bottle is polished by using a grinding wheel and then flicked; the cap of the beer bottle which is the favorite of men is pried. The design of the bottle cap is strange, and designers can mince up the brain juice to make the bottle cap more innovative and attractive.
Before the bottle cap is processed and leaves the factory, an impurity removing process is usually required to be carried out on the bottle cap, namely, metal chips such as dust adhered to the surface of the bottle cap in production and processing and wire drawing on the surface of the bottle cap are removed, so that the cleanliness of the surface of the bottle cap is improved, and the quality of leaving the factory is improved.
The existing impurity removing equipment has the following defects:
1. when the bottle lid is carried in the inside outside of barrel, though through spiral conveying track internal rotation, some recesses and dead angles of bottle lid can be misplaced with the jet-propelled direction of high-pressure gas shower nozzle when the bottle lid is rotatory, therefore can't make every position homoenergetic on bottle lid surface blow by high-pressure gas, have reduced edulcoration efficiency, are unfavorable for promoting the bottle lid the quality of dispatching from the factory.
2. High-pressure gas needs to be driven by an air pump, the cylinder body rotates and bottle cap bucket type conveying needs to be driven by a motor, only one bottle cap impurity removing process needs to use three driving sources, so that the power consumption of the process is large, and the whole cost of bottle cap production is not reduced.
3. The water storage tank only plays a role in dust collection, and plastic chips such as wire drawing and the like falling from the surface of the bottle cap cannot be filtered when being collected, so that secondary utilization of the plastic chips such as the wire drawing and the like is not facilitated.
4. When utilizing high-pressure gas to blow the clearance to the bottle lid, do not go on under the enclosed environment, impurity such as partial dust and wire drawing piece still can be blown to the outside of cistern, therefore cause operational environment's dirty easily, and then reduce the edulcoration effect.
Disclosure of Invention
The invention aims to provide impurity removing equipment for bottle cap processing.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an impurity removing equipment for processing bottle caps, which comprises a base and a processing box, wherein the processing box is fixedly arranged at the top of the base, the impurity removing equipment also comprises a controller, a feeding mechanism, a shaking mechanism and a cleaning mechanism, the feeding mechanism is arranged at the top of the processing box and is used for feeding bottle caps, the feeding mechanism comprises a baffle, a conical feeding hopper and a telescopic component, a blanking port is arranged at the top of the processing box, the conical feeding hopper is fixedly arranged at the top of the blanking port, the baffle is inserted on the inner wall of the bottom of the conical feeding hopper, the telescopic component is arranged at the top of the processing box, the shaking mechanism is arranged in the processing box and is used for driving the bottle caps to turn over, the shaking mechanism comprises a filter plate and a jacking component, the filter plate is arranged on the inner wall of the processing box in a sliding manner, a trapezoidal sealing cover is fixedly arranged on the inner wall of the processing box, the jacking component is arranged in the trapezoidal sealing cover and is connected with the bottom of the filter plate in an abutting manner, the cleaning mechanism is arranged on the inner wall of the processing box and used for removing impurities on the surface of the bottle cap, the cleaning mechanism comprises two sliding assemblies and two air blowing assemblies, the two sliding assemblies are symmetrically arranged on the inner wall of the processing box, each air blowing assembly is arranged beside one sliding assembly, and the jacking assembly is electrically connected with the controller.
Further, the jacking assembly comprises a driving motor, a cam, a roller and a reset spring, the driving motor is fixedly arranged inside the trapezoidal sealing cover, the cam is sleeved on the output end of the cam, a top plate is fixedly arranged at the center of the bottom of the filter plate, the top plate is connected with the trapezoidal sealing cover in an inserting mode, the roller is hinged to the bottom of the top plate, the outer edge of the cam is in contact with the outer wall of the roller, the reset spring is fixedly arranged between the bottom of the top plate and the inner wall of the trapezoidal sealing cover, and the driving motor is electrically connected with the controller.
Further, every slip subassembly all includes first rack, first gear, the second rack, slide bar and push pedal, first rack is fixed to be established on the outer wall of filter, first gear is articulated to be set up on the inner wall of handling the case, the second rack slides and sets up on the inner wall of handling the case, first rack and second rack all are connected with first gear engagement, the slide bar slides through linear bearing and sets up on the inner wall of handling the case, and the bottom of slide bar and the top fixed connection of second rack, the fixed top of establishing at the slide bar of push pedal, the slide bar is close to the fixed spacing ring that is equipped with on the one end outer wall of push pedal.
Further, every subassembly of blowing all includes a plurality of extrusion pole, a plurality of sleeve and a plurality of gas blow pipe, and equidistant setting of a plurality of sleeve is on the inner wall of handling the case, and every extrusion pole all is vertical the inserting and establishes a telescopic inside, and the top of every extrusion pole all with the bottom fixed connection of push pedal, and every gas blow pipe is all fixed to be established in a telescopic bottom, and handles the inner wall of case equidistant through-hole that can supply a plurality of gas blow pipe to blow that is provided with.
