CN113493620B - Intelligent granulating device for low-hardness carbon black particles - Google Patents
Intelligent granulating device for low-hardness carbon black particles Download PDFInfo
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- CN113493620B CN113493620B CN202110888544.6A CN202110888544A CN113493620B CN 113493620 B CN113493620 B CN 113493620B CN 202110888544 A CN202110888544 A CN 202110888544A CN 113493620 B CN113493620 B CN 113493620B
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/44—Carbon
- C09C1/48—Carbon black
- C09C1/56—Treatment of carbon black ; Purification
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/28—Moving reactors, e.g. rotary drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/12—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/44—Carbon
- C09C1/48—Carbon black
- C09C1/56—Treatment of carbon black ; Purification
- C09C1/60—Agglomerating, pelleting, or the like by dry methods
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- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
Abstract
The invention discloses an intelligent granulating device for low-hardness carbon black particles, which belongs to the technical field of carbon black production and comprises an outer cylinder bracket, wherein the lower end of the outer cylinder bracket is fixedly arranged at the middle position of a mounting bottom plate, the lower end of a lifting mechanism is fixedly connected with the mounting bottom plate, the lifting mechanism is positioned right above the outer cylinder bracket, a filtering screen is arranged at the upper end of the screen bracket, and a screen mesh plate with the same aperture is arranged in the filtering screen; the cylinder body of the screen cylinder is arranged at the lower end of the seal cover mounting frame, the extension shaft of the screen cylinder is fixedly connected with the lower end of the screen support, and the screen cylinder drives the screen support to move back and forth.
Description
Technical Field
The invention relates to the technical field of carbon black production, in particular to an intelligent manufacturing device for low-hardness carbon black particles.
Background
Carbon black is useful as a reinforcing agent and filler for rubber and is also an important aid in many other articles, such as electrodes, dry cells, resistors, explosives, cosmetics and polishing pastes. To facilitate the handling and transportation of carbon black, it is often necessary to process powdered carbon black into carbon black pellets. The commonly used carbon black granulation method mostly uses wet granulation, i.e. the stirring teeth react with the wet carbon black by the rotation of the granulator, so that the carbon black gradually becomes combined particles.
The patent with the application number of CN201510613555.8 provides a carbon black preparation device and a preparation method thereof, the patent forms the carbon black which is not crushed by a reactor, the carbon black which is not crushed is crushed by a crusher, and the carbon black is granulated by a granulator, but the patent can only granulate the carbon black mixture by the granulator, and cannot control the granulation size and the hardness of the granules, and has certain defects.
Disclosure of Invention
Aiming at the technical problem, the invention provides an intelligent granulating device for low-hardness carbon black particles, which comprises a mounting base plate, a screen support, a filtering screen, a rotating mechanism, a capping mechanism, a lifting mechanism, a reaction outer cylinder, a reaction inner cylinder and an outer cylinder support, and is characterized in that: the filtering screen is arranged at the upper end of the screen bracket; the lower end of the outer cylinder bracket is fixedly arranged in the middle of the mounting bottom plate, the lifting mechanism is arranged right above the outer cylinder bracket, and the lower end of the lifting mechanism is fixedly connected with the mounting bottom plate; the reaction inner cylinder is arranged inside the reaction outer cylinder, the cover sealing mechanism is arranged at the first end of the mounting bottom plate, and the rotating mechanism is arranged at the second end of the mounting bottom plate.
The rotating mechanism comprises a motor mounting cylinder, a rotating motor and a plum blossom sleeve shaft, the rear end of the rotating motor is fixedly mounted inside the motor mounting cylinder, the plum blossom sleeve shaft is mounted on an output shaft of the rotating motor, and the rotating motor drives the plum blossom sleeve shaft to rotate.
The closing cap mechanism include the reaction cylinder apron, test the speed the spring, test the speed ring, contact sensor, the first end of the spring that tests the speed install in the pivot in the middle of the reaction cylinder apron, contact sensor set up and serve at the second that tests the speed the spring, the ring setting that tests the speed on the reaction cylinder apron, contact sensor's one end and the inner ring contact of ring that tests the speed, contact sensor receives the centrifugal force effect, is different with the contact pressure who tests the speed the ring to measure the rotational speed.
