CN113483847A - Gearbox oil level observation device and method for rack - Google Patents
Gearbox oil level observation device and method for rack Download PDFInfo
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- CN113483847A CN113483847A CN202110699547.5A CN202110699547A CN113483847A CN 113483847 A CN113483847 A CN 113483847A CN 202110699547 A CN202110699547 A CN 202110699547A CN 113483847 A CN113483847 A CN 113483847A
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- gearbox
- oil pipe
- liquid level
- level observation
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 230000033001 locomotion Effects 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000005259 measurement Methods 0.000 claims abstract description 5
- 239000012780 transparent material Substances 0.000 claims abstract description 3
- 239000000725 suspension Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 239000012530 fluid Substances 0.000 description 20
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 210000005239 tubule Anatomy 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000012800 visualization Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011990 functional testing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses a gearbox oil level observation device and method for a rack, which comprises a supporting block and an oil pipe, wherein the supporting block is arranged on the oil pipe; the supporting block and the oil pipe are both vertically arranged, the oil pipe is made of transparent materials, the bottom of the oil pipe is connected with an oil outlet of a gearbox, and the oil pipe is provided with a measuring device which is arranged towards the supporting block; be provided with electronic linear motion mechanism on the supporting shoe, electronic linear motion mechanism's direction of motion is vertical direction, is provided with camera device on the electronic linear motion mechanism, and camera device's camera lens is towards the measurement device on the oil pipe, and the camera device output is connected with the host computer input. The potential safety hazard caused by direct observation of the liquid level height in a laboratory due to the combined operation of multiple devices such as an engine, a gearbox and a fan of an experimenter is reduced, and the personal safety of the experimenter is improved.
Description
Technical Field
The invention belongs to the field of gearbox bench tests, and relates to a gearbox oil level observation device and method for a bench.
Background
At present, a high-horsepower HMCVT gearbox is large in size and large in oil filling amount. In the rack experimentation is carried out to the gearbox, various functional test relevant with hydraulic pressure all need observe the change of oil level and analyze the gearbox state, mainly including observing that the main tank fluid is inhaled empty and the main tank fluid can not be through abnormal phenomena such as jet pump backward flow, although the rear axle is equipped with the liquid level chi, nevertheless can't observe the specific change of liquid level in the gearbox main tank completely through the liquid level chi of rear axle, thereby avoid standing between rear axle and fan and threaten experimenter's personal safety, need observe main tank oil level and carry out indirect visualization.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a gearbox oil level observation device and method for a rack, so that potential safety hazards caused by direct observation of liquid level height in a laboratory by experimenters due to the joint operation of multiple devices such as an engine, a gearbox and a fan are reduced, and the personal safety of the experimenters is improved.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose:
a gearbox oil level observation device for a rack comprises a supporting block and an oil pipe;
the supporting block and the oil pipe are both vertically arranged, the oil pipe is made of transparent materials, the bottom of the oil pipe is connected with an oil outlet of a gearbox, and the oil pipe is provided with a measuring device which is arranged towards the supporting block; be provided with electronic linear motion mechanism on the supporting shoe, electronic linear motion mechanism's direction of motion is vertical direction, is provided with camera device on the electronic linear motion mechanism, and camera device's camera lens is towards the measurement device on the oil pipe, and the camera device output is connected with the host computer input.
Preferably, the electric linear motion mechanism comprises a sliding block, a wire take-up groove and a rotating motor, a vertical sliding groove is formed in the supporting block, the sliding block is connected with the sliding groove in a sliding mode, and the camera device is fixed on the sliding block; the wire take-up groove is connected with the output end of the rotating motor, one end of the suspension wire is fixed in the wire take-up groove, the other end of the suspension wire is connected with the sliding block, and the rotating motor is fixed at the top of the supporting block.
Further, be provided with rubber gasket between sliding block and the camera device.
Further, the spout adopts T type spout, and the sliding block adopts T type spout.
Furthermore, the input end of the rotating motor is connected with a motor control unit, and the input end of the motor control unit is connected with an infrared remote controller.
