CN104118074A - Novel high-concentration carbon black granulation unit - Google Patents
Novel high-concentration carbon black granulation unit Download PDFInfo
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- CN104118074A CN104118074A CN201310312109.4A CN201310312109A CN104118074A CN 104118074 A CN104118074 A CN 104118074A CN 201310312109 A CN201310312109 A CN 201310312109A CN 104118074 A CN104118074 A CN 104118074A
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- screw extruder
- bucket elevator
- machine
- vertical centrifugal
- carbon black
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Abstract
The invention discloses a novel high-concentration carbon black granulation unit relating to the technical field of a rubber plastic high-concentration filling material granulation unit. A bucket elevator is arranged at an outlet of a pressure type internal mixer; a tapered twin-screw forced material machine is arranged below a discharge opening of the bucket elevator; a twin-screw extruder is arranged on one side of the tapered twin-screw forced material machine; a single-screw extruder is arranged below the discharge end of the twin-screw extruder; a hydraulic plate type automatic screen changer is arranged below the single-screw extruder; a water ring die surface hot-cutting head is arranged below the hydraulic plate type automatic screen changer; a vertical centrifugal dehydrator is arranged above one side of the water ring die surface hot-cutting head; a cyclone separator is arranged on one side of the vertical centrifugal dehydrator; a finished product bin is arranged above one side of the cyclone separator. The novel high-concentration carbon black granulation unit disclosed by the invention reduces the labor intensity, increases the economic benefits, and has the advantages of high automation degree, energy conservation, environmental protection and wide popularization and application.
Description
Technical field:
The present invention relates to rubber plastic high concentration fill material comminutor technical group field, be specifically related to a kind of novel high density pelletizing of carbon black unit.
Background technology:
The carbon black-filled Granulation Equipments of current high concentration, mixing fully because filler and base-material need, be all generally to adopt two cover single screw extrusion machines.With a set of single screw extrusion machine group by the material of various compositions stir, mixing, extrude the raw material of particle.And then melt with the particulate material that another set of single screw extrusion machine group is extruded these, further mixing and extruding pelletization, this technological equipment production efficiency is not high, and product quality is bad, and labour intensity is large.
Summary of the invention:
The object of this invention is to provide a kind of novel high density pelletizing of carbon black unit, it is simple in structure, and cost is low, good manufacturability; easy to operate, output is high, and Functionality, quality and appealing design, so that reduce labour intensity; increase economic efficiency, it is high that it has automaticity, and the advantage of energy-conserving and environment-protective, is worth of widely use.
In order to solve the existing problem of background technology, the present invention is by the following technical solutions: it comprises adding pressure type banbury 10, bucket elevator 20, tapered twin-screw is forced material machine 30, double screw extruder 40, single screw extrusion machine 50, the board-like automatic net-changing device 60 of hydraulic pressure, the fervent head 70 of water ring die face, vertical centrifugal hydroextractor 80, cyclone separator 90 and finished product bin 100, the exit of adding pressure type banbury 10 is provided with bucket elevator 20, the discharging opening below of bucket elevator 20 is provided with tapered twin-screw forces material machine 30, tapered twin-screw forces a side of material machine 30 to be provided with double screw extruder 40, the discharge end below of double screw extruder 40 is provided with single screw extrusion machine 50, the below of single screw extrusion machine 50 is provided with the board-like automatic net-changing device 60 of hydraulic pressure, the below of the board-like automatic net-changing device 60 of hydraulic pressure is provided with the fervent head 70 of water ring die face, one side top of the fervent head 70 of water ring die face is provided with vertical centrifugal hydroextractor 80, one side of vertical centrifugal hydroextractor 80 is provided with cyclone separator 90, one side top of cyclone separator 90 is provided with finished product bin 100.
Operation principle of the present invention is: adding pressure type banbury 10 is for carrying out mixing dispersion to auxiliary material, material is bulk after mixing, from its outlet, translate into the hopper of bucket elevator 20, on automatic by bucket elevator, mention after certain altitude, translate in the hopper of bi-conical feed machine 30, by bi-conical feed machine, forced continuously material to be filled in the charging aperture of double screw extruder 40, continuous shearing through double-screw feeder 40, disperse, after mixing, from discharge end, fall into the charging aperture of single screw extrusion machine 50, after the further dispersion milling of single screw extrusion machine, by hydraulic pressure plate-type screen changer 60, filtered, material is cut into graininess through Water-circulating thermal cutting head 70.The particle scaling off enters in vertical centrifugal hydroextractor 80 through guiding gutter, by vertical centrifugal hydroextractor 80 by cooling water and granular feed separation, material falls undesirable particle screening through vibratory sieve 90 again, only particle up to specification is transported in finished product bin 100 and is stored by high pressure positive blower.
The present invention has following beneficial effect: it is simple in structure, and cost is low, and good manufacturability is easy to operate, output is high, and the high concentration filler of Functionality, quality and appealing design is extruded unit, so that reduce labour intensity, increases economic efficiency, it is high that it has automaticity, and the advantage of energy-conserving and environment-protective, is worth of widely use.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the plan structure schematic diagram of Fig. 1.
The specific embodiment:
With reference to Fig. 1-2, this specific embodiment is taked following technical scheme: it comprises adding pressure type banbury 10, bucket elevator 20, tapered twin-screw is forced material machine 30, double screw extruder 40, single screw extrusion machine 50, the board-like automatic net-changing device 60 of hydraulic pressure, the fervent head 70 of water ring die face, vertical centrifugal hydroextractor 80, cyclone separator 90 and finished product bin 100, the exit of adding pressure type banbury 10 is provided with bucket elevator 20, the discharging opening below of bucket elevator 20 is provided with tapered twin-screw forces material machine 30, tapered twin-screw forces a side of material machine 30 to be provided with double screw extruder 40, the discharge end below of double screw extruder 40 is provided with single screw extrusion machine 50, the below of single screw extrusion machine 50 is provided with the board-like automatic net-changing device 60 of hydraulic pressure, the below of the board-like automatic net-changing device 60 of hydraulic pressure is provided with the fervent head 70 of water ring die face, one side top of the fervent head 70 of water ring die face is provided with vertical centrifugal hydroextractor 80, one side of vertical centrifugal hydroextractor 80 is provided with cyclone separator 90, one side top of cyclone separator 90 is provided with finished product bin 100.
This specific embodiment operation principle is: adding pressure type banbury 10 is for carrying out mixing dispersion to auxiliary material, material is bulk after mixing, from its outlet, translate into the hopper of bucket elevator 20, on automatic by bucket elevator, mention after certain altitude, translate in the hopper of bi-conical feed machine 30, by bi-conical feed machine, forced continuously material to be filled in the charging aperture of double screw extruder 40, continuous shearing through double-screw feeder 40, disperse, after mixing, from discharge end, fall into the charging aperture of single screw extrusion machine 50, after the further dispersion milling of single screw extrusion machine, by hydraulic pressure plate-type screen changer 60, filtered, material is cut into graininess through Water-circulating thermal cutting head 70.The particle scaling off enters in vertical centrifugal hydroextractor 80 through guiding gutter, by vertical centrifugal hydroextractor 80 by cooling water and granular feed separation, material falls undesirable particle screening through vibratory sieve 90 again, only particle up to specification is transported in finished product bin 100 and is stored by high pressure positive blower.
This specific embodiment has following beneficial effect: it is simple in structure, cost is low, good manufacturability, easy to operate, output is high, the high concentration filler of Functionality, quality and appealing design is extruded unit, so that reduction labour intensity is increased economic efficiency, it is high that it has automaticity, the advantage of energy-conserving and environment-protective, is worth of widely use.
