CN113463857A - Printed decorative material with simulated texture effect and manufacturing process thereof - Google Patents

Printed decorative material with simulated texture effect and manufacturing process thereof Download PDF

Info

Publication number
CN113463857A
CN113463857A CN202110755704.XA CN202110755704A CN113463857A CN 113463857 A CN113463857 A CN 113463857A CN 202110755704 A CN202110755704 A CN 202110755704A CN 113463857 A CN113463857 A CN 113463857A
Authority
CN
China
Prior art keywords
printing
layer
acrylic
substrate
base material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110755704.XA
Other languages
Chinese (zh)
Other versions
CN113463857B (en
Inventor
陈淑亭
魏昱进
周立杰
沈建华
项海燕
沈克波
马爱华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bejijing Weilianshun Plastic Products Co ltd
Shanghai Forward Machinery Co ltd
Tianjin Changyanggu Plastic Technology Development Co ltd
Original Assignee
Bejijing Weilianshun Plastic Products Co ltd
Shanghai Forward Machinery Co ltd
Tianjin Changyanggu Plastic Technology Development Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bejijing Weilianshun Plastic Products Co ltd, Shanghai Forward Machinery Co ltd, Tianjin Changyanggu Plastic Technology Development Co ltd filed Critical Bejijing Weilianshun Plastic Products Co ltd
Priority to CN202110755704.XA priority Critical patent/CN113463857B/en
Publication of CN113463857A publication Critical patent/CN113463857A/en
Application granted granted Critical
Publication of CN113463857B publication Critical patent/CN113463857B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/002Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a printing decorative material with a simulated texture effect and a manufacturing process thereof, wherein the printing decorative material comprises the following steps: s1, printing a required color and a required pattern on the surface of the base material; s2, coating the sol binder on the surface of the substrate; s3, uniformly scattering transparent acrylic hot-melt particles on the base material through a particle scattering machine; s4, carrying out high-temperature melting on the acrylic hot-melt particles on the substrate to form a transparent acrylic layer in a molten state on the surface of the substrate; s5, flattening and hardening the acrylic material with the molten surface; s6, repeatedly heating the front side and the back side of the base material, cooling, and then cooling and shaping the base material; and (5) obtaining a product. The special effect of the lava stone texture with outstanding scattering effect, distinct layers and vivid natural effect can be processed by the process of the invention, and the effect can be completely comparable to the effects of natural stone texture and wood stone texture.

