CN113463469A - Micro-surfacing paver and construction method - Google Patents

Micro-surfacing paver and construction method Download PDF

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Publication number
CN113463469A
CN113463469A CN202110927206.9A CN202110927206A CN113463469A CN 113463469 A CN113463469 A CN 113463469A CN 202110927206 A CN202110927206 A CN 202110927206A CN 113463469 A CN113463469 A CN 113463469A
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water
milling
punching
water spray
micro
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李维维
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/12Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
    • E01C19/21Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials for simultaneously but separately applying liquid material and granular or pulverulent material, e.g. bitumen and grit, with or without spreading ; for filling grooves and gritting the filling
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention discloses a micro-surfacing paver with a minimally invasive punching and milling pretreatment function by utilizing high-pressure water flow and a construction method, wherein the micro-surfacing paver comprises a rack, an internal combustion engine, a mineral hopper, a walking device, a mineral aggregate transferring system, a water path transferring system, an asphalt transferring system, an operation platform, a punching and milling device, a stirring device and a paving device; the punching and milling device performs minimally invasive punching and milling, washing and sprinkling pretreatment on the road surface in real time in the paving process. The problems of material leakage, material running and the like caused by the fact that the spreading device is lifted and slides along the trend due to impurities are solved; removing dust, oxide layers, unstable materials and the like on the original pavement; wetting the road surface and reducing the temperature of the road surface. The road surface cleanliness is obviously improved, the environment humidity is improved, and the interlayer adhesion of pavement is enhanced; the quality performance is excellent, the longitudinal edge is formed well, the occurrence of diseases is reduced, and the service life of the pavement is prolonged; the structure is simple, the operation and control are simple, the application is convenient, and the performance is stable, reliable and durable. Is suitable for construction in various operation surfaces and environments. The peak reaching by carbon and the neutralization by carbon are met.

Description

Micro-surfacing paver and construction method
Technical Field
The invention belongs to the technical field of engineering mechanical equipment and construction methods required by road and airport construction, maintenance and repair and other pavement operations. In particular to a slurry seal vehicle and micro-surfacing paving equipment.
Background
Micro surfacing and slurry sealing technologies have become an important component in road construction and pavement maintenance and repair projects. The micro-surfacing and slurry sealing is that a slurry mixture is formed by continuously mixing stone grains or sand, stone powder, cement, water and additives with certain gradation with emulsified asphalt (high molecular polymer modified emulsified asphalt), then the mixture is quickly and uniformly spread on the road surface to be constructed, and then the processes of emulsion breaking, water separation, evaporation, solidification, forming and the like are carried out to form a sealing or rutting filler. The method can be used for performing preventive maintenance, early maintenance, rut filling and repairing, pavement appearance improvement and the like on the surface function of the road. The adhesive has the functions of adhesion, water resistance and the like in the lower sealing layer in the construction of the road surface and the airport runway. Effectively improves the road service performance and prolongs the service life of the road. Micro-surfacing, slurry seal paving equipment and a construction technical method have important influence on construction quality and performance.
A great deal of research at home and abroad shows that the improper treatment between pavement layers is one of the important reasons for causing the quality problem of micro-surfacing or slurry sealing pavement, because the original road surface layer and the slurry sealing or micro-surfacing surface layer are two materials and processes with different structures, if the interlayer binding force is insufficient, the load caused by road running is added alternately in four seasons in the natural environment, particularly heavy load and overload, and the extrusion and shear deformation between the layers are continuously accumulated, so that the problems of premature falling, cracks, rough surfaces, pushing, uneven pavement and the like of the slurry sealing or micro-surfacing pavement are caused.
In addition, the existing equipment design scheme shows that: the effective power of the equipment is limited, and the functionality is single, so that the prior micro-surfacing pretreatment process for the pavement needs to be carried out in advance by using separate equipment. Therefore, the mineral aggregate which is scattered in the construction process can not be cleaned in time, and the sliding shoe of the paving device is inevitably lifted and out of control to slide, so that the quality problems of material leakage, material running and the like can be caused, and the paving quality and effect are directly influenced.
