CN102285258A - Method for producing wallpaper with special wiredrawing texture effect by adopting circular screen coated printing - Google Patents
Method for producing wallpaper with special wiredrawing texture effect by adopting circular screen coated printing Download PDFInfo
- Publication number
- CN102285258A CN102285258A CN2011101834810A CN201110183481A CN102285258A CN 102285258 A CN102285258 A CN 102285258A CN 2011101834810 A CN2011101834810 A CN 2011101834810A CN 201110183481 A CN201110183481 A CN 201110183481A CN 102285258 A CN102285258 A CN 102285258A
- Authority
- CN
- China
- Prior art keywords
- printing
- cylinder
- wallpaper
- millimeters
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Printing Methods (AREA)
Abstract
The invention discloses a method for producing wallpaper with special wiredrawing texture effect by adopting circular screen coated printing. The method comprises the following steps of: adopting a design of combining an internal scraper and a circular screen printing plate wheel (the internal scraper has the thickness of 0.15-0.25 millimeter and the width of 25-40 millimeters, and the circular screen has the outer diameter perimeter of 641 millimeters and is provided with holes with the size of 20-80 meshes); selecting polyvinyl chloride slurry with thixotropic property; arranging the internal scraper of a printing unit of a circular screen printing coater (adjusting the scraper position to be 20-60 millimeters and the scraper pressure of 0.2-2kg/m2); and injecting the slurry and starting the machine for printing (the production line heating temperature is controlled to be 150-190DEG C and the production line speed is 10-60 meters per minute) to produce sequentially arranged wallpaper with the longitudinal curve wiredrawing texture effect. A western oil paint drawing technology and a circular screen printing technology are combined, a novel printing coating curve wiredrawing process is created, and a brand-new wallpaper product with longitudinal or transverse curve wiredrawing texture effect is produced, so that the conceptive beauty of a designer is changed into product beauty in reality, and the visual field of people is expanded by a brand-new technology.
Description
Technical field
The invention belongs to the wallpaper printing technical field, particularly a kind of novel wallpaper process technology that adopts the cylinder coating print method to produce special wire drawing grain effect.
Background technology
The wallpaper product is a kind of with multiple typography combination, and need carry out the house decorative material of technological formings such as high temperature heating, foaming, embossing.It is based on design, is means with different technologies, and with the material and cultural life of enriching people, promote that spiritual enjoyment is the artistic product of final purpose.Because product mainly is to be applied to indoor decoration, so product need embody the personal charm of human nature, " the indoor fashionable dress " giving prominence to fashion, also constantly be rich in innovative spirit again.
These characteristics just because of the wallpaper product are determining its production process to take on whole technologies of present printing technology, and the most general technology is following 2 kinds certainly.
The first, based on intaglio printing to register embossed technology.This technology derives from Europe and Japan, and its advantage is the printing clean mark, rich color, and shortcoming is that version wheel investment is big, and technology is simple, and the product pattern is stiff, does not have personalizedly, and it is poor to be attached to the wall surface stereo sense.
The second, be printed as the cylinder printing coating process of main body with cylinder.This technology derives from Europe, and its advantage is that formula technique and typography are organically combined the diversity that has promoted product, makes product have distinct third dimension, can reach people's different demands on visual experience and touch feeling, and the product renovation is fast.But each wallpaper manufacturing enterprise all faces the deficient and technological design personnel shortage of formula technique personnel, thereby it is many to form the plagiarism external product, and self-process innovation is few, does not have the autonomous name of China, new, special product product.
Three, it is strong to produce third dimension just because of cylinder printing coating technique production wallpaper, rich color and, personalized outstanding product, and flower deformationization is easy, and therefore worldwide cylinder printing coating line also is the first-selection of producing high-end wallpaper product.