Description

Printed decorative material with simulated texture effect and manufacturing process thereof
Technical Field
The invention belongs to an indoor and outdoor decorative material in the field of chemical building materials, which is mainly applied to places such as ground floor coiled materials, block-shaped plates, wall decorative plates and the like, and can also relate to decorative waterproof of wallpaper veneers, furniture veneers, toilet wall veneers, counter top veneers of washing rooms and the like.
Background
The indoor and outdoor decoration material is a kind of building and living article combined by several kinds of coating material and printing technology. It is an industrial product which is based on different technological processes and various organic and inorganic materials, takes different pattern design elements as means and takes the enrichment of the material culture life of people and the promotion of the expansion of culture and art as the final purposes. Because the product is mainly applied to indoor and outdoor decoration, the product needs to embody the humanistic connotation, is fashionable, and continuously makes people's direction to the beautiful life with the innovative spirit.
Just because these characteristics of interior and exterior decorative materials determine that its production process covers the whole process of present printing technique, the most mature printing technique at present is following four kinds:
1. a multicolor continuous register printing process taking gravure printing as a main body. The process is developed along with the progress of the embossing roller manufacturing process, and has the advantages of clear printing texture and rich colors, and can be produced in a large-batch organization mode. The disadvantages are large investment of plate wheel, simple process, rigid product vision and easy imitation.
2. A circular screen printing process mainly comprises circular screen printing. The process is from Europe, and has the advantages of organic combination of ink technology and printing technology, product diversity, bright stereo feeling, low investment in screen roller and fast product renewing. The printing screen plate is made of nickel plating and holes, the manufactured meshes are mainly uniform, the vivid real object effect is difficult to print under the influence of a mould, and the printing screen plate is mainly made of textile printing and dyeing and partial wallpaper in the application field.
3. Printing process mainly using flexography. This process is limited by the plate wheel fabrication and is not suitable for printing to produce products greater than one meter in width.
4. In recent years, with the development of electronic information technology, digital inkjet printing technology is highly developed, and an unlimited machine is brought to the printing industry, but the main service object of digital inkjet printing is personalized printing, and although the speed of an inkjet printer is accelerated, the inkjet printer is difficult to adapt to high speed and low cost of industrial production.
The printing technology lays a certain foundation for the prosperity and progress of the market and also provides guarantee for the ever-increasing material demand of people.
From the analysis of market demand, the characteristics of the product determine the market trend. Worship the nature, admire the nature and give us bright and colorful scene, has become the fashion of decorating the field. However, all the existing traditional printed products can not completely restore the natural true beauty, so that how to make the printed products reflect the natural true beauty through a new material and a new processing method is the direction of research.
Disclosure of Invention
In view of the above problems, the present invention provides a printed decorative material with simulated texture effect and a manufacturing process thereof, so as to solve the problems in the prior art and display the appearance of a natural stone material by a new process.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the printing decorative material with the simulated texture effect is characterized by comprising a substrate layer, a printing layer, a sol adhesive layer, a texture layer and a protective film layer, wherein the substrate layer, the printing layer, the sol adhesive layer, the texture layer and the protective film layer are formed by flowing of a transparent acrylic material after melting.
The substrate layer is one of glass fiber mat, non-woven paper and impregnated non-woven fabric.
The manufacturing process of the printing decorative material with the simulated texture effect is characterized by comprising the following steps of:
s1, printing, namely printing required colors and patterns on the surface of the base material;
s2, coating sol, namely coating a sol binder on the surface of a printed and dried substrate by a coating machine, wherein the thickness of the coating is 0.05 mm-0.15 mm, the aperture ratio of a coating rotary screen is more than 20%, and the number of the apertures is 60-100 meshes;
s3, scattering particles, namely uniformly scattering acrylic hot-melt particles which are high in transparency and have a glass transition temperature of 55-80 ℃ on a substrate coated with a sol binder by a particle scattering machine;
s4, carrying out melt flow forming, namely feeding the base material on which the particles are uniformly scattered into a mesh-belt type hot air oven, and carrying out high-temperature melting on acrylic hot-melt particles on the base material to form a transparent acrylic layer in a molten state on the surface of the base material; the mesh belt type hot air oven is divided into a plurality of sections of temperature zones, and each section provides hot air through a fan pipeline;
s5, flattening the gap, and flattening and hardening the acrylic material in the molten state on the surface of the base material obtained in the step S4 by using a mirror roller through which cold water is introduced;
