CN113480283A - Preparation method of three-dimensional super-hydrophobic gypsum with ultrahigh water-cement ratio - Google Patents

Preparation method of three-dimensional super-hydrophobic gypsum with ultrahigh water-cement ratio Download PDF

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CN113480283A
CN113480283A CN202110974914.8A CN202110974914A CN113480283A CN 113480283 A CN113480283 A CN 113480283A CN 202110974914 A CN202110974914 A CN 202110974914A CN 113480283 A CN113480283 A CN 113480283A
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gypsum
percent
water
cement ratio
hydrophobic
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秦吉
张猛
张玉龙
耿金平
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Asier Information Technology Shanghai Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention provides a preparation method of three-dimensional super-hydrophobic gypsum with an ultrahigh water-cement ratio, which comprises the following components in percentage by mass: 100 percent of gypsum, 60 to 140 percent of water, 0.1 to 1 percent of hydrogen-containing silicone oil, 0.5 to 5 percent of Portland cement, 0.5 to 5 percent of calcium sulphoaluminate, 0.1 to 1 percent of pregelatinized starch, 0.1 to 5 percent of nano calcium carbonate and 0.1 to 5 percent of nano calcium magnesium carbonate. The invention solves the problem of poor water resistance of the gypsum under the condition of ultrahigh water-cement ratio, so that the gypsum forms a multi-level waterproof system on a microscopic level, and the water resistance of the gypsum is effectively improved; the method embodies the recycling of the solid waste phosphogypsum, is a green environment-friendly building material, is beneficial to environmental protection, has easily obtained raw materials and simple manufacturing process; the phosphogypsum building block brick treated by the process can be applied to the inner partition walls of toilets and kitchens.

Description

Preparation method of three-dimensional super-hydrophobic gypsum with ultrahigh water-cement ratio
Technical Field
The invention relates to the technical field of building materials, in particular to a preparation method of three-dimensional super-hydrophobic gypsum with an ultrahigh water-cement ratio.
Background
The industrial by-product gypsum is a solid waste. At present, the utilization rate of industrial byproduct gypsum is low, mainly stacking is used, and the pollution to the surrounding environment is large. The industrial by-product gypsum is recycled, so that the solid waste can be recycled, and the environment can be beautified. At present, the utilization of industrial byproduct gypsum in China mainly focuses on the aspects of soil improvement, cement retarder, fired sulfate cement, calcination-free industrial byproduct gypsum, industrial byproduct gypsum building blocks, industrial byproduct gypsum binder and the like. In the aspect of industrial byproduct gypsum building blocks, the industrial byproduct gypsum building blocks are mainly applied to inner partition walls.
The industrial by-product gypsum is mostly acidic and has poor water resistance, and the application of the industrial by-product gypsum in the building material field is severely restricted. The water resistance of the industrial byproduct gypsum material is influenced by the pores formed after water evaporation, the morphology of the industrial byproduct gypsum crystal and the contact point state of the industrial byproduct gypsum crystal. The water resistance of the industrial by-product gypsum can be improved and the application range of the industrial by-product gypsum is expanded by optimizing the industrial by-product gypsum to be alkaline, reducing the internal pores of the industrial by-product gypsum and changing the crystal state of the industrial by-product gypsum. At present, the technical means for improving the water resistance of natural industrial by-product gypsum and industrial by-product gypsum mainly comprise: firstly, organic matters are doped in the gypsum, and after the industrial byproduct gypsum is poured and hardened, the organic matters block pores of the industrial byproduct gypsum or form a film so as to improve the water resistance of the industrial byproduct gypsum; secondly, inorganic powder such as fly ash, slag and the like is adopted, and a hydraulic hydration product is formed in the gap of the industrial by-product gypsum through a hydraulic material, so that the water resistance of the industrial by-product gypsum is improved; thirdly, the salt is used for changing the crystal structure of the industrial byproduct gypsum-based material and changing the contact point state of the industrial byproduct gypsum crystal so as to improve the water resistance of the industrial byproduct gypsum-based material. The prior technical scheme obtains ideal effect when treating the water resistance of the natural industrial by-product gypsum and the desulfurization industrial by-product gypsum. However, when the prior art solution is applied to improve the water resistance of the industrial by-product gypsum, the method has the following limitations: because the industrial by-product gypsum is acidic, the chemical composition, crystal form, particle size distribution, impurity composition, form and distribution are greatly different from those of natural industrial by-product gypsum and desulfurization industrial by-product gypsum, so that the water-resistant effect of the industrial by-product gypsum treated by the prior art is not ideal. In particular, under high water-cement ratio conditions, excellent water-repellent properties cannot be achieved.