Furthermore, flexible subassembly includes third rack, second gear and fourth rack, and the third rack is fixed to be established on the one end outer wall of baffle, handles the fixed slide rail that is equipped with in top of case, and the fourth rack slides and establishes in the inside of slide rail, and the articulated top of handling the case of establishing of second gear, third rack and fourth rack all are connected with the meshing of second gear.
Further, the fixed stay cord that is equipped with in top center of one of them push pedal, the top of handling the case is the symmetry and is provided with two leading wheels, and the one end that the push pedal was kept away from to the stay cord is close to the one end fixed connection of leading wheel with the baffle, and the stay cord is close to the one end of push pedal and pegs graft with the inner wall of handling the case, and the stay cord is connected with the outer wall laminating of two leading wheels.
Furthermore, a tension spring is fixedly arranged between one end, away from the second gear, of the fourth rack and the inner wall of the slide rail, a guide rod is sleeved at one end, away from the third rack, of the baffle, a limiting plate is fixedly arranged at the top of the treatment box, and the third rack is connected with the limiting plate in a sliding mode.
Furthermore, a material taking port is formed in the outer wall of the processing box, a stop door is hinged inside the material taking port, a handle is fixedly arranged on the outer wall of the stop door, the bottom height of the stop door is consistent with the top height of the filter plate, and a mounting plate is fixedly arranged on the processing box through bolts.
Furthermore, a filter screen is inserted into the bottom of the treatment box, the filter screen is positioned below the trapezoidal sealing cover, and a handle is fixedly arranged on the outer wall of the filter screen.
Furthermore, a drain pipe is inserted into the bottom of the treatment box, an electromagnetic valve is fixedly arranged on the outer wall of the drain pipe, and the height of the drain pipe is smaller than that of the filter screen.
The invention has the beneficial effects that:
1. according to the invention, through designing the shaking mechanism, namely the filter plate and the jacking assembly, when the bottle cap is subjected to impurity removal work, the bottle caps are firstly placed in the conical feeding hopper in batches, and then the jacking assembly is started through the controller, so that the top plate and the filter plate are driven to ascend by the collision force generated by the rotation of the cam on the roller, the bottle cap at the top of the filter plate is driven to shake, the bottle cap is driven to turn over, and further, all positions on the surface of the bottle cap can be blown by high-pressure gas, so that impurities at all positions on the surface can be cleaned, the cleaning effect is improved, meanwhile, the impurities on the surface of the bottle cap can be shaken off by the shaking of the filter plate, the air blowing pipe can blow the bottle cap conveniently, the impurity removal process is accelerated, and the impurity removal efficiency is improved.
2. According to the invention, the feeding mechanism, the shaking mechanism and the cleaning mechanism can be linked by designing the first rack, the first gear, the second rack, the sliding rod, the push plate, the pull rope and the two guide wheels, so that the three mechanisms can synchronously operate, namely, the plurality of air blowing pipes are driven to blow high-pressure air above the filter plate while the filter plate shakes, and the bottle caps in the conical feeding hopper can be synchronously conveyed to the filter plate once while the air is blown.
3. According to the invention, through designing the blowing assemblies, when the push plate descends, because the push plate is fixedly connected with the plurality of extrusion rods, each extrusion rod is inserted into one sleeve, and because each air blowing pipe is fixedly connected with the sleeve, the extrusion rods are quickly extruded in the sleeve, so that high-pressure air is formed in the sleeve and blown off from the interiors of the air blowing pipes to the top of the filter plate, air outlets of the plurality of air blowing pipes designed in the two blowing assemblies are obliquely designed, so that impurities and dust on the surface of the bottle cap can be conveniently blown off to the bottom of the treatment box, and the heights of the plurality of air blowing pipes designed in the two blowing assemblies are different, so that the high-pressure air can blow the bottle caps with different heights when the top of the filter plate is overturned, namely, the bottle caps are blown by the plurality of air blowing pipes with lower heights when initially overturned, so as to play a role in primarily cleaning impurities, and when upset to highest position, can be blown by the higher gas blow pipe of a plurality of height, thereby play the effect of secondary clearance impurity, and can be blown once more by a plurality of gas blow pipe that highly is lower when the bottle lid whereabouts, thereby make every different stages homoenergetic of bottle lid in the whole process of upset blow by high-pressure gas, compared in prior art, some recesses and the dead angle of bottle lid can not produce the dislocation with the jet-propelled direction of high-pressure gas shower nozzle when the bottle lid is rotatory, and then impurity removal efficiency has been promoted, be favorable to promoting the outgoing quality of bottle lid.