s6, eliminating internal stress, cooling and shaping, repeatedly heating the front side and the back side of the base material obtained in the step S5, and cooling, wherein the heating temperature is 50-80 ℃; then cooling and shaping the base material; and (5) obtaining a product.
In a preferred embodiment of the present invention, in S1, a desired color and a desired pattern are printed on a printing press after precoating with the aqueous or oily treatment agent.
In a preferred embodiment of the present invention, in S5, a transparent protective film is laminated on the surface of the base material after the flattening hardening treatment.
In a preferred embodiment of the present invention, in S6, the front and back sides of the substrate are heated by using a plurality of sets of rollers.
In a preferable scheme of the invention, in S3, the acrylic hot-melt particles are mixed by two or more than two kinds and are uniformly mixed by a stirrer; the molecular weight range of the acrylic hot-melt particles is 30000-240000.
In a preferred embodiment of the present invention, in S1, the substrate may be one of a glass fiber mat, a non-woven paper, and an impregnated non-woven fabric.
In a preferred embodiment of the present invention, in S1, before printing, a layer of sol adhesive is coated on the substrate, and a layer of low-temperature hot-melt acrylic fine particles with a particle size range of 0.10-1.50 mm and a hot-melt temperature of 130-.
In a preferred embodiment of the present invention, in S6, the obtained product has a surface hardness of 3H to 5H and a color fastness of more than 6 grades.
The process of the invention can process the special effect of the pure natural lava stone texture with outstanding scattering effect, clear layers and vivid natural effect, and can completely match the texture effect of natural stone and wood stone.
The printed decorative material of the invention can be directly adhered to a processed flat wall, and also can be cut into blocks to be compounded on various boards such as wood boards, different synthetic resin boards, foam boards, metal boards, cement boards, gypsum boards and the like, and has wide application occasions.
The printing decorative material has excellent wear resistance, dimensional stability and decoration, and can produce coiled materials with different widths and thicknesses according to the product characteristics, so that the printing decorative material is more suitable for being used as the surface layer of walls and floors and directly attached to a carrier.
The printed decorative material produced by the process of the invention has vivid lava effect, and the visual effect of the same design pattern after different surface treatments has great difference along with the light diffusion generated by different visual angles.
The features of the present invention will be apparent from the accompanying drawings and from the detailed description of the preferred embodiments which follows.
Drawings
Fig. 1 is a schematic view of a printed decorative material having a simulated grain effect.
Fig. 2 is a flow chart of a manufacturing process of a printed decorative material with a simulated texture effect.
Detailed Description
The technical solution of the present invention will be described below with reference to the accompanying drawings. It is to be understood that the described embodiments are merely a few embodiments and not all embodiments of the present application; and the structures shown in the drawings are merely schematic and do not represent actual objects. It should be noted that all other embodiments obtained by those skilled in the art based on the embodiments of the present invention belong to the protection scope of the present application.
It is to be noted that the term "comprises," "comprising," or any other variation thereof herein is intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical or equivalent elements in a process, method, article, or apparatus that comprises the element.
The terms "inner", "outer", etc. do not constitute an absolute spatial relationship limitation, but merely a concept of relative position. As will be appreciated by those skilled in the art.
Referring to fig. 1, the printed decorative material with the simulated texture effect comprises a substrate layer 100, a printing layer 200, a sol adhesive layer 300, a texture layer 400 formed by flowing a transparent acrylic material after melting, and a protective film layer 500 from inside to outside. The substrate layer 100 may be one of a glass fiber mat, a non-woven paper, and an impregnated non-woven fabric.
Referring to fig. 2, the manufacturing process of the printed decoration material with the simulated texture effect comprises the following steps:
s1, printing
The base material is any one of glass fiber mat, non-woven paper and impregnated non-woven fabric.
The printing mode can be any one of gravure, rotary screen, flexible plate and digital spray painting. In this example, gravure printing was used, and a rubber flexographic roll was used to wash the surface of the substrate and transfer print to ensure that the ink penetrated into the texture. The ink is dried by the drying oven with thermal circulation and large air volume, and enters a gravure printing machine (or other printing modes) to print the required color and pattern. Surface drying is also necessary after each monochrome printing.
The gravure printing machine adopts a lower knife type gravure printing machine, and the mechanical transmission adopts coaxial synchronous or servo automatic chromatography printing; the engraving depth of the pattern roller should meet the process requirements, and the printing precision of the pattern roller is less than 0.05 mm; the diameter of the printing plate wheel is 200 mm-600 mm, the width is 800 mm-3300 mm, and servo control is adopted.