The invention provides a preparation process of three-dimensional super-hydrophobic gypsum with an ultrahigh water-cement ratio. The invention provides a method for optimizing the waterproof performance of a gypsum material under an ultrahigh water-cement ratio by improving and optimizing closed holes in the gypsum.
In view of the problems existing in the prior art, how to realize the optimization of the waterproof performance of the gypsum material under the ultrahigh water-cement ratio by improving and optimizing the closed pores inside the gypsum, and the preparation of the three-dimensional super-hydrophobic gypsum with the ultrahigh water-cement ratio is a problem to be solved urgently in the prior art.
Disclosure of Invention
The invention aims to provide a water-resistant phosphogypsum building block and a preparation process thereof, which aim to solve the problem of poor water resistance of gypsum under ultrahigh water-cement ratio and enable the gypsum to form a multi-level waterproof system on a microscopic level;
in order to achieve the purpose, the invention adopts the following technical scheme:
the preparation method of the three-dimensional super-hydrophobic gypsum with the ultrahigh water-cement ratio is characterized by comprising the following steps of:
Figure BDA0003226957500000021
the preparation method of the three-dimensional super-hydrophobic gypsum with the ultrahigh water-cement ratio comprises the following steps:
step 1: mixing the gypsum, the portland cement, the calcium sulphoaluminate, the pregelatinized starch, the nano calcium carbonate and the nano calcium magnesium carbonate in the proportion to prepare mixed powder;
step 2: mixing water and hydrogen-containing silicone oil, stirring and dispersing to prepare a mixed solution;
and step 3: mixing the mixed solution and the mixed powder to prepare slurry; and then, injection molding and drying the slurry to obtain a finished product.
The hydrogen-containing silicone oil has the parameters of 0.1-1% and the hydrogen content of 0.6-2.0%.
The calcium sulphoaluminate parameter is 0.5-5%, and the expansion rate is 0.3% -0.5%.
0.1 to 5 percent of nano calcium carbonate with the grain diameter of 0.5 to 100 mu m, and the surface of the particle is coated with an ester hydrophobic film.
0.1-5% of nano calcium magnesium carbonate, 0.5-100 μm of particle size, and coating ester hydrophobic film on the surface of the particles.
The invention provides a water-resistant phosphogypsum building block and a preparation process thereof, which solve the problem of poor water resistance of gypsum under ultrahigh water-cement ratio, enable the gypsum to form a multi-level waterproof system on a microscopic level and effectively increase the water resistance of the gypsum. According to the invention, a multi-level waterproof system is formed on a microscopic level, and the water resistance of the phosphogypsum is effectively improved. The invention embodies the recycling of the solid waste phosphogypsum, is a green environment-friendly building material, is beneficial to environmental protection, and has the advantages of easily obtained raw materials and simple manufacturing process. The invention can be applied to the application range of industrial gypsum, and the phosphogypsum building block brick treated by the process can be applied to partition walls in toilets and kitchens.
Drawings
FIG. 1 is a flow chart of the preparation method of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work based on the embodiments of the present invention belong to the scope of the present invention.
Example 1
The sample formula is as follows: 1000g of phosphogypsum, 10g of nano calcium carbonate, 3g of hydrogen-containing silicone oil, 30g of calcium sulphoaluminate and 1000g of water; sample No. P1.