Elevating system including supporting optical axis, axis of rotation, hold-in range, elevator motor, pivot mount pad, the lower extreme fixed mounting of support optical axis at mounting plate, support the upper end of optical axis and install elevator motor's mounting panel, elevator motor pass through the motor cabinet setting on the mounting panel, the lower extreme of mounting panel is provided with the pivot mount pad, the axis of rotation is rotated and is installed in the pivot mount pad, install synchronous pulley on elevator motor's the output shaft and in the axis of rotation, the hold-in range suit on synchronous pulley, elevator motor passes through the hold-in range drive axis of rotation and rotates.
The lifting frame is arranged on a supporting optical axis in a vertical sliding mode, two sides of the lifting frame are respectively provided with an inclined rod, a rear end motor surface of the angle adjusting motor is fixedly arranged on a cross rod of the lifting frame, and an output shaft of the angle adjusting motor is provided with an adjusting gear; the outer barrel mounting frame is sleeved on the reaction outer barrel, adjusting ring mounting rods are arranged on the cross rods at two ends of the outer barrel mounting frame, a mounting transverse plate is arranged inside a ring of the angle adjusting ring, the angle adjusting ring is vertically slidably mounted on the adjusting ring mounting rods through the mounting transverse plate, the angle adjusting ring is rotatably mounted on a rotating lantern ring arranged in the middle of the lifting frame, the adjusting gear is meshed with the outer side of the angle adjusting ring, and the adjusting gear drives the angle adjusting ring to rotate.
Further, closing cap mechanism still include closing cap mounting bracket, closing cap spring, closing cap sliding plate, slidable mounting cover, the lower extreme fixed mounting of closing cap mounting bracket on mounting plate's first end, be provided with the sliding shaft on the closing cap mounting bracket, the cover is equipped with the closing cap spring on the sliding shaft, the first end of sliding shaft and the rear end plate mounting plate fixed connection of reaction cylinder apron, the closing cap sliding plate install the both sides at reaction cylinder apron rear end plate, the front end plate of reaction cylinder apron passes through the slidable mounting cover to be connected with the rear end plate of reaction cylinder apron, the inside cavity of slidable mounting cover, the dead lever sliding fit that sets up around slidable mounting cover and the first end of reaction urceolus.
Furthermore, the rotating mechanism further comprises a rotating mounting frame, a telescopic rod, a compression spring and an up-down sliding rod, wherein the lower end of the rotating mounting frame is fixedly mounted at the second end of the mounting bottom plate, the telescopic rod is slidably mounted on the rotating mounting frame, the compression spring is sleeved on the telescopic rod, the first end of the telescopic rod is fixedly connected with the rear end part of the motor mounting cylinder, and the second end of the telescopic rod penetrates through the rotating mounting frame and extends outwards; the upper and lower sliding rods are arranged at the two ends of the side surface of the motor mounting cylinder.
Furthermore, elevating system still include steel wire dish, promotion steel wire, steel wire dish fixed mounting in the axis of rotation, the upper end fixed mounting of promotion steel wire in the pivot of steel wire dish, the lower extreme that promotes the steel wire and the middle rotation lantern ring fixed connection who sets up of hoisting frame, elevator motor drive steel wire dish rotates, steel wire dish rolling promotion steel wire drive hoisting frame rebound.
The reaction device is characterized by further comprising a polygonal groove wheel, a swinging rod, a buffer spring, a buffer rod, a sliding ball and a screen cylinder, wherein the edge of the polygonal groove wheel is provided with a groove, the first end of the polygonal groove wheel is matched with a plum blossom sleeve shaft, the buffer rod is installed at the first end of the reaction outer cylinder in a left-right sliding manner, the swinging rod is rotatably installed on the buffer rod, and the buffer spring is arranged between the swinging rod and the reaction outer cylinder; the first end of the swing rod is provided with a ball head, the ball head of the swing rod is arranged in a groove of the polygonal groove wheel, the second end of the swing rod is provided with a plurality of sliding balls, and the sliding balls are arranged on the swing rod in a rolling manner; the screen cylinder is characterized in that the cylinder body part of the screen cylinder is fixedly arranged at the lower end of the sealing cover mounting frame, and an extension rod of the screen cylinder is fixedly connected with the lower end of the screen support.