The printing ink adopts acrylic acid water-based ink, 1-3% of white pearlescent pigment with the particle size of 500-800 meshes and a proper amount of flatting agent are added into the ink, and the viscosity of the ink is not higher than 500-3000 centipoises/second, so that the light sensation and the excellent fluidity of the ink are ensured.
The flexible plate rubber roller is made of solvent-resistant silicon rubber, the surface hardness is 50-65 ℃, the circumference of the silicon rubber roller cannot be larger than that of a gravure printing roller, and the flexible plate rubber roller and the gravure printing roller need to keep linear speed synchronization. The ink transfer amount of the developing and printing rubber roller is determined by the pressure of the rubber roller and the back pressure roller, and the pressure is adjusted within the range of 1-3 kilograms per square centimeter. The printing ink adopts acrylic acid water-based ink, and 1-3% of white pearlescent pigment, a proper amount of flatting agent and defoaming agent are added into the printing ink to ensure stable printing quality. The viscosity of the water-based ink is generally controlled within a regulation range of 500-3000 centipoises/second so as to ensure excellent fluidity and light sensation of the ink light sensation.
In addition, before printing, the substrate can be treated, a layer of sol adhesive with the thickness of 0.05mm is coated on the substrate, and a layer of low-temperature hot-melt acrylic fine particles with the thickness of about 0.10-1.50 mm is uniformly scattered on the surface of the sol adhesive (the low-temperature hot-melt acrylic fine particles need to be acrylic fine particles of RXD-500 and KTQ-028A of Tianjin, Chang Yang grain plastics science and technology development Co., Ltd.), the particle size range of the low-temperature hot-melt acrylic fine particles is 0.10-1.50 mm, the hot-melt temperature is 130 ℃. degree.200 ℃, the low-temperature hot-melt acrylic fine particles are heated to be in a molten state for surface flattening treatment, and a layer of acrylic force in a molten state is formed on the surface of the substrate.
S2 sol coating
Coating the sol binder on the surface of a printed and dried substrate by using a rotary screen coating machine, wherein the thickness of the coating is 0.05 mm-0.15 mm, the aperture ratio of the coated rotary screen is more than 20%, and the number of the apertures is 60-100 meshes; the inner scraper is wear-resistant PU plate scraper or 316 stainless steel elastic band steel sheet, and the blade is arranged on the feeding cutter bar. When the scraper blade is installed, the specification of the blade is selected, the size of the inner scraper blade is accurately adjusted, mechanical straightening is carried out, and then the pressing plate of the inner scraper blade is pressed tightly and locked by a bolt; installing a rotary screen plate wheel on a machine set of a rotary screen coating machine, then installing an inner scraper knife with adjusted size into the rotary screen plate wheel, fixing the position, locking and fixing the inner scraper knife on a rotatable plate frame, and adjusting the position and pressure of an inner scraper; the pressure of the internal scraper is 1.0-1.5 kg/square meter.
The coating material is selected from special transparent STD-170 or pearlescent SP-93 transparent sol slurry. The width of the rotary screen coating machine is 800-3300 mm. The selected sol binder can bind acrylic particles, and has high transparency and lower plasticizing temperature. And hydrolysis resistance and no delamination.
S3, spreading particles
The particles adopt: mixing two or more than two kinds of acrylic hot-melt particles (PMMA resin) uniformly by a stirrer; the molecular weight range of the acrylic hot-melt particles is 30000-240000. In the embodiment, three kinds of acrylic hot-melt granules are selected, and acrylic spherical particles with the models of CYG-028A and CYG-038C and acrylic fine particles of RXD-500 of the Yang grain plastic science and technology development Limited company in Tianjin City are selected. CYG-028A acrylic spherical particles with a particle size range of 0.5mm to 1.2mm, CYG-038C acrylic spherical particles with a particle size range of: 0.2 mm-0.5 mm, and the hot melting temperature is 160 ℃ to 210 ℃. The particle size range of the RXD-500 acrylic fine particles is 0.10-0.15 mm: the hot melt temperature was 150 degrees celsius.
The three acrylic hot-melt particles are all in a high-transparency state, and the glass transition temperature is between 55 ℃ and 80 ℃.
The physical properties of the three acrylic hot-melt particles are mainly different in that the molecular weight, the glass transition temperature and the melting temperature of the particles are not nearly the same. Different particles are mixed according to different proportions and then are scattered on the surface of a printing layer, under the condition that the fixed temperature is set in a mesh-belt type hot air oven, the particles are influenced by high-temperature heating, the particle forms can generate different melting effects, some particles are completely melted, some particles are semi-melted, some particles are only softened, the particle shapes are not changed fundamentally, and after the change of the particle forms and the printing color are mixed and melted, the special appearance effect of the texture is created.
During the use process, particles with different particle sizes, different molecular weights and different glass transition temperatures can be blended according to the requirements of designers.