4. According to the invention, through designing the feeding mechanism, namely the baffle, the conical feeding hopper and the telescopic assembly, when the push plate descends, one end of the pull rope is fixedly connected with the push plate, one end of the pull rope, far away from the push plate, is fixedly connected with the baffle, and the pull rope drives the baffle to be drawn out from the conical feeding hopper under the action of the two guide wheels, so that the bottle caps in the conical feeding hopper are conveyed to the inside of the treatment box, and the sliding distance of the push plate is constant, so that the traction distance of the pull rope driven by the push plate is constant every time, the opening amplitude of the baffle is constant every time, the conveying quantity of the bottle caps is constant, the quantitative conveying effect is achieved, on one hand, the blocking during blanking can not be caused, the blanking efficiency is ensured, meanwhile, the bottle caps can not fall onto the filter plate and are accumulated together, and the impurity removal work of the bottle caps can be ensured to be always kept stable in operation, the extension spring plays the effect that resets, can drive the baffle when the push pedal resets at every turn and reset, seals the bottom of toper feeding funnel, prevents that the inside bottle lid of toper feeding funnel from continuing down, when the inside of hopper seals under the toper simultaneously, plays the effect of buffering baffle, prevents that baffle sliding speed is too fast and clip or press from both sides bad bottle lid, and then plays the effect of a protection bottle lid quality in the pay-off, reduces the loss.
5. According to the invention, through designing the treatment box, the controller, the feeding mechanism, the shaking mechanism and the cleaning mechanism, the five mechanisms are matched, impurity removal treatment of the bottle cap can be realized, meanwhile, the impurity removal process is in a relatively closed environment, dust, drawn wires and plastic scraps blown off from the bottle cap can be collected into the filter screen and the treatment box to the greatest extent, and further, the contamination of impurities to the working environment can be avoided, and the cleanliness and sanitation of the production environment are ensured.
6. According to the invention, by designing the filter screen, the dust, the plastic drawn wires and the plastic scraps on the surface of the bottle cap can be blown onto the water in the treatment box by the high-pressure gas blown out of the air blowing pipe, the dust is dissolved in the water, the dust is gradually deposited at the bottom of the treatment box when the impurity removal operation lasts for a long time, and the water is discharged through the drain pipe after the water in the treatment box is used for a long time, so that the plastic drawn wires and the plastic scraps in the water can be filtered into the filter screen, and thus the automatic separation of the dust, the plastic drawn wires and the plastic scraps is realized.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments of the present invention are briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is an exploded perspective view of the present invention;
FIG. 4 is a cross-sectional view of a treatment tank of the present invention;
FIG. 5 is an enlarged view of FIG. 4 at B;
FIG. 6 is a cross-sectional view of a treatment tank and a conical feed hopper of the present invention;
FIG. 7 is an enlarged view at C of FIG. 6;
FIG. 8 is a partial cross-sectional view of a treatment tank of the present invention;
fig. 9 is a schematic plan view of the blowing assembly of the present invention;
in the figure: the device comprises a base 1, a treatment box 2, a guide wheel 20, a stop door 21, a filter screen 22, a drain pipe 23, an electromagnetic valve 24, a controller 3, a feeding mechanism 4, a baffle 40, a conical feeding hopper 41, a telescopic component 42, a third rack 420, a second gear 421, a fourth rack 422, a tension spring 423, a shaking mechanism 5, a filter plate 50, a top plate 500, a jacking component 51, a driving motor 510, a cam 511, a roller 512, a return spring 513, a cleaning mechanism 6, a sliding component 60, a first rack 600, a first gear 601, a second rack 602, a sliding rod 603, a push plate 604, a pull rope 605, a blowing component 61, an extrusion rod 610, a sleeve 611 and a blowing pipe 612.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 9, an impurity removing device for processing bottle caps comprises a base 1 and a processing box 2, wherein the processing box 2 is fixedly arranged at the top of the base 1, the impurity removing device further comprises a controller 3, a feeding mechanism 4, a shaking mechanism 5 and a cleaning mechanism 6, the feeding mechanism 4 is arranged at the top of the processing box 2 and used for feeding bottle caps, the feeding mechanism 4 comprises a baffle 40, a conical feeding hopper 41 and a telescopic assembly 42, a blanking port is arranged at the top of the processing box 2, the conical feeding hopper 41 is fixedly arranged at the top of the blanking port, the baffle 40 is inserted into the inner wall of the bottom of the conical feeding hopper 41, the telescopic assembly 42 is arranged at the top of the processing box 2, the shaking mechanism 5 is arranged inside the processing box 2 and used for driving the bottle caps to turn over, the shaking mechanism 5 comprises a filter plate 50 and a jacking assembly 51, the filter plate 50 is slidably arranged on the inner wall of the processing box 2, a trapezoidal sealing cover is fixedly arranged on the inner wall of the processing box 2, jacking subassembly 51 is established in the inside of trapezoidal sealed cowling, and jacking subassembly 51 is contradicted with the bottom of filter 50 and is connected, clearance mechanism 6 is established on the inner wall of handling case 2 in order to be used for cleaing away the impurity on bottle lid surface, clearance mechanism 6 includes two sliding assembly 60 and two subassembly 61 of blowing, two sliding assembly 60 are the symmetry and set up on the inner wall of handling case 2, every subassembly 61 of blowing all establishes the side at a sliding assembly 60, jacking subassembly 51 is electric connection with controller 3.
The jacking assembly 51 comprises a driving motor 510, a cam 511, a roller 512 and a return spring 513, the driving motor 510 is fixedly arranged inside the trapezoidal sealing cover, the cam 511 is sleeved on the output end of the trapezoidal sealing cover, the bottom center of the filter plate 50 is fixedly provided with a top plate 500, the top plate 500 is inserted into the trapezoidal sealing cover, the roller 512 is hinged to the bottom of the top plate 500, the outer edge of the cam 511 is in contact with the outer wall of the roller 512, the return spring 513 is fixedly arranged between the bottom of the top plate 500 and the inner wall of the trapezoidal sealing cover, the driving motor 510 is electrically connected with the controller 3, when the impurity removal work of the bottle caps is carried out, the bottle caps are firstly put inside the conical feeding hopper 41 in batches, then the driving motor 510 is started through the controller 3, so that the cam 511 is driven to rotate through the output end of the controller, because the cam 511 is in contact with the roller 512, the filter plate 50 is in sliding connection with the processing box 2, and because the roller 512 is hinged to the bottom of the top plate 500, the top fixed connection of filter 50 and roof 500, thereby it drives roof 500 and filter 50 through the rotatory conflict power that produces gyro wheel 512 of cam 511, thereby drive the bottle lid shake at 50 tops of filter, drive the bottle lid upset, and then make each position homoenergetic in its surface blow by high-pressure gas, can make the impurity of every position in surface all cleared up, promote the clearance effect, the shake of filter 50 can make the impurity on bottle lid surface shake off simultaneously, therefore with higher speed the edulcoration process, promote edulcoration efficiency.
Each sliding component 60 comprises a first rack 600, a first gear 601, a second rack 602, a sliding rod 603 and a push plate 604, wherein the first rack 600 is fixedly arranged on the outer wall of the filter plate 50, the first gear 601 is hinged on the inner wall of the treatment box 2, the second rack 602 is slidably arranged on the inner wall of the treatment box 2, the first rack 600 and the second rack 602 are respectively meshed with the first gear 601, the sliding rod 603 is slidably arranged on the inner wall of the treatment box 2 through a linear bearing, the bottom of the sliding rod 603 is fixedly connected with the top of the second rack 602, the push plate 604 is fixedly arranged at the top of the sliding rod 603, a limit ring is fixedly arranged on the outer wall of one end of the sliding rod 603 close to the push plate 604, when the bottle cap is turned over, the first rack 600 is fixedly connected with the filter plate 50 to drive the first rack 600 to ascend, and the first gear 601 is rotatably connected with the inner wall of the treatment box 2, the second rack 602 is slidably connected with the inner wall of the treatment box 2, the top and the bottom of the sliding rod 603 are respectively fixedly connected with the bottom of the push plate 604 and the top of the second rack 602, and in addition, the first rack 600 and the second rack 602 are both meshed with the first gear 601, so as to drive the push plate 604 to descend.
Each blowing component 61 comprises a plurality of extrusion rods 610, a plurality of sleeves 611 and a plurality of blowing pipes 612, the plurality of sleeves 611 are arranged on the inner wall of the treatment box 2 at equal intervals, each extrusion rod 610 is vertically inserted into one sleeve 611, the top of each extrusion rod 610 is fixedly connected with the bottom of the pushing plate 604, each blowing pipe 612 is fixedly arranged at the bottom of one sleeve 611, through holes for blowing air by the plurality of blowing pipes 612 are arranged on the inner wall of the treatment box 2 at equal intervals, when the pushing plate 604 descends, because the pushing plate 604 is fixedly connected with the plurality of extrusion rods 610, each extrusion rod 610 is inserted into one sleeve 611, and because each blowing pipe 612 is fixedly connected with the sleeve 611, the extrusion rods 610 are rapidly pressed in the sleeves 611, so that high-pressure air is formed in the sleeves 611 and blown off from the insides of the blowing pipes 612 to the tops of the filter plates 50, the air outlets of the plurality of air blowing pipes 612 designed in the two air blowing assemblies 61 are obliquely designed, so that impurities and dust on the surface of the bottle cap can be blown off to the bottom of the treatment box 2 conveniently, and the heights of the plurality of air blowing pipes 612 designed in the two air blowing assemblies 61 are different, so that high-pressure air can blow the bottle caps with different heights when the tops of the filter plates 50 are turned over, namely, the bottle caps can be blown by the plurality of air blowing pipes 612 with lower heights during initial turning over, so that the impurities can be cleaned for the first time, and can be blown by the plurality of air blowing pipes 612 with higher heights during turning over to the highest position, so that the impurities can be cleaned for the second time, and the bottle caps can be blown by the plurality of air blowing pipes 612 with lower heights during falling, so that the bottle caps can be blown by the high-pressure air at different stages in the whole turning over process, compared with the prior art, some recesses and dead angles of the bottle cap cannot be dislocated with the air injection direction of the high-pressure gas nozzle when the bottle cap rotates, so that impurity removal efficiency is improved, and the bottle cap delivery quality is improved.
The telescopic assembly 42 comprises a third rack 420, a second gear 421 and a fourth rack 422, the third rack 420 is fixedly arranged on the outer wall of one end of the baffle 40, a sliding rail is fixedly arranged on the top of the treatment box 2, the fourth rack 422 is slidably arranged in the sliding rail, the second gear 421 is hinged on the top of the treatment box 2, the third rack 420 and the fourth rack 422 are both meshed with the second gear 421, after each blowing, the push plate 604 returns to the initial position to enable the pull rope 605 to be relaxed, at the moment, the tension spring 423 is contracted from the extension state to the contraction state to drive the fourth rack 422 to slide towards one end far away from the baffle 40 in the sliding rail, because one end of the fourth rack 422 far away from the second gear 421 is fixedly connected with two ends of the tension spring 423 on the inner wall of the sliding rail, and because the third rack 420 is fixedly connected with the baffle 40, the third rack 420 is slidably connected with the limiting plate, and the third rack 420 and the fourth rack 422 are both meshed with the second gear 421, and then the baffle plate 40 is driven to slide from the outside of the conical upper hopper 41 to the inside of the conical lower hopper until the inside of the conical lower hopper is closed, so that the bottle caps in the conical upper hopper 41 are prevented from continuously falling.
A pull rope 605 is fixedly arranged at the center of the top of one push plate 604, two guide wheels 20 are symmetrically arranged at the top of the treatment box 2, one end of the pull rope 605, which is far away from the push plate 604, is fixedly connected with one end of the baffle plate 40, which is close to the guide wheels 20, and one end of the pull rope 605, which is close to the push plate 604, is inserted into the inner wall of the treatment box 2, the pull rope 605 is attached to the outer walls of the two guide wheels 20, when the push plate 604 descends, because one end of the pull rope 605 is fixedly connected with the push plate 604 and one end of the pull rope 605, which is far away from the push plate 604, is fixedly connected with the baffle plate 40, and under the action of the two guide wheels 20, the pull rope 605 drives the baffle plate 40 to be drawn out from the interior of the conical feeding hopper 41, the bottle cap inside the conical feeding hopper 41 is conveyed to the interior of the treatment box 2, because the sliding distance of the push plate 604 is constant every time, the traction distance of the pull rope 605 is also constant every time, therefore make the range of opening of baffle 40 at every turn invariable, and then make the transport capacity of bottle lid at every turn invariable, play the effect of ration transport, on the one hand can not cause the jam when unloading, guarantee unloading efficiency, can not cause the bottle lid to fall into on filter 50 and pile up together simultaneously, and then can not cause the siltation of the bottle lid at filter 50 top, can guarantee that the edulcoration work of bottle lid remains stable operation throughout.
The fixed extension spring 423 that is equipped with between the inner wall of the one end that keeps away from second gear 421 and slide rail of fourth rack 422, the pot head that third rack 420 was kept away from to baffle 40 is equipped with the guide bar, handle the fixed limiting plate that is equipped with in top of case 2, third rack 420 and limiting plate sliding connection, extension spring 423 plays the effect of resetting, can drive baffle 40 and reset when push pedal 604 resets at every turn, seal the bottom of hopper 41 on the toper, prevent that the inside bottle lid of hopper 41 from continuing down on the toper, when closing the inside of hopper under the toper simultaneously, play the effect of buffer stop 40, prevent that baffle 40 sliding speed is too fast and clip or press from both sides bad bottle lid, and then play the effect of a protection bottle lid quality in the pay-off, reduce the loss.
Handle and seted up on the outer wall of case 2 and get the material mouth, the articulated shutter 21 that is provided with in inside of getting the material mouth, the fixed handle that is equipped with on the outer wall of shutter 21, and the bottom height of shutter 21 is highly unanimous with the top height of filter 50, handle case 2 and be equipped with the mounting panel through the bolt fastening, after the work of bottle lid edulcoration, pull open shutter 21 through artifical gripping handle, thereby take out the bottle lid on the filter 50, the mounting panel plays the guard action, when handling 2 inside spare parts of case and damaging, the mounting panel is dismantled to the accessible, therefore maintain and change it.
The bottom of handling case 2 is inserted and is equipped with filter screen 22, filter screen 22 is located trapezoidal sealed cowling's below, and the fixed handle that is equipped with on filter screen 22's the outer wall, when the inside water of handling case 2 is outwards discharged, filter screen 22 is used for collecting the impurity of following bottle lid surface clearance, plastic chips such as wire drawing, when these impurity process filter screen 22, the dust that bottle lid surface blown down can be dissolved in water, avoid the raise dust, when edulcoration work lasts for a long time, the siltation of dust can be formed to the bottom of handling case 2, and plastic chips such as wire drawing then can be obstructed in filter screen 22's inside, when filter screen 22 fills up, pull out it through the handle, collect, can make the preparation processing of bottle lid after the plastic chips such as wire drawing of collecting melts, conveniently carry out reutilization, be favorable to practicing thrift the manufacturing cost of bottle lid.