Particularly, the method for performing a pretreatment process on the road surface before the existing micro-surfacing construction operation generally adopts simple water spraying to play a role in wetting and cooling; before construction, the road surface is pretreated by adopting non-special cleaning equipment and a shoulder-back portable blower alone. The engineering practice reflects: the technical method has very limited cleaning effect on road surfaces of deposited ash layers, asphalt oxide layers, unstable materials and the like of the original road surface; the watering amount is not scientifically and reasonably controlled, and redundant accumulated water is easily formed on the road surface and is not drained in time; obviously, the requirement of construction process design cannot be met. Therefore, the traditional micro-surfacing pretreatment construction process method is very labor-consuming, time-consuming, low in construction efficiency, large in occupied equipment and manpower, high in construction cost, uneconomical and not suitable for carbon peak reaching and carbon neutralization.
The above problems have not been solved effectively.
Disclosure of Invention
The invention aims to solve the technical defects and discloses a micro-surfacing paver with a minimally invasive punching and milling pretreatment function and a construction method. The method is characterized in that the technology of pretreatment, namely high-pressure water flow minimally invasive scouring and milling, scouring, washing, sprinkling, wetting, cooling and the like, is simultaneously carried out on the road surface in real time by the scouring and milling device in the process of implementing the paving operation of a micro-surfacing by virtue of the innovative design of the 'wet' minimally invasive scouring and milling pretreatment device. Therefore, the quality problems of material leakage, material leakage and the like caused by the fact that the sliding shoes of the paving device are lifted smoothly and slide out of control due to the fact that the sliding shoes of the paving device are caused by particle materials (such as scattered mineral materials during construction operation, residues left after milling and finishing the road surface and the like) on the road surface can be effectively solved; secondly, deposited ash layers, asphalt oxide layers, unstable materials and the like on the original pavement can be effectively removed; the water is sprayed again to moisten and cool the road surface, and the construction is carried out in high-temperature weather, so that the temperature of the ground road surface is reduced, the humidity of the road surface is improved, the demulsification speed is slowed down, and the bonding strength is improved. Thereby achieving the purposes of obviously enhancing the bonding force between the paving surface layers, having excellent paving quality performance and good longitudinal edge forming and reducing the occurrence of pavement diseases. The invention has the advantages of economy, practicality, strong applicability, convenient and simple application, high efficiency, large output, stable, reliable and durable performance, energy conservation, environmental protection and prolonged service life of the pavement. Is suitable for construction in various working surfaces and environments.
In order to achieve the purpose, the invention provides the following technical scheme: a micro-surfacing paver comprises a rack (chassis), an internal combustion engine, a hydraulic system, an air circuit system, a circuit system, an operation platform, a control system, a traveling device, a mineral hopper, a mineral aggregate transferring system, a water path transferring system, an asphalt transferring system, an additive adding system, a stirring device, an asphalt spraying device (selection), a flushing and milling device and a paving device. In the micro-surfacing construction operation process, the punching and milling device is used for carrying out minimally invasive punching and milling, scouring, washing, sprinkling, wetting, cooling and other pretreatment processes on the road surface in real time by a mode of jetting high-pressure water flow and a mode that a plurality of groups of water nozzles are regularly arranged to finally form a line or surface contact effect with the road surface. Effectively eliminate because of the granule material on the road surface, effectively clear away the deposit ash blanket, pitch oxide layer, the unstable material etc. on former road surface, moisten and cool down the road surface, will dash the waste material that mills simultaneously and arrange to treat construction road surface both sides with rivers fast and concentrate the collection. The method has the advantages of improving the cleanness of the road surface, improving the bonding strength, obviously enhancing the interlayer bonding force of the micro-surfacing paving surface, good longitudinal edge forming and excellent micro-surfacing paving quality performance.