Uniformly scattering the prepared acrylic hot-melt particles on a base material which is coated with a sol adhesive by a particle scattering machine (a licker-in type); the spreading machine equipment comprises a granular material feeding group, a storage vibration hopper, a granular material spreading and dispersing device, a negative pressure granular suction device, a reverse air knife granular sweeping device and a vibration type compacting platform; the working principle is that the granular materials are sucked into a storage vibration hopper through a suction machine, are sent into a spreader according to the set spreading quantity, are sent into a granular material spreading and dispersing device, and the spreading quantity is adjusted according to the running speed of a production line; compacting the particles through a particle spreading vibration platform, and sucking the particles suspended on the surface and not bonded on the base material into a particle recovery tank through a negative pressure by a reverse air knife particle sweeper; the licker-in type feeding wheel is made of a rubber wheel, the height of the protruding sowing thorn on the rubber surface is not more than 2.5 mm, the distance between the thorn and the thorn is not more than 3 mm, and the thorn bottom is of an R-shaped structure; the diameter of the feed roll is 50-200 mm; the surface of the scattering wheel is of a uniform irregular cylindrical structure, the height point of the cylinder is between 1.5 and 3 millimeters, and the distance between the height points is not more than 3 millimeters; the diameter of the air holes of the reverse air knife granule sweeper is 1-2 mm, and the air hole spacing is uniformly distributed between 30-50 mm. The width of the particle spreader is 1000 mm-3500 mm.
The feeding speed and the feeding amount of the particle spreader are kept synchronous with the production line speed, when the production line speed is increased, the feeding speed of the feeding wheel is correspondingly increased, and the scattering wheel is also accelerated; the speed ratio of the feeding wheel to the scattering wheel is 1:3 to 1:5, and the smaller the particle size, the larger the speed difference.
S4 melt flow Molding
And (3) feeding the printing substrate on which the particles are uniformly scattered into a mesh-belt type hot air oven, and carrying out high-temperature melting on the acrylic hot-melt particles on the substrate to form a transparent acrylic layer in a molten state on the surface of the substrate.
The mesh belt type hot air oven is 12-24 meters, the mesh belt type hot air oven is divided into 5-8 sections of temperature areas, and each section provides hot air through a fan pipeline; the hot air quantity control adopts 10-16 groups of variable frequency fans to carry out sectional hot air circulation control, the oven conveyor belt and the main machine production line are kept synchronous, the speed of the base material and the speed of the conveyor belt are kept consistent, and the tension is constant; the conveyer belt keeps operating steadily and is equipped with guipure edge tracking device, and the conveyer belt material adopts 316 stainless steel preparation.
The feeding zone of the mesh-belt type hot air oven is 160 ℃, the second zone is 180 ℃, the third to seventh zones are 210 ℃, and the discharging zone is 180 ℃.
The production line speed is increased depending on the length of the mesh-belt type hot air oven and the set process temperature under the influence of material characteristics, the speed is kept unchanged under the condition of constant temperature, if the linear speed is increased or reduced, the corresponding oven temperature is adjusted, but the highest temperature cannot exceed 220 ℃ under the influence of the performance of a high polymer material.
Acrylic hot-melt granules CYG-028A, CYG-038C and RXD-500 high-transparency particle materials are baked at a high temperature of 180-220, the particle structures are changed, completely melted, semi-melted and softened, and the completely melted particles generate overflow under the assistance of wind power of a high-pressure circulating fan, so that the printing color is promoted to generate irregular displacement; the larger particles in the semi-molten particles are changed into an ellipse or a drop shape from a true circle, but the smaller particles are already in a molten state and generate micro displacement; the partially softened particles do not change their spherical shape, but the transparency of the particles is greatly improved. Whereby the particles diffuse to produce a visual light diffusion.
S5, gap flattening
The base material coming out of the mesh-belt type hot air oven is immediately subjected to surface flattening hardening treatment by a flattening roller, and deep-pressing, medium-pressing or micro-pressing hardening treatment can be selected according to the material quality of the base material and the required texture effect. The flattening roller is made of carbon steel, the surface of the carbon steel is electroplated and ground, and then the surface of the carbon steel is polished to form the mirror roller. The flattening gap is adjusted by hydraulic fit precision machinery, and the flattening gap adjustment ensures that the transverse and longitudinal thickness tolerance is controlled at 0.01 mm. And compounding a transparent protective film, such as a PET (polyethylene terephthalate) or PVC (polyvinyl chloride) protective film, on the surface of the base material subjected to flattening and hardening treatment. The flattening roll cooling water temperature is between 12 ℃ and 15 ℃.
S6, eliminating internal stress and cooling for shaping
Because the substrate that S5 obtained, the temperature on surperficial ya keli layer is high, and the temperature of bottom surface is low, in order to prevent to cool off back shrink deformation, cool off after carrying out the heating of tow sides to the substrate repeatedly, in this embodiment, adopt the cold and hot two sides of cold and hot roller of diameter 300 mm-500 mm to heat the back cooling, cold and hot roller adopts cold and hot alternately inner loop rivers design, and cold and hot alternately flexible design is no less than 3 cold and hot alternate processes, all roller surface spraying tetrafluoroethylene anti-adhesion coating. The arrangement of 3 groups of cold and hot rollers is S-shaped, and the wrapping area of the rollers is not less than 60 percent of the perimeter of the rollers; the constant temperature control adopts a mold temperature controller, the temperature of the hot roller is set to be not higher than 80 ℃, and the temperature of the cooling roller is set to be 12-15 ℃.
