CN105313287A - Single-screw extruder - Google Patents

Single-screw extruder Download PDF

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Publication number
CN105313287A
CN105313287A CN201410291336.8A CN201410291336A CN105313287A CN 105313287 A CN105313287 A CN 105313287A CN 201410291336 A CN201410291336 A CN 201410291336A CN 105313287 A CN105313287 A CN 105313287A
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CN
China
Prior art keywords
barrel
screw rod
extrusion machine
screw
single screw
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Pending
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CN201410291336.8A
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Chinese (zh)
Inventor
储松法
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ANHUI WANG YUE WPC Co Ltd
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ANHUI WANG YUE WPC Co Ltd
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Priority to CN201410291336.8A priority Critical patent/CN105313287A/en
Publication of CN105313287A publication Critical patent/CN105313287A/en
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Abstract

本发明公开了一种单螺杆挤出机,它包括电机、螺杆、加热器和出料口。所述电机输出部分与减速器连接;所述减速器与联轴器端口相连接;所述螺杆通过联轴器与减速器和电机相配合;所述进料口设置与料筒的表面;所述进料口顶部设有搅拌器;所述螺杆设置于料筒内;所述螺杆上设有主螺纹和副螺纹;所述料筒外设有若干加热器;所述加热器外包裹一层保温层;所述料筒外端设置有安全防护罩;所述单螺杆挤出机的底部设有模头;所述出料口设置在模头的底端;所述过滤层设置在出料口的左侧;所述螺杆挤出机的模头中间设置有长方形挡板。本发明挤出机具有结构设计合理、使用方便和工作效率高等优点。

The invention discloses a single-screw extruder, which comprises a motor, a screw, a heater and a discharge port. The output part of the motor is connected to the reducer; the reducer is connected to the coupling port; the screw is matched with the reducer and the motor through the coupling; the feeding port is arranged on the surface of the barrel; The top of the feed inlet is provided with an agitator; the screw is arranged in the barrel; the screw is provided with a main thread and a secondary thread; a number of heaters are arranged outside the barrel; the heater is wrapped with a layer Insulation layer; the outer end of the barrel is provided with a safety shield; the bottom of the single-screw extruder is provided with a die; the discharge port is provided at the bottom of the die; the filter layer is provided at the discharge The left side of the mouth; the middle of the die head of the screw extruder is provided with a rectangular baffle. The extruder of the invention has the advantages of reasonable structural design, convenient use and high working efficiency.

Description

一种单螺杆挤出机A single screw extruder

技术领域 technical field

本发明涉及一种挤出机,尤其涉及一种单螺杆挤出机。 The invention relates to an extruder, in particular to a single-screw extruder.

背景技术 Background technique

目前,随着科学技术的发展,人们对于塑料等的加工设备要求也越来越高,可以有效的回收和利用资源,作为加工塑料经常所使用的挤出机其作用也越来越多,目前采用挤出机加工塑料制品的过程大多采用不带排气功能的单螺杆挤出机,这样的加工方法不仅使熔体混合不够均匀,以致塑料制品晶点和气泡较多,而且在这个加工过程会导致其能耗高,造成不必要的浪费。 At present, with the development of science and technology, people have higher and higher requirements for processing equipment such as plastics, which can effectively recycle and utilize resources. Extruders, which are often used for processing plastics, have more and more functions. At present The process of processing plastic products by extruder mostly uses single-screw extruder without exhaust function. This processing method not only makes the melt mixing not uniform enough, resulting in more crystal points and bubbles in plastic products, but also in this processing process It will lead to high energy consumption and unnecessary waste.

发明内容 Contents of the invention

为了克服上述现有技术的缺陷,本发明的目的是提供一种单螺杆挤出机。 In order to overcome the disadvantages of the above-mentioned prior art, the object of the present invention is to provide a single-screw extruder.

本发明是采取以下技术方案来实现的:一种单螺杆挤出机,它包括电机、螺杆、加热器和出料口,所述电机输出部分与减速器连接;所述减速器与联轴器端口相连接;所述螺杆通过联轴器与减速器和电机相配合;所述进料口设置与料筒的表面;所述进料口顶部设有搅拌器;所述螺杆设置于料筒内;所述螺杆上设有主螺纹和副螺纹;所述料筒外设有若干加热器;所述加热器外包裹一层保温层;所述料筒外端设置有安全防护罩;所述单螺杆挤出机的底部设有模头;所述出料口设置在模头的底端;所述过滤层设置在出料口的左侧;所述螺杆挤出机的模头中间设置有长方形挡板;所述螺杆分为第一进料段和第二进料段;所述螺杆上的主螺纹外径大于螺杆上设置的副螺纹外径;所述第一进料段上设置的主螺纹之间的螺距相等,所述第二进料段上主螺纹和副螺纹之间的螺距不同且螺距逐渐减小;所述加热器为电热丝或电热片。 The present invention is achieved by adopting the following technical solutions: a single-screw extruder, which includes a motor, a screw, a heater and a discharge port, the output part of the motor is connected with a reducer; the reducer is connected with a shaft coupling The ports are connected; the screw is matched with the reducer and the motor through a coupling; the feed port is set on the surface of the barrel; the top of the feed port is provided with an agitator; the screw is set in the barrel ; The screw rod is provided with a main thread and a secondary thread; the barrel is provided with a number of heaters; the heater is wrapped with a layer of insulation layer; the outer end of the barrel is provided with a safety shield; The bottom of the screw extruder is provided with a die head; the discharge port is arranged at the bottom of the die head; the filter layer is arranged on the left side of the discharge port; the middle of the die head of the screw extruder is provided with a rectangular Baffle plate; the screw is divided into a first feed section and a second feed section; the outer diameter of the main thread on the screw is greater than the outer diameter of the secondary thread set on the screw; the main thread set on the first feed section The pitches between the threads are equal, and the pitches between the main threads and the secondary threads on the second feeding section are different and gradually decrease; the heater is an electric heating wire or an electric heating sheet.

综上所述本发明具有以下有益效果:本发明挤出机具有结构设计合理、使用方便和工作效率高等优点,且所述主螺纹和副螺纹之间螺距的变化,使物料完全塑化并混合均匀,使得塑料制品减少了晶点和气泡;所述的保温层能保证固态物料液化的效率,提高了工作效率。。 In summary, the present invention has the following beneficial effects: the extruder of the present invention has the advantages of reasonable structural design, convenient use and high work efficiency, and the change of the pitch between the main thread and the secondary thread makes the material completely plasticized and mixed Uniformity reduces crystal points and air bubbles in plastic products; the insulation layer can ensure the liquefaction efficiency of solid materials and improve work efficiency. .

附图说明 Description of drawings

图1为本发明横截面结构示意图; Fig. 1 is a cross-sectional structure schematic diagram of the present invention;

其中:1、电机;2、减速器;3、联轴器;4、搅拌器;5、进料口;6、料筒;7、螺杆;8、主螺纹;9、副螺纹;10、加热器;11、保温层;12、安全防护罩;13、第一进料段;14、第二进料段;15、挡板;16、过滤层;17、出料口;18、模头;19、排气孔。 Among them: 1. Motor; 2. Reducer; 3. Coupling; 4. Stirrer; 5. Feeding port; 6. Barrel; 7. Screw; 8. Main thread; 9. Secondary thread; 10. Heating 11. Insulation layer; 12. Safety shield; 13. First feed section; 14. Second feed section; 15. Baffle; 16. Filter layer; 17. Outlet; 18. Die head; 19. Vent.