Preferably, the oil pipe is connected with the oil outlet of the gearbox through a metal pipe.
Preferably, the measuring device adopts a graduated scale which is vertically arranged on one side of the oil pipe far away from the supporting block.
Preferably, the top ends of the two sides of the sliding block are respectively provided with an LED lamp, and the LED lamps face the oil pipe.
When the gearbox is refueled, oil enters the gearbox from a rear axle, main box liquid level observation can be carried out through a drawn oil pipe, an electric linear motion mechanism is controlled to control a camera device to move in the vertical direction, the camera device is enabled to be parallel to the liquid level of the oil in the oil pipe all the time, and an upper computer is used for observing an image shot by the camera device;
when the oil liquid level of the gearbox is lowered, whether the oil liquid level in the oil pipe is lower than the lowest liquid level height of the jet pump in the main box or not is judged by observing whether the oil liquid level in the oil pipe is lower than the lowest liquid level height of the jet pump in the main box or not;
when the oil liquid level of the gearbox rises, whether the oil liquid level in the oil pipe is higher than the preset height value of the oil liquid in the main tank is observed, and therefore whether the oil liquid in the main tank of the gearbox can flow back through the jet pump or not is judged.
Preferably, the infrared remote controller sends out a control signal, the motor control unit sends the control signal to the rotating motor, and the rotating motor is controlled to rotate forwards and backwards, so that the camera device is controlled to move in the vertical direction.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the camera device is arranged on the electric linear motion mechanism, and is driven to be parallel to the oil liquid level of the oil pipe all the time, so that the accurate oil height is observed in real time through the upper computer, and the oil condition of the main tank of the gearbox is judged according to the oil in the oil pipe, so that an experimenter can observe the liquid level value on an operation platform outside a laboratory, the potential safety hazard caused by the fact that the experimenter directly observes the liquid level height in the laboratory due to the joint operation of multiple devices such as an engine, the gearbox and a fan is reduced, the personal safety of the experimenter is improved, and the indirect visualization problems of phenomena that the oil in the main tank of the target gearbox is sucked empty and the oil in the main tank cannot flow back through the jet pump are solved.
Further, the T-shaped sliding groove can prevent the sliding block from swinging back and forth when rising and falling, and the camera device is prevented from shaking.
Further, the shock-absorbing rubber pad is used for the shock attenuation, avoids the gearbox operation in-process, and vibrations are to camera device scale value observation stability's influence.
Furthermore, through infrared remote controller and motor control unit, can remote control the work of rotating the motor to make the experimenter just can operate on the operation platform outside the laboratory, improved the security.
Furthermore, the air can cool the oil in the metal pipe, so that the oil pipe is prevented from being burnt out due to overhigh temperature of the oil.
Furthermore, the oil observation accuracy is improved through the LED lamp, the oil mist factor caused by dim light in a laboratory and overhigh temperature around the gearbox is avoided, and the observation of the oil is influenced.
Drawings
FIG. 1 is a schematic view of an observation device according to the present invention;
FIG. 2 is a schematic view of the lifting structure of the image capturing device according to the present invention;
FIG. 3 is a schematic view of the structure of the oil pipe of the present invention.
Wherein: 1-a base; 2-a support block; 3-oil pipe; 4-a graduated scale; 5-collecting a wire groove; 6-a motor control unit; 7-LED lamps; 8-shock-absorbing rubber pad; 9-rotating the motor; 10-suspension wire; 11-a camera device; 12-a chute; 13-a slider; 14-metal tube.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings:
as shown in fig. 1, the device for observing the oil level of the transmission for the rack of the present invention comprises a supporting block 2 and an oil pipe 3.
Supporting shoe 2 and the equal vertical setting of oil pipe 3 are on base 1, and base 1 is solid cuboid cast iron, and its quality is heavier, can guarantee base 1's stability.
