CN112895562B - Intelligent split-loading weighing device for tea production and using method thereof - Google Patents
Intelligent split-loading weighing device for tea production and using method thereof Download PDFInfo
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- CN112895562B CN112895562B CN202110159814.XA CN202110159814A CN112895562B CN 112895562 B CN112895562 B CN 112895562B CN 202110159814 A CN202110159814 A CN 202110159814A CN 112895562 B CN112895562 B CN 112895562B
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- 238000005303 weighing Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
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- 241001122767 Theaceae Species 0.000 claims abstract description 105
- 238000007599 discharging Methods 0.000 claims abstract description 43
- 238000003825 pressing Methods 0.000 claims abstract description 42
- 230000000694 effects Effects 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims description 76
- 230000035611 feeding Effects 0.000 claims description 31
- 239000011449 brick Substances 0.000 claims description 26
- 238000007906 compression Methods 0.000 claims description 17
- 230000001939 inductive effect Effects 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 14
- 238000007790 scraping Methods 0.000 claims description 12
- 230000001276 controlling effect Effects 0.000 claims description 10
- 230000000149 penetrating Effects 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 9
- 230000000875 corresponding Effects 0.000 claims description 6
- 230000001629 suppression Effects 0.000 claims description 5
- 230000000903 blocking Effects 0.000 claims description 4
- 230000003031 feeding effect Effects 0.000 claims description 4
- 230000001960 triggered Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 230000004301 light adaptation Effects 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 210000001503 Joints Anatomy 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 240000007594 Oryza sativa Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 210000003781 Tooth Socket Anatomy 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 239000000428 dust Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/3007—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/301—Feed means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/3014—Ejection means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G17/00—Apparatus for or methods of weighing material of special form or property
- G01G17/02—Apparatus for or methods of weighing material of special form or property for weighing material of filamentary or sheet form
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G17/00—Apparatus for or methods of weighing material of special form or property
- G01G17/04—Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes
- G01G17/06—Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes having means for controlling the supply or discharge
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G23/00—Auxiliary devices for weighing apparatus
Abstract
The invention belongs to the technical field of tea production devices, and particularly relates to an intelligent split-charging weighing device for tea production, which comprises a base, wherein a discharging mechanism, a pressing mechanism and a feeding mechanism positioned between the discharging mechanism and the pressing mechanism are respectively arranged on two sides of the top of the base; it also discloses a method of use. The whole device is reasonable in structure, few in power source, low in energy consumption, simple and practical in operation, convenient to control and strong in overall linkage, automatic operation is realized from discharging, weighing, conveying, feeding to pressing and final finished product discharging, a vibration effect can be realized in the feeding process, the tea flatness is improved, and the working efficiency and the processing precision are greatly improved.
Description
Technical Field
The invention relates to the technical field of tea production devices, in particular to an intelligent split-loading weighing device for tea production and a using method thereof.
Background
As the name suggests, brick tea is tea with the shape like brick, which is a representative compressed tea, and is block tea pressed by tea leaves, tea stems and sometimes tea dust. Brick tea can be divided into green brick tea, rice brick tea, black brick tea, flower brick tea, Fuzhuan tea, kang brick tea and the like according to different raw materials and manufacturing processes. All brick tea is formed by steaming and pressing, but the forming mode is different. For example, the green brick tea, the rice brick tea, the black brick tea, the flower brick tea and the Fuzhuan tea are formed by mechanical pressing, and the kang brick tea is formed by rolling and hammering.
At present in the production process of brick tea, need earlier carry out the suppression work through carrying out quantitative weighing to tealeaves, and traditional weighing mostly uses the manual weighing to give first place to, it is big to lead to artifical intensity of labour, and the workman works for a long time, there is the error inevitable, lead to the weight of every brick tea to differ, influence later stage sale, and current brick tea apparatus for producing not only intelligent degree is low, the structure is complicated, lead to manufacturing cost high, and the troublesome poeration, low in production efficiency, the practicality is not strong, therefore we have provided an intelligent split-loading weighing device for tealeaves production and application method thereof, a problem for solving above-mentioned proposition.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an intelligent split-loading weighing device for tea production and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent split-charging weighing device for tea production comprises a base, wherein a discharging mechanism and a pressing mechanism and a feeding mechanism positioned between the discharging mechanism and the pressing mechanism are respectively arranged on two sides of the top of the base, the discharging mechanism comprises a first vertical plate fixedly connected to one side of the top of the base, a fixed seat is fixedly connected to one side of the first vertical plate close to the feeding mechanism, a storage box is fixedly connected to the top of the fixed seat, a feeding hole is formed in the top of the storage box, a discharging pipe is arranged on one side of the bottom of the storage box, extending out of the fixed seat, a solenoid valve is mounted on the discharging pipe, a material receiving plate is fixedly connected to the top of one side of the fixed seat, far away from the first vertical plate, a pressure sensor positioned below the discharging pipe is arranged at the top of the material receiving plate, the pressure sensor is in inductive control cooperation with the solenoid valve, a material conveying hopper positioned obliquely below the material receiving plate is fixedly connected to one side of the fixed seat, the bottom of the fixed seat is provided with a blanking control component for controlling the opening and closing of the material conveying hopper, the blanking control component is matched with the feeding mechanism, one side of the fixed seat is provided with a control panel, the feeding mechanism comprises a rotating column which is rotatably connected with the top of the base, the bottom of one side of the rotating column is fixedly sleeved with a turntable, the bottom of the turntable is provided with a supporting sliding component matched with the base, the top of the turntable is provided with four forming seats in annular equidistance, the four forming seats are all in the same structural arrangement, the bottom of each forming seat is provided with a vibrating component matched with the base, one side of the top of each forming seat, which is close to the rotating column, is provided with a forming groove, a finished product discharging component matched with the base is arranged in the forming groove, the top of one side of the rotating column is provided with four groups of scraping components in annular equidistance, the four groups of scraping components are in the same structural arrangement and are respectively matched with the material receiving plates, one side of the top of the base is provided with a power component for driving the turntable to rotate, the pressing mechanism comprises a second vertical plate fixedly connected to one side of the top of the base, one side, close to the feeding mechanism, of the second vertical plate is provided with a movable plate in a vertical sliding connection mode, one side of the movable plate is far away from a fixed connecting rod on one side of the top of the base, the bottom end of the fixed rod is fixedly connected with a pressing block which is located above the forming seat and corresponds to the forming groove, one side of the second vertical plate is fixedly connected with a top plate located above the movable plate, one side of the bottom of the top plate is fixedly connected with a lifting cylinder, the output shaft of the lifting cylinder is fixedly connected with the top of the movable plate, one side of the second vertical plate is fixedly connected with a safety guide protection assembly located below the movable plate, and the safety guide protection assembly is matched with four forming seats respectively.