Then 4 cooling rollers with the diameter of 300 mm-500 mm are adopted to make products for cooling, and the base material is cooled to normal temperature, so that the special effect of the pure natural lava stone texture with prominent scattering effect, distinct layers and vivid natural effect can be processed, and the special effect can completely match with the natural stone texture and the wood stone texture. The surface hardness of the obtained product is 3H-5H, and the color fastness is higher than 6 grades. The weather resistance at normal temperature is more than 10 years.
The invention uses a new process method to show the appearance of the pure natural stone by taking advantage of the constitution principle of the earth lava. The product is technically characterized in that the heat flow rolling principle of geological lava molding is used for reference, the color of printing ink is blended into semi-liquid acrylic transparent particles through the fluidity generated by high-temperature melting, and the ink is diffused by means of surface waveform micromotion generated by hot air circulation in an oven when the semi-liquid acrylic transparent particles are in the oven, so that the idea beauty of a designer is changed into the practical product beauty.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The printing decorative material with the simulated texture effect is characterized by comprising a substrate layer, a printing layer, a sol adhesive layer, a texture layer and a protective film layer, wherein the substrate layer, the printing layer, the sol adhesive layer, the texture layer and the protective film layer are formed by flowing of a transparent acrylic material after melting.
2. The printed decorative material with simulated texture effect as claimed in claim 1, wherein the substrate layer is one of glass fiber mat, non-woven paper and impregnated non-woven fabric.
3. The manufacturing process of the printing decorative material with the simulated texture effect is characterized by comprising the following steps of:
s1, printing, namely printing required colors and patterns on the surface of the base material;
s2, coating sol, namely coating a sol binder on the surface of a printed and dried substrate by a coating machine, wherein the thickness of the coating is 0.05 mm-0.15 mm, the aperture ratio of a coating rotary screen is more than 20%, and the number of the apertures is 60-100 meshes;
s3, scattering particles, namely uniformly scattering acrylic hot-melt particles which are high in transparency and have a glass transition temperature of 55-80 ℃ on a substrate coated with a sol binder by a particle scattering machine;
s4, carrying out melt flow forming, namely feeding the base material on which the particles are uniformly scattered into a mesh-belt type hot air oven, and carrying out high-temperature melting on acrylic hot-melt particles on the base material to form a transparent acrylic layer in a molten state on the surface of the base material; the mesh belt type hot air oven is divided into a plurality of sections of temperature zones, and each section provides hot air through a fan pipeline;
s5, flattening the gap, and flattening and hardening the acrylic material in the molten state on the surface of the base material obtained in the step S4 by using a mirror roller through which cold water is introduced;
s6, eliminating internal stress, cooling and shaping, repeatedly heating the front side and the back side of the base material obtained in the step S5, and cooling, wherein the heating temperature is 50-80 ℃; then cooling and shaping the base material; and (5) obtaining a product.
4. The process of claim 3, wherein the printing and decorating material is pre-coated with water or oil treatment agent and printed with desired color and pattern on the printing machine at S1.
5. The process of claim 3, wherein in S5, a transparent protective film is laminated on the surface of the base material after the flattening and hardening treatment.
6. The process of claim 3, wherein in S6, the front and back sides of the substrate are heated by several sets of rollers.
7. The process for manufacturing a printed decorative material with a simulated texture effect as claimed in claim 3, wherein in S3, the acrylic hot-melt particles are mixed by two or more than two kinds and uniformly mixed by a mixer; the molecular weight range of the acrylic hot-melt particles is 30000-240000.
8. The process of claim 3, wherein in step S1, the substrate is selected from glass fiber mat, non-woven paper, and impregnated non-woven fabric.
9. The process for preparing a printed decorative material with simulated texture effect as claimed in claim 3, wherein in S1, before printing, a layer of sol adhesive is coated on the substrate, and a layer of low temperature hot melt acrylic fine particles with a particle size range of 0.10-1.5 mm is uniformly scattered on the surface of the sol adhesive, and the surface of the low temperature hot melt acrylic fine particles is flattened by heating to a molten state at a hot melt temperature of 130-200 ℃, so that a layer of molten acrylic layer is formed on the surface of the substrate.
10. The process of claim 3, wherein in S6, the surface hardness of the product is 3H-5H, and the color fastness is higher than 6 grade.
CN202110755704.XA 2021-07-05 2021-07-05 Printed decorative material with simulated texture effect and manufacturing process thereof Active CN113463857B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110755704.XA CN113463857B (en) 2021-07-05 2021-07-05 Printed decorative material with simulated texture effect and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110755704.XA CN113463857B (en) 2021-07-05 2021-07-05 Printed decorative material with simulated texture effect and manufacturing process thereof