Be provided with the measurement device on oil pipe 3, the measurement device can be the scale of 3 superscripts of oil pipe, also can be scale 4, scale 4 is adopted to this embodiment, 4 vertical settings of scale keep away from one side of supporting shoe 2 at oil pipe 3, there is the rectangle perforating hole at base 1 front end, a be used for fixed scale 4, make its perpendicular to base 1, as shown in fig. 3, be carved with the recess at 4 central authorities of scale, it is fixed with the recess to use solid glue to be close to 4 one sides of scale with transparent plastic oil pipe 3, once paste, follow-up need not independent dismouting, the experimenter can directly read the fluid height through scale 4 of 3 sides of oil pipe.
The other end of oil pipe 3 connects with metal pipe 14 and inserts, the preferred aluminum alloy tubule that adopts of metal pipe 14, aluminum alloy tubule diameter slightly is greater than plastic oil pipe 3, there is 90 crookedness with the aluminum alloy tubule one end that oil pipe 3 connects and inserts, the other end of aluminum alloy tubule forms with the middle hexagonal screwed joint seamless welding who is the through-hole, no oil leakage when making it be connected with the gearbox, the total length is drawn forth to the aluminum alloy tubule and is 30cm, the air can cool off the fluid in the aluminum alloy tubule, avoid the too high and burnout plastic oil pipe 3 of fluid temperature, hexagonal screwed joint is connected with gearbox owner bottom side oil-out.
As shown in fig. 2, a supporting block 2 with a sliding groove 12 is welded at the end of the base 1, in this embodiment, the sliding groove 12 is a T-shaped sliding groove 12, and the T-shaped sliding groove 12 can slide up and down in cooperation with a sliding block 13 with a T-shaped protrusion. The rear end of the sliding block 13 is provided with a T-shaped bulge, the front end of the sliding block is provided with a platform, and the two sides of the sliding block are the top ends of the sliding blocks 13 with the extending lengths of 10 cm. The T-shaped sliding chute 12 can prevent the sliding block 13 from swinging back and forth when the sliding block 13 goes up and down, so that the camera is prevented from shaking, the camera can be placed on a platform at the front end of the sliding block 13, the lens of the camera faces the oil pipe 3 and the graduated scale 4, the camera is directly connected with an upper computer outside a laboratory through a USB (universal serial bus) connection wire, and a damping rubber pad 8 is added between the camera and the platform and is mainly used for damping, because in the laboratory, in the running process of a gearbox, vibration has certain influence on the scale value observation stability of the camera; light in the laboratory is dim and gearbox ambient temperature is too high when reading to fluid height scale value produces the oil mist factor influence, installs two LED lamps 7 on 13 both sides tops of sliding block and observes the light filling, and LED lamp 7 is towards oil pipe 3, promotes fluid observation accuracy.
A square iron plate fixed by bolts is arranged at the top end of the supporting block 2, four legs of a rotating motor 9 capable of rotating forward and backward are fixedly connected with the iron plate through bolts, a wire collecting groove 5 is fixed at the output end of the rotating motor 9, one end of a hanging wire 10 in the wire collecting groove 5 is fixed with a connecting hole on a sliding block 13, the other end of the hanging wire 10 is fixed in the wire collecting groove 5, the hanging wire 10 is wound in the wire collecting groove 5, and the rotation of the rotating motor 9 drives the rotation of the wire collecting groove 5, so that the hanging wire 10 is released or wound and tightened; the control unit box is installed at 2 dorsal parts of supporting shoe, be provided with motor control unit 6 in the control unit box, it is connected with motor control unit 6 to rotate motor 9, and infrared remote controller rotates motor 9 with motor control unit 6 through infrared wireless control and rotates, the experimenter operates infrared remote controller through the glass window outside the laboratory and rotates the forward of motor 9, reverse rotation control, thereby make suspension wire 10 tighten up or release and drive sliding block 13 and slide from top to bottom, then the camera acquires the fluid scale image.