Furthermore, the reaction inner cylinder comprises an inner cylinder, an inner cylinder buffer spring, an inner cylinder sliding rod, stirring teeth, a stirring tooth sleeve, a spherical hinge mechanism, a rotating disc, a telescopic cylinder and a rotating disc mounting shaft, wherein the first end of the inner cylinder sliding rod is fixedly connected with the second end of the polygonal groove wheel, the inner cylinder buffer spring is sleeved on the inner cylinder sliding rod, the second end of the inner cylinder sliding rod is fixedly connected with the side face of the first end of the inner cylinder, and an outward-expanding disc is arranged at the first end of the inner cylinder; the inner cylinder is provided with a stirring tooth sleeve, and the stirring tooth sleeve is hinged to the inner cylinder through a spherical pair; the first end of the telescopic cylinder is fixedly arranged in the first end of the inner cylinder, an extension shaft of the telescopic cylinder is fixedly connected with the rotating disc mounting shaft, and the telescopic cylinder drives the rotating disc mounting shaft to move back and forth; the stirring gear sleeve is fixedly arranged on the rotating disc, a plurality of spherical hinge mechanisms are arranged on the periphery of the rotating disc, the stirring teeth are connected with the rotating disc through the spherical hinge mechanisms, and the stirring teeth penetrate through the stirring tooth sleeve and extend outwards.
Furthermore, the distance between the installation transverse plates arranged in the angle adjusting ring circular ring is equal to the vertical height of the inclined rods arranged on the left side and the right side of the lifting frame, so that the reaction outer cylinder does not ascend together with the lifting frame when the lifting frame begins to ascend.
Compared with the prior art, the invention has the beneficial effects that: (1) according to the invention, the reaction inner cylinder is driven to rotate in the reaction outer cylinder by the rotating mechanism, so that the stirring teeth can be fully stirred and reacted with carbon black powder, and the carbon black is combined into particles; (2) according to the invention, the stirring teeth which are arranged on the reaction inner cylinder and can change the angle can change the synthetic size of the carbon black particles, so that the production of the low-hardness carbon black particles is realized; (3) the manufactured carbon black particles are automatically poured into the filtering screen through the lifting mechanism, so that the production efficiency of the work is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of another embodiment of the present invention.
Fig. 3 is a schematic structural view of the rotating mechanism of the present invention.
Fig. 4 is a schematic structural view of the capping mechanism of the present invention.
Fig. 5 is a schematic structural view of the lifting mechanism of the present invention.
FIG. 6 is a schematic view of the structure of the stirring teeth of the present invention.
FIG. 7 is a schematic view of the internal structure of the reaction inner cylinder of the present invention.
Reference numbers: 1, mounting a bottom plate; 2-a screen support; 3-filtering the screen mesh; 4-a rotation mechanism; 5-a capping mechanism; 6-a lifting mechanism; 7-a lifting frame; 8-angle adjusting motor; 9-adjusting the gear; 10-an angle adjustment ring; 11-adjusting ring mounting rod; 12-an outer cylinder mounting bracket; 13-a reaction outer cylinder; 14-reaction inner cylinder; 15-polygonal groove wheel; 16-a swing lever; 17-a buffer spring; 18-a buffer rod; 19-sliding balls; 20-screen cylinder; 21-outer cylinder support; 401-rotating the mount; 402-a telescoping rod; 403-a compression spring; 404-a motor mounting cylinder; 405-up and down sliding bar; 406-a rotating motor; 407-quincuncial sleeve shaft; 501-cover installation frame; 502-a cover spring; 503-reaction cylinder cover plate; 504-cover sliding panel; 505-sliding mounting sleeve; 506-a speed measuring spring; 507-a speed measuring ring; 508-a contact sensor; 601-supporting an optical axis; 602-wire coil; 603-lifting steel wires; 604-a rotating shaft; 605-synchronous belt; 606-a lifting motor; 607-rotating shaft mounting seat; 1401-an inner barrel; 1402-inner barrel buffer spring; 1403-inner barrel slide bar; 1404-stirring teeth; 1405-stirring teeth sleeve; 1406-a ball hinge mechanism; 1407-a rotating disk; 1408-telescopic cylinder; 1409-turntable mounting shaft.