Publications (2)

Publication Number Publication Date
CN113463857A true CN113463857A (en) 2021-10-01
CN113463857B CN113463857B (en) 2023-06-23

Family

ID=77877972

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110755704.XA Active CN113463857B (en) 2021-07-05 2021-07-05 Printed decorative material with simulated texture effect and manufacturing process thereof

Country Status (1)

Country Link
CN (1) CN113463857B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07329009A (en) * 1994-06-13 1995-12-19 Noda Corp Decorative panel and production thereof
CN202493002U (en) * 2012-03-05 2012-10-17 烟台同化防水保温工程有限公司 High-simulation elastic wood veneer of outer wall
CN205804811U (en) * 2016-07-14 2016-12-14 东莞市美丽空间装饰材料有限公司 A kind of cylinder notch board seamless wall cloth
CN206581079U (en) * 2017-02-20 2017-10-24 河南顺美国际家居股份有限公司 A kind of novel plastic particle wallpaper
CN108673985A (en) * 2018-06-14 2018-10-19 广东昂斯新材料技术有限公司 A kind of color reflective material and preparation method thereof that band is textured
CN110318300A (en) * 2019-07-09 2019-10-11 浙江索凡胶粘制品有限公司 A kind of embossing metope composite decoration patch processing method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07329009A (en) * 1994-06-13 1995-12-19 Noda Corp Decorative panel and production thereof
CN202493002U (en) * 2012-03-05 2012-10-17 烟台同化防水保温工程有限公司 High-simulation elastic wood veneer of outer wall
CN205804811U (en) * 2016-07-14 2016-12-14 东莞市美丽空间装饰材料有限公司 A kind of cylinder notch board seamless wall cloth
CN206581079U (en) * 2017-02-20 2017-10-24 河南顺美国际家居股份有限公司 A kind of novel plastic particle wallpaper
CN108673985A (en) * 2018-06-14 2018-10-19 广东昂斯新材料技术有限公司 A kind of color reflective material and preparation method thereof that band is textured
CN110318300A (en) * 2019-07-09 2019-10-11 浙江索凡胶粘制品有限公司 A kind of embossing metope composite decoration patch processing method

Also Published As

Publication number Publication date
CN113463857B (en) 2023-06-23

Similar Documents

Publication Publication Date Title
CN100464046C (en) Improved PVC elastic roll floor-board and production method
EP0747241B1 (en) Decorative surface coverings and methods for making the same
US5891564A (en) Decorative surface coverings
CN1170974C (en) Embossed and printed pile fabric and method for making same
US4675216A (en) Process and apparatus for producing synthetic decorative covering
CN109553329B (en) Composite stone flexible sheet and preparation method thereof
EP2134477B1 (en) Process for color variability in printing to simulate color variation of natural product
PL175811B1 (en) Floor lining with multicoloured ornaments and method of making same
CN103722922B (en) A kind of preparation method with cubic texture effect wallpaper
CN101596520A (en) The high speed embossing and the adhesive printing process of improvement
CN113860795A (en) Whole body texture material and preparation method thereof
CN104210178A (en) Plate transfer-printed by transfer film and manufacturing method thereof
CN114701152A (en) Preparation method and application of decorative material
US2631643A (en) Apparatus and process of producing decorative floor covering
CN113463857A (en) Printed decorative material with simulated texture effect and manufacturing process thereof
CN2863479Y (en) Carrier film
CN102285258A (en) Method for producing wallpaper with special wiredrawing texture effect by adopting circular screen coated printing
CN102641007A (en) Air-permeable imitation leather printed fabric and production process thereof
CN215512822U (en) Printing decorative material production line with simulated texture effect
CN202125051U (en) Polyvinyl chloride (PVC) decorative floor board
KR0140684B1 (en) Forming method for decoration board and its articles
JP4004010B2 (en) Manufacturing method of long joint material for architecture in which many speckled patterns are formed on the design surface
JP2517690B2 (en) Manufacturing method for decorative webs, sheets or panels
CA1226800A (en) Flotation method for orienting chips in the manufacture of surface covering, and resulting product
JP3713070B2 (en) Decorative sheet manufacturing method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant