CN113511508A - Vertical-to-horizontal capacitor feeder - Google Patents
Vertical-to-horizontal capacitor feeder Download PDFInfo
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- CN113511508A CN113511508A CN202110791071.8A CN202110791071A CN113511508A CN 113511508 A CN113511508 A CN 113511508A CN 202110791071 A CN202110791071 A CN 202110791071A CN 113511508 A CN113511508 A CN 113511508A
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- 239000003990 capacitor Substances 0.000 title claims abstract description 123
- 230000007246 mechanism Effects 0.000 claims abstract description 211
- 238000005452 bending Methods 0.000 claims abstract description 111
- 239000000523 sample Substances 0.000 claims description 11
- 230000008602 contraction Effects 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 230000007723 transport mechanism Effects 0.000 claims description 4
- 230000001174 ascending effect Effects 0.000 claims 2
- 230000000903 blocking effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000012634 fragment Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a vertical-to-horizontal capacitor feeder which comprises a machine table, a bending mechanism and a carrying mechanism, wherein a vibrating disc, a supporting frame and a conveying channel are arranged on the machine table along the front-to-back direction, and a baffle plate extending along the front-to-back direction is arranged on the supporting frame; the bending mechanism is arranged on the support frame, a bending part and a pressing part are arranged on the side surface, facing the baffle, of the bending plate of the bending mechanism, the pressing part corresponds to the side surface of the baffle to clamp and press the pins of the capacitor, and the side surface, facing the baffle, of the bending part can press and push the two pins to bend the two pins; the conveying mechanism is arranged on the support frame and above the bending mechanism, and is used for sequentially conveying the capacitors on the output end of the vibration disc to the area between the baffle and the bending plate and the conveying channel. One section of the pin is close to the capacitor main body and is bent towards the horizontal direction, so that the vertical capacitor is converted into the horizontal capacitor, the bending degree of the two pins is consistent, and the pins can be conveniently and quickly supplied to other equipment through the conveying channel.
Description
Technical Field
The invention relates to the technical field of electronic equipment, in particular to a vertical-to-horizontal capacitor feeder.
Background
The mechanism of electric capacity includes main part and two pins, and the pin plays and connects fixed electric capacity and sends the effect, still plays the effect of conducting capacitance. Capacitors, inductors, resistors and the like are the most common electronic components, and the capacitors, the inductors, the resistors and the like are fixedly mounted on a circuit board. The capacitor has various specifications and sizes according to the requirements of the circuit, and can be selected according to the requirements. The layout of the circuit board is regular and complex, and under the condition that each electronic element part can work normally, the mutual interference of the electronic element parts or the interference with other mechanisms needs to be avoided, so the capacitor is generally installed in a vertical mode or a horizontal mode, the vertical installation means that a main body of the capacitor is parallel to pins, and the main body of the capacitor is vertical to the circuit board after the pins are vertically inserted into the circuit board; the horizontal installation refers to that the main body of the capacitor is vertical to the pins, and after the pins are vertically inserted into the circuit board, the main body of the capacitor is parallel to the circuit board, so that the vertical capacitor and the horizontal capacitor are also said. Horizontal electric capacity has the inconvenient shortcoming of packing and transportation, and the pin of buckling takes place to warp easily, and when using, the letter sorting of being inconvenient for and still need reprocess the electric capacity, lead to the condition that general electric capacity feeder is difficult to be competent at the horizontal electric capacity of feed. .
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a vertical-to-horizontal capacitor feeder which can process a vertical capacitor into a horizontal capacitor and then feed the horizontal capacitor.
The vertical-rotation horizontal capacitor feeder comprises a machine table, a bending mechanism and a carrying mechanism, wherein a vibrating disc, a support frame and a conveying channel are arranged on the machine table along the front-back direction, and a baffle plate extending along the front-back direction is arranged on the support frame; the bending mechanism is arranged on the support frame and positioned at the left side or the right side of the baffle, the bending mechanism comprises a bending plate capable of moving along the left-right direction, a bending part and a pressing part are arranged on the side surface of the bending plate facing the baffle, the pressing part is positioned below the bending part, the pressing part corresponds to the side surface of the baffle and clamps and presses the pins of the capacitor, the height difference between the lower surface of the bending part and the upper surface of the baffle is more than or equal to the diameter of the pins, and the side surface of the bending part facing the baffle can press and push the two pins so as to bend the two pins; the conveying mechanism is arranged on the support frame and above the bending mechanism, and is used for sequentially conveying the capacitors on the output end of the vibration disc to the area between the baffle and the bending plate and the conveying channel.
The vertical-rotating horizontal capacitor feeder provided by the embodiment of the invention at least has the following beneficial effects: vibration dish letter sorting electric capacity and outwards carry the electric capacity through the output of vibration dish one by one, the transport mechanism carries the electric capacity on the output of vibration dish to the region between buckling plate and the baffle, support the portion of pressing and press two pins on the baffle, because the difference in height more than or equal to pin of the lower surface of kink and baffle upper surface, the portion of buckling will support simultaneously and push away two pins so that two pins buckle, also be exactly that the pin is close to one section of electric capacity main part and buckle towards the horizontal direction, one section that the pin is close to the electric capacity main part is pressed towards the upper surface of baffle by the kink, and then accomplish vertical electric capacity to horizontal electric capacity's transformation, the degree of buckling of having guaranteed two pins is unanimous. After the vertical capacitor is converted into the horizontal capacitor, the conveying mechanism conveys the capacitor between the bending plate and the baffle plate to the input end of the conveying channel, and finally the capacitor is provided for other equipment through the output end of the conveying channel.
According to some embodiments of the invention, the vibration plate further comprises a centering mechanism arranged on the supporting frame, the centering mechanism is arranged in front of the baffle plate and used for clamping the capacitor so that the capacitor is vertical, and the carrying mechanism can carry the capacitor on the output end of the vibration plate to the centering mechanism, the area between the baffle plate and the bending plate and the conveying channel in sequence.
According to some embodiments of the invention, the side of the baffle facing the bending plate and the upper surface of the baffle are in smooth transition, and the surface of the pressing part facing the baffle and the lower surface of the bending part are in smooth transition.
According to some embodiments of the present invention, the portable electronic device further includes a pin pitch adjusting mechanism disposed on the supporting frame, the pin pitch adjusting mechanism is disposed behind the bending mechanism and on the left or right of the baffle, the pin pitch adjusting mechanism is configured to adjust a pitch between two pins, and the carrying mechanism is capable of carrying the capacitor from an area between the baffle and the bending plate to an area between the pin pitch adjusting mechanism and the baffle.
According to some embodiments of the invention, the pin pitch adjusting mechanism comprises an inner contracting plate and an outer expanding plate which can move along the left-right direction, a V-shaped groove is formed in the side surface of the inner contracting plate facing the baffle, two inner walls opposite to the V-shaped groove can be respectively abutted against two pins to enable the two pins to be close to each other, the cross section of one end of the outer expanding plate is in a V shape, the one end of the outer expanding plate can be inserted between the two pins to enable the two pins to be away from each other, and the carrying mechanism can carry the capacitor from the area between the baffle and the bending plate to the area between the inner contracting plate and the baffle and/or the area between the outer expanding plate and the baffle.
According to some embodiments of the invention, the supporting frame is further provided with a clamping mechanism, the clamping mechanism comprises a pressing block arranged below the bending mechanism, the pressing block can move along the left-right direction, a limiting groove for limiting the pin and a guide block for guiding the pin to enter the limiting groove are arranged on the side surface of the pressing block facing the baffle, and the baffle is provided with a third avoidance hole in the area corresponding to the guide block.
According to some embodiments of the invention, the centering mechanism includes a conveying trough plate for conveying the capacitor, the conveying trough plate is provided with a guide groove extending in a front-back direction, the guide groove can be used for two pins to be inserted in a front-back state, the centering mechanism further includes two pushing assemblies symmetrically arranged on the left side and the right side of the conveying trough plate, and both the two pushing assemblies can be abutted against the capacitor.
According to some embodiments of the present invention, a straightening mechanism is disposed between the centering mechanism and the bending mechanism, the straightening mechanism includes a left straightening component and a right straightening component that can be close to each other, the left straightening component and the right straightening component respectively include a plurality of left straightening plates and a plurality of right straightening plates, two left V-shaped grooves and two right V-shaped grooves are disposed on opposite sides of the left straightening plate and the right straightening plate respectively, the left V-shaped grooves and the right V-shaped grooves respectively penetrate the left straightening plate and the right straightening plate and are disposed opposite to each other, a distance between the two left straightening plates is equal to a thickness of the right straightening plate, a distance between the two right straightening plates is equal to a thickness of the left straightening plate, the left straightening plate can be inserted between the two right straightening plates, and the right straightening plate can be inserted between the two left straightening plates, so that the pins enter the left V-shaped groove and the right V-shaped groove.
According to some embodiments of the invention, the left V-shaped groove in the same vertical direction and the right V-shaped groove in the same vertical direction both form a V-shaped structure with an upward opening, and two probes for measuring the capacitance electrode are arranged below the left straightening plate or the right straightening plate.
According to some embodiments of the invention, the carrying mechanism includes a mounting plate movable in a forward-backward direction and liftable up and down, the mounting plate is sequentially provided with a first clamping jaw, a second clamping jaw, a third clamping jaw and a fourth clamping jaw along the front-back direction, the first clamping jaw is used for carrying the capacitor on the output end of the vibration disk to the centering mechanism, the second clamping jaw is used for carrying the capacitor on the centering mechanism to the area between the left straightening assembly and the right straightening assembly, so that the pins are in contact with the probe, the third clamping jaw is used for moving the capacitor between the left straightening component and the right straightening component to the area between the bending plate and the baffle plate, the fourth clamping jaw is used for conveying the capacitor between the bending plate and the baffle plate to the input end of the conveying channel.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic diagram of a vertical-horizontal capacitor feeder according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a schematic structural diagram of a centering mechanism, a bending mechanism, a pin pitch adjusting mechanism and a straightening mechanism in the vertical-to-horizontal capacitor feeder shown in fig. 1;
FIG. 4 is a schematic structural diagram of a bending mechanism, a clamping mechanism and a straightening mechanism in the vertical-horizontal capacitor feeder shown in FIG. 3;
FIG. 5 is an enlarged view of a portion of FIG. 4 at B;
FIG. 6 is a schematic diagram of the bending mechanism and straightening mechanism of the vertical-horizontal capacitor feeder shown in FIG. 4;
FIG. 7 is an enlarged partial schematic view at C of FIG. 6; .
Reference numerals:
the device comprises a machine table 100, a vibration disc 110, a support frame 120, a conveying channel 130, a centering mechanism 200, a conveying groove plate 210, an elastic sheet 220, a bending mechanism 300, a bending plate 310, a bending part 311, a pressing part 312, a first linear driving mechanism 320, a carrying mechanism 400, a mounting plate 410, a first clamping jaw 411, a second clamping jaw 412, a third clamping jaw 413, a fourth clamping jaw 414, a fifth clamping jaw 415, a sixth clamping jaw 416, a pin interval adjusting mechanism 500, an inner contraction plate 510, a V-shaped groove 511, an outer expansion plate 520, a second linear driving mechanism 530, a sliding plate 531, a clamping mechanism 600, a pressing block 610, a limiting groove 611, a guide block 612, a third linear driving mechanism 620, an alignment mechanism 700, a right alignment plate 710, a right V-shaped groove 711, a fourth linear driving mechanism 720, a fifth linear driving mechanism 730, a left alignment plate 740, a probe 800, a baffle 900 and a third avoiding hole 910.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to the orientation description, such as the directions of up, down, front, rear, left, right, etc., may be based on those shown in the drawings, only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and more than, less than, more than, etc. are understood as excluding the present number, and more than, less than, etc. are understood as including the present number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 to 5, the present invention discloses a vertical-to-horizontal capacitor feeder, which includes a machine 100, a bending mechanism 300 and a carrying mechanism 400, wherein the machine 100 is provided with a vibrating tray 110, a supporting frame 120 and a conveying channel 130 along the front-to-back direction, and the supporting frame 120 is provided with a baffle 900 extending along the front-to-back direction; the bending mechanism 300 is arranged on the support frame 120 and is positioned at the left or right of the baffle 900, the bending mechanism 300 comprises a bending plate 310 which can move along the left-right direction, the side surface of the bending plate 310 facing the baffle 900 is provided with a bending part 311 and a pressing part 312, the pressing part 312 is positioned below the bending part 311, the pressing part 312 corresponds to the side surface of the baffle 900 so as to clamp and press the pins of the capacitor, the height difference between the lower surface of the bending part 311 and the upper surface of the baffle 900 is more than or equal to the diameter of the pins, and the side surface of the bending part 311 facing the baffle 900 can press and push two pins so as to bend the two pins; the conveying mechanism 400 is disposed on the supporting frame 120 and above the bending mechanism 300, and the conveying mechanism 400 is used for sequentially conveying the capacitors on the output end of the vibrating plate 110 to the region between the baffle 900 and the bending plate 310 and the conveying path 130.
The plurality of capacitors in the initial state are arranged on the vibration disc 110, the vibration disc 110 sorts the capacitors and conveys the capacitors outwards through the output end of the vibration disc 110 one by one, the carrying mechanism 400 carries the capacitors on the output end of the vibration disc 110 to the area between the bending plate 310 and the baffle 900, the bending plate 310 moves towards the baffle 900, the two pins are pressed on the baffle 900 by the pressing part 312, because the height difference between the lower surface of the bending part 311 and the upper surface of the baffle 900 is greater than or equal to the diameter of the pins, the bending part 311 simultaneously pushes and pushes the two pins to bend the two pins, namely, one section of the pin close to the capacitor main body bends towards the horizontal direction, one section of the pin close to the capacitor main body is pressed by the bending part 311 towards the upper surface of the baffle 900, further, the conversion from the vertical capacitor to the horizontal capacitor is completed, and the bending degree of the two pins is guaranteed to be consistent. After the vertical capacitor is converted into the horizontal capacitor, the conveying mechanism 400 conveys the capacitor between the bending plate 310 and the baffle 900 to the input end of the conveying channel 130, and finally provides the capacitor to other devices through the output end of the conveying channel 130. The capacitor does not need to be further packaged or transported, the cost is reduced, and meanwhile, the damage of the horizontal capacitor is reduced.
In some embodiments of the present invention, the vertical-horizontal capacitor feeder further includes a centering mechanism 200 disposed on the supporting frame 120, the centering mechanism 200 is located in front of the baffle 900, the centering mechanism 200 is used for holding the capacitor so that the capacitor is vertical, and the carrying mechanism 400 is capable of carrying the capacitor on the output end of the vibrating tray 110 to the centering mechanism 200, the area between the baffle 900 and the bending plate 310, and the conveying channel 130 in sequence. The carrying mechanism 400 carries the capacitor to the centering mechanism 200, and the centering mechanism 200 holds the capacitor and makes the capacitor in a vertical state with the pins of the capacitor facing downward.
It should be understood that the upper surface of the blocking plate 900 and the lower surface of the bending part 311 are both horizontal surfaces, and since the capacitor is vertical in the region between the bending plate 310 and the blocking plate 900 initially, a section of the pin close to the capacitor body is a horizontal part, and a section of the pin far away from the capacitor body is a vertical part or a vertical part, when the capacitor is kept vertical, the length of the horizontal parts of the two capacitors can be guaranteed to be equal after the pin is bent. Optionally, the height difference between the lower surface of the bending part 311 and the upper surface of the baffle 900 is greater than 0.1mm to 0.5mm of the diameter of the pin. Of course, the height difference between the lower surface of the bending portion 311 and the upper surface of the baffle 900 may be selected as required, and the smaller the height difference is, the closer the included angle between the horizontal portion and the vertical portion is to 90 °.
Referring further to fig. 2, in the present embodiment, the bending mechanism 300 is disposed at the left of the baffle 900. The bending mechanism 300 further includes a first linear driving mechanism 320, the first linear driving mechanism 320 is disposed on the supporting frame 120 and located at the left of the baffle 900, and an output end of the first linear driving mechanism 320 faces the baffle 900. The output end of the first linear driving mechanism 320 is connected to the bending plate 310, the first linear driving mechanism 320 drives the bending plate 310 to move in the left-right direction, when the bending plate 310 does not need to bend the pins, the first linear driving mechanism 320 drives the bending plate 310 to move in the left direction, and the bending plate 310 is far away from the baffle 900, so that the carrying mechanism 400 can carry the capacitor to the region between the bending plate 310 and the baffle 900; when the bending plate 310 needs to bend the pins, the first linear driving mechanism 320 drives the bending plate 310 to move to the right, and the bending plate 310 is close to the baffle 900, so that the bending plate 310 bends the pins.
In some embodiments of the present invention, the side of the blocking plate 900 facing the bending plate 310 and the upper surface of the blocking plate 900 are in smooth transition, the surface of the pressing portion 312 facing the blocking plate 900 and the lower surface of the bending portion 311 are in smooth transition, when the pins are to be bent by the bending plate 310, it can be ensured that the transition region between the horizontal portion and the vertical portion of the pins is in an arc shape, and the transition region between the horizontal portion and the vertical portion is prevented from having a severe crease, thereby ensuring the quality of the pins.
In some embodiments of the present invention, the vertical-rotation horizontal capacitor feeder further includes a pin pitch adjusting mechanism 500 disposed on the supporting frame 120, the pin pitch adjusting mechanism 500 is disposed behind the bending mechanism 300 and on the left or right of the baffle 900, the pin pitch adjusting mechanism 500 is configured to adjust a pitch between two pins, and the carrying mechanism 400 is capable of carrying the capacitor from an area between the baffle 900 and the bending plate 310 to an area between the pin pitch adjusting mechanism 500 and the baffle 900. The pin pitch adjusting mechanism 500 is located behind the bending mechanism 300, that is, after the capacitor is bent, the carrying mechanism 400 carries the capacitor to the area between the pin pitch adjusting mechanism 500 and the baffle 900 in the backward direction, and the pin pitch adjusting mechanism 500 and the baffle 900 cooperate to adjust the pitch between two pins, so as to ensure that the pitch between two pins meets the requirement, and thus two pins on the same capacitor can be simultaneously inserted into the mounting holes or the fixing holes on the circuit board. After the pin pitch adjustment is completed, the conveying mechanism 400 can convey the capacitor from the region between the pin pitch adjustment mechanism 500 and the baffle 900 to the output end of the conveying channel 130.
In some embodiments of the present invention, the pin pitch adjustment mechanism 500 includes an inner contracting plate 510 and an outer expanding plate 520, both of which can move in the left-right direction, a V-shaped groove 511 is disposed on a side surface of the inner contracting plate 510 facing the baffle 900, and two inner walls of the V-shaped groove 511 opposite to each other can respectively abut against two pins to make the two pins approach each other. The V-shaped groove 511 penetrates the upper and lower surfaces of the retracted plate 510, and the large end of the V-shaped groove 511 faces the baffle 900. The carrying mechanism 400 carries the capacitor from the area between the baffle 900 and the bending plate 310 to the area between the inward-contracting plate 510 and the baffle 900, the inward-contracting plate 510 moves towards the pins, the pins are located in the area surrounded by the V-shaped grooves 511, two inner walls opposite to the V-shaped grooves 511 are respectively abutted against the two pins, the pins are abutted against the side faces of the baffle 900, the inward-contracting plate 510 continues to move towards the pins, the two inner walls opposite to the V-shaped grooves 511 can drive the two pins to be close to each other, and the two pins are prevented from being too large in distance.
The cross section of one end of the external expansion plate 520 is in a V shape, one end of the external expansion plate 520 can be inserted between the two pins to enable the two pins to be away from each other, and the carrying mechanism 400 can carry the capacitor from the area between the baffle plate 900 and the bending plate 310 to the area between the external expansion plate 520 and the baffle plate 900. The cross section of the one end of the outer expanding plate 520 is V-shaped, the front side and the rear side of the one end of the outer expanding plate 520 are inclined planes, the outer expanding plate 520 moves towards the pins, the front side and the rear side of the one end of the outer expanding plate 520 are respectively abutted against the two pins, the pins are abutted against the side face of the baffle 900, the outer expanding plate 520 continues to move towards the pins, the front side and the rear side of the one end of the outer expanding plate 520 can drive the two pins to be away from each other, and the space between the two pins is prevented from being too small.
It can be understood that, in the present embodiment, the pin pitch adjustment mechanism 500 is disposed at the left of the baffle 900, the baffle 900 is provided with a first avoiding hole in the region corresponding to the outer expanded plate 520, and the outer expanded plate 520 can be inserted into the first avoiding hole, so as to ensure that the stroke of inserting the outer expanded plate 520 into the two pins is sufficient; the baffle 900 is provided with a second avoidance hole in the area corresponding to the inner shrinkage plate 510, and the inner shrinkage plate 510 can be inserted into the first avoidance hole, so that the two pins can enter the V-shaped groove 511 with enough depth. The outward expansion plate 520 is located in front of the inward contraction plate 510, the conveying mechanism 400 can convey the capacitor from the region between the baffle plate 900 and the bending plate 310 to the region between the outward expansion plate 520 and the baffle plate 900, and then the conveying mechanism 400 can convey the capacitor from the region between the outward expansion plate 520 and the baffle plate 900 to the region between the inward contraction plate 510 and the baffle plate 900.
The pin pitch adjustment mechanism 500 further includes a second linear driving mechanism 530, the second linear driving mechanism 530 is disposed in the left region of the baffle 900, the second linear driving mechanism 530 is connected to the supporting frame 120, and an output end of the second linear driving mechanism 530 faces the baffle 900. The output end of the second linear driving mechanism 530 is connected with a sliding plate 531, the outer expanding plate 520 and the inner contracting plate 510 are arranged on the sliding plate 531 along the front-back direction, and when the second linear driving mechanism 530 drives the sliding plate 531 to move along the left-right direction, the sliding plate 531 will carry the outer expanding plate 520 and the inner contracting plate 510 to move simultaneously.
In some embodiments of the present invention, the supporting frame 120 is further provided with a clamping mechanism 600, the clamping mechanism 600 includes a pressing block 610 disposed below the bending mechanism 300, the pressing block 610 can move in the left-right direction, a side of the pressing block 610 facing the baffle 900 is provided with a limiting groove 611 for limiting the pins and a guide block 612 for guiding the pins to enter the limiting groove 611, and the baffle 900 is provided with a third avoiding hole 910 in a region corresponding to the guide block 612. When the pressing block 610 moves towards the baffle 900, the guide block 612 guides the pins to enter the limiting grooves 611, the limiting grooves 611 can play a role in limiting the pins and also play a certain straightening role, and the pressing block 610 presses the pins against the side faces of the baffle 900 so as to limit and fix the pins. When the pressing block 610 moves towards the baffle 900, the guiding block 612 is inserted into the third avoiding hole 910, so that the pressing block 610 can press the pins against the side surface of the baffle 900. Because the number of the pins of one capacitor is two, the number of the limiting grooves 611 is two.
Further, four guide blocks 612 are provided, two guide blocks 612 are a group, two guide blocks 612 of one group of guide blocks 612 are respectively provided at two sides of the limiting groove 611, and two guide blocks 612 of the other group of guide blocks 612 are respectively provided at two sides of the other limiting groove 611. The opposing sides of the set of guide blocks 612 are beveled.
In this embodiment, since the bending mechanism 300 is located at the left of the baffle 900, the pressing block 610 is also located at the left of the baffle 900, the pressing block 610 can face the baffle 900 when moving towards the right, and the pressing block 610 can be away from the baffle 900 when moving towards the left. The clamping mechanism 600 further includes a third linear driving mechanism 620, the third linear driving mechanism 620 is disposed on the supporting frame 120, an output end of the third linear driving mechanism 620 faces the baffle 900, an output end of the third linear driving mechanism 620 is connected to the pressing block 610, and the third linear driving mechanism 620 drives the pressing block 610 and the guiding block 612 to move in the left-right direction, that is, the pressing block 610 and the guiding block 612 are driven to approach or leave the baffle 900.
In some embodiments of the present invention, the supporting frame 120 is further provided with a cutter capable of moving in the left-right direction, the cutter is located below the clamping mechanism 600, and the cutter is used for cutting off the pins. When the cutter moves, the cutter can cut off the pins, so that the length of the pins meets the requirement, and the overlong pins are avoided.
In this embodiment, the cutter is connected to the output end of the third linear driving mechanism 620, and when the pressing block 610 moves to the right, the cutter can cut off the pins.
In some embodiments of the present invention, the centering mechanism 200 includes a conveying slot plate 210 for conveying the capacitor, a guide slot extending in a front-back direction is disposed on the conveying slot plate 210, the guide slot can allow two pins to be inserted in a front-back state, the centering mechanism 200 further includes two pushing assemblies symmetrically disposed on left and right sides of the conveying slot plate 210, and both the two pushing assemblies can be abutted to the capacitor. The two pushing assemblies are respectively pushed against the left side and the right side of the capacitor, so that the capacitor is positioned between the two pushing assemblies and keeps a vertical state. The guide groove enables two pins of the capacitor to be conveyed in a tandem state, and the two pins are enabled to be simultaneously abutted against the baffle 900.
The top pushes away the shell fragment 220 that the subassembly includes two front and back symmetries set up, and the shell fragment 220 is connected with conveying frid 210 including the installation department, first kink and the second kink that connect gradually for shell fragment 220 fixes on conveying frid 210, and two first kinks are the V column structure that the opening pushed away the subassembly towards another, and first kink can with the lateral wall butt of electric capacity, and then make between two shell fragments 220 in electric capacity region. The two second bending portions are in a V-shaped structure with an opening far away from the other pushing assembly, namely, the two second bending portions located at the left side and the right side and facing the front side form an included angle. When electric capacity was by preceding backward movement, electric capacity supported on being in about two sides and two second kink towards the place ahead, played the effect between two parties that leads at about being in two sides and towards two second kink in the place ahead.
Further referring to fig. 6 and 7, a straightening mechanism 700 is disposed between the centering mechanism 200 and the bending mechanism 300, the straightening mechanism 700 includes a left straightening component and a right straightening component that can be close to each other, the left straightening component and the right straightening component respectively include a plurality of left straightening plates 740 and a plurality of right straightening plates 710, two left V-shaped grooves and two right V-shaped grooves 711 are disposed on opposite sides of the left straightening plates 740 and the right straightening plates 710, and the left V-shaped grooves and the right V-shaped grooves 711 respectively penetrate through the left straightening plates 740 and the right straightening plates 710 and are disposed oppositely, so when the left straightening plates 740 and the right straightening plates 710 are close to each other, the pins enter the groove bottoms of the left V-shaped grooves and the groove bottoms of the right V-shaped grooves 711 under the driving of the inner walls of the left V-shaped grooves and the right V-shaped grooves 711, and then play a role of straightening and positioning the pins. The distance between the two left straightening plates 740 is equal to the thickness of the right straightening plate 710, the distance between the two right straightening plates 710 is equal to the thickness of the left straightening plate 740, the left straightening plate 740 can be inserted between the two right straightening plates 710, the right straightening plate 710 can be inserted between the two left straightening plates 740, the left straightening plate 740 and the right straightening plate 710 are overlapped in a crossing mode, the groove bottom of the V-shaped groove and the groove bottom of the right V-shaped groove 711 are coaxial, and the pins enter the left V-shaped groove and the right V-shaped groove 711 and are straight.
The straightening mechanism 700 further includes a fourth linear driving mechanism 720 and a fifth linear driving mechanism 730, the fourth linear driving mechanism 720 and the fifth linear driving mechanism 730 are both disposed on the supporting frame 120, the fourth linear driving mechanism 720 and the fifth linear driving mechanism 730 are respectively disposed on the left and right sides of the baffle 900, the output end of the fourth linear driving mechanism 720 and the output end of the fifth linear driving mechanism 730 both face the baffle 900, the output end of the fourth linear driving mechanism 720 and the output end of the fifth linear driving mechanism 730 are respectively connected with the left straightening plate 740 and the right straightening plate 710, the fourth linear driving mechanism 720 drives the left straightening plate 740 to move in the left-right direction, that is, the fourth linear driving mechanism 720 drives the left straightening plate 740 to approach or leave the right straightening plate 710. Fifth linear drive mechanism 730 drives right straightening plate 710 to move in the left-right direction, that is, fifth linear drive mechanism 730 drives right straightening plate 710 closer to or farther from left straightening plate 740.
In some embodiments of the present invention, the left V-groove in the same vertical direction and the right V-groove 711 in the same vertical direction both form a V-shaped structure with an upward opening, and two probes 800 for measuring capacitance electrodes are disposed below the left or right straightening plate 740 or 710. The V-shaped structure enables the lower end of the pin to face the probe 800, the probe 800 is enabled to be abutted against the pin, the probe 800 can measure the electrode property of the pin, and the capacitor can be installed correctly only by knowing the property of the electrode.
In some embodiments of the present invention, the carrying mechanism 400 includes a mounting plate 410 capable of moving back and forth and lifting up and down, a first clamping jaw 411, a second clamping jaw 412, a third clamping jaw 413, and a fourth clamping jaw 414 are sequentially disposed on the mounting plate 410 along the back and forth direction, the first clamping jaw 411 is used for carrying the capacitor on the output end of the vibration plate 110 to the centering mechanism 200, the second clamping jaw 412 is used for carrying the capacitor on the centering mechanism 200 to the region between the left alignment component and the right alignment component so that the pins contact with the probe, the third clamping jaw 413 is used for carrying the capacitor between the left alignment component and the right alignment component to the region between the bending plate 310 and the baffle 900, and the fourth clamping jaw 414 is used for carrying the capacitor between the bending plate 310 and the baffle 900 to the input end of the conveying path 130.
The mounting plate 410 can be lifted to drive the first clamping jaw 411, the second clamping jaw 412, the third clamping jaw 413 and the fourth clamping jaw 414 to lift, and when the first clamping jaw 411, the second clamping jaw 412, the third clamping jaw 413 and the fourth clamping jaw 414 are at the lowered positions, the first clamping jaw 411, the second clamping jaw 412, the third clamping jaw 413 and the fourth clamping jaw 414 can respectively clamp a capacitor at the output end of the vibrating disk 110, a capacitor at the centering mechanism 200, a capacitor between the left alignment assembly and the right alignment assembly, and a capacitor between the bending plate 310 and the baffle 900. When the first, second, third and fourth jaws 411, 412, 413, 414 are again in the lowered position, the first, second, third and fourth jaws 411, 412, 413, 414 may place four capacitors on the centering mechanism 200, the area between the alignment assembly and the right alignment assembly, the area between the bending plate 310 and the baffle 900, and the input end of the feed channel 130, respectively. The back and forth movement of the mounting plate 410 causes the first jaw 411 to move back and forth between above the output end of the vibrating plate 110 and above the centering mechanism 200, the second jaw 412 to move back and forth between above the centering mechanism 200 and above the alignment mechanism 700, the third jaw 413 to move back and forth between above the alignment mechanism 700 and above the bending mechanism 300, and the fourth jaw 414 to move back and forth between above the bending mechanism 300 and above the input end of the conveying channel 130.
The carrying mechanism 400 further comprises a first lifting driving mechanism arranged on the supporting frame 120, an output end of the first lifting driving mechanism faces upwards, the carrying mechanism 400 further comprises a front linear driving mechanism and a rear linear driving mechanism arranged on an output end of the first lifting driving mechanism, the front linear driving mechanism and the rear linear driving mechanism are connected with the mounting plate 410, the first lifting driving mechanism drives the front linear driving mechanism and the rear linear driving mechanism and the mounting plate 410 to lift, and the front linear driving mechanism and the rear linear driving mechanism drive the mounting plate 410 to move along the front-rear direction.
Further, a second lifting driving mechanism is arranged on the mounting plate 410, the output end of the second lifting driving mechanism faces downwards, the output end of the second lifting driving mechanism is connected with a rotary driving mechanism, and the third clamping jaw 413 is connected with the mounting plate 410 through the second lifting driving mechanism and the rotary driving mechanism, so that the third clamping jaw 413 can lift and rotate around the vertical direction. When the probe 800 measures the electrode attributes of the capacitor pins, and the electrode attributes of the front and rear pins are not satisfactory, the rotary driving mechanism drives the third clamping jaw 413 to rotate, so that the front and rear pins can interchange positions, and the electrode attributes of the front and rear pins can meet the requirements.
Further, before the bending plate 310 bends the lead, the second lifting driving mechanism may drive the capacitor body to be at different heights, so that the length of the horizontal portion of the lead may be adjusted. It should be understood that the rotary driving mechanism may be a rotary motor or a rotary cylinder, and the first linear driving mechanism 320, the second linear driving mechanism 530, the third linear driving mechanism 620, the fourth linear driving mechanism 720, the fifth linear driving mechanism 730, the first elevation driving mechanism, the second elevation driving mechanism, and the front and rear linear driving mechanisms may be cylinders or cylinders.
Furthermore, a fifth clamping jaw 415 and a sixth clamping jaw 416 are further arranged on the mounting plate 410, the fourth clamping jaw 414, the fifth clamping jaw 415 and the sixth clamping jaw 416 are sequentially arranged from front to back, the fourth clamping jaw 414 is used for conveying the capacitor between the bending plate 310 and the baffle 900 to the area between the outward expansion plate 520 and the baffle 900, the fifth clamping jaw 415 is used for conveying the capacitor between the outward expansion plate 520 and the baffle 900 to the area between the inward contraction plate 510 and the baffle 900, and the sixth clamping jaw 416 is used for conveying the capacitor between the inward contraction plate 510 and the baffle 900 to other equipment or other designated areas.
The lower part of the machine 100 is provided with a rotating wheel and a foot cup, and the vertical-rotating-horizontal capacitor feeder can be conveniently moved or placed through the rotating wheel and the foot cup. The conveying channel 130 includes a guide plate extending in the front-rear direction, a guide groove for the horizontal capacitor to pass through is formed in the upper surface of the guide plate, a cover plate is connected to the guide plate, and the cover plate is covered above the guide groove. The guide plate is installed on the machine 100 by direct vibration. The one end that support frame 120 was kept away from to the guide way is also the output of guide way, and the deflector is equipped with the supporting shoe in the region that corresponds the output, is equipped with on the supporting shoe to enclose the fender, encloses the holding tank that becomes to only can hold single electric capacity with the supporting shoe that keeps off, and holding tank and guide way intercommunication enclose to be equipped with the sensor that targets in place in order to detect whether have electric capacity in the holding tank on keeping off.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (10)
1. Immediately, change horizontal capacitor feeder, its characterized in that includes:
the vibration plate, the support frame and the conveying channel are arranged on the machine table along the front-back direction, and the support frame is provided with a baffle plate extending along the front-back direction;
the bending mechanism is arranged on the support frame and is positioned on the left side or the right side of the baffle, the bending mechanism comprises a bending plate capable of moving along the left-right direction, a bending part and a pressing part are arranged on the side surface of the bending plate facing the baffle, the pressing part is positioned below the bending part, the pressing part corresponds to the side surface of the baffle and is used for clamping and pressing pins of the capacitor, the height difference between the lower surface of the bending part and the upper surface of the baffle is more than or equal to the diameter of the pins, and the bending part can press and push the two pins towards the side surface of the baffle so as to bend the two pins;
the conveying mechanism is arranged on the support frame and above the bending mechanism, and is used for conveying the capacitors on the output end of the vibration disc to the area between the baffle and the bending plate and the conveying channel in sequence.
2. The vertical-horizontal capacitor feeder of claim 1, wherein: still including locating mechanism placed in the middle on the support frame, mechanism placed in the middle is in the place ahead of baffle, mechanism placed in the middle is used for the centre gripping electric capacity so that electric capacity is vertical, transport mechanism can with on the output of vibration dish electric capacity carry in proper order extremely mechanism placed in the middle the baffle with between the buckling plate regional with on the conveyer way.
3. A vertical-horizontal capacitor feeder as claimed in claim 2, wherein: the side face, facing the bending plate, of the baffle is in smooth transition with the upper surface of the baffle, and the surface, facing the baffle, of the pressing part is in smooth transition with the lower surface of the bending part.
4. A vertical-horizontal capacitor feeder as claimed in claim 2, wherein: still including locating pin interval guiding mechanism on the support frame, pin interval guiding mechanism is in bending mechanism's rear and being in the left or right-hand of baffle, pin interval guiding mechanism is used for adjusting two the interval of pin, transport mechanism can with the electric capacity is followed the baffle with regional transport between the board of buckling extremely pin interval guiding mechanism with the region between the baffle.
5. The vertical-horizontal capacitor feeder of claim 4, wherein: the pin interval adjusting mechanism comprises an inner contraction plate and an outer expansion plate which can move along the left and right directions, the inner contraction plate faces the side face of the baffle plate and is provided with a V-shaped groove, two inner walls opposite to the V-shaped groove can be respectively abutted against the two pins to enable the two pins to be drawn close to each other, the cross section of one end of the outer expansion plate is V-shaped, one end of the outer expansion plate can be inserted into the two pins to enable the two pins to be far away from each other, and the carrying mechanism can carry the capacitor from the baffle plate and the area between the bending plates to the inner contraction plate and/or the outer expansion plate and the area between the baffle plates.
6. A vertical-horizontal capacitor feeder as claimed in claim 2, wherein: still be equipped with fixture on the support frame, fixture is including locating the briquetting of mechanism below buckles, the briquetting can be followed left right direction and removed, the briquetting orientation be equipped with on the side of baffle and be used for spacing the spacing groove of pin with be used for the guide the pin gets into the guide block of spacing groove, the baffle is in corresponding the region of guide block is equipped with the third and dodges the hole.
7. A vertical-horizontal capacitor feeder as claimed in claim 2, wherein: the centering mechanism is including being used for carrying the conveying frid of electric capacity, be equipped with the guide way that extends along the fore-and-aft direction on the conveying frid, the guide way can supply two the pin is the state in tandem and inserts, centering mechanism still includes the symmetry and locates two top push assemblies of conveying frid left and right sides, two top push assembly all can support on the electric capacity.
8. Vertical-rotation horizontal capacitor feeder according to claim 2 or 7, wherein: a straightening mechanism is arranged between the centering mechanism and the bending mechanism, the straightening mechanism comprises a left straightening component and a right straightening component which can be close to each other, the left straightening assembly and the right straightening assembly respectively comprise a plurality of left straightening plates and a plurality of right straightening plates, two left V-shaped grooves and two right V-shaped grooves are respectively arranged on the opposite side surfaces of the left straightening plate and the right straightening plate, the left V-shaped groove and the right V-shaped groove respectively penetrate through the left straightening plate and the right straightening plate up and down and are arranged oppositely, the distance between the two left straightening plates is equal to the thickness of the right straightening plate, the distance between the two right straightening plates is equal to the thickness of the left straightening plate, the left straightening plate can be inserted into two parts between the right straightening plates, and the right straightening plate can be inserted into two parts between the left straightening plates, so that the pins enter the left V-shaped groove and the right V-shaped groove.
9. The vertical-horizontal capacitor feeder of claim 8, wherein: the same vertical direction is ascending left side V type groove and same vertical direction is ascending right side V type groove all forms the V-arrangement structure that the opening is up, left side alignment board or the below of right side alignment board is equipped with and is used for measuring two probes of capacitance electrode.
10. A vertical-horizontal capacitor feeder as claimed in claim 9, wherein: transport mechanism is including the mounting panel that can the fore-and-aft direction remove and oscilaltion, be equipped with first clamping jaw, second clamping jaw, third clamping jaw and fourth clamping jaw along the fore-and-aft direction in proper order on the mounting panel, first clamping jaw be used for with on the vibration dish electric capacity transport extremely on the centering mechanism, the second clamping jaw be used for with on the centering mechanism electric capacity transport extremely left side alignment subassembly with region between the right side alignment subassembly, so that the pin with the probe contact, the third clamping jaw be used for with left side alignment subassembly with between the right side alignment subassembly electric capacity transport extremely bending plate with region between the baffle, the fourth clamping jaw be used for with between the bending plate with electric capacity transport extremely on the input of conveyer way.
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| CN113993299A (en) * | 2021-12-30 | 2022-01-28 | 鹏元晟高科技股份有限公司 | Vertical and horizontal integrated automatic capacitor inserting equipment |
| CN115258254A (en) * | 2022-09-26 | 2022-11-01 | 常州嘉容电子有限公司 | Film pasting conveying system for shrinkage aluminum electrolytic capacitor and working method |
| CN116443321A (en) * | 2023-06-14 | 2023-07-18 | 汕头市信音电子科技有限公司 | Film capacitor braiding machine based on counter electrode detection self-adjustment and automatic adjustment method |
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Denomination of invention: Vertical to horizontal capacitor feeder Effective date of registration: 20231201 Granted publication date: 20230113 Pledgee: Bank of China Limited by Share Ltd. Zhuhai branch Pledgor: ZHUHAI ZHIXIN AUTOMATION TECHNOLOGY Co.,Ltd. Registration number: Y2023980068954 |
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