具体实施方式 detailed description

如图1所示,一种单螺杆挤出机,它包括电机1、螺杆7、加热器10和出料口5,所述电机输出部分与减速器2连接;所述减速器2与联轴器3端口相连接;所述螺杆7通过联轴器3、减速器2和电机1相配合;所述进料口5设置与料筒6的表面;所述进料口5顶部设有搅拌器4;所述螺杆7设置于料筒6内;所述螺杆7上设有主螺纹8和副螺纹9;所述料筒6外设有若干加热器10;所述加热器10外包裹一层保温层11;所述料筒6外端设置有安全防护罩12;所述单螺杆挤出机的底部设有模头18;所述出料口17设置在模头18的底端;所述过滤层16设置在出料口17的左侧;所述螺杆挤出机的模头18中间设置有长方形挡板15。 As shown in Figure 1, a kind of single-screw extruder, it comprises motor 1, screw rod 7, heater 10 and discharge port 5, and described motor output part is connected with reducer 2; Described reducer 2 is connected with shaft coupling The port of the device 3 is connected; the screw 7 is matched with the motor 1 through the coupling 3, the reducer 2; the feeding port 5 is arranged on the surface of the barrel 6; the top of the feeding port 5 is provided with an agitator 4; the screw 7 is set in the barrel 6; the screw 7 is provided with a main thread 8 and a secondary thread 9; the barrel 6 is provided with a number of heaters 10; the heater 10 is wrapped with a layer Insulation layer 11; the outer end of the barrel 6 is provided with a safety shield 12; the bottom of the single-screw extruder is provided with a die head 18; the discharge port 17 is arranged at the bottom end of the die head 18; The filter layer 16 is arranged on the left side of the discharge port 17; a rectangular baffle 15 is arranged in the middle of the die head 18 of the screw extruder.

当使用该装置时,通过电机减速器2和联轴器3对料筒6中的螺杆7进行传动;所述减速器2能有效提高转动的扭矩,减少了能量的损耗;所述螺杆7带动料筒6中的物料沿螺纹方向螺旋前进;所述料筒6上方设置的搅拌器4能提前一步对原料进行处理,有效的提高了工作效率;所述螺杆7设置的主螺纹8和副螺纹9的螺距不同,且越靠近螺杆7底部螺距越小,可以实现物料的压缩,使物料完全塑化并混合均匀;所述料筒6外设置的排气孔19能充分将物料中的气体从塑化的物料中排出,去除了物料中的水分,减少螺纹加工缺陷;所述加热器10外设置的保温层11能有效减少了热量的损失,从而节约了成本;所述物料挤出后经过模头18,模头18处设置的出料口5能及时排出物料,模头18处设置的挡板15在一段滤网16发生堵塞时,所述挡板15受压力可以向停掉的出料口17转动,塑料熔体可以从另一侧出料,也可使塑料熔体不会流到断掉的腔中,从而大大的提高了工作效率。 When using this device, the screw rod 7 in the barrel 6 is transmitted through the motor reducer 2 and the shaft coupling 3; the reducer 2 can effectively improve the torque of rotation and reduce the loss of energy; the screw rod 7 drives The material in the barrel 6 advances helically along the thread direction; the agitator 4 arranged above the barrel 6 can process the raw materials one step in advance, which effectively improves the work efficiency; the main thread 8 and the secondary thread arranged on the screw 7 9 have different pitches, and the closer to the bottom of the screw rod 7, the smaller the pitch, which can realize the compression of the material, so that the material is completely plasticized and mixed evenly; the vent hole 19 provided outside the barrel 6 can fully discharge the gas in the material from the Discharge from the plasticized material, remove the moisture in the material, and reduce the defects of thread processing; the heat insulation layer 11 provided outside the heater 10 can effectively reduce the loss of heat, thereby saving costs; after the material is extruded, it passes through Die head 18, the discharge port 5 that die head 18 places are provided with can discharge material in time, and the baffle plate 15 that die head 18 places are provided with is blocked when one section filter screen 16 occurs, and described baffle plate 15 can be pressed to the outlet that stops. The feed port 17 rotates, and the plastic melt can be discharged from the other side, and the plastic melt can not flow into the broken cavity, thereby greatly improving the working efficiency.