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and not for the purpose of limiting the same, the same is shown by way of illustration only and not in the form of limitation; for a better explanation of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example (b): as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6 and fig. 7, the intelligent granulating apparatus for low-hardness carbon black granules comprises an outer cylinder support 21, the lower end of the outer cylinder support 21 is fixedly installed at the middle position of a mounting base plate 1, the lower end of a lifting mechanism 6 is fixedly connected with the mounting base plate 1, the lifting mechanism 6 is positioned right above the outer cylinder support 21, a filter screen 3 is arranged at the upper end of the screen support 2, and a screen mesh plate with the same aperture is arranged in the filter screen 3; the cylinder body of the screen cylinder 20 is arranged at the lower end of the seal cover mounting frame 501, the extending shaft of the screen cylinder 20 is fixedly connected with the lower end of the screen support 2, and the screen cylinder 20 drives the screen support 2 to move back and forth so as to avoid the seal cover mechanism 5 moving upwards. A semicircular placing groove is formed in the outer cylinder support 21, the outer cylinder mounting rack 12 is sleeved on the reaction outer cylinder 13, the middle of the reaction outer cylinder 13 is placed on the semicircular placing groove formed in the outer cylinder support 21, and the reaction inner cylinder 14 is arranged inside the reaction outer cylinder 13.
The front side and the rear side of the outer cylinder support 21 are respectively provided with a lifting frame 7, the lifting frames 7 are vertically and slidably mounted on the supporting optical axis 601, two sides of the lifting frames 7 are provided with inclined rods, and the inclined directions of the inclined rods on the two sides are close to the center. The intermediate position of hoisting frame 7 is provided with the rotation lantern ring, and the outer end of angle adjusting ring 10 is rotated and is installed in rotating the lantern ring, and the ring inside of angle adjusting ring 10 is provided with the installation horizontal pole, and slidable mounting is on adjustable ring installation pole 11 about angle adjusting ring 10 passes through the installation horizontal pole, and the upper end fixed mounting of adjustable ring installation pole 11 is on the horizontal pole at urceolus mounting bracket 12 both ends, and urceolus mounting bracket 12 suit is in the outside of reaction urceolus 13. The rear end motor face fixed mounting of angle modulation motor 8 is on hoisting frame 7, installs adjusting gear 9 on the output shaft of angle modulation motor 8, and adjusting gear 9 and the meshing installation in the angle adjustment ring 10 outside, when angle modulation motor 8 rotated, took place to rotate through adjusting gear 9 drive angle adjustment ring 10 to the angle of regulation reaction urceolus 13.
As shown in fig. 3, the rotating mechanism 4 is a rotating mechanism, wherein the lower end of the rotating mounting frame 401 is fixedly mounted on the second end of the mounting base plate 1, the upper end of the rotating mounting frame 401 is a circular disk, four telescopic rods 402 are arranged on the rotating mounting frame 401, the telescopic rods 402 are slidably mounted on the rotating mounting frame 401, and one end of each telescopic rod 402 is fixedly mounted on the first end surface of the motor mounting tube 404; the compression spring 403 is sleeved on the telescopic rod 402, one end of the compression spring 403 is installed on the rotary installation frame 401, and the other end of the compression spring 403 is fixedly installed on the first end face of the motor installation cylinder 404; an upper sliding rod 405 and a lower sliding rod 405 are arranged at two sides of the motor installation cylinder 404, the rear end of the rotating motor 406 is fixedly installed on the inner surface of the motor installation cylinder 404, a quincuncial sleeve shaft 407 is installed on an output shaft of the rotating motor 406, the rotating motor 406 drives the quincuncial sleeve shaft 407 to rotate, and the quincuncial sleeve shaft 407 is used for being connected with a rotating shaft of the polygonal groove wheel 15 so as to drive the polygonal groove wheel 15 to rotate.
As shown in FIG. 6, a buffer rod 18 is uniformly arranged on the first end of the reaction outer cylinder 13, the buffer rod 18 is slidably arranged on the reaction outer cylinder 13 from left to right, a swing rod 16 is rotatably arranged on the buffer rod 18, a buffer spring 17 is arranged between the swing rod 16 and the reaction outer cylinder 13, the first end of the swing rod 16 is provided with a ball head, the ball head of the swing rod 16 is arranged in a groove of the polygonal groove wheel 15, when the first end of the swing rod 16 is driven by the polygonal groove wheel 15 to swing, the front end of the swing rod 16 also swings, the second end of the swing rod 16 is provided with a sliding ball 19, the sliding ball 19 is rotatably arranged on the swing rod 16, and the sliding ball 19 is used for contacting with an expanding disk arranged on the reaction inner cylinder 14.
As shown in fig. 6 and 7, a first end of an inner cylinder sliding rod 1403 is fixedly connected with a second end of the polygonal groove wheel 15, an inner cylinder buffer spring 1402 is sleeved on the inner cylinder sliding rod 1403, a second end of the inner cylinder sliding rod 1403 is fixedly connected with a first side surface of an inner cylinder 1401, and a first end of the inner cylinder 1401 is provided with an outward expansion disc; the first end of the telescopic cylinder 1408 is fixedly arranged in the first end of the inner cylinder 1401, an extension rod of the telescopic cylinder 1408 is connected with a rotating disc installation shaft 1409, and the telescopic cylinder 1408 drives the rotating disc installation shaft 1409 to move back and forth; 7-8 rotating discs 1407 are arranged on the rotating disc mounting shaft 1409, a spherical hinge mechanism 1406 is uniformly arranged on the periphery of each rotating disc 1407, and the stirring teeth 1404 are connected with the rotating discs 1407 through the spherical hinge mechanisms 1406; the inner cylinder 1401 is provided with a stirring tooth sleeve 1405, the stirring tooth sleeve 1405 is hinged on the inner cylinder 1401 through a spherical pair, the stirring teeth 1404 extend outwards through the stirring teeth 1404 on the inner cylinder 1401, and the heads of the stirring teeth 1404 are arranged between the reaction outer cylinder 13 and the reaction inner cylinder 14. When the distance between the heads of the stirring teeth 1404 and the inner wall of the reaction outer cylinder 13 needs to be changed, the telescopic cylinder 1408 extends or contracts, the position of the rotating disc mounting shaft 1409 is changed, the inner cylinder 1401 is fixed, the rotating disc mounting shaft 1409 enables the lower ends of the stirring teeth 1404 to be displaced, the upper ends of the stirring teeth 1404 move in the opposite direction due to the action of the stirring tooth sleeve 1405, and therefore the distance between the heads of the stirring teeth 1404 and the inner wall of the reaction outer cylinder 13 is changed.
As shown in fig. 4, the lower end of the cap mounting frame 501 is fixedly mounted on the first end of the mounting base plate 1, a sliding shaft having the same structure as the telescopic rod 402 is also disposed on the cap mounting frame 501, the cap spring 502 is sleeved on the sliding shaft, the first end of the sliding shaft is fixedly connected with the rear end plate of the reaction cylinder cover plate 503, the reaction cylinder cover plate 503 is divided into a front end plate and a rear end plate, the front end plate and the rear end plate of the reaction cylinder cover plate 503 are connected through a sliding mounting sleeve 505, the sliding mounting sleeve 505 is hollow, and the sliding mounting sleeve 505 is matched with a fixed rod sliding sleeve disposed at the first end of the reaction outer cylinder 13. When the reaction cylinder cover plate 503 is forced to move backwards, the sliding installation sleeve 505 is separated from the fixed rod, the front end plate of the reaction cylinder cover plate 503 is separated from contact with the reaction outer cylinder 13, and one end of the reaction outer cylinder 13 is opened. The sealing cover sliding plates 504 are arranged at two sides of the rear end plate of the reaction cylinder cover plate 503, the speed measuring ring 507 is arranged on the rear end plate of the reaction cylinder cover plate 503, the speed measuring ring 507 and the reaction cylinder cover plate 503 rotate together, the first end of the speed measuring spring 506 is arranged on the rotating shaft in the middle of the reaction cylinder cover plate 503, the contact sensor 508 is arranged at the second end of the speed measuring spring 506, the speed measuring spring 506 pulls the contact sensor 508 towards the center of the circle of the reaction cylinder cover plate 503, one end of the contact sensor 508 is in contact with the inner ring of the speed measuring ring 507, when the rotating shaft in the middle of the reaction cylinder cover plate 503 drives the speed measuring spring 506 and the speed measuring ring 507 to rotate, due to the effect of centrifugal force, the pressure applied to the inner ring 507 of the speed measuring ring by the different contact sensors 508 in rotating speed is also different, so that the rotating speed can be calculated, and the rotating speed of the rotating motor 406 can be regulated and controlled.