In the scheme, the punching and milling device is preferentially arranged at a spatial position between the lower part of the rear part of the rack (chassis) and the rear parts of the traveling device and the front part of the paving device. Or can be arranged below the front part of the frame and in front of the walking device; or between the lower part of the middle part of the frame and the front wheels and the rear wheels (or the crawler belt) of the walking device.
The punching and milling device comprises a high-pressure water pump and a conventional water pump which are used as a water spraying pump, a water spraying rod, a water nozzle, a throttle valve, a flow dividing valve, a pressure increasing valve, a pressure reducing valve, a constant pressure valve, a reversing valve, a switch valve and the like. The water pump is connected with the water spray rod through a pipeline, the water spray heads are orderly arranged on the water spray rod and communicated, and the switch valve preferably selects the air cylinder to control the water spray to be opened and closed. The high-pressure water pump, the conventional water pump, the pipeline, the throttle valve, the flow divider, the booster valve, the pressure reducing valve, the constant pressure valve, the reversing valve and the like control the flow, the flow speed and the pressure of the water discharged from the water nozzle.
The punching and milling device is provided with a punching and milling lifting mechanism. The punching and milling lifting mechanism is used for adjusting the distance between the water spray head and the road surface to change, and the optimal water spray ground clearance is guaranteed.
The punching and milling lifting mechanism comprises a telescopic oil cylinder or a telescopic air cylinder, and preferably adopts a hydraulic oil cylinder. One end of the telescopic hydraulic oil cylinder or the telescopic air cylinder is connected with the rack, the other end of the telescopic hydraulic oil cylinder or the telescopic air cylinder is connected with the water spray rod, the water spray rod and the water spray head are driven to rise and fall together, and the water spray head is ensured to reach the optimal water spray ground clearance. When the telescopic cylinder is selected, a guide telescopic rod sleeve is additionally arranged, one end of the guide telescopic rod sleeve is connected with the rack, and the other end of the guide telescopic rod sleeve is connected with the water spray rod, so that the stability and the reliability of the guide telescopic rod sleeve are improved; the telescopic cylinder and the guide telescopic rod sleeve jointly complete the driving of the water spray rod and the water spray head to rise and fall together.
The punching and milling lifting mechanism can also adopt a connecting rod mechanism to realize the lifting and the lowering of a water spray rod and a water spray head. The punching and milling lifting mechanism further comprises a multi-connecting-rod mechanism and an oil cylinder or an air cylinder. One end of the multi-link mechanism is hinged with the water spray rod, the other end of the multi-link mechanism is hinged with the rack, and the link mechanism is driven by an oil cylinder or an air cylinder to drive the water spray rod and the water spray head to rise and fall together, so that the water spray head is ensured to reach the optimal water spray ground clearance.
The punching and milling device is provided with a water spraying steering mechanism, and the rotation of the water spraying steering mechanism drives a water spraying rod and a water spray head to rotate together to change the included angle between the water spray of the water spray head and the road surface. The rotary shaft sleeve design is adopted on the water spray rod to change the water spray posture of the water spray head so as to further adjust the included angle between the water spray of the water spray head and the road surface; the connecting rod mechanism can also be adopted to change the water spraying posture of the water spraying head so as to adjust the included angle between the water spraying of the water spraying head and the road surface. Thus ensuring the sprinkler head to reach the optimal water spraying angle.
The water flow control device comprises a water flow control device and a water pressure control device. The regulation and control of the water flow control device and the water pressure control device realize the change of the water outlet flow, the water outlet speed and the water outlet pressure of the water spray head by controlling a high-pressure water pump, a conventional water pump, a pipeline, a throttle valve, a flow divider valve, a pressure increasing valve, a pressure reducing valve, a constant pressure valve, a reversing valve and the like. The water flow control device and the water pressure control device are adjusted to realize the adjustment and control of the water outlet flow, the water outlet speed and the water outlet pressure of the water spray head, so as to achieve the optimal water spraying state.