In addition, though the common ground of cylinder printing technology and intaglio printing technology all belongs to transfer printing technology.But it is different from intaglio printing again, and the slurry scraper plate of intaglio printing is outer scraper plate, and the blade coating of scraper plate is to liking the metal mold engraved roll, and the slurry scraped clean beyond the running roller texture that the effect of scraper plate will have been carved exactly is to guarantee the clear of printed patterns.The cylinder printing then is the inside strake mode, and the effective object of scraper plate is flexible half tone.It is will print slurry by delivery pump to be transported to circular half tone inboard, and the printing slurry sees through the mesh of flexible half tone under the effect of scraper plate pressure, transfer on the corresponding printing carrier again.Technological difficulties are just arranged here, and the viscosity of slurry is very big to typography and printing effect influence; The viscosity of printing slurry is low more, and the easy more half tone mesh that sees through of slurry is transferred on the printing carrier, and the print production linear velocity is high more; Otherwise the viscosity of printing slurry is high more, and slurry is not easy to see through the half tone mesh more and transfers on the printing carrier, and the print production linear velocity is low more.But the product third dimension that low viscosity slurry prints out is not strong, and poor visual effect, the wallpaper product pattern that prints out blur; The product third dimension that highly viscous slurry prints out is strong, good visual effect, and the wallpaper product pattern that prints out is clear, but print speed printing speed is very low, can not satisfy the needs of ordinary production.Therefore, how to guarantee the strong third dimension of product, and guarantee normal print speed printing speed, this is the difficult problem of a cylinder printing technology.The solution of this technical barrier also needs to have the application of the PVC slurry (trade mark is BR-03, BR-06 etc.) of thixotropic property.But how to transfer to the printing slurry of this special-effect on the printing carrier and make it have distinct stereosopic printing effect, and guaranteeing its ordinary production in the linear velocity of 10-25 rice/minute production line, this is again the difficult point that the cylinder printing technology solves again.
Summary of the invention
The present invention seeks to overcome the prior art above shortcomings, provide a kind of cylinder coating and printing production line that adopts to produce novel wallpaper processing method with particular curve wire drawing grain effect.
The present invention is based upon to carry out technology and design improvement with scraping in traditional cylinder printing coating version net, and prints slurry in conjunction with my high thixotropic of company's invention, produces the wallpaper product of various different vertical and horizontal curve wire drawing grain effects.
The step that employing cylinder coating and printing method provided by the invention is produced the wallpaper processing method of particular curve wire drawing grain effect is:
1st, the Combination Design of inside strake and cylinder galley wheel
Cylinder printing coating inside strake thickness 0.15-0.25 millimeter, width 25-40 millimeter, an end of inside strake contact half tone is blunt right angle; Cylinder printing coating is that used cylinder specification is 641 millimeters of external diameters, perforate mesh 20 ~ 80 orders (containing the SP cylinder), and make according to designing requirement can be to the version printed pattern, printing registering quantity is 1 ~ 8 galley;
2nd, slurry adjustment
Selection has the PVC slurry of thixotropic property, mixes up color according to designing requirement, and carries out scraping blade;
3rd, the installation of cylinder printing coating machine printing element inside strake
A. the cylinder inside strake is placed on the plate installing rack, the plate that the 1st step was selected is placed on the inside strake plate installing rack according to technological requirement, accurately adjusts plate size and stretching plate, then the plate follower bolt is locked;
B. the cylinder version wheel that will carve colored type is installed on the printing element of cylinder printing machine, and the inside strake that will adjust size is then packed in the cylinder version wheel, and fixes positional lock and fasten on rotatable knife rest, adjusts plate position and plate simultaneously and presses; The plate position is 20-60 millimeters, and it is 0.2-2kg/ ㎡ that plate is pressed;
4th, inject slurry
Automatic liquid level control meter is packed in the cylinder, and the PVC slurry with thixotropic property that will adjust color injects the cylinder printing element with delivery pump.Notice that the slurry in the print cylinder mould need keep constant feed, slurry is carried and is adopted air piston pump;
5th, start printing
Printing base is introduced production line and pass the cylinder printing element, the production line heating and temperature control is at 150-190 ℃, and line speed is a per minute 10-60 rice, can produce the wallpaper that orderly arrangement is vertical curve wire drawing grain effect.