As shown in fig. 5, wherein the lower end of the supporting optical axis 601 is fixedly mounted on the mounting plate 1, a mounting plate for mounting the lifting motor 606 is mounted at the upper end of the supporting optical axis 601, the lifting motor 606 is disposed on the mounting plate through a motor base, the lower end of the mounting plate is provided with a rotating shaft mounting base 607, the rotating shaft 604 is rotatably mounted in the rotating shaft mounting base 607, synchronous pulleys are respectively mounted on the output shaft of the lifting motor 606 and the rotating shaft 604, the synchronous belt 605 is sleeved on the two synchronous pulleys, and when the lifting motor 606 rotates, the rotating shaft 604 rotates through the transmission effect of the synchronous belt 605. The wire reel 602 is installed on both sides of the rotating shaft 604, the upper end of the lifting steel wire 603 is fixedly installed on the rotating shaft of the wire reel 602, and the lower end of the lifting steel wire 603 is fixedly connected with the rotating lantern ring arranged in the middle of the lifting frame 7. The wire reel 602 winds the lifting wire 603, so that the lifting wire 603 pulls the lifting frame 7 upwards.
When carbon black particles after reaction are required to be poured into the filter screen 3, the lifting motor 606 rotates, the rotating shaft 604 drives the steel wire disc 602 to rotate through the transmission action of the synchronous belt 605, the steel wire disc 602 winds the lifting steel wire 603, the lifting steel wire 603 is shortened to pull the lifting frames 7 at two sides upwards, the distance between two mounting transverse plates arranged inside the angle adjusting ring 10 is equal to the vertical height of the inclined rods arranged at the left side and the right side of the lifting frame 7, that is, when the lifting steel wire 603 starts to pull the lifting frame 7 to move upwards, the mounting transverse plate at the lower end of the angle adjusting ring 10 is not contacted with the outer barrel mounting frame 12, so the reaction outer barrel 13 is still placed on the outer barrel support 21, because the inclined rods at two sides are respectively contacted with the upper sliding rod 405 and the lower sliding rod 504 and the cover sliding plate 504 in the lifting process of the lifting frame 7, the upper sliding rod 405 and the cover sliding plate 504 move towards two sides under the action of pressure, while being out of contact with the reaction outer cylinder 13; when the angle of the reaction outer cylinder 13 needs to be changed, the angle adjusting motor 8 drives the angle adjusting ring 10 to rotate, so that carbon black particles in the reaction outer cylinder 13 are poured into the filter screen 3.
When the reaction device is used, original reaction materials are required to be added from an opening formed in the upper end of the reaction outer cylinder 13, at the moment, the lifting frame 7 is located at the lower position, inclined rods on two sides of the lifting frame 7 do not generate acting force on the rotating mechanism 4 and the capping mechanism 5, the rotating mechanism 4 and the capping mechanism 5 are matched with the reaction outer cylinder 13 and the reaction inner cylinder 14, an output shaft of the rotating motor 406 is connected with the polygonal groove wheel 15 through a quincuncial sleeve shaft 407, the rotating motor 406 drives the polygonal groove wheel 15 to rotate and simultaneously drives the inner cylinder 1401 connected with the polygonal groove wheel 15 to rotate, the distance between the reaction inner cylinder 14 and the reaction outer cylinder 13 at the upper end of the stirring tooth 1404 can be changed by adjusting the contraction of the telescopic cylinder 1408, and the degree of change of the distance between the stirring tooth 1404 and the reaction outer cylinder 13 is adjusted; the raw reaction materials are combined into soot particles by continuous stirring inside the reaction outer cylinder 13 by the stirring teeth 1404. The rotating disc mounting shaft 1409 drives the rotating shaft in the middle of the reaction cylinder cover plate 503 to rotate, so as to drive the contact sensor 508 to rotate, the rotating speed is measured by the contact sensor 508, the rotating speed of the rotating motor 406 is further adjusted, and the rotating speeds of the reaction outer cylinder 13 and the reaction inner cylinder 14 are controlled; after the reaction is completed, the lifting mechanism 6 drives the reaction outer cylinder 13 to rise to the position of the filter screen 3, the reaction cylinder cover plate 503 is separated from the reaction outer cylinder 13 due to the pressure of the inclined rod of the lifting frame 7, the angle adjusting motor 8 drives the reaction outer cylinder 13 to change the angle, and carbon black particles synthesized in the reaction outer cylinder 13 are poured into the filter screen 3 to complete the work.
