CN113477501B - Organic fertilizer processing system and processing method - Google Patents

Organic fertilizer processing system and processing method Download PDF

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Publication number
CN113477501B
CN113477501B CN202110809397.9A CN202110809397A CN113477501B CN 113477501 B CN113477501 B CN 113477501B CN 202110809397 A CN202110809397 A CN 202110809397A CN 113477501 B CN113477501 B CN 113477501B
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China
Prior art keywords
push rod
organic fertilizer
screening
drying
screen
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CN202110809397.9A
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Chinese (zh)
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CN113477501A (en
Inventor
韩秀军
王德楼
李亮
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Heilongjiang Hongmiao Fertilizer Industry Co Ltd
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Heilongjiang Hongmiao Fertilizer Industry Co Ltd
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Priority to CN202110809397.9A priority Critical patent/CN113477501B/en
Publication of CN113477501A publication Critical patent/CN113477501A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/50Cleaning
    • B07B1/55Cleaning with fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/04Heating arrangements using electric heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001Handling, e.g. loading or unloading arrangements
    • F26B25/002Handling, e.g. loading or unloading arrangements for bulk goods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/04Agitating, stirring, or scraping devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/12Manure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a processing system and a processing method of an organic fertilizer, wherein the processing system comprises: a support; the screening mechanism is arranged on the bracket and is used for carrying out multiple screening on the organic fertilizer; the drying and collecting mechanism is arranged below the screening mechanism, the bracket is rotationally connected to the drying and collecting mechanism, and the drying and collecting mechanism is used for respectively drying the screened organic fertilizers and collecting and sealing the organic fertilizers after drying; the cleaning mechanism is arranged on the support and located above the screening mechanism, and the cleaning mechanism is used for cleaning the screening mechanism. According to the invention, the two first screen meshes and the second screen meshes with different mesh sizes are arranged on the screening barrel, so that organic fertilizer particles with different sizes can be screened out in the overturning screening barrel and are respectively packaged, and the method is simple, convenient and more efficient.

Description

Organic fertilizer processing system and processing method
Technical Field
The invention relates to the technical field of organic fertilizers, in particular to a processing system and a processing method of an organic fertilizer.
Background
The organic fertilizer is a fertilizer prepared by decomposing or fermenting natural organic matters by microorganisms. In the process of preparing the organic fertilizer, the granulated and formed organic fertilizer needs to be screened, and then the organic fertilizer is dried and packaged for storage; in the prior art, the organic fertilizer is mainly dried by adopting a stacking and drying mode, the stacking and drying time is long, the efficiency is too low, the drying energy consumption is high, the stacking and drying degrees of the organic fertilizer at all levels are different, and the comprehensive drying of the fertilizer is difficult to realize; is not beneficial to achieving the purposes of saving energy consumption, increasing yield and increasing efficiency. The invention provides a processing system and a processing method of an organic fertilizer in order to solve the problems.
Disclosure of Invention
Therefore, in order to solve the above problems, it is necessary to provide a processing system and a processing method for organic fertilizer, which can rapidly screen the organic fertilizer, have short time and high efficiency, and achieve energy saving effect.
The invention discloses a processing system of organic fertilizer, comprising: a support; the screening mechanism is arranged on the bracket and is used for carrying out multiple screening on the organic fertilizer; the drying and collecting mechanism is arranged below the screening mechanism, the bracket is rotatably connected to the drying and collecting mechanism, and the drying and collecting mechanism is used for respectively drying the screened organic fertilizer and collecting and sealing the organic fertilizer after drying; the cleaning mechanism is arranged on the support and located above the screening mechanism, and the cleaning mechanism is used for cleaning the screening mechanism.
In one embodiment, the bracket is provided with a track for the vertical movement of the screening mechanism.
