CN113516260A - Online operation system of tooling part - Google Patents
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- 238000013480 data collection Methods 0.000 abstract description 2
- 238000005097 cold rolling Methods 0.000 description 3
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention belongs to the technical field of production of tooling parts, and particularly relates to an online operation system of the tooling parts, which comprises a PC (personal computer) end and a mobile equipment end; the mobile equipment end is interconnected with the PC end; the system is characterized in that a front-line operator regularly checks, real-time recording field operation is carried out through a mobile device end, maintenance, equipment abnormity and inventory change conditions are transmitted to a PC end through an information transmission module, information transmitted by the front-line operator can be shared to the mobile device end of a manager, and whether spot check of field personnel is implemented or not can be checked by the manager at any time, so that the defect of a spot check walking form of a tooling part is overcome, and through interconnection of the mobile device ends of the two parties and communication between the mobile device ends and the PC end, production, process, equipment and other personnel can conveniently monitor and check the operation condition of the workpiece at any time, the efficiency of data collection, summarization and recording is improved to a certain extent, and the problems of data loss and recording errors caused in the summarizing process can be avoided.
Description
Technical Field
The invention belongs to the technical field of production of tooling parts, and particularly relates to an online operation system for the tooling parts.
Background
The cold-rolled product has the characteristics of high dimensional precision, good plate shape and smooth and clean surface, particularly the surface quality is the most critical to the cold-rolled product, the quality of the product is determined by the quality of the surface quality, and along with the continuous improvement of the demand of improving the production energy of each unit of a cold-rolling mill, the surface defects, such as surface scratches, roll marks and the like, are gradually protruded due to the reasons of tool parts.
In the existing tooling part production management system in the metallurgical industry, data are recorded on site mainly by manpower, the data are collected and submitted to a manager of each unit, and finally the data are uniformly recorded into software by all the unit managers.
Disclosure of Invention
In order to make up for the defects of the prior art and solve the problems that the error rate of a manual recording and summarizing method is high in the manual recording, summarizing and inputting process, data loss and recording errors are easily caused in the summarizing process to an administrator, system data is inaccurate, unpredictable loss is brought, and the timeliness of the system data is further influenced, the on-line operation system for the tool parts is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: a tool piece online operation system comprises a PC end and a mobile equipment end; the mobile equipment end is interconnected with the PC end; wherein:
a PC terminal: a manager receives and inquires the feedback of change conditions of field operation, maintenance, equipment abnormality, inventory and the like of a front-line operator in real time by using a PC (personal computer) terminal, and performs classified management; the system comprises a unit roll system flow module, a point inspection information management module, a life cycle management module, an inventory state management module and an automatic report management module;
a mobile device end: the system is used for recording field operation, maintenance, equipment abnormity and inventory change conditions when an operator on the line is in operation, and sharing information to a mobile equipment end and a PC end of a manager in time; comprises an information transmission module and an information receiving module.
Preferably, the PC end adopts a C/S three-layer architecture mode, wherein an interface layer of the PC end adopts C # language and third-party DEV control, and a service logic layer of the PC end adopts microsoft WCF framework; the front end of the mobile equipment end, namely the APP end of the mobile phone, adopts HTML + MUI (JS framework) and calls a rear end API function by using Ajax; the database adopts OraclellG.
Preferably, the unit roller system flow module: displaying management information of the rollers in the system, and performing classification marking on the managed rollers, wherein the method comprises the following steps: the blue part is a roller managed according to four standards, and the white part is a roller which is not managed, wherein the rollers managed according to the four standards are displayed and distinguished by a life cycle management module;
the management information of the roller includes: the material of the tool parts, four major standards, the stock quantity, the running state, the object code, the online time and the like.
Preferably, the spot inspection information management module: receiving information collected by a mobile equipment end, and reversely acting on the mobile equipment end to display the collected information, specifically, scanning an NFC (near field communication) field tag by the mobile equipment end to perform point inspection and checking the information, wherein the point inspection comprises daily point inspection, periodic point inspection and inspection;
schedule point inspection and periodic point inspection: the mobile phone pushing point inspection task is carried out through an information receiving module of the mobile equipment end, point inspection is completed within a specified time, and feedback is carried out;
and (3) inspection: and acquiring and finding the problems at any time in the patrol process of the manager, pushing the information to the mobile equipment end corresponding to the operator, and carrying out the next processing.