Preferably, unloading control assembly includes sliding connection at the adjustable fender of fixing base bottom, and one side of adjustable fender's top extend the outside of fixing base and with the bottom sliding contact of defeated hopper, adjustable fender's top one side is seted up with the discharge opening of defeated hopper activity intercommunication, the fixed plate is close to two support slide bars of one side symmetry fixedly connected with of first riser, and one side of two support slide bars runs through sliding connection with one side of first riser respectively, one side of two support slide bars all runs through the cover and is equipped with compression spring, and one side fixed connection that two compression spring's both ends are close to one side of first riser and correspond the support slide bar with the fixed plate respectively, it can drive adjustable fender and remove to remove through the fixed plate removal, and then drive the discharge opening and remove, realize the switching effect to defeated hopper with this.
Preferably, support the slip subassembly and include the support sliding ring of fixed connection in the carousel bottom, the top of base is equipped with annular spout, and support one side of sliding ring and extend to annular spout in, the bottom equidistance that supports the sliding ring is equipped with a plurality of balls, and a plurality of balls respectively at the bottom inner wall roll connection of annular spout, can play support pivoted effect to the carousel through supporting the sliding ring to be convenient for the rotation of carousel through the ball.
Preferably, the vibration component comprises two vertical rods fixedly connected to the bottom of the forming base, the bottom ends of the two vertical rods respectively penetrate through the bottom of the rotary table and extend to the lower part of the rotary table, one side of the two vertical rods, which is positioned below the rotary table, is respectively sleeved with a first return spring in a penetrating manner, two ends of the two first return springs are respectively fixedly connected with the bottom of the rotary table and one side of the corresponding vertical rod, one side of the top of the base is provided with three short inclined blocks and three long inclined blocks which are arranged in a fan shape by taking the rotary column as a circle center, the three long inclined blocks are far away from the rotary column, the motion tracks of the two vertical rods are respectively consistent with the arrangement tracks of the three short inclined blocks and the three long inclined blocks, when the forming base is driven to rotate by the rotation of the rotary table, the two vertical rods can be driven to rotate and respectively contact with the short inclined blocks and the long inclined blocks, and the effect of up-and down movement of the forming base can be realized by matching with the first return springs, with this effect of realization to tealeaves vibration, through the setting of short sloping block and long sloping block, can reach the unanimous effect of two montant up-and-down motion.
Preferably, the finished product discharging assembly comprises a bottom plate which is connected inside the forming groove in a sealing sliding manner, the bottom of the bottom plate is in movable contact with the inner wall of the bottom of the forming groove, the bottom of the bottom plate is fixedly connected with a movable rod which is positioned between two vertical rods, the bottom end of the movable rod respectively penetrates through the bottom of the forming seat and the bottom of the rotary table and extends to the lower part of the rotary table, one side of the movable rod, which is positioned below the rotary table, is sleeved with a second reset spring in a penetrating manner, the two ends of the second reset spring are respectively fixedly connected with the bottom of the rotary table and one side of the movable rod, one side of the top of the base is provided with an arc-shaped inclined block which is arranged by taking the rotary column as the center of a circle, the arrangement track of the arc-shaped inclined block is positioned between the tracks of the short inclined block and the long inclined block and is positioned on one side, which is far away from the short inclined block, the same inclined planes which are symmetrically arranged are respectively in movable contact with the bottom end of the movable rod, when rotating through the carousel and driving the shaping seat rotatory, can drive the movable rod rotatory and contact with the arc sloping block, and then can drive bottom plate rebound to this realizes the automatic effect that rises of brick tea after the suppression, and the ejection of compact of being convenient for is taken, can play the effect that resets downwards to the bottom plate through second reset spring.
Preferably, scrape the material subassembly and include the connecting rod of fixed connection at rotation post one side top, the one end fixedly connected with scraper blade of rotation post is kept away from to the connecting rod, the scraper blade is located one side of anticlockwise rotation advancing direction and keeps away from one side of rotation post and is equipped with the arc and prop up a piece, and the bottom that the arc propped up a piece and the bottom of scraper blade all with the top swing joint who connects the flitch, rotate through rotating the post and can drive scraper blade and arc and prop up a piece rotatory, can play the automatic effect of scraping when through the tealeaves that connects the flitch top that the symmetry is good.
Preferably, power component includes the rotation motor of fixed connection in base top one side, and fixed cover is equipped with the gear on the output shaft of rotation motor, and the lateral wall of carousel is the annular and is equipped with the tooth's socket, and tooth's socket meshes with the gear mutually, can drive the carousel rotation through starting rotation motor.
Preferably, one side fixedly connected with branch of rotation post is kept away from to the shaping seat, and branch keeps away from one side movable contact cooperation that the one end of shaping seat and fixed plate kept away from the first riser, through branch along with shaping seat counter-clockwise turning and when contacting with the fixed plate, can drive the fixed plate and remove left.
Preferably, the safety guide protection component comprises a connecting block fixedly connected to one side of the second vertical plate, one side of the connecting block, which is far away from the second vertical plate, is fixedly connected with an arc-shaped block which is arranged by taking the rotating column as a circle center, one side of the top of the forming seat, which is far away from the rotating column, is provided with an arc-shaped notch which is arranged by taking the rotating column as a circle center, the arc-shaped notch and the arc-shaped block are positioned on the same track and are matched with each other, the top of the arc-shaped block is symmetrically embedded and slidably connected with two guide rods, the top ends of the two guide rods extend to the upper part of the arc-shaped block and are respectively and fixedly connected with the bottom of the movable plate, when the forming seat is driven to rotate through the rotation of the turntable, the arc-shaped notch can be driven to rotate and be in scarf joint and matched with the arc-shaped block, so that the effect of accurately positioning the forming seat can be realized, and the accuracy of pressing the pressing block can be improved, and the effect of protecting the forming seat can be realized through the scarf joint failure, the safety of the whole device is improved.