The punching and milling device comprises a punching and milling telescopic device, and the punching and milling telescopic device has the expansion and contraction functions to change the effective working width of the punching and milling device. The punching and milling telescopic device comprises two forms: one is formed by more than two parallel water spray rods, and the expansion and contraction of the punching and milling device are realized by a slide rail or a guide telescopic sleeve on a water spray rod bracket to change the effective working width of the punching and milling device; the other water spraying rod is of an up-and-down swing arm type or horizontal folding type lengthening structure, one end of the lengthening water spraying rod is hinged and communicated with the (basic) water spraying rod, and the other end of the lengthening water spraying rod is suspended in the air. The left and the right of the punching and milling device are respectively provided with a lengthened water spraying rod, and the working width of the whole punching and milling device is changed by vertical or horizontal expansion and contraction of the lengthened water spraying rods.
The punching and milling telescopic device comprises a telescopic oil cylinder or a telescopic air cylinder, and the expansion and contraction functions of a sliding rail or a guide telescopic sleeve on the water spray rod support are driven by the expansion and contraction of the telescopic oil cylinder or the telescopic air cylinder, so that the whole working width of the punching and milling device is adjusted and changed, and a hydraulic oil cylinder is preferred.
The punching and milling device comprises a flushing mechanical lengthening device, and the flushing mechanical lengthening device comprises a lengthened water spraying rod and a water nozzle. The water spray head is arranged on the lengthened water spray rod, the lengthened water spray rod is mechanically connected with the water spray rod, and the water spray head, the lengthened water spray rod and the water spray rod are communicated. The whole working width of water spraying is increased.
The waterway transmission system comprises a water supply pump, a buffer water tank, a water supply pump, a water conveying pipeline, a water flowmeter and a water valve. The inlet and the outlet of the water supply pump are respectively connected with the water outlet of the water delivery wagon and the inlet pipeline of the buffer water tank and are used for delivering water on the delivery wagon into the buffer water tank; the buffer water tank is used for storing sufficient water; the inlet and the outlet of the water feeding pump are respectively connected with the cache water tank, the valve, the water flow meter and the water spraying rod pipeline to convey water to the water spray head.
In the scheme, the waterway diversion system is provided with a water metering device, the water cache tank is provided with a liquid level sensor, the water supply pump and the water supply pump adopt a variable water pump, or a variable hydraulic pump variable hydraulic motor or a variable frequency motor, and the water flow water pressure and the metering precision of the water of the waterway diversion system are cooperatively changed by adjusting the opening degree of a valve of a water pipeline.
The invention also provides a construction method of the micro-surfacing paver, which adopts the micro-surfacing paver to carry out construction operation and specifically comprises the following steps:
firstly, setting output quantities of raw materials and additives according to the requirements of a mixing ratio technical file of a construction design; the method comprises the steps of firstly paving a test section, determining the optimal output quantity of each raw material and each additive, determining the optimal stirring speed of equipment, and determining the optimal paving construction advancing speed of the equipment.
Secondly, the punching and milling device works during paving construction operation; and selecting a minimally invasive punching and milling or spraying mode and a working width of the punching and milling device matched with the paving width according to the paving width.
And thirdly, when the punching and milling device is designed on a slurry seal vehicle (a vehicle-mounted micro-surfacing paver). During construction, the raw materials are additionally arranged according to the original mode, and the construction is carried out between the material yard and the construction site.