0.03 millimeter of the wire drawing grain minimum interval of wallpaper, 30 millimeters of largest intervals, texture are is interrupted irregular curve and distributes, between 0.05 millimeter to 1.50 millimeters of the wallpaper printing flower shape coating layer thicknesses.
For the wallpaper of producing horizontal curve wire drawing grain effect, also need to be equipped with the outer flexible roll-type of striding, the running roller diameter is at 5 ~ 250 millimeters, 50 ~ 1500 millimeters of effective face width degree, the gap of striding outward between running roller and the base material is the 0.05-1.5 millimeter, and running roller can be with the production line synchronous variable-speed.
Advantage of the present invention and good effect:
The present invention gives the visual effect of enriching nature and submissive touch perception for the pattern that will have innovation fashion, the applicant combines the oil painting painting skill in west with the cylinder printing technology, created printing coating curve wire drawing new technology, thereby product U.S. that design U.S.A of designer is come true, and opened up people's the visual field with brand-new technology, achieve wallpaper market and pursued attractions high, excellent, the special product product.
The present invention has received the pliability principle of screen painting, has produced the brand-new wallpaper product that can carry out vertical or horizontal curve wire drawing grain effect.
Inside strake novel design technology of the present invention cooperates special-effect printing slurry (the ice cream shape has the BR-06 slurry of thixotropic property) and the process combination that different mesh specification cylinder versions adapt, and has broken through the technical bottleneck that the cylinder printing is difficult to realize.When viscosity big when cylinder version aperture, the printing slurry that its key problem in technology is is higher, the pliability of inside strake is then strong.
Vertical curve wire drawing effect of product is associated with the mesh number and the percent opening of cylinder, and promptly high order is counted half tone curve wire drawing effect exquisiteness under identical printing slurry conditions, and low mesh number half tone curve wire drawing effect is extensive.Adopt many cylinders can produce the wallpaper product of special registering curve wire drawing to the version printing.
Description of drawings
Fig. 1 is the product effect picture that embodiment 1 produces, show that same figure adopts the effect difference that different process showed, a figure adopts the solid curve drawing printing effect that technology of the present invention produced, and b figure is the planographic effect that traditional handicraft produced;
Fig. 2 is No. two product effect pictures that embodiment 2 produces, show that same figure adopts the effect difference that different process showed, a figure adopts the solid curve drawing printing effect that technology of the present invention produced, and b figure is the planographic effect that traditional handicraft produced.
The specific embodiment
The concrete implementation step of the wallpaper processing method of employing cylinder coating and printing method production particular curve wire drawing grain effect of the present invention is as follows:
1, the Combination Design of inside strake and cylinder galley wheel
Cylinder printing coating inside strake thickness 0.15-0.25 millimeter, width 25-40 millimeter, an end of inside strake net-fault version is blunt right angle; Cylinder printing coating is that used cylinder specification is 641 millimeters of external diameters, perforate mesh 20 ~ 80 orders, and make according to designing requirement can be to the version printed pattern, printing registering quantity is 1 ~ 8 galley; Stride clearance-adjustable and angle between running roller and the base material outward, running roller cutter diameter is at 5 ~ 250 millimeters, 50 ~ 1500 millimeters of effective face width degree, and the gap of striding outward between running roller and the base material is the 0.05-1.5 millimeter, running roller can be with the production line synchronous variable-speed,
2, slurry adjustment
PVC slurry (my company special-effect printing slurry that will have thixotropic property, ordinary production and public offering, the trade mark has BR-03, BR-06 etc.) mix up color according to designing requirement, and carry out scraping blade, visually reach designing requirement and can go into the cylinder printing element with the pneumatic conveying infusion.