A use method of intelligent split-loading weighing for tea production comprises the following steps:
s1, firstly, setting a pressure induction value of a pressure sensor through a control panel (assuming that the set induction value is 500 g), when the pressure sensor senses that no tea leaves exist on a material receiving plate (namely the induction value is 0 g), controlling an electromagnetic valve to be opened at the moment, enabling the tea leaves in a storage box to fall on an induction area on the material receiving plate through a discharge pipe, and controlling the electromagnetic valve to be closed when the pressure sensor senses that the weight of the falling tea leaves is 500g, so that the effect of automatic quantitative discharging is achieved, and at the moment, the weighed tea leaves are stacked on the material receiving plate to wait for automatic discharging;
s2, starting the rotating motor through the control panel, driving the turntable to rotate 90 degrees anticlockwise through the meshing motion of the gear and the tooth socket, playing a stable supporting sliding effect on the turntable by supporting the sliding ring to slide in the annular sliding groove, and improving the rotating stability and smoothness of the turntable through the balls;
s3, when the turntable rotates, the four forming seats can be driven to rotate 90 degrees anticlockwise in sequence, when the turntable rotates, the rotating column can be driven to rotate, meanwhile, the scraper is driven to rotate through the connecting rod, when the scraper rotates and passes through the top of the material receiving plate, tea leaves stacked on the material receiving plate can be pushed, and the tea leaves are pushed into the material conveying hopper to be temporarily stored in a matching manner by the aid of the arc-shaped supporting blocks, the material conveying hopper is in a blocking state by the aid of the movable baffle, a certain pressure value exists due to contact of the scraper and the top of the material receiving plate, so that the electromagnetic valve cannot be triggered to work immediately even if no tea leaves exist on the material receiving plate, when the scraper leaves the top of the material receiving plate, the electromagnetic valve is controlled to work when the induction value of the pressure sensor is 0g, and the weighing work of the step S1 is continuously repeated;
s4, when the turntable rotates to drive the forming seat to rotate, the supporting rod can be driven to rotate and contact with the fixed plate, the fixed plate can be driven to move, the movable baffle plate can be driven to slide, the supporting slide rod can be driven to slide, the compression spring is in a compression state, the movable baffle plate drives the discharge hole to move and is communicated with the material conveying hopper, and the tea leaves are conveyed into the forming groove through the discharge hole, so that the automatic feeding effect is achieved;
s5, the forming seat can be driven to rotate when rotating, when the two vertical rods are respectively in moving contact with the short sloping block and the long sloping block, the forming seat can be driven to move upwards through the vertical rods, at the moment, the first reset spring is in a compressed state, when the two vertical rods are respectively separated from the short sloping block and the long sloping block, the forming seat is driven to move downwards through the first reset spring, and then the effect of vibrating the forming seat up and down is achieved, so that the tea in the forming groove can be vibrated, the leveling effect is achieved, and the subsequent pressing work is facilitated;
s6, when the forming base rotates, the arc-shaped notch can be driven to rotate and be embedded with the arc-shaped block, so that the operation accuracy of the whole device can be improved, and when the arc-shaped notch and the arc-shaped block are not successfully embedded, the lifting cylinder can be prevented from being started, the whole device can be protected, and the operation safety is improved;
s7, controlling the lifting cylinder to work through the control panel, driving the movable plate to slide downwards, driving the pressing block to move downwards through the fixed rod and pressing the tea leaves in the forming groove, and driving the guide rod to slide downwards when the movable plate moves downwards so as to realize the effect of guiding, positioning and moving the pressing block and improve the pressing precision;
s8, the movable rod can be driven to rotate when the forming seat rotates, when the movable rod is in moving contact with the arc-shaped inclined block, the movable rod can drive the bottom plate to move upwards, the second reset spring is in a compression state at the moment, the pressed tea bricks can be moved out of the forming groove through the bottom plate, and the tea brick forming machine is convenient for workers to take and collect or is mechanically and automatically taken, and is convenient and practical.
The invention has the following advantages:
1. firstly, setting a pressure induction value of a pressure sensor through a control panel (assuming that the set induction value is 500 g), when the pressure sensor senses that no tea leaves exist on a material receiving plate (namely the induction value is 0 g), controlling an electromagnetic valve to open at the moment to enable the tea leaves in a storage box to fall on an induction area on the material receiving plate through a discharge pipe, and controlling the electromagnetic valve to close when the pressure sensor senses that the weight of the falling tea leaves is 500g, so that the effect of automatic quantitative discharging is realized, and at the moment, the weighed tea leaves are stacked on the material receiving plate to wait for automatic discharging;
2. according to the invention, the rotating motor is started through the control panel, the rotating disc can be driven to rotate 90 degrees anticlockwise through the meshing motion of the gear and the tooth groove, the sliding effect of stable support can be achieved on the rotating disc through the support of the sliding ring to slide in the annular sliding groove, and the rotating stability and the rotating smoothness of the rotating disc can be improved through the balls;
3. according to the tea leaf conveying device, the four forming seats can be driven to rotate 90 degrees anticlockwise in sequence when the rotary disc rotates, the rotating column can be driven to rotate when the rotary disc rotates, meanwhile, the scraper is driven to rotate through the connecting rod, tea leaves stacked on the material receiving plate can be pushed when the scraper rotates and passes through the top of the material receiving plate, the tea leaves are pushed into the material conveying hopper to be temporarily stored in the material conveying hopper in a matching mode through the arc-shaped supporting blocks, the movable baffle is in a blocking state on the material conveying hopper, a certain pressure value exists due to the fact that the scraper is in contact with the top of the material receiving plate, the electromagnetic valve cannot be triggered to work immediately even if no tea leaves exist on the material receiving plate, after the scraper leaves the top of the material receiving plate, the electromagnetic valve is controlled to work when the induction value of the pressure sensor is 0g, and the weighing work of the step S1 is continuously repeated;
4. according to the automatic feeding device, when the turntable rotates to drive the forming seat to rotate, the supporting rod can be driven to rotate and contact with the fixed plate, the fixed plate can be driven to move, the movable baffle plate can be driven to slide, the supporting slide rod can be driven to slide, the compression spring is in a compression state, the movable baffle plate drives the discharge hole to move and is communicated with the material conveying hopper, and tea leaves are conveyed into the forming groove through the discharge hole, so that the automatic feeding effect is achieved;
5. according to the tea leaf forming device, the two vertical rods can be driven to rotate when the forming seat rotates, when the two vertical rods are respectively in moving contact with the short inclined block and the long inclined block, the forming seat can be driven to move upwards through the vertical rods, at the moment, the first return spring is in a compressed state, and when the two vertical rods are respectively separated from the short inclined block and the long inclined block, the forming seat moves downwards through the first return spring, so that the effect of vertical vibration of the forming seat is realized, tea leaves in the forming groove can be vibrated, the leveling effect is achieved, and the subsequent pressing work is facilitated;
6. according to the invention, the arc-shaped notch can be driven to rotate and be embedded with the arc-shaped block when the forming seat rotates, so that the operation accuracy of the whole device can be improved, and when the arc-shaped notch and the arc-shaped block are not successfully embedded, the lifting cylinder can be prevented from being started, the whole device can be protected, and the operation safety is improved;
7. according to the tea leaf forming machine, the lifting cylinder is controlled to work through the control panel, the movable plate is driven to slide downwards, meanwhile, the fixed rod drives the pressing block to move downwards and press tea leaves in the forming groove, and when the movable plate moves downwards, the guide rod can be driven to slide downwards, so that the effect of guiding, positioning and moving the pressing block can be achieved, and the pressing precision is improved;
8. according to the tea brick forming machine, the movable rod can be driven to rotate when the forming seat rotates, when the movable rod is in moving contact with the arc-shaped inclined block, the bottom plate can be driven to move upwards through the movable rod, the second reset spring is in a compressed state at the moment, pressed tea bricks can be moved out of the forming groove through the bottom plate, and therefore the tea brick forming machine is convenient for workers to take and collect or is mechanically and automatically taken, and is convenient and practical.