Preferably, the life cycle management module: and performing life cycle management on the online roller system according to the service cycle of the tooling in the technical protocol, specifically performing state management on the management information in the corresponding unit roller system flow module by using a four-color method mark, and reminding personnel to pay attention to tracking and replace in time.
Preferably, the four-color method mark in the life cycle management module is specifically: the roller system of the interface layer is displayed in green color and more than 80 days of use, the roller system of the interface layer is displayed in blue color and more than 95 days of use, the roller system of the interface layer is displayed in yellow color and more than 100 days of use, and the roller system of the interface layer is displayed in red.
Preferably, the inventory status management module: encoding is performed according to all controlled rollers, and the logic of encoding is as follows: 4 bits of the unit code, 3 bits of the large class code and 2 bits after the object code, 2 bits of the year and 3 bits of the serial number.
Preferably, the PC end finishes the work of warehouse-out and warehouse-in of the tooling part through interface layer operation, and the interface layer displays the current latest inventory condition through the management information of the roller.
Preferably, the report management module: and automatically generating report information of spot inspection, replacement, use rate and inventory quantity of the tool parts at specific time points every day at regular time, storing the report information in a PC (personal computer) terminal, and performing benchmarking according to the report information generated every day monthly.
Preferably, the system using method comprises the following steps:
s1: a front-line operator regularly records information on site through a mobile equipment terminal and feeds back information of site operation, maintenance and equipment abnormal data;
s2: the first-line operator feeds back information to be shared to the mobile equipment end and the PC end of the manager, can check and issue task information, and can timely perform adjustment management operation through the PC end;
s3: and a front-line operator receives the information transmitted from the PC terminal or the manager mobile equipment terminal through the mobile equipment terminal and performs operations such as point inspection and the like according to the information.
The invention has the technical effects and advantages that:
1. the on-line operation system of the tooling part provided by the invention can be checked by a front-line operator at regular time, and the real-time recorded field operation, maintenance, equipment abnormity and inventory change conditions are transmitted to the PC end through the information transmission module by the mobile equipment end, the information transmitted by the front-line operator can be shared to the mobile equipment end of the manager, and the manager can check whether the spot check of the field personnel is implemented at any time, thus being beneficial to solving the defect of the spot check walking form of the tooling piece, and through the interconnection of the mobile equipment ends of the two parties and the communication between the mobile equipment ends and the PC end, the operation condition of the workpiece can be conveniently monitored and checked by personnel such as production, process and equipment of the tooling at any time, and the efficiency of data collection, summarization and input is improved to a certain extent, and the problems of data loss and recording errors caused in the summarization process can be avoided.
2. According to the on-line operation system of the tooling components, the machine set roll system flow module, the point inspection information management module, the life cycle management module, the stock state management module and the automatic report management module are arranged at the PC end, so that a manager can conveniently receive and inquire the feedback of change conditions of field operation, maintenance, equipment abnormity, stock and the like of a first-line operator in real time by using the PC end, and can perform classified management, thereby timely reflecting the current state of each machine set tooling component of a cold rolling mill and displaying the current state in the system by using a graphical mode; the cooperation mobile device end can reduce the work that basic data maintained, under the condition that does not have report form or artifical data that convey, through the mobile device end, realizes replacing the mode of traditional artifical summary data by mobile office, has improved work efficiency and production data degree of accuracy.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a block diagram of the system of the present invention;
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, the system for the on-line operation of the tooling part comprises a PC end and a mobile device end; the mobile equipment end is interconnected with the PC end; wherein:
a PC terminal: a manager receives and inquires the feedback of change conditions of field operation, maintenance, equipment abnormality, inventory and the like of a front-line operator in real time by using a PC (personal computer) terminal, and performs classified management; the system comprises a unit roll system flow module, a point inspection information management module, a life cycle management module, an inventory state management module and an automatic report management module;
a mobile device end: the system is used for recording field operation, maintenance, equipment abnormity and inventory change conditions when an operator on the line is in operation, and sharing information to a mobile equipment end and a PC end of a manager in time; comprises an information transmission module and an information receiving module.