In one embodiment, the sifting mechanism comprises: one side of the screening barrel is rotatably connected to the support through a rotating shaft, the other side of the screening barrel is provided with a moving groove, and a first electric push rod and a second electric push rod are symmetrically fixed on the outer side surface of the screening barrel; the sliding block is connected in the track in a sliding manner, a rotating disc is connected to the sliding block in a rotating manner, and a protrusion matched with the moving groove is fixedly connected to the rotating disc; the output end of the third electric push rod is fixedly connected with the sliding block, and the sliding block can be driven to move up and down in the track by the extension and retraction of the third electric push rod; one output end of the double-shaft motor is fixedly connected with the rotating disc, the other output end of the double-shaft motor is fixedly connected with a driving bevel gear, and when the axis of the rotating disc is coaxial with the axis of the rotating shaft, the double-shaft motor is started to drive the screening barrel to rotate; the first screen is connected to one end of the screening barrel in a sliding mode, a feeding hole is formed in the first screen, the output end of the first electric push rod is fixedly connected with the first screen, and the first electric push rod can be started to drive the first screen to move outwards so as to open the feeding hole; the second screen mesh, sliding connection in the other end of screening bucket, second electric putter's output with second screen mesh fixed connection through starting second electric putter can drive the outside removal of second screen mesh.
In one embodiment, when the upper end surface of the slider contacts with the track, the axis of the rotating disk and the axis of the rotating shaft are exactly on the same horizontal line.
In one embodiment, the drying and collecting mechanism comprises: the drying table is arranged below the support and the screening barrel, a heating plate is fixedly arranged in the drying table, an upright post is fixedly connected onto the drying table, the support is rotatably connected onto the upright post, a driven bevel gear meshed with the driving bevel gear is fixedly connected onto the upright post, the driving bevel gear can be driven to rotate by starting the double-shaft motor, and the support is driven to rotate by taking the upright post as an axis, so that the screening barrel is driven to rotate around the upright post; the fourth electric push rod is fixedly connected to the support, a push rod is fixedly connected to the output end of the fourth electric push rod, and the distance between the push rod and the drying table can be adjusted through the expansion and contraction of the fourth electric push rod; collect the box, fixed connection in the push rod is kept away from the one end of stand the push rod pastes tightly during the stoving platform, through the support rotation can drive the push rod winds the stand rotates, and then will the organic fertilizer on the stoving bench along the length direction propelling movement of push rod extremely collect in the box.
In one embodiment, an included angle exists between a connecting line between the end part of the push rod close to the upright post and the central axis of the upright post and the push rod, and the minimum included angle is smaller than 180 degrees.
In one embodiment, the bottom surface of the push rod is parallel to the upper surface of the drying table, the inner bottom surface of the collecting box is lower than the upper surface of the drying table, and the meshes of the second screen are smaller than those of the first screen.
In one embodiment, the cleaning mechanism comprises an air flow channel arranged on the support, and an air inlet and a plurality of air injection holes which are arranged on the support and respectively communicated with two ends of the air flow channel, the air injection holes are positioned above the sieving barrel, and a control valve for controlling the opening and closing of the air flow channel is arranged on the air flow channel.
In one embodiment, the control valve includes a valve core slidably connected to the bracket and penetrating through the air flow passage, an annular groove for communicating the air flow passage is formed in a side surface of the valve core, and a spring for pushing the valve core to close the air flow passage is installed between the bracket and the valve core.
The invention also discloses a processing method of the organic fertilizer, which applies any one of the processing systems of the organic fertilizer, and the processing method of the organic fertilizer comprises the following steps:
s1, filler: when the screening barrel is in a horizontal state, opening the feed inlet, adding a proper amount of granulated and formed organic fertilizer into the feed inlet, and then closing the feed inlet to finish the filling work;
s2, screening fine materials: after the filling is finished, the driving bevel gear is meshed with the driven bevel gear, the double-shaft motor is started, the driving bevel gear drives the support and the screening barrel to rotate by taking the upright post as an axis, meanwhile, the rotating disk drives the screening barrel to swing by taking the rotating shaft as the axis, organic fertilizer materials with smaller particles in the screening barrel can be screened out in the swinging process, and the organic fertilizer with smaller particles is screened and sprayed on a drying table, so that fine material screening is finished;
s3, drying and collecting fine materials: when the screening barrel screens the organic fertilizer with smaller particles, the organic fertilizer sprinkled on the drying table is pushed flat by the rotation of the push rod, the heating plate is electrified for heating, the organic fertilizer particles are dried, and after the drying is finished, the push rod moves down to tightly attach to the drying table to push the organic fertilizer on the drying table into the collection box, so that a worker can seal and store the small-particle organic fertilizer bags in the collection box, and the production of the small-particle organic fertilizer is finished;
s4, screening coarse materials: when the production of the small-particle organic fertilizer is finished, the screening mechanism reversely rotates to enable the driving bevel gear to be meshed with the driven bevel gear, organic fertilizer materials with larger particles in the screening barrel are screened out in the same way, and the organic fertilizer with larger particles are screened and sprayed on the drying table, so that coarse material screening is finished;
s5, drying and collecting coarse materials: when the screening barrel is used for screening organic fertilizers with larger particles, the organic fertilizers sprinkled on the drying table are pushed flat by the rotation of the push rod, the heating plate is electrified for heating, the organic fertilizer particles are dried, and after the drying is finished, the push rod moves down to be tightly attached to the drying table so as to push the organic fertilizers on the drying table into the collection box, so that workers can store large-particle organic fertilizer bags in the collection box in a sealing manner, and the production of the large-particle organic fertilizers is completed;
s6, screen cleaning: after the organic fertilizer is screened, dried and bagged, the first screen and the second screen on the two sides of the screening barrel respectively generate acting force on the cleaning mechanism, so that the cleaning mechanism is opened and the first screen and the second screen are respectively cleaned by blowing;
s7, pouring out waste materials: after first screen cloth and second screen cloth clearance, utilize the biax motor to drive the rotation of screening bucket and make it horizontal state, and the feed inlet down, open the feed inlet, pour out the organic fertilizer granule that the granule is great not sieved away to the stoving bench to granulate once more after collecting, recycle.
The invention has the beneficial effects that:
1. through setting up two first screen cloth and the second screen cloth of mesh size difference at the screening bucket for can sieve out the fertilizer granule of equidimension not at upset screening bucket, and carry out the encapsulation of depositing in bags respectively, it is simple and convenient, and more high-efficient.
2. Through utilizing initiative bevel gear and driven bevel gear to carry out the transmission for the support can drive the screening bucket at the screening in-process and rotate round the stand, sieves better, and drives the push rod in step and rotate, makes the organic fertilizer that the screening was come out can evenly spread on the stoving bench, thereby dries better, and the stoving effect is better.
3. Through controlling the push rod height for the push rod can promote organic fertilizer when the screening and pave, is convenient for dry, can again with organic fertilizer propelling movement to collection box after drying, convenient control, it is more efficient convenient.
4. Through using the control valve to control compressed gas blowout for can produce the effort to the case when pushing out first screen cloth or second screen cloth when screening bucket vertical state, make air runner and ring channel intercommunication, thereby open the control valve, the compressed gas blowout is with the organic fertilizer clean up that blocks up on first screen cloth or the second screen cloth.
Drawings
FIG. 1 is a sectional view of a system for processing an organic fertilizer according to the present invention;
FIG. 2 is a cross-sectional view of a system for processing organic fertilizer provided by the present invention when a sieving barrel is turned over;
FIG. 3 is a cross-sectional view of a processing system for organic fertilizer in accordance with the present invention during filling;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 5 is a first structural view of the location of the rotating wheel and the sieving barrel during sieving of the sieving barrel of the present invention;
FIG. 6 is a second structure diagram of the location of the rotating wheel and the sieving barrel during sieving of the sieving barrel according to the present invention;
FIG. 7 is a cross-sectional view taken along line B-B of FIG. 3 in accordance with the present invention;
FIG. 8 is a cross-sectional view taken along line C-C of FIG. 1 in accordance with the present invention;
FIG. 9 is an enlarged view taken at I of FIG. 1 according to the present invention.
In the figure: the device comprises a support 1, a track 101, an air flow channel 102, an air injection hole 103, an air inlet 104, a screening barrel 2, a moving groove 21, a rotating shaft 22, a drying table 3, a stand column 31, a first screen 4, a feed inlet 41, a second screen 5, a double-shaft motor 6, a driving bevel gear 7, a driven bevel gear 8, a sliding block 9, a fourth electric push rod 10, a push rod 11, a collecting box 12, a heating plate 13, a third electric push rod 14, a rotating disc 15, a protrusion 151, a valve core 16, an annular groove 161, a spring 17, a second electric push rod 181 and a first electric push rod 182.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "mounted on" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. When an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 to 3, the present invention discloses a processing system of organic fertilizer, comprising: a bracket 1; the screening mechanism is arranged on the bracket 1 and is used for carrying out multiple screening on the organic fertilizer; the drying and collecting mechanism is arranged below the screening mechanism, the bracket 1 is rotationally connected to the drying and collecting mechanism, and the drying and collecting mechanism is used for respectively drying the screened organic fertilizers and collecting and sealing the organic fertilizers after drying; the cleaning mechanism is arranged on the support 1 and located above the screening mechanism, and the cleaning mechanism is used for cleaning the screening mechanism.
Preferably, as shown in fig. 2, the bracket 1 is provided with a rail 101 for the vertical movement of the screening mechanism.
Preferably, as shown in fig. 1 to 7, the sieving mechanism includes: one side of the screening barrel 2 is rotatably connected to the bracket 1 through a rotating shaft 22, the other side of the screening barrel 2 is provided with a moving groove 21, and a first electric push rod 182 and a second electric push rod 181 are symmetrically fixed on the outer side surface of the screening barrel 2; the sliding block 9 is connected in the track 101 in a sliding manner, the rotating disc 15 is connected to the sliding block 9 in a rotating manner, and the protrusion 151 matched with the moving groove 21 is fixedly connected to the rotating disc 15; the third electric push rod 14 is fixedly connected to the support 1, the output end of the third electric push rod 14 is fixedly connected with the sliding block 9, and the sliding block 9 can be driven to move up and down in the track 101 through the extension and retraction of the third electric push rod 14; one output end of the double-shaft motor 6 is fixedly connected with the rotating disc 15, the other output end of the double-shaft motor is fixedly connected with the driving bevel gear 7, and when the axis of the rotating disc 15 is coaxial with the axis of the rotating shaft 22, the double-shaft motor 6 is started to drive the screening barrel 2 to rotate; the first screen 4 is slidably connected to one end of the screening barrel 2, a feed port 41 is formed in the first screen 4, an output end of the first electric push rod 182 is fixedly connected with the first screen 4, and the first electric push rod 182 is started to drive the first screen 4 to move outwards, so that the feed port 41 is opened; and the second screen 5 is connected to the other end of the screening barrel 2 in a sliding manner, the output end of the second electric push rod 181 is fixedly connected with the second screen 5, and the second electric push rod 181 is started to drive the second screen 5 to move outwards.
Preferably, as shown in fig. 2 and 3, when the upper end surface of the slider 9 contacts the rail 101, the axis of the rotating disk 15 and the axis of the rotating shaft 22 are exactly on the same horizontal line.
Preferably, as shown in fig. 1, 2, 3 and 8, the drying and collecting mechanism includes: the drying table 3 is arranged below the support 1 and the screening barrel 2, a heating plate 13 is fixedly installed in the drying table 3, an upright column 31 is fixedly connected to the drying table 3, the support 1 is rotatably connected to the upright column 31, a driven bevel gear 8 meshed with the driving bevel gear 7 is fixedly connected to the upright column 31, the driving bevel gear 7 can be driven to rotate by starting the double-shaft motor 6, the support 1 is further driven to rotate by taking the upright column 31 as an axis, and the screening barrel 2 is driven to rotate around the upright column 31; the fourth electric push rod 10 is fixedly connected to the support 1, the output end of the fourth electric push rod 10 is fixedly connected with a push rod 11, and the distance between the push rod 11 and the drying table 3 can be adjusted through the extension and retraction of the fourth electric push rod 10; collect box 12, fixed connection in push rod 11 keeps away from the one end of stand 31 push rod 11 pastes tightly during the stoving platform 3, through the rotation of support 1 can drive push rod 11 winds stand 31 rotates, and then will the organic fertilizer on the stoving platform 3 along the length direction propelling movement of push rod 11 extremely collect in the box 12.
Preferably, as shown in fig. 1 and 8, an included angle exists between a connecting line between an end portion of the push rod 11 close to the upright column 31 and a central axis of the upright column 31 and the push rod 11, and a minimum angle of the included angle is smaller than 180 degrees.
Preferably, as shown in fig. 1 and 8, a bottom surface of the push rod 11 is parallel to an upper surface of the drying table 3, an inner bottom surface of the collecting box 12 is lower than the upper surface of the drying table 3, and a mesh of the second screen 5 is smaller than a mesh of the first screen 4.
Preferably, as shown in fig. 1 and 9, the cleaning mechanism includes an air flow channel 102 disposed on the support 1, and an air inlet 104 and a plurality of air injection holes 103 disposed on the support 1 and respectively communicated with two ends of the air flow channel 102, where the air injection holes 103 are located above the sieving barrel 2, and the air flow channel 102 is provided with a control valve for controlling the opening and closing of the air flow channel 102.
Preferably, as shown in fig. 1 and 9, the control valve includes a valve core 16 slidably connected to the bracket 1 and penetrating through the air flow passage 102, an annular groove 161 for communicating the air flow passage 102 is formed in a side surface of the valve core 16, and a spring 17 for pushing the valve core 16 to close the air flow passage 102 is installed between the bracket 1 and the valve core 16.
FIG. 1 is the initial state of the equipment, and when organic fertilizer is granulated and formed, the organic fertilizer can be bagged and sealed for storage only after being screened and dried by the processing system.
The invention discloses a processing method of an organic fertilizer, which comprises the following steps:
s1, filler: starting the third electric push rod 14 to contract the output end thereof, further driving the slider 9 to move upwards along the track 101 direction, until the axis of the rotating disk 15 is coaxial with the axis of the rotating shaft 22, the coaxial state is shown in fig. 2, closing the third electric push rod 14, simultaneously starting the double-shaft motor 6, the double-shaft motor 6 driving the rotating disk 15 to rotate, further driving the sieving barrel 2 to rotate under the cooperation of the protrusion 151 and the moving groove 21, so that the sieving barrel 2 is in the horizontal state and the feed inlet 41 is upward at the moment, as shown in fig. 3 and 7, then starting the first electric push rod 182 to extend the output end thereof, further driving the first screen 4 to move outwards, thereby opening the feed inlet 41, at the moment, feeding a proper amount of granulated and formed organic fertilizer into the feed inlet 41, then starting the first electric push rod 182 to contract the output end thereof, further driving the first screen 4 to move inwards, thereby closing the feed inlet 41, finishing the filling work;
s2, screening fine materials: after the filling is finished, the double-shaft motor 6 is started to drive the screening barrel 2 to rotate through the rotating disc 15, the double-shaft motor 6 is stopped after the second screen 5 is ensured to be in a downward state, meanwhile, the third electric push rod 14 is started to enable the output end of the third electric push rod to extend out, the slide block 9 is further pushed to move downwards along the track 101 direction until the driving bevel gear 7 and the driven bevel gear 8 on the upright post 31 reach a meshing state, the double-shaft motor 6 is started again, one end of the double-shaft motor 6 drives the driving bevel gear 7 to rotate, the support 1 and the screening barrel 2 are driven to rotate by taking the upright post 31 as an axis because the driven bevel gear 8 is fixed, the other end of the double-shaft motor 6 drives the rotating disc 15 to rotate, the screening barrel 2 is driven to swing by taking the rotating shaft 22 as an axis, the positional relationship between the rotating disc 15 and the rotating shaft 22 is shown in figures 5 and 6, organic fertilizer with smaller particles in the screening barrel 2 can be screened out in the swinging process, and the screening barrel moves around the upright column and simultaneously screens and sprays the organic fertilizer with smaller particles on a drying table, namely fine material screening is completed;
s3, drying and collecting fine materials: when the screening barrel 2 screens the organic fertilizer with smaller particles, the fourth electric push rod 10 is started to extend the output end of the fourth electric push rod 10, the push rod 11 is further driven to move downwards, the distance between the push rod 11 and the drying platform 3 is adjusted, the support 1 drives the push rod 11 to synchronously rotate around the upright post 31, so that the organic fertilizer sprinkled on the drying platform 3 is pushed to be flat by the push rod 11, the heating plate 13 is electrified and heated to dry the organic fertilizer particles, after the drying is finished, the fourth electric push rod 10 is started to continue to extend the output end of the fourth electric push rod 10, the push rod 11 is driven to be tightly attached to the drying platform 3, under the condition that the push rod 11 rotates around the upright post 31 along with the support 1 and the inclination of the push rod 11 is set, the push rod 11 is driven to push the organic fertilizer on the drying platform 3 into the collection box 12, so that a worker can seal and store small-particle organic fertilizer bags in the collection box 12, and complete the production of small-particle organic fertilizer, after the completion, the push rod 11 returns to the original position under the action of the fourth electric push rod 10;
s4, screening coarse materials: after the production of the small-particle organic fertilizer is finished, the third electric push rod 14 is started to enable the output end of the third electric push rod to contract, the slide block 9 is further driven to move upwards along the track 101 direction, until the axis of the rotating disk 15 is coaxial with the axis of the rotating shaft 22, the third electric push rod 14 is closed, the double-shaft motor 6 is started at the same time, the double-shaft motor 6 drives the rotating disk 15 to rotate, the screening barrel 2 is further driven to rotate 180 degrees under the matching of the protrusion 151 and the moving groove 21, the double-shaft motor 6 is stopped after the first screen 4 is in a downward state, the third electric push rod 14 is started to enable the output end of the third electric push rod 14 to extend out, the slide block 9 is further driven to move downwards along the track 101 direction until the driving bevel gear 7 and the driven bevel gear 8 on the upright post 31 reach a meshing state, the double-shaft motor 6 is started again, one end of the double-shaft motor 6 drives the driving bevel gear 7 to rotate, and the support 1 and the screening barrel 2 are further driven to rotate by taking the upright post 31 as the axis, the other end of the double-shaft motor 6 drives the rotating disc 15 to rotate, drives the screening barrel 2 to swing by taking the rotating shaft 22 as an axis, screens out organic fertilizer materials with larger particles in the screening barrel 2 in the swinging process, screens and sprays the organic fertilizer with larger particles on the drying table 3 while the screening barrel 2 moves around the upright column 31, and then coarse material screening is completed;
s5, drying and collecting coarse materials: when the screening barrel 2 screens the organic fertilizer with larger particles, the fourth electric push rod 10 is started to extend the output end of the fourth electric push rod 10, the push rod 11 is further driven to move downwards, the distance between the push rod 11 and the drying platform 3 is adjusted, the support 1 drives the push rod 11 to synchronously rotate around the upright post 31, so that the push rod 11 pushes the organic fertilizer sprinkled on the drying platform 3 to be flat, the heating plate 13 is electrified and heated to dry the organic fertilizer particles, after the drying is finished, the fourth electric push rod 10 is started to continue to extend the output end of the fourth electric push rod 10, the push rod 11 is driven to be tightly attached to the drying platform 3, under the condition that the push rod 11 rotates around the upright post 31 along with the support 1 and the inclination of the push rod 11 is arranged, the push rod 11 is driven to push the organic fertilizer on the drying platform 3 into the collection box 12, and therefore, a worker can store the large-particle organic fertilizer bags in the collection box 12 to complete the production of the large-particle organic fertilizer, after the completion, the push rod 11 returns to the original position under the action of the fourth electric push rod 10;
s6, screen cleaning: when the organic fertilizer is screened, dried and bagged, the second screen 5 faces upwards at the moment, the screening barrel 2 is controlled to be in a vertical standing state, the double-shaft motor 6 is stopped, then the second electric push rod 181 is started to extend the output end of the second electric push rod, the second screen 5 is further pushed to move upwards and contact with the valve core 16, the second electric push rod continues to push upwards and generate an upward acting force on the valve core 16, the valve core 16 is pushed to overcome the spring 17 to move upwards until the air flow channel 102 is communicated with the annular groove 161, at the moment, the external air pump can input compressed air from the air inlet 104 and eject the compressed air from the air ejecting hole 103 through the air flow channel 102 to blow down the organic fertilizer blocked on the second screen 5, so as to achieve the purpose of cleaning the second screen 5, when the second screen 5 is cleaned, the second electric push rod 181 is started to enable the output end of the second electric push rod 181 to shrink to drive the second screen 5 to return to the original position, and then under the condition that the axis of the rotating disc 15 is coaxial with the axis of the rotating shaft 22, starting the double-shaft motor 6 and controlling the sieving barrel 2 to rotate 180 degrees, so that the first screen 4 faces upwards, starting the first electric push rod 182 to extend the output end of the first electric push rod, further pushing the first screen 4 to move upwards and contact the valve core 16, and cleaning the first screen 4 by using compressed air in the same way;
s7, pouring out waste materials: after first screen cloth 4 and second screen cloth 5 clearance, start double-shaft motor 6, drive screening bucket 2 rotatory and make it horizontal attitude, feed inlet 41 down this moment, start first electric putter 182 and make its output extension, and then drive first screen cloth 4 outwards movement to open feed inlet 41, pour the organic fertilizer granule that the granule is great not sieved out on drying table 3, so that granulate once more after collecting, recycle.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (5)

1. A processing system of organic fertilizer is characterized by comprising:
a support;
the screening mechanism is arranged on the bracket and is used for carrying out multiple screening on the organic fertilizer; the bracket is provided with a track for the screening mechanism to move vertically;
the drying and collecting mechanism is arranged below the screening mechanism, the bracket is rotationally connected to the drying and collecting mechanism, and the drying and collecting mechanism is used for respectively drying the screened organic fertilizers and collecting and sealing the organic fertilizers after drying;
the cleaning mechanism is arranged on the bracket and positioned above the screening mechanism, and is used for cleaning the screening mechanism;
the screening mechanism includes: one side of the screening barrel is rotatably connected to the support through a rotating shaft, the other side of the screening barrel is provided with a moving groove, and a first electric push rod and a second electric push rod are symmetrically fixed on the outer side surface of the screening barrel; the sliding block is connected in the track in a sliding manner, a rotating disc is connected to the sliding block in a rotating manner, and a protrusion matched with the moving groove is fixedly connected to the rotating disc; the output end of the third electric push rod is fixedly connected with the sliding block, and the sliding block can be driven to move up and down in the track by the extension and retraction of the third electric push rod; one output end of the double-shaft motor is fixedly connected with the rotating disc, the other output end of the double-shaft motor is fixedly connected with a driving bevel gear, and when the axis of the rotating disc is coaxial with the axis of the rotating shaft, the double-shaft motor is started to drive the screening barrel to rotate;
the first screen is connected to one end of the screening barrel in a sliding mode, a feeding hole is formed in the first screen, the output end of the first electric push rod is fixedly connected with the first screen, and the first electric push rod can be started to drive the first screen to move outwards so as to open the feeding hole; the second screen is connected to the other end of the screening barrel in a sliding mode, the output end of the second electric push rod is fixedly connected with the second screen, and the second screen can be driven to move outwards by starting the second electric push rod;
stoving collection mechanism includes: the drying table is arranged below the support and the screening barrel, a heating plate is fixedly arranged in the drying table, an upright post is fixedly connected onto the drying table, the support is rotatably connected onto the upright post, a driven bevel gear meshed with the driving bevel gear is fixedly connected onto the upright post, the driving bevel gear can be driven to rotate by starting the double-shaft motor, and the support is driven to rotate by taking the upright post as an axis, so that the screening barrel is driven to rotate around the upright post; the fourth electric push rod is fixedly connected to the support, a push rod is fixedly connected to the output end of the fourth electric push rod, and the distance between the push rod and the drying table can be adjusted through the expansion and contraction of the fourth electric push rod;
the collecting box is fixedly connected to one end, far away from the upright post, of the push rod, when the push rod is tightly attached to the drying table, the push rod can be driven to rotate around the upright post through the rotation of the support, and then the organic fertilizer on the drying table is pushed into the collecting box along the length direction of the push rod;
the cleaning mechanism comprises an air flow channel arranged on the support, and an air inlet and a plurality of air injection holes which are arranged on the support and are respectively communicated with two ends of the air flow channel, the air injection holes are positioned above the screening barrel, and a control valve for controlling the air flow channel to open and close is arranged on the air flow channel; the control valve comprises a valve core which is connected to the support in a sliding mode and penetrates through the air flow channel, an annular groove used for conducting the air flow channel is formed in the side face of the valve core, and a spring used for pushing the valve core to close the air flow channel is installed between the support and the valve core.
2. The system for processing organic fertilizer as claimed in claim 1, wherein the axis of said rotating disk and the axis of said rotating shaft are exactly on the same horizontal line when the upper end surface of said sliding block contacts said rail.
3. The organic fertilizer processing system of claim 2, wherein a connecting line between the end of the push rod close to the column and the central axis of the column forms an included angle with the push rod, and the minimum angle of the included angle is less than 180 degrees.
4. The system for processing organic fertilizer of claim 3, wherein the bottom surface of said pushing rod is parallel to the upper surface of said drying table, the inner bottom surface of said collection box is lower than the upper surface of said drying table, and the mesh of said second screen is smaller than the mesh of said first screen.
5. A method for processing an organic fertilizer by using the organic fertilizer processing system of claim 4, comprising:
s1, filler: when the screening barrel is in a horizontal state, opening the feed inlet, adding a proper amount of granulated and formed organic fertilizer into the feed inlet, and then closing the feed inlet to finish the filling work;
s2, screening fine materials: after the filling is finished, the driving bevel gear is meshed with the driven bevel gear, the double-shaft motor is started, the driving bevel gear drives the support and the screening barrel to rotate by taking the upright post as an axis, meanwhile, the rotating disk drives the screening barrel to swing by taking the rotating shaft as the axis, organic fertilizer materials with smaller particles in the screening barrel can be screened out in the swinging process, and the organic fertilizer with smaller particles is screened and sprayed on a drying table, so that fine material screening is finished;
s3, drying and collecting fine materials: when the screening barrel screens the organic fertilizer with smaller particles, the push rod is rotated to push the organic fertilizer spread on the drying table to be flat, the heating plate is electrified and heated to dry the particles of the organic fertilizer, and after the drying is finished, the push rod is moved down to be tightly attached to the drying table to push the organic fertilizer on the drying table into the collection box, so that the worker can seal and store the small-particle organic fertilizer bags in the collection box to finish the production of the small-particle organic fertilizer;
s4, screening coarse materials: when the production of the small-particle organic fertilizer is finished, the screening mechanism reversely rotates to enable the driving bevel gear to be meshed with the driven bevel gear, organic fertilizer materials with larger particles in the screening barrel are screened out in the same way, and the organic fertilizer with larger particles are screened and sprayed on the drying table, so that coarse material screening is finished;
s5, drying and collecting coarse materials: when the screening barrel is used for screening organic fertilizers with larger particles, the organic fertilizers sprinkled on the drying table are pushed flat by the rotation of the push rod, the heating plate is electrified for heating, the organic fertilizer particles are dried, and after the drying is finished, the push rod moves down to be tightly attached to the drying table so as to push the organic fertilizers on the drying table into the collection box, so that workers can store large-particle organic fertilizer bags in the collection box in a sealing manner, and the production of the large-particle organic fertilizers is completed;
s6, screen cleaning: after the organic fertilizer is screened, dried and bagged, the first screen and the second screen on the two sides of the screening barrel respectively generate acting force on the cleaning mechanism, so that the cleaning mechanism is opened and the first screen and the second screen are respectively cleaned by blowing;
s7, pouring out waste materials: after first screen cloth and second screen cloth clearance, utilize the biax motor to drive the rotation of screening bucket and make it horizontal state, and the feed inlet down, open the feed inlet, pour out the organic fertilizer granule that the granule is great not sieved away to the stoving bench to granulate once more after collecting, recycle.
CN202110809397.9A 2021-07-17 2021-07-17 Organic fertilizer processing system and processing method Active CN113477501B (en)

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CN116374349B (en) * 2023-06-02 2023-10-13 山东中创亿丰肥料集团有限公司 Fertilizer stoving ejection of compact integration sack filling machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1491784A (en) * 1975-09-15 1977-11-16 Jackson E Separatory device for hydraulically separating materials
CN108160434A (en) * 2017-12-30 2018-06-15 郑州赫恩电子信息技术有限公司 A kind of garden fertilizer step sizing drying device
CN211914501U (en) * 2020-01-08 2020-11-13 泗阳蓝天新能源科技有限公司 Conveyor is used in production of living beings granule
CN213316047U (en) * 2020-07-09 2021-06-01 高伦彬 Bio-feritlizer low temperature drying screening machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1491784A (en) * 1975-09-15 1977-11-16 Jackson E Separatory device for hydraulically separating materials
CN108160434A (en) * 2017-12-30 2018-06-15 郑州赫恩电子信息技术有限公司 A kind of garden fertilizer step sizing drying device
CN211914501U (en) * 2020-01-08 2020-11-13 泗阳蓝天新能源科技有限公司 Conveyor is used in production of living beings granule
CN213316047U (en) * 2020-07-09 2021-06-01 高伦彬 Bio-feritlizer low temperature drying screening machine

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