When the punching and milling device is designed on a micro-surfacing paver (crawler type) capable of continuously constructing, namely the micro-surfacing paver integrates material receiving, material transferring, material mixing, "minimally invasive" pretreatment, spraying (selecting), stirring and paving, and the construction method is used for construction operation. Selecting the relative positions of a mineral aggregate dump truck, a water truck and an emulsified asphalt truck when the mineral aggregate dump truck, the water truck and the emulsified asphalt truck are used for transferring raw materials and the micro-surfacing paver, and continuously transferring the raw materials at the determined paving construction advancing speed to realize continuous construction while material conveying and paving; or performing intermittent construction after the raw materials are successively transported on the construction site in a parking state, wherein the selection mode is as follows:
mode 1: transport the waterwheel and transport the emulsified asphalt car and be in any side difference pipe connection all around of a micro-surfacing paver water supply pump and feed asphalt pump import, transport water and emulsified asphalt to under the parking state in the buffer tank and the pitch said buffer tank, and the butt joint of mineral aggregate dump truck afterbody transport after unloading the receiving hopper transport to under can be under the parking state or push away roller top mineral aggregate dump truck back tire advancing state accomplish under the parking state in the mineral aggregate buffer tank, carry out intermittent type formula technology construction after the material is transported in the circulation under the parking state repeatedly.
Mode 2: the tail part of the mineral aggregate dump truck is butted with the receiving hopper for unloading, the pushing roller pushes the rear tire of the mineral aggregate dump truck, the emulsified asphalt conveying vehicle is positioned in front of the mineral aggregate dump truck, and the conveying water trucks are positioned in front of the emulsified asphalt conveying vehicle and are sequentially arranged in a queue; or the transport waterwheel is positioned in front of the mineral aggregate dump truck, and the transport emulsified asphalt parking stalls are arranged in four equipment in front of the transport waterwheel in sequence. And the emulsified asphalt conveying vehicle and the water conveying vehicle are respectively connected with pipelines to convey emulsified asphalt and water to the asphalt cache tank and the water storage tank through inlets of the feed asphalt pump and the water supply pump, so that raw materials are conveyed in a repeated circulating manner while being paved, and continuous process construction is carried out, or intermittent process construction is carried out after the raw materials are conveyed in a repeated circulating manner in a parking state.
Mode 3: mineral aggregate, emulsified asphalt and water are arranged on a special transport vehicle, the tail of the special transport vehicle is in butt joint with the receiving hopper for unloading, the pushing roller pushes the rear tire of the special transport vehicle, the pipeline is respectively connected with the water supply pump and the inlet of the feeding asphalt pump, raw materials are continuously transported, so that the raw materials are transported in a circulating mode, the raw materials are transported in a circulating mode while being spread, continuous process construction is carried out, or intermittent process construction is carried out after the raw materials are transported in a circulating mode under a parking state.
Mode 4: the tail of the mineral aggregate dump truck is butted with the receiving hopper for unloading, the pushing roller pushes the rear tire of the mineral aggregate dump truck to transport a waterwheel and an emulsified asphalt parking space on two sides of the micro-surfacing paver and connected by pipelines the water supply pump and the feeding asphalt pump are imported, raw materials are continuously transported, so that the raw materials are transported in a recycling manner, the raw materials are transported while being spread, continuous process construction is carried out, or the raw materials are transported in a recycling manner under a parking state and then subjected to intermittent process construction.
Mode 5; the tail of the mineral aggregate dump truck is butted with the receiving hopper for unloading, the pushing roller pushes the rear tire of the mineral aggregate dump truck, the delivery water truck and the delivery emulsified asphalt truck are sequentially positioned at the same side of the micro-surfacing paver and are connected through a pipeline, the water supply pump and the feed asphalt pump are imported, raw materials are continuously transported, so that the raw materials are transported in a recycling manner, the raw materials are transported while being transported, continuous process construction is carried out, or the raw materials are transported in a recycling manner under a parking state and then are subjected to intermittent process construction.
And fourthly, selecting corresponding pavement pretreatment according to the technical file requirements of the construction design process before paving and trowelling. Firstly, the lower edges of the push plate and the lengthened push plate which are arranged on the push shovel device are in linear contact with the road surface, and redundant materials are pushed to the two sides of the road surface to be constructed in the construction advancing process and collected in a centralized mode. Then, carrying out real-time minimally invasive punching and milling pretreatment on the pavement to be constructed, and carrying out minimally invasive high-pressure washing on the asphalt oxide layer, deposited dust, loose stone and other unfavorable substances on the surface layer of the pavement; wetting and cooling the road surface; particularly, the milling and brushing device is used for further cleaning the road surface after cold milling and correction; and (4) spraying asphalt.
And fifthly, synchronously, continuously and stably feeding the raw materials such as the mineral aggregate, the water, the asphalt and the like and the additives into a feed inlet of the stirring device according to the determined output quantity of each raw material, effectively and fully stirring according to the determined stirring rotating speed, and then carrying out paving or rutting filling and trowelling operation according to the determined construction advancing speed.
And sixthly, road surface health preserving.
And step seven, opening traffic.
Compared with the prior art, the invention has the following advantages
1. The invention discloses a micro-surfacing paver which has a wet-type flushing and milling pretreatment function and is used for carrying out minimally invasive flushing and milling, scouring, washing, watering, wetting, cooling and other pretreatment processes on a road surface in real time in the paving construction process. The design is suitable for construction operation under various operation surfaces and environments.
2. Improving the paving construction environment: the road surface can be cooled and the road surface humidity can be improved through water spraying, so that the early demulsification of the asphalt mixture is delayed, and the construction operation difficulty is effectively reduced. Is beneficial to pavement forming, enhances the binding power and obviously improves the paving quality.
3. High-energy, high-efficiency and high-quality: effectively removing deposited ash layers, asphalt oxide layers, unstable materials and the like on the original pavement; effectively eliminating the quality problems of material leakage, material leakage and the like caused by the granular materials on the road surface. Obviously enhance the interlayer adhesive force of the micro-surfacing paving surface, have excellent paving quality performance and good longitudinal edge forming, reduce the occurrence of pavement diseases and prolong the service life of the pavement.
4. The applicability and the popularization are strong: the design scheme is not only used on a continuous micro-surfacing paver integrating receiving, transferring and batching, spraying, minimally invasive pretreatment, stirring and paving, but also can be used for conveniently upgrading and improving the conventional vehicle-mounted micro-surfacing paver or a slurry seal vehicle and the like, and the structure and the system of the original equipment are not required to be changed.
5. Economic and environment-friendly: the construction efficiency is high, other equipment and manpower are not needed, the pavement pretreatment and the paving operation are completed at one time, and the method saves labor, trouble, time, economy, practicality, energy and environment.
6. The performance is stable and reliable: the design structure layout is compact and simple, and the design is scientific and reasonable. The working performance is reliable and stable, the use and the operation are easy, simple and convenient, and the device is multifunctional, multipurpose and intelligent. The use and maintenance cost is low, and the cost performance is high.
Drawings
The invention is further illustrated by the following figures and examples, in which:
FIG. 1 is a schematic structural view (continuous type) of the scheme of the present invention.
Fig. 2 is a schematic structural diagram (vehicle-mounted) of the scheme of the invention.
Fig. 3 is a partially enlarged view of the punching and milling device according to the embodiment of the invention.
Description of reference numerals:
1-a frame; 2-an internal combustion engine; 3-a transfer case; 4-a hydraulic system; 5, a gas path system; 6-circuitry;
7-operating the platform; 10-a walking device; 12-a mineral aggregate transport system; 13-a waterway transfer system;
14-asphalt transport system; 15-powder additive addition system; 16-liquid additive addition system;
18-a stirring device; 19-a spreading device;
22-a flushing device;
221-a water spray pump; 222-a water spray bar; 223-water spray head; 224-a punching and milling lifting mechanism;
225-water spray steering mechanism; 226-impact milling telescoping device.