Example 2
The sample formula is as follows: 1000g of phosphogypsum, 10g of nano calcium carbonate, 3g of hydrogen-containing silicone oil, 30g of calcium sulphoaluminate and 1100g of water; sample No. P2.
Example 3
The sample formula is as follows: 1000g of phosphogypsum, 10g of nano calcium carbonate, 3g of hydrogen-containing silicone oil, 30g of calcium sulphoaluminate and 1200g of water; sample No. P3.
Example 4
The sample formula is as follows: 1000g of phosphogypsum, 10g of nano calcium carbonate, 3g of hydrogen-containing silicone oil, 30g of calcium sulphoaluminate, 1300g of water and 3g of pregelatinized starch; sample No. P4.
Example 5
The sample formula is as follows: 1000g of phosphogypsum, 10g of nano calcium carbonate, 3g of hydrogen-containing silicone oil, 30g of calcium sulphoaluminate, 1400g of water and 5g of pregelatinized starch; sample No. P5.
Example 6
The sample formula is as follows: 1000g of phosphogypsum, 10g of nano calcium carbonate, 3g of hydrogen-containing silicone oil, 30g of Portland cement, 1300g of water and 5g of pregelatinized starch; sample No. P6.
Example 7
The sample formula is as follows: 1000g of phosphogypsum, 6g of nano calcium carbonate, 4g of hydrogen-containing silicone oil, 20g of Portland cement, 1300g of water and 3g of pregelatinized starch; sample No. P7.
Example 8
The sample formula is as follows: 1000g of phosphogypsum, 10g of nano calcium carbonate, 3g of hydrogen-containing silicone oil, 20g of Portland cement, 10g of calcium sulphoaluminate, 1300g of water and 3g of pregelatinized starch; sample No. P8.
Example 9
The sample formula is as follows: 1000g of phosphogypsum, 5g of nano calcium carbonate, 5g of nano calcium magnesium carbonate, 3g of hydrogen-containing silicone oil, 20g of portland cement, 10g of calcium sulphoaluminate, 1300g of water and 3g of pregelatinized starch; sample No. P9.
The above example formulation was prepared as follows:
step 1: mixing the gypsum, the portland cement, the calcium sulphoaluminate, the pregelatinized starch, the nano calcium carbonate and the nano calcium magnesium carbonate in the proportions respectively to prepare mixed powder respectively;
step 2: mixing water and hydrogen-containing silicone oil, stirring and dispersing to prepare a mixed solution;
and step 3: mixing the mixed solution and the mixed powder to prepare slurry; and then, injection molding and drying the slurry to obtain a finished product.
The finished product was prepared and the experimental results were as follows:
TABLE 1 Water-resistant phosphogypsum performance index under different formula processes
Figure BDA0003226957500000051
Therefore, the technical scheme provided by the invention can effectively improve the water resistance of the phosphogypsum building block. The mixing amount and the acidity and alkalinity of each component have important influence on the performance of the phosphogypsum and the production difficulty and easiness.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the preferred embodiments of the invention and described in the specification are only preferred embodiments of the invention and are not intended to limit the invention, and that various changes and modifications may be made without departing from the novel spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1. The preparation method of the three-dimensional super-hydrophobic gypsum with the ultrahigh water-cement ratio is characterized by comprising the following steps of:
Figure FDA0003226957490000011
the preparation method of the three-dimensional super-hydrophobic gypsum with the ultrahigh water-cement ratio comprises the following steps:
step 1: mixing the gypsum, the portland cement, the calcium sulphoaluminate, the pregelatinized starch, the nano calcium carbonate and the nano calcium magnesium carbonate in the proportion to prepare mixed powder;
step 2: mixing water and hydrogen-containing silicone oil, stirring and dispersing to prepare a mixed solution;
and step 3: mixing the mixed solution and the mixed powder to prepare slurry; and then, injection molding and drying the slurry to obtain a finished product.
2. The method for preparing the ultra-high water-cement ratio three-dimensional super-hydrophobic gypsum according to claim 1, wherein the method comprises the following steps: the hydrogen-containing silicone oil has the parameters of 0.1-1% and the hydrogen content of 0.6-2.0%.