The whole device is reasonable in structure, few in power source, low in energy consumption, simple and practical in operation, convenient to control and strong in overall linkage, automatic operation is realized from discharging, weighing, conveying, feeding to pressing and final finished product discharging, a vibration effect can be realized in the feeding process, the tea flatness is improved, and the working efficiency and the processing precision are greatly improved.
Drawings
FIG. 1 is a schematic overall structure diagram of an intelligent split-loading weighing device for tea production according to the present invention;
FIG. 2 is a schematic structural diagram of a discharging mechanism of the intelligent split-loading weighing device for tea production, which is provided by the invention;
FIG. 3 is a schematic structural view of a feeding mechanism of the intelligent split-loading weighing device for tea production, which is provided by the invention;
FIG. 4 is a cross-sectional view of the whole structure of an intelligent split-loading weighing device for tea production in FIG. 3;
FIG. 5 is a schematic structural diagram of a pressing mechanism of the intelligent split-loading weighing device for tea production according to the present invention;
FIG. 6 is a top view of the whole structure of the intelligent split-loading weighing device for tea production according to the present invention;
FIG. 7 is a cross-sectional view of the whole structure of an intelligent split-loading weighing device for tea production in FIG. 6;
FIG. 8 is a cross-sectional view of the whole structure of an intelligent split-loading weighing device for tea production in FIG. 7 according to the present invention;
FIG. 9 is a sectional view showing the overall structure of an intelligent split-loading weighing device for tea production according to the present invention, FIG. 8;
fig. 10 is a sectional view of the whole structure of an intelligent split-loading weighing device for tea production in fig. 9.
In the figure: 10. a base; 101. an annular chute; 102. a short skew block; 103. a long inclined block; 104. an arc-shaped inclined block; 20. a discharging mechanism; 201. a first vertical plate; 202. a fixed seat; 203. a material storage box; 204. a feed inlet; 205. a discharge pipe; 206. an electromagnetic valve; 207. a material receiving plate; 208. a pressure sensor; 209. a material conveying hopper; 210. a movable baffle; 211. a discharge hole; 212. a fixing plate; 213. supporting the sliding rod; 214. a compression spring; 30. a feeding mechanism; 301. rotating the column; 302. a turntable; 303. supporting the slip ring; 304. a ball bearing; 305. forming a base; 306. forming a groove; 307. a vertical rod; 308. a first return spring; 309. a base plate; 310. a movable rod; 311. a second return spring; 312. a tooth socket; 313. a strut; 314. a connecting rod; 315. a squeegee; 316. an arc-shaped supporting block; 317. an arc-shaped notch; 40. a pressing mechanism; 401. a second vertical plate; 402. a movable plate; 403. fixing the rod; 404. briquetting; 405. a top plate; 406. a lifting cylinder; 407. connecting blocks; 408. an arc-shaped block; 409. a guide bar; 50. rotating the motor; 60. a gear; 70. a control panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-10, an intelligent split-loading weighing device for tea production comprises a base 10, wherein a discharging mechanism 20 and a pressing mechanism 40 and a feeding mechanism 30 positioned between the discharging mechanism 20 and the pressing mechanism 40 are respectively arranged on two sides of the top of the base 10;
the discharging mechanism 20 comprises a first vertical plate 201 fixedly connected to one side of the top of the base 10, a fixed seat 202 is fixedly connected to one side of the first vertical plate 201 close to the feeding mechanism 30, a storage tank 203 is fixedly connected to the top of the fixed seat 202, a feeding port 204 is arranged at the top of the storage tank 203, a discharging pipe 205 is arranged at one side of the bottom of the storage tank 203 extending out of the fixed seat 202, an electromagnetic valve 206 is installed on the discharging pipe 205, a receiving plate 207 is fixedly connected to the top of one side of the fixed seat 202 far away from the first vertical plate 201, a pressure sensor 208 positioned below the discharging pipe 205 is arranged at the top of the receiving plate 207, the pressure sensor 208 is in induction control matching with the electromagnetic valve 206, a feeding hopper 209 positioned obliquely below the receiving plate 207 is fixedly connected to one side of the fixed seat 202, a feeding control component for controlling the feeding hopper 209 to open and close is arranged at the bottom of the fixed seat 202, and the feeding control component is matched with the feeding mechanism 30, a control panel 70 is arranged on one side of the fixed seat 202;
the feeding mechanism 30 comprises a rotating column 301 rotatably connected to the top of the base 10, a rotary disc 302 is fixedly sleeved at the bottom of one side of the rotating column 301, a supporting sliding assembly matched with the base 10 is arranged at the bottom of the rotary disc 302, four forming seats 305 are annularly and equidistantly arranged at the top of the rotary disc 302, the four forming seats 305 are all arranged in the same structure, a vibrating assembly matched with the base 10 is arranged at the bottom of each forming seat 305, a forming groove 306 is arranged at one side, close to the rotating column 301, of the top of each forming seat 305, a finished product discharging assembly matched with the base 10 is arranged in each forming groove 306, four scraping assemblies are annularly and equidistantly arranged at the top of one side of the rotating column 301, are arranged in the same structure and are respectively matched with a material receiving plate 207, and a power assembly used for driving the rotary disc 302 to rotate is arranged at one side of the top of the base 10;
the pressing mechanism 40 comprises a second vertical plate 401 fixedly connected to one side of the top of the base 10, one side, close to the feeding mechanism 30, of the second vertical plate 401 is vertically and slidably connected with a movable plate 402, one side, far away from the bottom of the movable plate 402, of a fixed rod 403, the bottom end of the fixed rod 403 is fixedly connected with a pressing block 404 which is located above the forming seat 305 and corresponds to the forming groove 306, one side of the second vertical plate 401 is fixedly connected with a top plate 405 which is located above the movable plate 402, one side of the bottom of the top plate 405 is fixedly connected with a lifting cylinder 406, an output shaft of the lifting cylinder 406 is fixedly connected with the top of the movable plate 402, one side of the second vertical plate 401 is fixedly connected with a safety guide protection component located below the movable plate 402, and the safety guide protection component is respectively matched with the four forming seats 305.