Claims (2)
1. a novel high density pelletizing of carbon black unit, it is characterized in that it comprises adding pressure type banbury (10), bucket elevator (20), tapered twin-screw is forced material machine (30), double screw extruder (40), single screw extrusion machine (50), the board-like automatic net-changing device of hydraulic pressure (60), the fervent head of water ring die face (70), vertical centrifugal hydroextractor (80), cyclone separator (90) and finished product bin (100), the exit of adding pressure type banbury (10) is provided with bucket elevator (20), the discharging opening below of bucket elevator (20) is provided with tapered twin-screw forces material machine (30), tapered twin-screw forces a side of material machine (30) to be provided with double screw extruder (40), the discharge end below of double screw extruder (40) is provided with single screw extrusion machine (50), the below of single screw extrusion machine (50) is provided with the board-like automatic net-changing device of hydraulic pressure (60), the below of the board-like automatic net-changing device of hydraulic pressure (60) is provided with the fervent head of water ring die face (70), one side top of the fervent head of water ring die face (70) is provided with vertical centrifugal hydroextractor (80), one side of vertical centrifugal hydroextractor (80) is provided with cyclone separator (90), one side top of cyclone separator (90) is provided with finished product bin (100).
2. a kind of novel high density pelletizing of carbon black unit according to claim 1, it is characterized in that adding pressure type banbury (10) is for carrying out mixing dispersion to auxiliary material, material is bulk after mixing, from its outlet, translate into the hopper of bucket elevator (20), on automatic by bucket elevator, mention after certain altitude, translate in the hopper of bi-conical feed machine (30), by bi-conical feed machine, forced continuously material to be filled in the charging aperture of double screw extruder (40), continuous shearing through double-screw feeder (40), disperse, after mixing, from discharge end, fall into the charging aperture of single screw extrusion machine (50), after the further dispersion milling of single screw extrusion machine, by hydraulic pressure plate-type screen changer (60), filtered, material is cut into graininess through Water-circulating thermal cutting head (70).The particle scaling off enters in vertical centrifugal hydroextractor (80) through guiding gutter, by vertical centrifugal hydroextractor (80) by cooling water and granular feed separation, material passes through vibratory sieve (90) again undesirable particle screening is fallen, and only particle up to specification is transported in finished product bin (100) and is stored by high pressure positive blower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310312109.4A CN104118074A (en) | 2013-07-23 | 2013-07-23 | Novel high-concentration carbon black granulation unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310312109.4A CN104118074A (en) | 2013-07-23 | 2013-07-23 | Novel high-concentration carbon black granulation unit |
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| Publication Number | Publication Date |
|---|---|
| CN104118074A true CN104118074A (en) | 2014-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201310312109.4A Pending CN104118074A (en) | 2013-07-23 | 2013-07-23 | Novel high-concentration carbon black granulation unit |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171950A (en) * | 2015-10-20 | 2015-12-23 | 江苏中宏环保科技有限公司 | Regenerated rubber pelletizer |
| CN113493620A (en) * | 2021-08-04 | 2021-10-12 | 烁元新材料(东营)股份有限公司 | Intelligent granulating device for low-hardness carbon black particles |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202200425U (en) * | 2011-08-24 | 2012-04-25 | 昆山科信橡塑机械有限公司 | Banburying two-stage low-smoke halogen-free cable material making unit |
| CN202556620U (en) * | 2012-04-24 | 2012-11-28 | 昆山科信橡塑机械有限公司 | High filling material extruding pelleting machine assembly |
-
2013
- 2013-07-23 CN CN201310312109.4A patent/CN104118074A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202200425U (en) * | 2011-08-24 | 2012-04-25 | 昆山科信橡塑机械有限公司 | Banburying two-stage low-smoke halogen-free cable material making unit |
| CN202556620U (en) * | 2012-04-24 | 2012-11-28 | 昆山科信橡塑机械有限公司 | High filling material extruding pelleting machine assembly |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171950A (en) * | 2015-10-20 | 2015-12-23 | 江苏中宏环保科技有限公司 | Regenerated rubber pelletizer |
| CN113493620A (en) * | 2021-08-04 | 2021-10-12 | 烁元新材料(东营)股份有限公司 | Intelligent granulating device for low-hardness carbon black particles |
| CN113493620B (en) * | 2021-08-04 | 2022-07-26 | 烁元新材料(东营)股份有限公司 | Intelligent granulating device for low-hardness carbon black particles |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141029 |