In actual operation, a front-line operator regularly feeds back field data through the mobile equipment end, when the front-line operator has relevant data of field operation, maintenance and equipment abnormity, the front-line operator shares the data with the mobile equipment end of the manager through the mobile equipment end and uploads the data to the PC end for real-time recording, at the moment, the manager can directly check the data through the mobile equipment end, when data such as inventory change and the like exist, the manager needs to arrange the data through the PC end, and the manager can also issue tasks through the mobile equipment end at any time, so that spot inspection tasks are not dispatched to the front-line operator timely, and then feedback conditions of change conditions such as field operation, maintenance, equipment abnormity, inventory and the like transmitted by the front-line operator are received and recorded in real time.
As an embodiment of the present invention, the PC end adopts a C/S three-layer architecture mode, wherein an interface layer of the PC end adopts C # language and third-party DEV control, and a service logic layer of the PC end adopts microsoft WCF framework; the front end of the mobile equipment end, namely the APP end of the mobile phone, adopts HTML + MUI (JS framework) and calls a rear end API function by using Ajax; the database adopts OraclellG.
As an embodiment of the present invention, the unit roller system flow module: displaying management information of the rollers in the system, and performing classification marking on the managed rollers, wherein the method comprises the following steps: the blue part is a roller managed according to four standards, and the white part is a roller which is not managed, wherein the rollers managed according to the four standards are displayed and distinguished by a life cycle management module;
the management information of the roller includes: the material of the tool parts, four major standards, the stock quantity, the running state, the object code, the online time and the like.
In actual operation, the management information of the roller can display various critical information such as the material, the four major standards, the stock quantity, the running state, the object code, the online time and the like of the tool parts in time, so that when a manager checks the information, the management information can clearly correspond to various tool parts and know the respective detailed information of the tool parts.
As an embodiment of the present invention, the spot inspection information management module: receiving information collected by a mobile equipment end, and reversely acting on the mobile equipment end to display the collected information, specifically, scanning an NFC (near field communication) field tag by the mobile equipment end to perform point inspection and checking the information, wherein the point inspection comprises daily point inspection, periodic point inspection and inspection;
schedule point inspection and periodic point inspection: the mobile phone pushing point inspection task is carried out through an information receiving module of the mobile equipment end, point inspection is completed within a specified time, and feedback is carried out;
and (3) inspection: and acquiring and finding the problems at any time in the patrol process of the manager, pushing the information to the mobile equipment end corresponding to the operator, and carrying out the next processing.
During actual operation, a manager can check whether daily spot inspection of field personnel is implemented or not according to the recorded information of the PC end, the problem is found, the defect of the spot inspection form of the tool can be effectively avoided, the spot inspection personnel can carry out spot inspection after the spot inspection personnel reaches the specified position to confirm, the operation and the inspection are integrated into one effective implementation, and a front-line operator can immediately upload the abnormal problem of the tool on the field, so that the production and equipment personnel can conveniently process or replace the abnormal problem, and the quality of the tool is prevented from being influenced due to the abnormal condition of the tool; if the system is not replaced immediately, the alarm is always present, and the alarm is not released until the processing is finished.
As an embodiment of the present invention, the lifecycle management module: and performing life cycle management on the online roller system according to the service cycle of the tooling in the technical protocol, specifically performing state management on the management information in the corresponding unit roller system flow module by using a four-color method mark, and reminding personnel to pay attention to tracking and replace in time.
As an embodiment of the present invention, the four-color method flag in the lifecycle management module is specifically: the roller system of the interface layer is displayed in green color and more than 80 days of use, the roller system of the interface layer is displayed in blue color and more than 95 days of use, the roller system of the interface layer is displayed in yellow color and more than 100 days of use, and the roller system of the interface layer is displayed in red.
During actual operation, through the life cycle management module, the life cycle management of the tooling part is clear at a glance, the defect that maintenance and replacement are carried out when the tooling part is damaged is overcome, the life cycle alarm reminding is set at present, not only can replacement due to expiration be reminded in time, but also the record is accurate without errors, if the silicon steel carbon sleeve roller is more, the management of each section of life cycle is different, but the name is the same, errors are easy to occur in the management process, and the problem can be avoided after the system management is set.