The bottom of handling case 2 is inserted and is equipped with drain pipe 23, the fixed solenoid valve 24 that is equipped with on the outer wall of drain pipe 23, and drain pipe 23 highly be less than filter screen 22's height, when the water of handling case 2 inside needs to be changed, start solenoid valve 24 through controller 3, thereby make drain pipe 23 open, the water that will handle in the case 2 is outwards discharged, highly design into the height that is less than filter screen 22 with drain pipe 23, it can discharge in the earth of handling case 2 bottom in order to guarantee the siltation, and then lifting means's cleanliness factor.
The working principle of the invention is as follows: when the bottle caps are removed, the bottle caps are put into the tapered feeding hopper 41 in batches, the drive motor 510 is then activated by the controller 3, thereby rotating the cam 511 via its output, since the cam 511 is in contact with the roller 512, the filter plate 50 is slidably coupled to the treatment tank 2, and since the roller 512 is hinged to the bottom of the top plate 500, the filter plate 50 is fixedly coupled to the top of the top plate 500, thereby driving the top plate 500 and the filter plate 50 to ascend by the interference force generated by the rotation of the cam 511 to the roller 512, driving the bottle cap at the top of the filter plate 50 to shake, driving the bottle cap to turn over, thereby enabling all the positions on the surface of the metal sheet to be blown by high-pressure gas, cleaning the impurities at all the positions on the surface, improving the cleaning effect, meanwhile, the impurities on the surface of the bottle cap can be shaken off by the shaking of the filter plate 50, so that the impurity removal process is accelerated, and the impurity removal efficiency is improved.
When the bottle lid overturns, because first rack 600 and filter 50 fixed connection to drive first rack 600 and rise, again because first gear 601 rotates with the inner wall of handling case 2 to be connected, second rack 602 with handle the inner wall sliding connection of case 2, the top and the bottom of slide bar 603 respectively with the bottom of push pedal 604 and the top fixed connection of second rack 602, in addition, first rack 600 and second rack 602 all are connected with the meshing of first gear 601, and then drive push pedal 604 and descend.
When the push plate 604 descends, because the push plate 604 is fixedly connected with the plurality of extrusion rods 610, each extrusion rod 610 is inserted into one sleeve 611, and because each air blowing pipe 612 is fixedly connected with the sleeve 611, the extrusion rods 610 can be rapidly extruded inside the sleeve 611, so that high-pressure air is formed inside the sleeve 611 and blown off from the inside of the air blowing pipe 612 to the top of the filter plate 50, air outlets of the plurality of air blowing pipes 612 arranged in the two air blowing assemblies 61 are obliquely designed, so that impurities and dust on the surface of the bottle cap can be conveniently blown off to the bottom of the treatment box 2, and the plurality of air blowing pipes 612 arranged in the two air blowing assemblies 61 have different heights, so that the high-pressure air can blow the bottle caps with different heights when the top of the filter plate 50 is turned over, namely, the bottle caps can be blown by the plurality of air blowing pipes 612 with lower heights when the bottle caps are initially turned over, play the effect of first clearance impurity, and when upset to highest position, can be blown by the gas blow pipe 612 that a plurality of height is higher, thereby play the effect of secondary clearance impurity, and will be blown once more by a plurality of gas blow pipe 612 that the height is lower when the bottle lid whereabouts, thereby make the bottle lid blow by high-pressure gas in every different stages homoenergetic of the whole in-process of upset, compare in prior art, some recesses and the dead angle of bottle lid can not produce the dislocation with the jet-propelled direction of high-pressure gas shower nozzle when the bottle lid is rotatory, and then impurity removal efficiency has been promoted, be favorable to promoting the outgoing of bottle lid quality.
At the end of each blowing, the push plate 604 returns to the initial position, so that the pull rope 605 is loosened, at this time, the tension spring 423 is contracted from the extension state to the contraction state, so as to drive the fourth rack 422 to slide towards the end far away from the baffle 40 in the sliding rail, because the end far away from the second gear 421 of the fourth rack 422 is fixedly connected with the two ends of the tension spring 423 on the inner wall of the sliding rail, and because the third rack 420 is fixedly connected with the baffle 40, the third rack 420 is slidably connected with the limiting plate, the third rack 420 and the fourth rack 422 are both engaged and connected with the second gear 421, so as to drive the baffle 40 to slide towards the inside from the outside of the conical feeding hopper 41, until the inside of the conical feeding hopper is closed, and the bottle cap inside the conical feeding hopper 41 is prevented from continuously falling.
When the push plate 604 descends, because one end of the pull rope 605 is fixedly connected with the push plate 604, and one end of the pull rope 605 far away from the push plate 604 is fixedly connected with the baffle 40, in cooperation with the action of the two guide wheels 20, so that the pulling rope 605 pulls the baffle 40 outwards inside the conical upper hopper 41, thereby conveying the bottle caps inside the conical upper hopper 41 to the inside of the treatment tank 2, since the sliding distance of the push plate 604 is constant every time, the traction distance of the push plate to bring the pull rope 605 is also constant every time, so that the opening amplitude of the baffle 40 is constant every time, thereby ensuring that the conveying quantity of the bottle cap is constant every time, playing a role of quantitative conveying, not causing blockage during blanking on one hand, ensuring blanking efficiency, meanwhile, the bottle caps cannot fall into the filter plate 50 and are accumulated together, and therefore the impurity removal work of the bottle caps can be guaranteed to be always kept stable.