In the present invention, the blanking control assembly comprises a movable baffle 210 slidably connected to the bottom of the fixed base 202, one side of the top of the movable baffle 210 extends out of the fixed seat 202 and is in sliding contact with the bottom of the material conveying hopper 209, one side of the top of the movable baffle 210 is provided with a material discharging hole 211 movably communicated with the material conveying hopper 209, one side of the fixed plate 212 close to the first vertical plate 201 is symmetrically and fixedly connected with two supporting slide rods 213, one side of each of the two support sliding rods 213 is connected with one side of the first vertical plate 201 in a penetrating and sliding manner, one side of each of the two support sliding rods 213 is sleeved with a compression spring 214 in a penetrating manner, and two ends of the two compression springs 214 are respectively and fixedly connected with one side of the fixed plate 212 close to the first vertical plate 201 and one side of the corresponding support sliding rod 213, the movable baffle 210 can be driven to move by the movement of the fixed plate 212, and further drives the discharging hole 211 to move, thereby realizing the opening and closing effect of the material conveying hopper 209.
In the invention, the supporting sliding assembly comprises a supporting sliding ring 303 fixedly connected to the bottom of the turntable 302, the top of the base 10 is provided with an annular sliding groove 101, one side of the supporting sliding ring 303 extends into the annular sliding groove 101, the bottom of the supporting sliding ring 303 is provided with a plurality of balls 304 at equal intervals, the balls 304 are respectively connected with the inner wall of the bottom of the annular sliding groove 101 in a rolling manner, the supporting sliding ring 303 can support and rotate the turntable 302, and the rotation of the turntable 302 is facilitated through the balls 304.
In the invention, the vibration component comprises two vertical rods 307 fixedly connected with the bottom of the forming seat 305, the bottom ends of the two vertical rods 307 respectively penetrate through the bottom of the turntable 302 and extend to the lower part of the turntable 302, one side of the two vertical rods 307, which is positioned below the turntable 302, is respectively sleeved with a first return spring 308 in a penetrating manner, two ends of the two first return springs 308 are respectively fixedly connected with the bottom of the turntable 302 and one side of the corresponding vertical rods 307, one side of the top part of the base 10 is provided with three short inclined blocks 102 and three long inclined blocks 103 which are arranged in a sector manner by taking the rotating column 301 as the center of a circle, the three long inclined blocks 103 are far away from the rotating column 301, the moving tracks of the two vertical rods 307 are respectively consistent with the arrangement tracks of the three short inclined blocks 102 and the three long inclined blocks 103, when the forming seat 305 is driven by the rotation of the turntable 302, the two vertical rods 307 can be driven to rotate and respectively contact with the short inclined blocks 102 and the long inclined blocks 103, and the effect that the forming base 305 moves up and down can be realized by matching with the first return spring 308, so that the effect of tea leaf vibration is realized, and the effect that the two vertical rods 307 move up and down in the same way can be achieved through the arrangement of the short inclined block 102 and the long inclined block 103.
In the invention, the finished product discharging component comprises a bottom plate 309 which is connected in a sealing sliding manner inside a forming groove 306, the bottom of the bottom plate 309 is in movable contact with the inner wall of the bottom of the forming groove 306, the bottom of the bottom plate 309 is fixedly connected with a movable rod 310 which is positioned between two vertical rods 307, the bottom end of the movable rod 310 respectively penetrates through the bottom of a forming seat 305 and the bottom of a turntable 302 and extends to the lower part of the turntable 302, one side of the movable rod 310 which is positioned below the turntable 302 is sleeved with a second reset spring 311 in a penetrating manner, two ends of the second reset spring 311 are respectively and fixedly connected with the bottom of the turntable 302 and one side of the movable rod 310, one side of the top of a base 10 is provided with an arc-shaped inclined block 104 which is arranged by taking a rotating column 301 as a circle center, the arrangement track of the arc-shaped inclined block 104 is positioned between the tracks of a short inclined block 102 and a long inclined block 103 and positioned at one side of the rotating column 301 which is far away from the short inclined block 102, two sides of the arc-shaped inclined block 104 are provided with the same inclined blocks which are symmetrically arranged and are respectively in movable contact with the bottom end of the movable rod 310, rotate through carousel 302 and drive when the profile modeling seat 305 is rotatory, can drive movable rod 310 rotatory and contact with arc sloping block 104, and then can drive bottom plate 309 rebound to this realizes the automatic effect that rises of brick tea after the suppression, and the ejection of compact of being convenient for is taken, can play the effect that resets downwards to bottom plate 309 through second reset spring 311.
In the invention, the scraping component comprises a connecting rod 314 fixedly connected to the top of one side of the rotating column 301, one end of the connecting rod 314 far away from the rotating column 301 is fixedly connected with a scraping plate 315, the scraping plate 315 is positioned on one side of the anticlockwise rotating advancing direction and one side of the connecting rod 315 far away from the rotating column 301 is provided with an arc-shaped supporting block 316, the bottom of the arc-shaped supporting block 316 and the bottom of the scraping plate 315 are both in movable contact with the top of the material receiving plate 207, the scraping plate 315 and the arc-shaped supporting block 316 can be driven to rotate through the rotation of the rotating column 301, and when the tea leaves pass through the top of the material receiving plate 207, the tea leaves with good symmetry can be automatically scraped.
In the invention, the power assembly comprises a rotating motor 50 fixedly connected to one side of the top of the base 10, a gear 60 is fixedly sleeved on an output shaft of the rotating motor 50, a tooth groove 312 is annularly arranged on the side wall of the turntable 302, the tooth groove 312 is meshed with the gear 60, and the turntable 302 can be driven to rotate by starting the rotating motor 50.
In the invention, a supporting rod 313 is fixedly connected to one side of the forming seat 305, which is far away from the rotating column 301, and one end of the supporting rod 313, which is far away from the forming seat 305, is movably contacted and matched with one side of the fixing plate 212, which is far away from the first vertical plate 201, so that the fixing plate 212 can be driven to move leftwards when the supporting rod 313 rotates anticlockwise along with the forming seat 305 and contacts with the fixing plate 212.
In the invention, the safety guide protection component comprises a connecting block 407 fixedly connected to one side of the second vertical plate 401, one side of the connecting block 407 far away from the second vertical plate 401 is fixedly connected with an arc-shaped block 408 arranged by taking the rotating column 301 as a circle center, one side of the top of the forming base 305 far away from the rotating column 301 is provided with an arc-shaped notch 317 arranged by taking the rotating column 301 as a circle center, the arc-shaped notch 317 and the arc-shaped block 408 are positioned on the same track and are matched, the top of the arc-shaped block 408 is symmetrically embedded and slidably connected with two guide rods 409, the top ends of the two guide rods 409 extend to the upper part of the arc-shaped block 408 and are respectively fixedly connected with the bottom of the movable plate 402, when the forming base 305 is driven to rotate by the rotation of the turntable 302, the arc-shaped notch 317 can be driven to rotate and be embedded and matched with the arc-shaped block 408, so that the effect of accurately positioning the forming base 305 can be realized, and the pressing accuracy of the pressing block 404 can be improved by matching with the sliding of the guide rods 409, and the effect of protecting the forming seat 305 can be achieved through the failure of scarf joint, and the safety of the whole device is improved.