3, the mounting process of cylinder printing coating machine printing element inside strake
The cylinder scraper plate is placed on the plate installing rack------unclamps the plate fastening bolt and----flexible sheet is placed on the grillage according to technological requirement------------cylinder printing net roller is installed----to be placed in grillage on the cylinder printing machine inside strake frame and------to proofread and correct the grillage angle and------slurry is injected in the cylinder------starting cylinder printing machine---adjust plate position, plate is pressed (the plate position is 20-60 millimeters, and it is 0.2-2kg/ ㎡ that plate is pressed) the tight plate bolt of rope to adjust plate size and stretching plate
4, inject slurry
Automatic liquid level control meter is packed in the print cylinder mould, and will adjust the PVC slurry that color has thixotropic property and inject the cylinder printing element with delivery pump.Notice that the slurry in the print cylinder mould need keep constant feed, slurry is carried and is adopted air piston pump;
5, start printing
Printing base is introduced production line and pass a plurality of cylinder printing elements, the production line heating and temperature control is at 150-190 ℃, line speed is a per minute 10-60 rice,----------------enters next cylinder printing element to cooling and shaping, can produce the wallpaper that orderly arrangement is vertical curve wire drawing grain effect to enter the hyperthermia drying baking oven to begin to print out wire drawing effect pattern.
Embodiment 1
A product craft embodiment, production technology as mentioned above, the technological parameter of selecting for use is as follows:
1. the PVC special sizing agent that adopts our company's ice cream shape to have thixotropic property, trade mark BR-03.
2. adopt the standard print cylinder mould, specification is 2 of mesh 80 orders printing registering quantity
3. adopt the special-purpose grillage of cylinder printing inside strake, 0.15 millimeter of the thickness of plate, width 25-30 millimeter, 0.5 kilogram of plate position pressure.
4. the PVC special sizing agent is injected the cylinder printing machine, feed keeps uniformity.
5. line speed is 40 meters/minute.
6. oven temperature is 175 ℃.
The wallpaper of vertical curve wire drawing grain effect of being produced as shown in Figure 1a, the wallpaper effect picture that process promptly of the present invention is produced, Fig. 1 b are the wallpaper effect pictures that former process is produced.
Embodiment 2
No. two product craft embodiments, production technology as mentioned above, the technological parameter of selecting for use is as follows:
1. the PVC special sizing agent that adopts our company's ice cream shape to have thixotropic property, trade mark BR-03.
2. adopt the standard print cylinder mould, specification is mesh 20 orders.2 of printing registering quantity.
3. adopt the special-purpose grillage of cylinder printing inside strake, 0.25 millimeter of the thickness of plate, width 30-35 millimeter, plate position pressure 0.6-0.8 kilogram.
4. the PVC special sizing agent is injected the cylinder printing machine, feed keeps uniformity.
5. line speed is 20 meters/minute.
6. oven temperature is 180 ℃.
The wallpaper of vertical curve wire drawing grain effect of being produced as shown in Figure 2, wherein,
The wallpaper effect picture that a produces for process of the present invention,
The wallpaper effect picture that the former process of b is produced.
Claims (3)
1. processing method that adopts cylinder coating and printing new technology to produce special wire drawing grain effect wallpaper is characterized in that the step of this method is:
1st, the Combination Design of inside strake and cylinder galley wheel
Cylinder printing coating inside strake thickness 0.15-0.25 millimeter, width 25-40 millimeter, an end of inside strake contact half tone is blunt right angle; Cylinder printing coating is that used cylinder specification is 641 millimeters of external diameters, perforate mesh 20 ~ 80 orders, and make according to designing requirement can be to the version printed pattern, printing registering quantity is 1 ~ 8 galley;
2nd, slurry adjustment
Selection has the PVC slurry of thixotropic property, mixes up color according to designing requirement, and carries out scraping blade;
3rd, the installation of cylinder printing coating machine printing element inside strake
A. the cylinder inside strake is placed on the plate installing rack, the plate that the 1st step was selected is placed on the inside strake plate installing rack according to technological requirement, accurately adjusts plate size and stretching plate, then the plate follower bolt is locked;
B. the cylinder version wheel that will carve colored type is installed on the printing element of cylinder printing machine, and the inside strake that will adjust size is then packed in the cylinder version wheel, and fixes positional lock and fasten on rotatable grillage, adjusts plate position and plate simultaneously and presses; The plate position is 20-60 millimeters, and it is 0.2-2kg/ ㎡ that plate is pressed;
4th, inject slurry
Automatic liquid level control meter is packed in the print cylinder mould, and will adjust the PVC slurry that color has thixotropic property and inject the cylinder printing element with delivery pump;
5th, start printing
Printing base is introduced production line and pass the cylinder printing element, the production line heating and temperature control is at 150-190 ℃, and line speed is a per minute 10-60 rice, can produce the wallpaper that orderly arrangement is vertical curve wire drawing grain effect.