The extension spring 423 plays a role in resetting, the baffle 40 can be driven to reset when the push plate 604 resets at each time, the bottom of the conical feeding hopper 41 is sealed, the bottle cap inside the conical feeding hopper 41 is prevented from continuing to be lowered, meanwhile, when the inside of the conical feeding hopper is sealed, the effect of buffering the baffle 40 is played, the phenomenon that the baffle 40 slides too fast to clamp or damage the bottle cap is prevented, and then the effect of protecting the quality of the bottle cap is played while feeding, and the loss is reduced.
When the impurity removal work of the bottle cap is finished, the stop door 21 is pulled open by manually grasping the handle, so that the bottle cap on the filter plate 50 is taken out, the mounting plate plays a role in protection, and when parts inside the treatment box 2 are damaged, the mounting plate can be detached, so that the parts can be maintained and replaced.
When handling the inside water of case 2 and outwards discharging, filter screen 22 is used for collecting the impurity of following bottle lid surface cleaning, plastic debris such as wire drawing, when these impurity pass through filter screen 22, the dust that the bottle lid surface was blown down can be dissolved in water, avoid the raise dust, it is longer lasting when edulcoration work, the siltation of dust can be formed to the bottom of handling case 2, and plastic debris such as wire drawing then can be by the separation in filter screen 22's inside, when filter screen 22 is filled with, pull out it through the handle, collect, can make the processing of bottle lid after the plastic debris melting such as wire drawing of collecting, conveniently carry out reutilization, be favorable to practicing thrift the manufacturing cost of bottle lid.
When the inside water of treating case 2 needs to be changed, start solenoid valve 24 through controller 3 to make drain pipe 23 open, will treat that the water in the case 2 is outwards discharged, highly design into being less than the height of filter screen 22 with drain pipe 23, be in order to guarantee that the silting can be discharged at the earth of treating the case 2 bottom, and then lifting means's cleanliness factor.
Claims (4)
1. The utility model provides an edulcoration equipment is used in bottle lid processing, includes base (1) and handles case (2), handles case (2) fixed top of establishing in base (1), its characterized in that:
the bottle cap shaking device is characterized by further comprising a controller (3), a feeding mechanism (4), a shaking mechanism (5) and a cleaning mechanism (6), wherein the feeding mechanism (4) is arranged at the top of the processing box (2) and used for feeding bottle caps, the feeding mechanism (4) comprises a baffle plate (40), a conical feeding hopper (41) and a telescopic assembly (42), a blanking port is formed in the top of the processing box (2), the conical feeding hopper (41) is fixedly arranged at the top of the blanking port, the baffle plate (40) is inserted into the inner wall of the bottom of the conical feeding hopper (41), the telescopic assembly (42) is arranged at the top of the processing box (2),
the shaking mechanism (5) is arranged in the treatment box (2) and used for driving the bottle cap to turn over, the shaking mechanism (5) comprises a filter plate (50) and a jacking assembly (51), the filter plate (50) is arranged on the inner wall of the treatment box (2) in a sliding manner, a trapezoidal sealing cover is fixedly arranged on the inner wall of the treatment box (2), the jacking assembly (51) is arranged in the trapezoidal sealing cover, and the jacking assembly (51) is connected with the bottom of the filter plate (50) in an abutting manner,
the cleaning mechanism (6) is arranged on the inner wall of the treatment box (2) and used for cleaning impurities on the surface of the bottle cap, the cleaning mechanism (6) comprises two sliding assemblies (60) and two blowing assemblies (61), the two sliding assemblies (60) are symmetrically arranged on the inner wall of the treatment box (2), each blowing assembly (61) is arranged beside one sliding assembly (60), the jacking assembly (51) is electrically connected with the controller (3), the jacking assembly (51) comprises a driving motor (510), a cam (511), a roller (512) and a return spring (513), the driving motor (510) is fixedly arranged inside the trapezoidal sealing cover, the cam (511) is sleeved on the output end of the trapezoidal sealing cover, a top plate (500) is fixedly arranged at the center of the bottom of the filter plate (50), the top plate (500) is inserted with the trapezoidal sealing cover, and the roller (512) is hinged to the bottom of the top plate (500), the outer edge of the cam (511) is contacted with the outer wall of the roller (512), a return spring (513) is fixedly arranged between the bottom of the top plate (500) and the inner wall of the trapezoidal sealing cover, a driving motor (510) is electrically connected with the controller (3),