A use method of intelligent split-loading weighing for tea production comprises the following steps:
s1, firstly, setting a pressure sensing value of a pressure sensor 208 through a control panel 70 (assuming that the set sensing value is 500 g), when the pressure sensor 208 senses that no tea leaves exist on a material receiving plate 207 (namely, the sensing value is 0 g), controlling an electromagnetic valve 206 to be opened at the moment, enabling the tea leaves in a storage box 203 to fall on a sensing area on the material receiving plate 207 through a discharge pipe 205, and controlling the electromagnetic valve 206 to be closed when the pressure sensor 208 senses that the weight of the falling tea leaves is 500g, so that the effect of automatic quantitative discharging is realized, and at the moment, the weighed tea leaves are stacked on the material receiving plate 207 to wait for automatic discharging;
s2, the rotating motor 50 is started through the control panel 70, the turntable 302 can be driven to rotate 90 degrees anticlockwise through the meshing movement of the gear 60 and the tooth groove 312, the sliding effect of stable support can be achieved on the turntable 302 through the sliding of the support sliding ring 303 in the annular sliding groove 101, and the rotating stability and the rotating fluency of the turntable 302 can be improved through the balls 304;
s3, when the turntable 302 rotates, the four forming seats 305 can be driven to rotate 90 degrees anticlockwise in sequence, when the turntable 302 rotates, the rotating column 301 can be driven to rotate, meanwhile, the scraper 315 is driven to rotate through the connecting rod 314, when the scraper 315 rotates and passes through the top of the material receiving plate 207, tea leaves stacked on the material receiving plate 207 can be pushed, and the tea leaves are all pushed into the conveying hopper 209 to be temporarily stored in a matching manner by the aid of the arc-shaped supporting blocks 316, at the moment, the conveying hopper 209 is in a blocking state by the aid of the movable baffle 210, and a certain pressure value exists due to contact of the scraper 315 and the top of the material receiving plate 207, so that the electromagnetic valve 206 cannot be immediately triggered to work even if no tea leaves exist on the material receiving plate 207, when the scraper 315 leaves the top of the material receiving plate 207, the electromagnetic valve 206 is controlled to work by the pressure sensor 208 when the induction value of the pressure sensor 208 is 0g, and weighing work of the step S1 is continuously repeated;
s4, when the turntable 302 rotates to drive the forming base 305 to rotate, the supporting rod 313 can be driven to rotate and contact with the fixing plate 212, at this time, the fixing plate 212 can be driven to move, and the movable baffle 210 is driven to slide, so that the supporting slide rod 213 is driven to slide, at this time, the compression spring 214 is in a compressed state, and the movable baffle 210 drives the discharge hole 211 to move and communicate with the material conveying hopper 209, so that the tea leaves are conveyed into the forming groove 306 through the discharge hole 211, and the automatic feeding effect is achieved;
when the turntable 302 stops rotating by 90 degrees, the scraper 315 just leaves the material receiving plate 207 at this time, and the support rod 313 just pushes the fixing plate 212 to the maximum moving distance, through the setting of the stroke, the time difference can be realized, that is, when the support rod 313 starts rotating and the fixing plate 212 is reset, because the movable baffle 210 cannot immediately close the material conveying hopper 209, and a certain time is required for the discharge hole 211 to be separated from the material conveying hopper 209, the tea on the material receiving plate 207 cannot be immediately pushed, a certain time is required for the next scraper 315 to be contacted with the material receiving plate 207, and the time period just enables the discharge hole 211 to be separated from the material conveying hopper 209, so that the tea can completely and accurately fall into the forming groove 306;
s5, the forming base 305 can be driven to rotate when rotating, when the two vertical rods 307 respectively move and contact with the short sloping block 102 and the long sloping block 103, the forming base 305 can be driven to move upwards through the vertical rods 307, at the moment, the first return spring 308 is in a compressed state, when the two vertical rods 307 respectively separate from the short sloping block 102 and the long sloping block 103, the forming base 305 moves downwards through the first return spring 308, and therefore the vertical vibration effect of the forming base 305 is realized, so that tea leaves in the forming groove 306 can be vibrated, the leveling effect is achieved, and the subsequent pressing work is facilitated;
because the distance between the two vertical rods 307 and the center of the rotary disc 302 is not consistent, the moving strokes are also inconsistent, and the effect of consistent up-and-down movement of the two vertical rods 307 can be achieved through the short inclined block 102 and the long inclined block 103;
s6, when the forming base 305 rotates, the arc-shaped notch 317 can be driven to rotate and be embedded with the arc-shaped block 408, so that the operation accuracy of the whole device can be improved, and when the arc-shaped notch 317 and the arc-shaped block 408 are not successfully embedded, the lifting cylinder 406 can be prevented from being started, the whole device can be protected, and the operation safety is improved;
generally, the automatic start and stop of the electrical equipment are provided with corresponding sensors, the forming base 305 stops rotating while being clamped, and further does not reach a sensing area, so that the lifting cylinder 406 does not work automatically, the technology is the prior art, and therefore, the technology is not described in the text and the structure;
s7, the lifting cylinder 406 is controlled to work through the control panel 70, the movable plate 402 is driven to slide downwards, the fixed rod 403 is used for driving the pressing block 404 to move downwards and pressing tea leaves in the forming groove 306, and when the movable plate 402 moves downwards, the guide rod 409 can be driven to slide downwards, so that the effect of guiding, positioning and moving the pressing block 404 can be achieved, and the pressing accuracy is improved;
s8, can drive the movable rod 310 rotatory when the shaping seat 305 is rotatory, when movable rod 310 and arc sloping block 104 move the contact, can drive bottom plate 309 through movable rod 310 and upwards remove, second reset spring 311 is in compression state this moment, can make the brick tea that the suppression is good shift out shaping groove 306 through bottom plate 309, the staff of being convenient for takes the collection or mechanical automation takes, convenient and practical.
