CN113479658A

CN113479658A - Automatic change device of falling bucket

Info

Publication number: CN113479658A
Application number: CN202110786970.9A
Authority: CN
Inventors: 赵旭红; 耿均益; 芮文洁; 徐晟铭; 赵宇; 朱宝华; 嵇磊; 邓绍江
Original assignee: Liyang Sinoma Environmental Protection Co ltd
Current assignee: Liyang Sinoma Environmental Protection Co ltd
Priority date: 2021-07-13
Filing date: 2021-07-13
Publication date: 2021-10-08

Abstract

The invention discloses an automatic barrel dumping device which comprises a rack, a bearing platform rotating mechanism arranged on the rack, a traveling mechanism moving transversely along the rack, a turnover mechanism arranged on the traveling mechanism, and a holding mechanism and a clamping mechanism arranged on the turnover mechanism, wherein the bearing platform rotating mechanism is arranged on the rack; the hydraulic station is used for providing power for the travelling mechanism, the clamping mechanism, the turnover mechanism, the holding mechanism and the bearing platform rotating mechanism. According to the barrel dumping device, the travelling rail is arranged, so that barreled materials are transported on the rail through the travelling mechanism, manual operation is avoided, and the transportation efficiency and safety are improved; by arranging the rotary bearing platform tray and the holding mechanism matched with the tray, two barrels of dangerous waste materials can be dumped at one time, and the dumping efficiency is effectively improved; in addition, the agitator is additionally arranged on the device, so that the same processing capacity can be ensured when materials in different forms are processed, the forms of the pourable materials are widened, and the complete pouring of various materials can be realized.

Description

Automatic change device of falling bucket

Technical Field

The invention relates to an automatic barrel dumping device.

Background

In the dangerous waste industry, 200L iron drums and plastic drums have the advantages of firmness, safety and convenience in transportation, and are often used for storing solid, semi-solid and liquid dangerous wastes. Due to the characteristic of the barrel, the barrel is difficult to overturn and dump by using a forklift and other instruments, the most common and effective mode is manual overturning and dumping, but the manual overturning and dumping not only consumes time and labor, but also causes certain hidden danger to the personal safety of operators. In order to reduce the potential safety hazard, some mechanical and automatic dumping designs are provided, for example, CN202020404372.1 provides a material dumping machine, which can fix barreled containers of different sizes, realize mechanical dumping operation, reduce manual turnover, and improve safety performance, but the device lacks a material shaking device, and the shape of the dumped material is limited, and the device is only suitable for powder or liquid material with lower viscosity, and at the same time, only one barrel can be dumped at one time, and the dumping efficiency is not high; CN201710300727.5 provides a barrel dumping device and an automatic barrel dumping device, which are helpful to make the remaining amount of the liquid material in the barrel less than 5L, and the device has certain automation performance, which can improve the safety of the operation of the staff, but the device cannot dump the material completely.

The existing barrel dumping device can only realize one-time barrel dumping basically due to the design limitation of the prior barrel dumping device, the level of mechanical automation is not high, and along with the increasing requirements of industrial production on production efficiency, production intellectualization and automation and production cost reduction, the design and manufacture of the barrel dumping device which can realize automatic control and continuous work and is not limited by material form is urgent.

Disclosure of Invention

The purpose of the invention is as follows: the invention provides an automatic barrel pouring device, aiming at the problems that the shape of a pourable material is limited and the material cannot be completely poured in the barrel pouring device in the prior art.

The technical scheme is as follows: the automatic barrel dumping device comprises a rack, a bearing platform rotating mechanism arranged on the rack, a traveling mechanism moving transversely along the rack, a turnover mechanism arranged on the traveling mechanism, and a clasping mechanism and a clamping mechanism arranged on the turnover mechanism, wherein the bearing platform rotating mechanism is arranged on the rack; the hydraulic station is used for providing power for the travelling mechanism, the clamping mechanism, the turnover mechanism, the holding mechanism and the bearing platform rotating mechanism.

The bearing platform rotating mechanism comprises a driving oil cylinder, a rack I fixedly connected with a driving shaft of the driving oil cylinder, a gear I in transmission connection with the rack I and a rotating main shaft fixedly connected with the gear I, and a tray bearing platform is fixed at the end part of the rotating main shaft; the gear I is fixed on the frame through a bearing; the fixed end of the driving oil cylinder is fixed on the frame.

Wherein, the tray cushion cap has four barrel placing areas.

Wherein, running gear includes U type support frame, and U type support frame comprises the bottom plate of two relative supports that set up and linking bridge, is equipped with the motor on the bottom plate, on the stiff end PMKD of motor, one of them support has gear II through bearing fixed connection, and another support has gear III through bearing fixed connection, the drive end of motor respectively with gear II and gear III fixed connection, the relative both sides that set up of frame all are equipped with rack mechanism, gear II and gear III erect respectively rather than the rack that corresponds structurally.