As an embodiment of the present invention, the inventory status management module: encoding is performed according to all controlled rollers, and the logic of encoding is as follows: 4 bits of the unit code, 3 bits of the large class code and 2 bits after the object code, 2 bits of the year and 3 bits of the serial number.
As an embodiment of the invention, the PC end finishes the work of warehouse-out and warehouse-in of the tooling part through the operation of the interface layer, and the interface layer displays the current latest stock condition through the management information of the roller.
As an embodiment of the present invention, the report management module: and automatically generating report information of spot inspection, replacement, use rate and inventory quantity of the tool parts at specific time points every day at regular time, storing the report information in a PC (personal computer) terminal, and performing benchmarking according to the report information generated every day monthly.
As one embodiment of the invention, the system using method comprises the following steps:
s1: a front-line operator regularly records information on site through a mobile equipment terminal and feeds back information of site operation, maintenance and equipment abnormal data;
s2: the first-line operator feeds back information to be shared to the mobile equipment end and the PC end of the manager, can check and issue task information, and can timely perform adjustment management operation through the PC end;
s3: and a front-line operator receives the information transmitted from the PC terminal or the manager mobile equipment terminal through the mobile equipment terminal and performs operations such as point inspection and the like according to the information.
The working principle is as follows: the first-line operator regularly feeds back the field data through the mobile equipment terminal, when the first-line operator has the relevant data of field operation, maintenance and equipment abnormity, the data are shared by the mobile equipment end of the manager by the front-line operator through the mobile equipment end and are uploaded to the PC end for real-time recording, at the moment, the manager can directly check the data through the mobile equipment end, when the data such as inventory change and the like, the management personnel need to carry out the arrangement through the PC end, the management personnel can also carry out the task issuing through the mobile equipment end, thereby distributing the spot inspection task to the first-line operators at variable time, receiving the feedback condition of the change conditions of field operation, overhaul, equipment abnormity, inventory and the like transmitted by the first-line operators in real time, therefore, the current state of each unit assembly in the cold rolling mill can be reflected in time, and the current state is displayed in the system in a graphical mode; the work of basic data maintenance can be reduced by matching with a mobile equipment end, under the condition of no report or manual data transmission, the mode of replacing the traditional manual data summary by mobile office is realized through the mobile equipment end, the working efficiency and the production data accuracy are improved, and the abnormal problem of the tool piece found by a line operator on site can be immediately uploaded to the system through the mobile equipment end, so that the production and equipment personnel can conveniently process or replace the tool piece in time, the problem that the quality of the tool piece is influenced due to the abnormal condition of the tool piece is avoided, if the tool piece is not replaced immediately, the system always gives an alarm until the alarm is finished, the life cycle management of the tool piece is clear through a life cycle management module, the defect that the existing production line is damaged and then overhauled and replaced is avoided, and in addition, the life cycle alarm prompt is also set at present, the system can timely remind of due replacement, records are accurate, machine account records of various tool parts are simplified through the arrangement of an online operation system, electronic information records are used for being stored for a long time, the lookup is convenient, and the error rate is reduced.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a frock piece online operation system which characterized in that: the system comprises a PC end and a mobile equipment end; the mobile equipment end is interconnected with the PC end; wherein:
a PC terminal: a manager receives and inquires the feedback of change conditions of field operation, maintenance, equipment abnormality, inventory and the like of a front-line operator in real time by using a PC (personal computer) terminal, and performs classified management; the system comprises a unit roll system flow module, a point inspection information management module, a life cycle management module, an inventory state management module and an automatic report management module;
a mobile device end: the system is used for recording field operation, maintenance, equipment abnormity and inventory change conditions when an operator on the line is in operation, and sharing information to a mobile equipment end and a PC end of a manager in time; comprises an information transmission module and an information receiving module.
2. The on-line operating system for the tooling part according to claim 1, characterized in that: the PC end adopts a C/S three-layer architecture mode, wherein an interface layer of the PC end adopts C # language and third-party DEV control, and a service logic layer of the PC end adopts a Microsoft WCF framework; the front end of the mobile equipment end, namely the APP end of the mobile phone, adopts HTML + MUI (JS framework) and calls a rear end API function by using Ajax; the database adopts OraclellG.