3. The method for preparing the ultra-high water-cement ratio three-dimensional super-hydrophobic gypsum according to claim 1, wherein the method comprises the following steps: the calcium sulphoaluminate parameter is 0.5-5%, and the expansion rate is 0.3% -0.5%.
4. The method for preparing the ultra-high water-cement ratio three-dimensional super-hydrophobic gypsum according to claim 1, wherein the method comprises the following steps: 0.1 to 5 percent of nano calcium carbonate with the grain diameter of 0.5 to 100 mu m, and the surface of the particle is coated with an ester hydrophobic film.
5. The method for preparing the ultra-high water-cement ratio three-dimensional super-hydrophobic gypsum according to claim 1, wherein the method comprises the following steps: 0.1-5% of nano calcium magnesium carbonate, 0.5-100 μm of particle size, and coating ester hydrophobic film on the surface of the particles.
CN202110974914.8A 2021-08-24 2021-08-24 Preparation method of three-dimensional super-hydrophobic gypsum with ultrahigh water-cement ratio Pending CN113480283A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116425438A (en) * 2023-04-23 2023-07-14 泰山学院 Preparation method and application of super-hydrophobic phosphogypsum powder in solid-phase environment

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS531224A (en) * 1976-06-25 1978-01-09 Nippon Kokan Kk Process for water resistant treatment of gypsum or gypsum combined material
KR20170002769A (en) * 2015-06-29 2017-01-09 주식회사 케이씨씨 Waterproof agent for a gypsum board and a method for preparing waterproofing gypsum board using the same
CN107500698A (en) * 2017-07-07 2017-12-22 南通绿洲节能环保产品有限公司 A kind of water-fast Ardealite block and its preparation technology
CN108358580A (en) * 2018-03-09 2018-08-03 深圳摩盾环保新材料有限公司 A kind of resistance to water dispenser spray gypsum base material and preparation method thereof
CN110551366A (en) * 2018-05-30 2019-12-10 中国石油化工股份有限公司 Preparation method of super-hydrophobic polyester film
CN111018461A (en) * 2018-10-09 2020-04-17 中建材创新科技研究院有限公司 Water-resistant phosphorus gypsum board and preparation method thereof
CN112194446A (en) * 2020-09-27 2021-01-08 荆门千年健医疗保健科技有限公司 Gypsum casting forming method, gypsum formed product and application
CN112940697A (en) * 2021-02-25 2021-06-11 成都泽赛普石油工程技术服务有限公司 Acid-resistant temporary plugging agent and preparation method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS531224A (en) * 1976-06-25 1978-01-09 Nippon Kokan Kk Process for water resistant treatment of gypsum or gypsum combined material
KR20170002769A (en) * 2015-06-29 2017-01-09 주식회사 케이씨씨 Waterproof agent for a gypsum board and a method for preparing waterproofing gypsum board using the same
CN107500698A (en) * 2017-07-07 2017-12-22 南通绿洲节能环保产品有限公司 A kind of water-fast Ardealite block and its preparation technology
CN108358580A (en) * 2018-03-09 2018-08-03 深圳摩盾环保新材料有限公司 A kind of resistance to water dispenser spray gypsum base material and preparation method thereof
CN110551366A (en) * 2018-05-30 2019-12-10 中国石油化工股份有限公司 Preparation method of super-hydrophobic polyester film
CN111018461A (en) * 2018-10-09 2020-04-17 中建材创新科技研究院有限公司 Water-resistant phosphorus gypsum board and preparation method thereof
CN112194446A (en) * 2020-09-27 2021-01-08 荆门千年健医疗保健科技有限公司 Gypsum casting forming method, gypsum formed product and application
CN112940697A (en) * 2021-02-25 2021-06-11 成都泽赛普石油工程技术服务有限公司 Acid-resistant temporary plugging agent and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116425438A (en) * 2023-04-23 2023-07-14 泰山学院 Preparation method and application of super-hydrophobic phosphogypsum powder in solid-phase environment

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