以上所述是本发明实施例,故凡依本发明申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。 The above are the embodiments of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the application of the present invention are included in the scope of the patent application of the present invention.

Claims (6)

1. a single screw extrusion machine, it comprises motor, screw rod, heater and discharging opening, it is characterized in that: described motor output divides and is connected with decelerator; Described decelerator is connected with shaft coupling port; Described screw rod is matched with decelerator and motor by shaft coupling; Described charging aperture arranges the surface with barrel; Described charging aperture top is provided with agitator; Described screw rod is arranged in barrel; Described screw rod is provided with main thread and deputy thread; Some heaters are provided with outside described barrel; Described heater outer wrapping one layer of heat preservation layer; Described barrel outer end is provided with safty shield; The bottom of described single screw extrusion machine is provided with die head; Described discharging opening is arranged on the bottom of die head; Described filter course is arranged on the left side of discharging opening; Rectangle baffle plate is provided with in the middle of the die head of described screw extruder; Described discharge outlet is provided with two sections of filter screens.
2. a kind of single screw extrusion machine according to claim 1, is characterized in that: described screw rod is divided into the first feed zone and the second feed zone.
3. a kind of single screw extrusion machine according to claim 1, is characterized in that: the main thread external diameter on described screw rod is greater than the deputy thread external diameter that screw rod is arranged.
4. a kind of single screw extrusion machine according to claim 2, is characterized in that: the pitch between the main thread that described first feed zone is arranged is equal, and the different and pitch of pitch on described second feed zone between main thread and deputy thread reduces gradually.
5. a kind of single screw extrusion machine according to claim 1, is characterized in that: described heater is heating wire or electric heating piece.
6. a kind of single screw extrusion machine according to claim 1, is characterized in that: described filter screen is demountable structure.
CN201410291336.8A 2014-06-26 2014-06-26 Single-screw extruder Pending CN105313287A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410291336.8A CN105313287A (en) 2014-06-26 2014-06-26 Single-screw extruder

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106390858A (en) * 2016-11-04 2017-02-15 云南中翼鼎东能源科技开发有限公司 Prilling and molding equipment used for recycling of coal slime and dust
CN111748862A (en) * 2020-07-01 2020-10-09 兴惠化纤集团有限公司 Extruder for producing sea-island composite filaments
CN112454614A (en) * 2020-11-04 2021-03-09 瞿飞 Miniature table type casting machine for experiment
CN112959588A (en) * 2021-01-15 2021-06-15 合肥帝品数码科技有限公司 PET chemical foaming material, method and double-screw extruder for foaming

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2429318Y (en) * 2000-06-12 2001-05-09 徐凌秀 Plastic pipe extruding apparatus with single screw rod
CN103481484A (en) * 2013-09-27 2014-01-01 昆山凯诺尔金属制品有限公司 Plastic extruder with charging port stirring function

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2429318Y (en) * 2000-06-12 2001-05-09 徐凌秀 Plastic pipe extruding apparatus with single screw rod
CN103481484A (en) * 2013-09-27 2014-01-01 昆山凯诺尔金属制品有限公司 Plastic extruder with charging port stirring function

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106390858A (en) * 2016-11-04 2017-02-15 云南中翼鼎东能源科技开发有限公司 Prilling and molding equipment used for recycling of coal slime and dust
CN111748862A (en) * 2020-07-01 2020-10-09 兴惠化纤集团有限公司 Extruder for producing sea-island composite filaments
CN111748862B (en) * 2020-07-01 2021-07-09 兴惠化纤集团有限公司 Extruder for producing sea-island composite filaments
CN112454614A (en) * 2020-11-04 2021-03-09 瞿飞 Miniature table type casting machine for experiment
CN112454614B (en) * 2020-11-04 2022-04-01 锡华机械科技(东莞)有限公司 Miniature table type casting machine for experiment
CN112959588A (en) * 2021-01-15 2021-06-15 合肥帝品数码科技有限公司 PET chemical foaming material, method and double-screw extruder for foaming

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Application publication date: 20160210

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