However, as is well known to those skilled in the art, the working principle and wiring method of the solenoid valve 206, the pressure sensor 208, the lifting cylinder 406 and the rotating motor 50 are common and are conventional means or common knowledge, and will not be described herein, and those skilled in the art can make any choice according to their needs or convenience.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (2)
1. An intelligent split-loading weighing device for tea production comprises a base (10) and is characterized in that a discharging mechanism (20), a pressing mechanism (40) and a feeding mechanism (30) positioned between the discharging mechanism (20) and the pressing mechanism (40) are respectively arranged on two sides of the top of the base (10);
the discharging mechanism (20) comprises a first vertical plate (201) fixedly connected to one side of the top of the base (10), a fixing seat (202) is fixedly connected to one side, close to the feeding mechanism (30), of the first vertical plate (201), a storage box (203) is fixedly connected to the top of the fixing seat (202), a feeding hole (204) is formed in the top of the storage box (203), a discharging pipe (205) is arranged on one side, extending out of the fixing seat (202), of the bottom of the storage box (203), an electromagnetic valve (206) is installed on the discharging pipe (205), a material receiving plate (207) is fixedly connected to the top of one side, far away from the first vertical plate (201), of the fixing seat (202), a pressure sensor (208) located below the discharging pipe (205) is arranged at the top of the material receiving plate (207), the pressure sensor (208) is in induction control matching with the electromagnetic valve (206), a material conveying hopper (209) located below the material receiving plate (207) is fixedly connected to one side of the fixing seat (202), a blanking control component for controlling the opening and closing of the material conveying hopper (209) is arranged at the bottom of the fixed seat (202), the blanking control component is matched with the feeding mechanism (30), and a control panel (70) is arranged on one side of the fixed seat (202);
the blanking control assembly comprises a movable baffle (210) which is connected to the bottom of a fixed seat (202) in a sliding mode, one side of the top of the movable baffle (210) extends out of the outer side of the fixed seat (202) and is in sliding contact with the bottom of a material conveying hopper (209), one side of the top of the movable baffle (210) is provided with a material discharging hole (211) which is movably communicated with the material conveying hopper (209), one side, close to a first vertical plate (201), of a fixed plate (212) is symmetrically and fixedly connected with two supporting slide bars (213), one side of each of the two supporting slide bars (213) is respectively in penetrating sliding connection with one side of the first vertical plate (201), one side of each of the two supporting slide bars (213) is respectively sleeved with a compression spring (214) in a penetrating mode, and two ends of each compression spring (214) are respectively fixedly connected with one side, close to the first vertical plate (201), of the fixed plate (212) and one side, corresponding to the supporting slide bars (213);
the feeding mechanism (30) comprises a rotating column (301) which is rotatably connected to the top of the base (10), a turntable (302) is fixedly sleeved at the bottom of one side of the rotating column (301), a supporting sliding assembly matched with the base (10) is arranged at the bottom of the turntable (302), the supporting sliding assembly comprises a supporting sliding ring (303) which is fixedly connected to the bottom of the turntable (302), an annular sliding groove (101) is formed in the top of the base (10), one side of the supporting sliding ring (303) extends into the annular sliding groove (101), a plurality of balls (304) are arranged at the bottom of the supporting sliding ring (303) at equal intervals, and the balls (304) are respectively in rolling connection with the inner wall of the bottom of the annular sliding groove (101);
the top of the rotary table (302) is provided with four forming seats (305) in an annular equidistant manner, the four forming seats (305) are arranged in the same structure, the bottom of each forming seat (305) is provided with a vibration component matched with the base (10), the vibration component comprises two vertical rods (307) fixedly connected to the bottom of each forming seat (305), the bottom ends of the two vertical rods (307) respectively penetrate through the bottom of the rotary table (302) and extend to the lower part of the rotary table (302), one sides of the two vertical rods (307) below the rotary table (302) are respectively sleeved with a first return spring (308) in a penetrating manner, two ends of each first return spring (308) are respectively and fixedly connected with the bottom of the rotary table (302) and one side of the corresponding vertical rod (307), one side of the top of the base (10) is provided with three short oblique blocks (102) and three long oblique blocks (103) which are arranged in a fan shape by taking the rotary column (301) as the circle center, the three long inclined blocks (103) are far away from the rotating column (301), and the motion tracks of the two vertical rods (307) are respectively consistent with the arrangement tracks of the three short inclined blocks (102) and the three long inclined blocks (103);
one side of the top of the forming seat (305) close to the rotating column (301) is provided with a forming groove (306), a finished product discharging assembly matched with the base (10) is arranged in the forming groove (306), the finished product discharging assembly comprises a bottom plate (309) connected in the forming groove (306) in a sealing and sliding manner, the bottom of the bottom plate (309) is in movable contact with the inner wall of the bottom of the forming groove (306), the bottom of the bottom plate (309) is fixedly connected with a movable rod (310) positioned between two vertical rods (307), the bottom end of the movable rod (310) respectively penetrates through the bottom of the forming seat (305) and the bottom of the rotating disc (302) and extends to the lower part of the rotating disc (302), one side of the movable rod (310) positioned below the rotating disc (302) is penetrated through a second reset spring (311), and the two ends of the second reset spring (311) are respectively fixedly connected with the bottom of the rotating disc (302) and one side of the movable rod (310), an arc-shaped inclined block (104) which is arranged by taking the rotating column (301) as a circle center is arranged on one side of the top of the base (10), an arrangement track of the arc-shaped inclined block (104) is positioned between the tracks of the short inclined block (102) and the long inclined block (103) and is positioned on one side of the rotating column (301) far away from the short inclined block (102), and the two sides of the arc-shaped inclined block (104) are provided with symmetrically arranged same inclined planes which are respectively in movable contact fit with the bottom end of the movable rod (310);
four groups of scraping components are annularly and equidistantly arranged at the top of one side of the rotating column (301), each scraping component comprises a connecting rod (314) fixedly connected to the top of one side of the rotating column (301), one end, far away from the rotating column (301), of each connecting rod (314) is fixedly connected with a scraper (315), an arc-shaped supporting block (316) is arranged on one side, located in the anticlockwise rotating advancing direction, of each scraper (315) and one side, far away from the rotating column (301), of each scraper, and the bottom of each arc-shaped supporting block (316) and the bottom of each scraper (315) are in movable contact with the top of the material receiving plate (207);
the four groups of scraping assemblies are arranged in the same structure and are respectively matched with the material receiving plate (207), one side of the top of the base (10) is provided with a power assembly used for driving the rotary table (302) to rotate, the power assembly comprises a rotating motor (50) fixedly connected to one side of the top of the base (10), an output shaft of the rotating motor (50) is fixedly sleeved with a gear (60), the side wall of the rotary table (302) is annularly provided with a tooth groove (312), and the tooth groove (312) is meshed with the gear (60);
the pressing mechanism (40) comprises a second vertical plate (401) fixedly connected to one side of the top of the base (10), one side, close to the feeding mechanism (30), of the second vertical plate (401) is vertically and slidably connected with a movable plate (402), one side, far away from the second vertical plate (401), of the bottom of the movable plate (402) is fixedly connected with a fixing rod (403), the bottom end of the fixing rod (403) is fixedly connected with a pressing block (404) which is located above the forming seat (305) and correspondingly matched with the forming groove (306), one side of the second vertical plate (401) is fixedly connected with a top plate (405) located above the movable plate (402), one side of the bottom of the top plate (405) is fixedly connected with a lifting cylinder (406), an output shaft of the lifting cylinder (406) is fixedly connected with the top of the movable plate (402), and one side of the second vertical plate (401) is fixedly connected with a safety guide protection component located below the movable plate (402), the safety guide protection component is respectively matched with the four forming seats (305);
a supporting rod (313) is fixedly connected to one side, far away from the rotating column (301), of the forming seat (305), and one end, far away from the forming seat (305), of the supporting rod (313) is in movable contact fit with one side, far away from the first vertical plate (201), of the fixing plate (212);
safety guide protection component includes connecting block (407) of fixed connection in second riser (401) one side, one side fixedly connected with that second riser (401) was kept away from in connecting block (407) uses rotation post (301) arc piece (408) that set up as the centre of a circle, one side that rotation post (301) were kept away from to the top of shaping seat (305) is equipped with arc notch (317) that uses rotation post (301) to set up as the centre of a circle, and arc notch (317) are located same track and looks adaptation with arc piece (408), the top symmetry embedding sliding connection of arc piece (408) has two guide bars (409), and the top of two guide bars (409) all extends to the top of arc piece (408) and respectively with the bottom fixed connection of fly leaf (402).