Because rear axle and gearbox oil circuit UNICOM, so the oil filler hole is located the rear axle top, when the experimenter refueled the gearbox, fluid gets into the gearbox from the rear axle, can carry out the observation of main case liquid level through oil pipe 3 that draws, because of present fluid mainly is in the rear axle cavity, treat that the charge adds the demand after, the experimenter starts the engine and idles, at this moment fluid passes through the oil pump oil absorption and gets into the gearbox, the image that the experimenter acquireed at the outer host computer accessible camera of laboratory carries out the oil level scale interval and observes.
When gearbox fluid liquid level descends, the experimenter rotates motor 9 through infrared wireless control and carries out the antiport through pressing infrared remote control button-, receive wire casing 5 and begin slow release suspension wire 10, sliding block 13 then descends slowly, when the camera visual angle aligns with the liquid level scale 4 that corresponds, survey the fluid height value through the host computer, the decline of main tank fluid oil level is comparatively obvious this moment, the liquid level value is if be less than the minimum liquid level height of jet pump in the main tank, the analysis reachs, the phenomenon of taking place to inhale by current gearbox main tank fluid.
For example, when the oil liquid level of the gearbox rises, an experimenter rotates the motor 9 to rotate in the forward direction through infrared wireless control by pressing the infrared remote control button +, and the wire collecting groove 5 starts to slowly tighten the suspension wire 10. Sliding block 13 is then flat ascending slowly, when the camera visual angle aligns with the liquid level scale 4 that corresponds, observes fluid height value through the host computer, and the main tank fluid oil level rises comparatively obviously this moment, and if fluid liquid level is higher than the predetermined height value of main tank fluid, the analysis is derived, and current gearbox main tank fluid can not pass through the jet pump backward flow.
For example, when experimenters test various functions related to hydraulic pressure of the gearbox or the rear axle, the sliding block 13 is lifted and lowered by pressing the infrared remote control button + and the button, and the abnormal phenomena of other oil liquid levels in the gearbox can be indirectly analyzed by observing the oil level change of the gearbox.
The above-mentioned contents are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and any modification made on the basis of the technical idea of the present invention falls within the protection scope of the claims of the present invention.
Claims (10)
1. A gearbox oil level observation device for a rack is characterized by comprising a supporting block (2) and an oil pipe (3);
the supporting block (2) and the oil pipe (3) are both vertically arranged, the oil pipe (3) is made of transparent materials, the bottom of the oil pipe (3) is connected with an oil outlet of a gearbox, the oil pipe (3) is provided with a measuring device, and the measuring device is arranged towards the supporting block (2); be provided with electronic linear motion mechanism on supporting shoe (2), electronic linear motion mechanism's direction of motion is vertical direction, is provided with camera device (11) on the electronic linear motion mechanism, and camera device (11)'s camera lens is towards the measurement device on oil pipe (3), and camera device (11) output is connected with the host computer input.
2. The gearbox oil level observation device for the rack according to claim 1, wherein the electric linear motion mechanism comprises a sliding block (13), a take-up groove (5) and a rotating motor (9), a vertical sliding groove (12) is arranged on the supporting block (2), the sliding block (13) is in sliding connection with the sliding groove (12), and the camera device (11) is fixed on the sliding block (13); the wire collecting groove (5) is connected with the output end of the rotating motor (9), one end of a suspension wire (10) is fixed in the wire collecting groove (5), the other end of the suspension wire (10) is connected with a sliding block (13), and the rotating motor (9) is fixed at the top of the supporting block (2).
3. The gearbox oil level observation device for a rack according to claim 2, characterized in that a cushion rubber pad (8) is provided between the sliding block (13) and the image pickup device (11).
4. The transmission oil level observation device for the rack according to claim 2, wherein the slide groove (12) is a T-shaped slide groove (12), and the slide block (13) is a T-shaped slide groove (12).
5. The gearbox oil level observation device for the rack according to claim 2, characterized in that the input end of the rotating motor (9) is connected with a motor control unit (6), and the input end of the motor control unit (6) is connected with an infrared remote controller.
6. The gearbox oil level observation device for the bench of claim 1, characterized in that the oil pipe (3) and the gearbox oil outlet are connected by a metal pipe (14).