2. method according to claim 1, it is characterized in that 0.03 millimeter of the wire drawing grain minimum interval of described wallpaper, 30 millimeters of largest intervals, texture are is interrupted irregular curve and distributes, between 0.05 millimeter to 1.50 millimeters of the wallpaper printing flower shape coating layer thicknesses.
3. method according to claim 1 and 2, it is characterized in that for the wallpaper of producing horizontal curve wire drawing grain effect, also need to be equipped with the outer flexible roll-type cutter of striding, running roller cutter diameter is at 5 ~ 250 millimeters, 50 ~ 1500 millimeters of effective face width degree, the gap of striding outward between running roller and the base material is the 0.05-1.5 millimeter, and the running roller cutter will be with the production line synchronous variable-speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101834810A CN102285258A (en) | 2011-07-01 | 2011-07-01 | Method for producing wallpaper with special wiredrawing texture effect by adopting circular screen coated printing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101834810A CN102285258A (en) | 2011-07-01 | 2011-07-01 | Method for producing wallpaper with special wiredrawing texture effect by adopting circular screen coated printing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102285258A true CN102285258A (en) | 2011-12-21 |
Family
ID=45332084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101834810A Pending CN102285258A (en) | 2011-07-01 | 2011-07-01 | Method for producing wallpaper with special wiredrawing texture effect by adopting circular screen coated printing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102285258A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103334563A (en) * | 2013-07-10 | 2013-10-02 | 广东玉兰装饰材料有限公司 | Wallpaper with surface patterns having accumulation effect and manufacturing method thereof |
| CN103434286A (en) * | 2013-09-03 | 2013-12-11 | 广东玉兰装饰材料有限公司 | Wallpaper printing process without limitation of length of unit pattern |
| CN103722922A (en) * | 2013-11-27 | 2014-04-16 | 天津玥旸谷建筑科技有限公司 | Method for making wallpaper with three-dimensional grain effect |
| CN106739584A (en) * | 2016-11-28 | 2017-05-31 | 黄劲松 | A kind of 3D vamps handling process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2018989A6 (en) * | 1989-01-03 | 1991-05-16 | Beitlich R Chem Fab | Process, material and apparatus for high-covering surface printing |
| CN2133441Y (en) * | 1992-07-11 | 1993-05-19 | 湖北黄石市建材研究设计所 | Round net automatic printing machine |
| CN101792989A (en) * | 2010-03-20 | 2010-08-04 | 浙江沃莱菲装饰材料有限公司 | Non-woven silk composite wallpaper and production process thereof |
| CN201587166U (en) * | 2009-12-22 | 2010-09-22 | 佛山市三水壹晨纸塑有限公司 | Novel screen printer |
| CN201755928U (en) * | 2010-07-30 | 2011-03-09 | 渭南秦亚印刷包装机械有限责任公司 | Compound wall paper printer |
-
2011
- 2011-07-01 CN CN2011101834810A patent/CN102285258A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2018989A6 (en) * | 1989-01-03 | 1991-05-16 | Beitlich R Chem Fab | Process, material and apparatus for high-covering surface printing |
| CN2133441Y (en) * | 1992-07-11 | 1993-05-19 | 湖北黄石市建材研究设计所 | Round net automatic printing machine |
| CN201587166U (en) * | 2009-12-22 | 2010-09-22 | 佛山市三水壹晨纸塑有限公司 | Novel screen printer |
| CN101792989A (en) * | 2010-03-20 | 2010-08-04 | 浙江沃莱菲装饰材料有限公司 | Non-woven silk composite wallpaper and production process thereof |