2. The use method of the intelligent split-loading weighing device for tea production according to claim 1, characterized by comprising the following steps:
s1, firstly, setting a pressure sensing value of a pressure sensor (208) through a control panel (70), when the pressure sensor (208) senses that no tea leaves exist on a material receiving plate (207), opening a control electromagnetic valve (206) at the moment to enable the tea leaves in a storage box (203) to fall on a sensing area on the material receiving plate (207) through a discharge pipe (205), and closing the control electromagnetic valve (206) when the pressure sensor (208) senses that the weight of the falling tea leaves is a set value, so that the effect of automatic quantitative discharging is realized, and the weighed tea leaves are stacked on the material receiving plate (207) to wait for automatic discharging at the moment;
s2, starting the rotating motor (50) through the control panel (70), driving the turntable (302) to rotate 90 degrees anticlockwise through the meshing motion of the gear (60) and the tooth groove (312), and sliding the sliding ring (303) in the annular sliding groove (101) through supporting, so that the sliding effect of stable supporting can be achieved for the turntable (302), and the rotating stability and the fluency of the turntable (302) can be improved through the balls (304);
s3, when the turntable (302) rotates, the four forming seats (305) can be driven to rotate 90 degrees anticlockwise in sequence, when the turntable (302) rotates, the rotating column (301) can be driven to rotate, meanwhile, the connecting rod (314) drives the scraper (315) to rotate, when the scraper (315) rotates and passes through the top of the material receiving plate (207), tea stacked on the material receiving plate (207) can be pushed, and the tea is pushed into the material conveying hopper (209) to be temporarily stored in a matching manner by the arc-shaped supporting block (316), at the moment, the movable baffle (210) is in a blocking state to the material conveying hopper (209), and as the scraper (315) is in contact with the top of the material receiving plate (207) to have a certain pressure value, the electromagnetic valve (206) cannot be triggered to work immediately even if no tea exists on the material receiving plate (207), and when the scraper (315) leaves the top of the material receiving plate (207), the induction value of the pressure sensor (208) is 0g, the electromagnetic valve (206) is controlled to work, continuing to repeat the weighing operation of step S1;
s4, when the turntable (302) rotates to drive the forming base (305) to rotate, the supporting rod (313) can be driven to rotate and contact with the fixing plate (212), the fixing plate (212) can be driven to move at the moment, the movable baffle (210) is driven to slide at the same time, the supporting slide rod (213) is driven to slide, the compression spring (214) is in a compression state at the moment, the movable baffle (210) simultaneously drives the discharge hole (211) to move and is communicated with the material conveying hopper (209), and the tea leaves are conveyed into the forming groove (306) through the discharge hole (211), so that the automatic feeding effect is achieved;
s5, the forming seat (305) can be driven to rotate when rotating, when the two vertical rods (307) are respectively in moving contact with the short sloping block (102) and the long sloping block (103), the forming seat (305) can be driven to move upwards through the vertical rods (307), at the moment, the first reset spring (308) is in a compressed state, when the two vertical rods (307) are respectively separated from the short sloping block (102) and the long sloping block (103) in contact, the forming seat (305) can move downwards through the first reset spring (308), and then the forming seat (305) is vibrated up and down, so that tea leaves in the forming groove (306) can be vibrated, the leveling effect is achieved, and the subsequent pressing work is facilitated;
s6, the arc-shaped notch (317) can be driven to rotate and be embedded with the arc-shaped block (408) when the forming seat (305) rotates, so that the operation accuracy of the whole device can be improved, and when the arc-shaped notch (317) and the arc-shaped block (408) are not successfully embedded, the lifting cylinder (406) can be prevented from being started, the whole device can be protected, and the operation safety is improved;
s7, the lifting cylinder (406) is controlled to work through the control panel (70), the movable plate (402) is driven to slide downwards, meanwhile, the fixed rod (403) drives the pressing block (404) to move downwards and press tea leaves in the forming groove (306), and when the movable plate (402) moves downwards, the guide rod (409) can be driven to slide downwards, so that the effect of guiding, positioning and moving the pressing block (404) can be achieved, and the pressing accuracy is improved;
s8, can drive the movable rod (310) rotatory when shaping seat (305) is rotatory, when movable rod (310) and arc sloping block (104) move the contact, can drive bottom plate (309) through movable rod (310) and upwards remove, second reset spring (311) are in compression state this moment, can make the brick tea of having suppressed shift out shaping groove (306) through bottom plate (309), the staff of being convenient for takes the collection or mechanical automation takes, convenient and practical.
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| TW557670U (en) * | 2002-08-30 | 2003-10-11 | Liou-Ping Jang | Auxiliary positioning structure for press plate for tea leaves kneading device |
| CN106172932A (en) * | 2016-08-24 | 2016-12-07 | 云南春江茶业有限公司 | A kind of pressure tea machine |
| CN208972518U (en) * | 2018-07-23 | 2019-06-14 | 绍兴和兴茶叶有限公司 | A kind of full-automatic pressure tea machine |
| CN109566790A (en) * | 2019-01-29 | 2019-04-05 | 广西梧州茂圣茶业有限公司 | A kind of tealeaves brick forming machine |
| CN211458741U (en) * | 2019-11-15 | 2020-09-11 | 诸暨市云傲机械配件厂 | Tea pressing machine capable of processing tea cakes of different specifications |
| CN111406805A (en) * | 2020-04-14 | 2020-07-14 | 长兴一茶一味生态农业科技有限公司 | Processing technology of tea cake containing purple bamboo shoot and tea |
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