Claims (6)
1. The utility model provides an intelligent prilling granulator of low rigidity carbon black granule, includes mounting plate, screen support, filter screen, slewing mechanism, closing cap mechanism, elevating system, reaction urceolus, reaction inner tube, urceolus support, its characterized in that: the filtering screen is arranged at the upper end of the screen bracket; the lower end of the outer cylinder support is fixedly arranged in the middle of the mounting bottom plate, the lifting mechanism is arranged right above the outer cylinder support, and the lower end of the lifting mechanism is fixedly connected with the mounting bottom plate; the reaction inner barrel is arranged in the reaction outer barrel, the cover sealing mechanism is arranged at the first end of the mounting bottom plate, and the rotating mechanism is arranged at the second end of the mounting bottom plate;
the rotating mechanism comprises a motor mounting cylinder, a rotating motor and a quincuncial sleeve shaft, the rear end of the rotating motor is fixedly mounted in the motor mounting cylinder, the quincuncial sleeve shaft is mounted on an output shaft of the rotating motor, and the rotating motor drives the quincuncial sleeve shaft to rotate; the capping mechanism comprises a reaction cylinder cover plate, a speed measuring spring, a speed measuring ring and a contact sensor, wherein the first end of the speed measuring spring is arranged on a rotating shaft in the middle of the reaction cylinder cover plate, the contact sensor is arranged at the second end of the speed measuring spring, the speed measuring ring is arranged on the reaction cylinder cover plate, and one end of the contact sensor is in contact with the inner ring of the speed measuring ring; the lifting mechanism comprises a supporting optical shaft, a rotating shaft, a synchronous belt, a lifting motor and a rotating shaft mounting seat, wherein the lower end of the supporting optical shaft is fixedly mounted on the mounting bottom plate, the upper end of the supporting optical shaft is provided with a mounting plate of the lifting motor, the lifting motor is arranged on the mounting plate through a motor seat, the lower end of the mounting plate is provided with the rotating shaft mounting seat, the rotating shaft is rotatably mounted in the rotating shaft mounting seat, synchronous belt pulleys are mounted on an output shaft of the lifting motor and the rotating shaft, the synchronous belt is sleeved on the synchronous belt pulleys, and the lifting motor drives the rotating shaft to rotate through the synchronous belt;
the device comprises a reaction outer cylinder, a reaction shaft, a buffer rod, a screen cylinder, a swinging rod, a buffer spring, a buffer rod, a sliding ball and a screen cylinder, wherein the edge of the polygonal groove wheel is provided with a groove; the first end of the swing rod is provided with a ball head, the ball head of the swing rod is arranged in a groove of the polygonal groove wheel, the second end of the swing rod is provided with a plurality of sliding balls, and the sliding balls are arranged on the swing rod in a rolling manner; the cylinder body part of the screen cylinder is fixedly arranged at the lower end of the seal cover mounting frame, and an extension rod of the screen cylinder is fixedly connected with the lower end of the screen support;
the reaction inner cylinder comprises an inner cylinder, an inner cylinder buffer spring, an inner cylinder sliding rod, stirring teeth, a stirring tooth sleeve, a spherical hinge mechanism, a rotating disc, a telescopic cylinder and a rotating disc mounting shaft, wherein the first end of the inner cylinder sliding rod is fixedly connected with the second end of the polygonal groove wheel, the inner cylinder buffer spring is sleeved on the inner cylinder sliding rod, the second end of the inner cylinder sliding rod is fixedly connected with the side surface of the first end of the inner cylinder, and an outward-expanding disc is arranged at the first end of the inner cylinder; the inner cylinder is provided with a stirring tooth sleeve, and the stirring tooth sleeve is hinged to the inner cylinder through a spherical pair; the first end of the telescopic cylinder is fixedly arranged in the first end of the inner cylinder, an extension shaft of the telescopic cylinder is fixedly connected with the rotating disc mounting shaft, and the telescopic cylinder drives the rotating disc mounting shaft to move back and forth; the rotating disc is fixedly arranged on the rotating disc mounting shaft, a plurality of spherical hinge mechanisms are arranged on the periphery of the rotating disc, the stirring teeth are connected with the rotating disc through the spherical hinge mechanisms, and the stirring teeth penetrate through the stirring tooth sleeve and extend outwards.