| CN201755928U (en) * | 2010-07-30 | 2011-03-09 | 渭南秦亚印刷包装机械有限责任公司 | Compound wall paper printer |
Non-Patent Citations (2)
| Title |
|---|
| 傅振华等: "第一条国产圆网法壁纸生产线", 《新型建筑材料》 * |
| 王璐: "《建筑用塑料制品与加工》", 28 February 2003 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103334563A (en) * | 2013-07-10 | 2013-10-02 | 广东玉兰装饰材料有限公司 | Wallpaper with surface patterns having accumulation effect and manufacturing method thereof |
| CN103334563B (en) * | 2013-07-10 | 2015-07-15 | 广东玉兰集团股份有限公司 | Wallpaper with surface patterns having accumulation effect and manufacturing method thereof |
| CN103434286A (en) * | 2013-09-03 | 2013-12-11 | 广东玉兰装饰材料有限公司 | Wallpaper printing process without limitation of length of unit pattern |
| CN103434286B (en) * | 2013-09-03 | 2015-11-18 | 广东玉兰集团股份有限公司 | A kind of wallpaper typography not limitting unit pattern length |
| CN103722922A (en) * | 2013-11-27 | 2014-04-16 | 天津玥旸谷建筑科技有限公司 | Method for making wallpaper with three-dimensional grain effect |
| CN106739584A (en) * | 2016-11-28 | 2017-05-31 | 黄劲松 | A kind of 3D vamps handling process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109413234B (en) | Spraying gradual change composite sheet cell-phone dorsal scale | |
| CN103722922B (en) | A kind of preparation method with cubic texture effect wallpaper | |
| CN102285258A (en) | Method for producing wallpaper with special wiredrawing texture effect by adopting circular screen coated printing | |
| CN204736309U (en) | Distributing device in production of porcelain matter brick with entire body texture and texture | |
| CN107750205A (en) | Floor panel and its manufacture method | |
| CN108248270A (en) | A kind of preparation method of imitative ceramic mobile phone rear cover | |
| CN101823380A (en) | Printing process of paper having pattern with three-dimensional laser effect | |
| CN102152614A (en) | Multifunctional hot-stamping die pressing machine | |
| CN107263670A (en) | A kind of increasing material manufacturing method of gypsum base bossage material | |
| CN105398277A (en) | 3D decorative film and manufacturing method thereof | |
| CN104085245A (en) | Baroque retro-style color-coated metal plate with stereoscopic incised lines and coating method thereof | |
| CN203021466U (en) | Glaze spraying and decorating equipment | |
| KR100785887B1 (en) | Glitter sheet and man | |
| CN102001243A (en) | Multi-thermal transfer method and multi-thermal transfer system | |
| CN2863479Y (en) | Carrier film | |
| CN103407300B (en) | Suresh Kumar drips adhesive process | |
| CN205498283U (en) | Phragmoid production facility of rainbow film and rainbow film | |
| CN102582304A (en) | Method for forming foaming product on release paper by adopting printing technology | |
| CN102416818A (en) | Color crystal glass having three-dimensional effect | |
| CN104325822A (en) | Product surface pattern embossment treatment process | |
| CN101798765A (en) | Production method for carrying out electric aluminium hot stamping on thick needle-punched non-woven cloth | |
| CN210062370U (en) | Device for manufacturing multicolor grating heat transfer film | |
| CN211764314U (en) | Jet-stream-shaped printing unit | |
| CN203919993U (en) | Continous way magnetic ink printing device and stereo decoration film | |
| CN113463857B (en) | Printed decorative material with simulated texture effect and manufacturing process thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20111221 |