every slip subassembly (60) all includes first rack (600), first gear (601), second rack (602), slide bar (603) and push pedal (604), first rack (600) is fixed to be established on the outer wall of filter (50), first gear (601) are articulated to be set up on the inner wall of handling case (2), second rack (602) slide to be set up on the inner wall of handling case (2), first rack (600) and second rack (602) all are connected with first gear (601) meshing, slide bar (603) slide to be set up on the inner wall of handling case (2) through linear bearing, and the bottom of slide bar (603) and the top fixed connection of second rack (602), push pedal (604) are fixed to be established at the top of slide bar (603), slide bar (603) are close to and are fixed to be equipped with the spacing ring on the push pedal outer wall, every subassembly (61) of blowing all includes a plurality of squeeze bar (610), A plurality of sleeves (611) and a plurality of air blowing pipes (612), the plurality of sleeves (611) are arranged on the inner wall of the treatment box (2) at equal intervals, each extrusion rod (610) is vertically inserted in one sleeve (611), the top of each extrusion rod (610) is fixedly connected with the bottom of the push plate (604), each air blowing pipe (612) is fixedly arranged at the bottom of one sleeve (611), through holes for blowing air by the plurality of air blowing pipes (612) are arranged on the inner wall of the treatment box (2) at equal intervals, the telescopic assembly (42) comprises a third rack (420), a second gear (421) and a fourth rack (422), the third rack (420) is fixedly arranged on the outer wall of one end of the baffle (40), a sliding rail is fixedly arranged at the top of the treatment box (2), the fourth rack (422) is slidably arranged in the sliding rail, and the second gear (421) is hinged to the top of the treatment box (2), the third rack (420) and the fourth rack (422) are meshed and connected with the second gear (421), a pull rope (605) is fixedly arranged at the center of the top of one push plate (604), two guide wheels (20) are symmetrically arranged at the top of the treatment box (2), one end of the pull rope (605) far away from the push plate (604) is fixedly connected with one end of the baffle plate (40) close to the guide wheels (20), and stay cord (605) are close to the one end of push pedal (604) and are pegged graft with the inner wall of handling case (2), stay cord (605) are connected with the outer wall laminating of two leading wheels (20), it is fixed between the inner wall of second gear (421) and slide rail to be equipped with extension spring (423) to keep away from the one end of second gear (422), the pot head that third rack (420) were kept away from in baffle (40) is equipped with the guide bar, the fixed limiting plate that is equipped with in top of handling case (2), third rack (420) and limiting plate sliding connection.
2. The impurity removing equipment for bottle cap processing according to claim 1, wherein the impurity removing equipment comprises: handle and seted up on the outer wall of case (2) and get the material mouth, the inside articulated shutter (21) that is provided with of getting the material mouth, fixed being equipped with the handle on the outer wall of shutter (21), and the bottom height of shutter (21) is highly unanimous with the top height of filter (50), handles case (2) and is equipped with the mounting panel through the bolt fastening.
3. The impurity removing equipment for bottle cap processing according to claim 2, wherein the impurity removing equipment comprises: a filter screen (22) is inserted into the bottom of the treatment box (2), the filter screen (22) is located below the trapezoidal sealing cover, and a handle is fixedly arranged on the outer wall of the filter screen (22).
4. The impurity removing equipment for bottle cap processing according to claim 3, wherein the impurity removing equipment comprises: a drain pipe (23) is inserted into the bottom of the treatment box (2), an electromagnetic valve (24) is fixedly arranged on the outer wall of the drain pipe (23), and the height of the drain pipe (23) is smaller than that of the filter screen (22).
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| CN202110809296.1A CN113522888B (en) | 2021-07-17 | 2021-07-17 | Impurity removing equipment for bottle cap processing |
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| CN114952748B (en) * | 2022-08-01 | 2022-10-21 | 恒业世纪安全技术有限公司 | Automatic tooling platform for power amplifier |
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| CN205361449U (en) * | 2015-12-13 | 2016-07-06 | 重庆农正农业开发有限公司 | Pre -compaction device of preparation fertilizer |
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| CN211071471U (en) * | 2019-11-20 | 2020-07-24 | 吴江索南精密机械有限公司 | Mechanical precision blanking and punching die |
| CN111921709A (en) * | 2020-08-11 | 2020-11-13 | 姜瑞玉 | Poultry breeding feed impurity removal equipment and method |
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| JP4954728B2 (en) * | 2007-01-26 | 2012-06-20 | 東京エレクトロン株式会社 | Gate valve cleaning method and substrate processing system |
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| CN205361449U (en) * | 2015-12-13 | 2016-07-06 | 重庆农正农业开发有限公司 | Pre -compaction device of preparation fertilizer |
| CN106731145A (en) * | 2016-12-22 | 2017-05-31 | 上海翁大电气科技有限公司 | A kind of rapid subsidence separating still for preparing lanolin cholesterols |
| CN211071471U (en) * | 2019-11-20 | 2020-07-24 | 吴江索南精密机械有限公司 | Mechanical precision blanking and punching die |
| CN111921709A (en) * | 2020-08-11 | 2020-11-13 | 姜瑞玉 | Poultry breeding feed impurity removal equipment and method |
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