7. The gearbox oil level observation device for the rack according to claim 1, characterized in that the measuring device adopts a graduated scale (4), and the graduated scale (4) is vertically arranged on one side of the oil pipe (3) far away from the supporting block (2).
8. The gearbox oil level observation device for the rack according to claim 1, characterized in that the top ends of the two sides of the sliding block (13) are respectively provided with an LED lamp (7), and the LED lamps (7) face the oil pipe (3).
9. A gearbox oil level observation method for a rack based on the device of any one of claims 1-8 is characterized in that when the gearbox is refueled, oil enters the gearbox from a rear axle, main box liquid level observation can be carried out through the led-out oil pipe (3), the electric linear motion mechanism is controlled to control the camera device (11) to move in the vertical direction, the camera device (11) is enabled to be always parallel to the oil liquid level in the oil pipe (3), and an upper computer is used for observing images shot by the camera device (11);
when the oil liquid level of the gearbox is lowered, whether the oil liquid level in the oil pipe (3) is lower than the lowest liquid level height of an injection pump in the main tank or not is observed, so that whether the oil in the main tank of the gearbox is sucked or not is judged;
when the oil liquid level of the gearbox rises, whether the oil liquid level in the oil pipe (3) is higher than the preset height value of the oil in the main tank is observed, so that whether the oil in the main tank of the gearbox can flow back through the jet pump or not is judged currently.
10. The method for observing the oil level in a transmission for a rack as claimed in claim 9, wherein the control signal is sent by an infrared remote controller, the motor control unit (6) sends the control signal to the rotating motor (9) to control the forward rotation and the reverse rotation of the rotating motor (9), thereby controlling the movement of the image pickup device (11) in the vertical direction.
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CN202110699547.5A CN113483847A (en) | 2021-06-23 | 2021-06-23 | Gearbox oil level observation device and method for rack |
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CN202110699547.5A CN113483847A (en) | 2021-06-23 | 2021-06-23 | Gearbox oil level observation device and method for rack |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114392867A (en) * | 2021-12-23 | 2022-04-26 | 陕西法士特齿轮有限责任公司 | Oil seal press-fitting greasing equipment and method for rear bearing cap of gearbox |
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JP2001147148A (en) * | 1999-11-19 | 2001-05-29 | Nec Corp | Device and method for measuring liquid level |
CN104154965A (en) * | 2014-08-29 | 2014-11-19 | 焦超泽 | Remote visual anti-explosion liquid level gauge arranged in container |
CN104614032A (en) * | 2015-02-05 | 2015-05-13 | 奇瑞汽车股份有限公司 | Device and method for measuring oil consumption of engine |
JP2020148575A (en) * | 2019-03-13 | 2020-09-17 | 三機工業株式会社 | Liquid level setting detector of oil level controller and oil level controller |
CN112484806A (en) * | 2020-11-30 | 2021-03-12 | 安徽江淮汽车集团股份有限公司 | Gearbox oil level testing device, testing system and testing method |
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2021
- 2021-06-23 CN CN202110699547.5A patent/CN113483847A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2001147148A (en) * | 1999-11-19 | 2001-05-29 | Nec Corp | Device and method for measuring liquid level |
CN104154965A (en) * | 2014-08-29 | 2014-11-19 | 焦超泽 | Remote visual anti-explosion liquid level gauge arranged in container |
CN104614032A (en) * | 2015-02-05 | 2015-05-13 | 奇瑞汽车股份有限公司 | Device and method for measuring oil consumption of engine |
JP2020148575A (en) * | 2019-03-13 | 2020-09-17 | 三機工業株式会社 | Liquid level setting detector of oil level controller and oil level controller |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114392867A (en) * | 2021-12-23 | 2022-04-26 | 陕西法士特齿轮有限责任公司 | Oil seal press-fitting greasing equipment and method for rear bearing cap of gearbox |
CN114392867B (en) * | 2021-12-23 | 2023-09-08 | 陕西法士特齿轮有限责任公司 | Oil seal press-fitting and greasing equipment and method for rear bearing cover of gearbox |
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