3. The on-line operating system for the tooling part according to claim 2, characterized in that: the unit roller system flow module comprises: displaying management information of the rollers in the system, and performing classification marking on the managed rollers, wherein the method comprises the following steps: the blue part is a roller managed according to four standards, and the white part is a roller which is not managed, wherein the rollers managed according to the four standards are displayed and distinguished by a life cycle management module;
the management information of the roller includes: the material of the tool parts, four major standards, the stock quantity, the running state, the object code, the online time and the like.
4. The on-line operating system for the tooling part according to claim 3, wherein: the point inspection information management module: receiving information collected by a mobile equipment end, and reversely acting on the mobile equipment end to display the collected information, specifically, scanning an NFC (near field communication) field tag by the mobile equipment end to perform point inspection and checking the information, wherein the point inspection comprises daily point inspection, periodic point inspection and inspection;
schedule point inspection and periodic point inspection: the mobile phone pushing point inspection task is carried out through an information receiving module of the mobile equipment end, point inspection is completed within a specified time, and feedback is carried out;
and (3) inspection: and acquiring and finding the problems at any time in the patrol process of the manager, pushing the information to the mobile equipment end corresponding to the operator, and carrying out the next processing.
5. The on-line operating system for the tooling part according to claim 4, wherein: the life cycle management module: and performing life cycle management on the online roller system according to the service cycle of the tooling in the technical protocol, specifically performing state management on the management information in the corresponding unit roller system flow module by using a four-color method mark, and reminding personnel to pay attention to tracking and replace in time.
6. The on-line operating system for the tooling part according to claim 5, wherein: the four-color method mark in the life cycle management module is specifically as follows: the roller system of the interface layer is displayed in green color and more than 80 days of use, the roller system of the interface layer is displayed in blue color and more than 95 days of use, the roller system of the interface layer is displayed in yellow color and more than 100 days of use, and the roller system of the interface layer is displayed in red.
7. The on-line operating system for the tooling part according to claim 6, wherein: the inventory status management module: encoding is performed according to all controlled rollers, and the logic of encoding is as follows: 4 bits of the unit code, 3 bits of the large class code and 2 bits after the object code, 2 bits of the year and 3 bits of the serial number.
8. The on-line operating system for the tooling part according to claim 7, wherein: the PC end finishes the work of warehouse-out and warehouse-in of the tooling part through the operation of the interface layer, and the interface layer displays the current latest inventory condition through the management information of the roller.
9. The on-line operating system for tooling parts according to claim 8, wherein: the report management module: and automatically generating report information of spot inspection, replacement, use rate and inventory quantity of the tool parts at specific time points every day at regular time, storing the report information in a PC (personal computer) terminal, and performing benchmarking according to the report information generated every day monthly.
10. The on-line operating system for the tooling part according to claim 9, wherein: the system using method comprises the following steps:
s1: a front-line operator regularly records information on site through a mobile equipment terminal and feeds back information of site operation, maintenance and equipment abnormal data;
s2: the first-line operator feeds back information to be shared to the mobile equipment end and the PC end of the manager, can check and issue task information, and can timely perform adjustment management operation through the PC end;
s3: and a front-line operator receives the information transmitted from the PC terminal or the manager mobile equipment terminal through the mobile equipment terminal and performs operations such as point inspection and the like according to the information.
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| CN202110758173.XA CN113516260A (en) | 2021-07-05 | 2021-07-05 | Online operation system of tooling part |
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| CN111488999A (en) * | 2020-05-12 | 2020-08-04 | 辽宁丰沃新能源有限公司 | Be applied to wind-powered electricity generation field safety production information-based management system |
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| CN111266411A (en) * | 2020-02-28 | 2020-06-12 | 鞍钢股份有限公司 | Method for reducing roller consumption of cold rolling process roller |
| CN111488999A (en) * | 2020-05-12 | 2020-08-04 | 辽宁丰沃新能源有限公司 | Be applied to wind-powered electricity generation field safety production information-based management system |
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