2. The intelligent granulation device of low-hardness carbon black particles as claimed in claim 1, further comprising a lifting frame, an angle adjusting motor, an adjusting gear, an angle adjusting ring, an adjusting ring mounting rod, and an outer cylinder mounting frame, wherein: the lifting frame is arranged on the supporting optical axis in a vertically sliding manner, two sides of the lifting frame are respectively provided with an inclined rod, the rear end motor surface of the angle adjusting motor is fixedly arranged on a cross rod of the lifting frame, and an output shaft of the angle adjusting motor is provided with an adjusting gear; the urceolus mounting bracket suit be provided with the adjustable ring installation pole on the horizontal pole at the both ends of urceolus mounting bracket on the reaction urceolus, the ring inside of angle adjustable ring be provided with the installation diaphragm, the angle adjustable ring through installation diaphragm slidable mounting from top to bottom on the adjustable ring installation pole, the angle adjustable ring rotates to be installed on the rotation lantern ring that sets up in the middle of the hoisting frame, adjusting gear and the outside meshing installation of angle adjustable ring, adjusting gear drive angle adjustable ring rotates.
3. The intelligent granulation apparatus for low-hardness carbon black granules according to claim 1, wherein the cover mechanism further comprises a cover mounting frame, a cover spring, a cover sliding plate and a sliding mounting sleeve, and the apparatus is characterized in that: the lower extreme fixed mounting of closing cap mounting bracket on the first end of mounting plate, be provided with the sliding shaft on the closing cap mounting bracket, the cover is equipped with the closing cap spring on the sliding shaft, the first end of sliding shaft and the rear end plate mounting plate fixed connection of reaction cylinder apron, the closing cap sliding plate install the both sides at reaction cylinder apron rear end plate, the front end plate of reaction cylinder apron passes through the slidable mounting cover and is connected with the rear end plate of reaction cylinder apron, the inside cavity of slidable mounting cover, the dead lever sliding fit that the slidable mounting cover set up around with the first end of reaction urceolus.
4. The intelligent granulating apparatus for low-hardness carbon black granules according to claim 1, wherein the rotating mechanism further comprises a rotating mounting frame, an expansion link, a compression spring, an upper sliding rod and a lower sliding rod, and the intelligent granulating apparatus is characterized in that: the lower end of the rotating mounting frame is fixedly arranged at the second end of the mounting bottom plate, the telescopic rod is slidably arranged on the rotating mounting frame, the compression spring is sleeved on the telescopic rod, the first end of the telescopic rod is fixedly connected with the rear end part of the motor mounting cylinder, and the second end of the telescopic rod penetrates through the rotating mounting frame and extends outwards; the upper and lower sliding rods are arranged at the two ends of the side surface of the motor mounting cylinder.
5. The intelligent granulation apparatus for low-hardness carbon black granules as claimed in claim 1, wherein the lifting mechanism further comprises a steel wire disc and a lifting steel wire, and is characterized in that: the steel wire disc is fixedly installed on the rotating shaft, the upper end of the lifting steel wire is fixedly installed on the rotating shaft of the steel wire disc, the lower end of the lifting steel wire is fixedly connected with a rotating lantern ring arranged in the middle of the lifting mechanism, the lifting motor drives the steel wire disc to rotate, and the steel wire disc is wound to drive the lifting steel wire to drive the lifting frame to move upwards.
6. An intelligent granulation apparatus for low carbon black granules as claimed in claim 2, wherein the distance between the installation transverse plates provided inside the angle adjustment ring is equal to the vertical height of the inclined rods provided on the left and right sides of the installation base plate.
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