The turnover mechanism comprises a turnover oil cylinder, a rack II fixedly connected with the driving end of the turnover oil cylinder and a gear IV mutually matched and connected with the rack II; the fixed end of the turning oil cylinder is fixed on the support, the driving end of the turning oil cylinder is fixedly connected with a rack II laid on the top of the support, and a gear IV is fixedly connected with the turning table.

The clamping mechanism is arranged on the overturning platform and comprises two clamping oil cylinders and clamping arms respectively connected with the driving ends of the corresponding clamping oil cylinders, and the included angle of the driving shafts of the two clamping oil cylinders is larger than 0 degree; the clamping arm is rotatably connected with the end part of the driving shaft of the holding oil cylinder.

The clamping mechanism comprises a clamping oil cylinder and a clamping block fixedly connected with the driving end of the clamping oil cylinder; the clamping mechanism is arranged on the overturning platform.

Wherein, the agitator is arranged on the side surface of the overturning platform.

Has the advantages that: according to the barrel dumping device, the travelling rail is arranged, so that barreled materials are transported on the rail through the travelling mechanism, manual operation is avoided, and the transportation efficiency and safety are improved; by arranging the rotary bearing platform tray and the holding mechanism matched with the tray, two barrels of dangerous waste materials can be dumped at one time, and the dumping efficiency is effectively improved; in addition, the agitator is additionally arranged on the device, so that the same processing capacity can be ensured when materials in different forms are processed, the forms of the pourable materials are widened, and the complete pouring of various materials can be realized.

Drawings

FIG. 1 is a schematic structural view of a barrel dumping device according to the present invention;

FIG. 2 is a schematic structural view of the turnover mechanism driven by the turnover mechanism at the end of the frame when the walking mechanism in FIG. 1 walks to the end of the frame;

fig. 3 is a top view of the barrel inverting device.

FIG. 4 is a side view of the barrel inverting device;

FIG. 5 is a side view of the canting mechanism;

FIG. 6 is a top view of the flipping mechanism;

fig. 7 is a front view of the U-shaped support frame.

Detailed Description

The technical scheme of the invention is further explained by combining the attached drawings.

As shown in fig. 1 to 7, the automatic barrel dumping device of the invention comprises a frame 1, a bearing platform rotating mechanism installed on the frame 1, a traveling mechanism moving transversely along the frame 1, a turnover mechanism installed on the traveling mechanism, and a clasping mechanism and a clamping mechanism installed on the turnover mechanism.

The bearing platform rotating mechanism comprises a driving oil cylinder 20, a rack I17 fixedly connected with a driving shaft of the driving oil cylinder 20, a gear I16 in transmission connection with the rack I17 and a rotating main shaft 18 fixedly connected with a gear I16, and a tray bearing platform 19 is fixed at the end part of the rotating main shaft 18; the gear I16 is fixed on the frame 1 through a bearing; the fixed end of the driving oil cylinder 20 is fixed on the frame 1. The bearing platform rotating mechanism is arranged on one side of the rack 1, the tray bearing platform 19 is provided with four barrel placing areas, and four barreled materials can be placed on the tray bearing platform 19 at the same time.

The running mechanism comprises a U-shaped support frame 3, the U-shaped support frame 3 is composed of two oppositely arranged supports 3-1 and a bottom plate 3-2 connected with the supports 3-1, a motor 8 is arranged on the bottom plate 3-2, the fixed end of the motor 8 is fixed on the bottom plate 3-2, one support 3-1 is fixedly connected with a gear II7 through a bearing, the other support is fixedly connected with a gear III7-1 through a bearing, the driving end of the motor 8 is respectively fixedly connected with a gear II7 and a gear III7-1, rack mechanisms 6 are arranged on two opposite sides of the rack 1, the gear II7 and the gear III7-1 are respectively erected on corresponding rack structures 6, and the U-shaped support frame 3 is connected with a transverse moving mechanism along a running mechanism rail 5 through gear and rack transmission.

The turnover mechanism comprises a turnover oil cylinder 15, a rack II13 fixedly connected with the driving end of the turnover oil cylinder 15 and a gear IV14 mutually matched and connected with the rack II 13; the fixed end of the overturning oil cylinder 15 is fixed on the bracket 3-1 at one side, the driving end of the overturning oil cylinder 15 is fixedly connected with a rack II13 laid on the top of the bracket 3-1, and a gear IV14 is fixedly connected with the overturning platform 21. The overturning oil cylinder 15 drives the rack II13 to extend and retract forwards and backwards, so that the gear IV15 on the rack II13 rotates clockwise or anticlockwise relative to the rack II 13.

The clamping mechanism is arranged on the overturning platform 21 and comprises two clamping oil cylinders 10 and clamping arms 9 respectively connected with the driving ends of the corresponding clamping oil cylinders, and the included angle of the central axes of the driving shafts of the two clamping oil cylinders 10 is larger than 0 degree; the clamping arm 9 is rotatably connected with the end part of a driving shaft of the enclasping oil cylinder 10.

The clamping mechanism comprises a clamping oil cylinder 12 and a clamping block 11 fixedly connected with the driving end of the clamping oil cylinder 12.

The working process of the barrel dumping device comprises the following steps: conveying plastic pallets loaded with 4 200L barreled materials to a pallet bearing platform 19 by a forklift, starting a holding oil cylinder 10 and a clamping oil cylinder 12, fixing the outer sides of two barrels by a clamping arm 9, enabling a clamping block 11 to prop the middle of the two barrels, starting a traveling mechanism motor 8, driving a U-shaped support frame 3 to move to the other side of a traveling mechanism rail 5, and starting a turnover mechanism oil cylinder 15 to realize turnover of 165-degree iron barrels; and starting the vibration exciter 4, and vibrating for 2min to ensure that all materials in the barrel are poured out. And the oil cylinder 15 of the turnover mechanism and the motor 8 of the travelling mechanism are started again to drive the barrel to return to the tray bearing platform 19, the driving oil cylinder 20 is started to drive the tray bearing platform 19 to rotate 180 degrees, the other two barrels to be poured on the tray bearing platform 19 repeat the operation, and after 4 barreled materials are completely poured, the plastic tray provided with empty barrels is forked by a forklift and is replaced with new barreled materials.

Claims

1. The utility model provides an automatic change barreled and put which characterized in that: the clamping device comprises a rack (1), a bearing platform rotating mechanism arranged on the rack (1), a traveling mechanism moving transversely along the rack (1), a turnover mechanism arranged on the traveling mechanism, and a clasping mechanism and a clamping mechanism arranged on the turnover mechanism; the hydraulic station (2) is fixed on the rack (1), and the hydraulic station (2) is used for providing power for the travelling mechanism, the clamping mechanism, the turnover mechanism, the holding mechanism and the bearing platform rotating mechanism.

2. The automated drum dumping apparatus of claim 1, wherein: the bearing platform rotating mechanism comprises a driving oil cylinder (20), a rack I (17) fixedly connected with a driving shaft of the driving oil cylinder (20), a gear I (16) in transmission connection with the rack I (17) and a rotating main shaft (18) fixedly connected with the gear I (16), and a tray bearing platform (19) is fixed at the end part of the rotating main shaft (18); the gear I (16) is fixed on the frame (1) through a bearing; the fixed end of the driving oil cylinder (20) is fixed on the frame (1).

3. The automated drum dumping apparatus of claim 2, wherein: the tray platform (19) has four cartridge receiving areas.

4. The automated drum dumping apparatus of claim 1, wherein: the traveling mechanism comprises a U-shaped support frame (3), the U-shaped support frame (3) is composed of two oppositely arranged supports (3-1) and a bottom plate (3-2) connected with the supports (3-1), a motor (8) is arranged on the bottom plate (3-2), the fixed end of the motor (8) is fixed on the bottom plate (3-2), one support (3-1) is fixedly connected with a gear II (17) through a bearing, the other support is fixedly connected with a gear III (7-1) through a bearing, the driving end of the motor (8) is respectively fixedly connected with the gear II (7) and a gear III (7-1), rack mechanisms (6) are arranged on two opposite sides of the rack (1), and the gear II (7) and the gear III (7-1) are respectively erected on the rack structures (6) corresponding to the gear II (7) and the gear III (7-1).

5. The automated drum dumping apparatus of claim 1, wherein: the turnover mechanism comprises a turnover oil cylinder (15), a rack II (13) fixedly connected with the driving end of the turnover oil cylinder (15) and a gear IV (14) mutually matched and connected with the rack II (13); the fixed end of the turnover oil cylinder (15) is fixed on the support (3-1), the driving end of the turnover oil cylinder (15) is fixedly connected with a rack II (13) laid on the top of the support (3-1), a gear IV (14) is fixedly connected with the turnover table (21), and the gear IV (14) is fixedly connected with the U-shaped support frame (3).

6. The automated drum dumping apparatus of claim 1, wherein: the clamping mechanism is arranged on the overturning platform (21), the clamping mechanism comprises two clamping oil cylinders (10) and clamping arms (9) respectively connected with the driving ends of the corresponding clamping oil cylinders (10), and the included angle of the driving shafts of the two clamping oil cylinders (10) is larger than 0 degree; the clamping arm (9) is rotatably connected with the end part of a driving shaft of the enclasping oil cylinder (10).

7. The automated drum dumping apparatus of claim 1, wherein: the clamping mechanism comprises a clamping oil cylinder (12) and a clamping block (11) fixedly connected with the driving end of the clamping oil cylinder (12); wherein the clamping mechanism is arranged on the overturning platform (21).

8. The automated drum dumping apparatus of claim 1, wherein: the agitator (4) is arranged on the side surface of the overturning platform (21).