Example 1
As shown in figures 1 and 2, the micro-surfacing spreading machine comprises a frame (chassis) -1, an internal combustion engine-2, a transfer case-3, a hydraulic system-4, a gas circuit system-5, a circuit system-6, an operation platform (and a control system) -7, a traveling device-10, a mineral aggregate transferring system-12, a water circuit transferring system-13, an asphalt transferring system-14, a powder additive adding system-15, a liquid additive adding system-16, a stirring device-18, a spreading device-19 and a punching and milling device-22. In the micro-surfacing construction operation process, the punching and milling device-22 comprises a plurality of groups of water nozzles which are regularly arranged, a high-pressure water flow forms a sector, and finally forms a linear impact effect with the road surface, and processes such as high-pressure water flow minimally invasive punching and milling, scouring, washing, sprinkling, wetting, cooling and the like are carried out on the road surface in real time. Effectively eliminate the particle material on the road surface, for example: the quality problems of material leakage, material leakage and the like caused by the fact that the sliding shoe of the paving device is lifted up in a direct manner and slides out of control due to the scattered mineral materials during construction operation, residues left after milling and finishing the road surface and the like. Effectively remove deposited ash layer, asphalt oxide layer, unstable material and the like on the original pavement. After water is sprayed, the effects of reducing the temperature of a ground surface and improving the humidity of a road surface can be achieved, and the demulsification speed is slowed down, and particularly, the water-spraying type demulsification agent is constructed in high-temperature weather. And simultaneously, quickly discharging the milled waste and water to two sides of the pavement to be constructed and collecting the waste and water in a centralized manner. The method has the advantages of improving the cleanness of the pavement, increasing the binding power, improving the binding strength, obviously enhancing the binding power between the micro-surfacing paving surface layers, having good longitudinal edge forming and excellent micro-surfacing paving quality performance.
As shown in fig. 1 and 2, the punching and milling device-22 is preferably arranged at a spatial position between the lower part of the rear part of the frame-1 and the rear part of the running device-10 and the front part of the spreading device-19.
As shown in figure 2, the punching and milling device-22 for the vehicle-mounted micro-surfacing paver and the slurry seal vehicle is preferably designed below the front part of the frame-1 and in front of the traveling device-10. Or between the lower middle part of the frame-1 and the front wheels and the rear wheels (or the crawler belts) of the running gear-10.
Example 2
As shown in fig. 1 and 2, the punching and milling device-22 comprises a high-pressure water pump and a conventional water pump as a water spray pump-221, a water spray rod-222, a water spray head-223, a throttle valve, a flow dividing valve, a pressure increasing valve, a pressure reducing valve, a constant pressure valve, a reversing valve, a switch valve and the like. The water pump is connected with the water spray rod through a pipeline, the water spray heads are orderly arranged on the water spray rod and communicated with each other, and each water spray head switch is controlled by the cylinder to realize the on and off of water spray. The high-pressure water pump, the conventional water pump, the pipeline, the throttle valve, the flow divider, the pressure increasing valve, the pressure reducing valve, the constant pressure valve, the reversing valve and the like control the flow, the flow speed and the pressure of the water outlet of the sprinkler head.
Example 3
As shown in fig. 1 and 2, the punching and milling device-22 is designed with a punching and milling lifting mechanism-224. The punching and milling lifting mechanism-224 is used for realizing the change of the distance between the water spray heads-222 and the road surface, adjusting the water spray height when the water spray heads-222 work, the overlapping degree of water flow among the water spray heads when water is sprayed and the like.
Example 4
As shown in fig. 1 and 2, the punching and milling lifting mechanism-224 includes a telescopic oil cylinder or a telescopic air cylinder, preferably a hydraulic oil cylinder. One end of the telescopic hydraulic oil cylinder or the telescopic air cylinder is connected with the rack-1, and the other end of the telescopic hydraulic oil cylinder or the telescopic air cylinder is connected with the water spray rod-222 to drive the water spray rod and the water spray head to rise and fall together, so that the water spray head-223 is ensured to reach the optimal water spray ground clearance. When a telescopic cylinder is selected, a guide telescopic rod sleeve is preferentially added, one end of the guide telescopic rod sleeve is connected with the rack-1, and the other end of the guide telescopic rod sleeve is connected with the water spray rod-222, so that the stability and the reliability of the guide telescopic rod sleeve are improved; the telescopic cylinder and the guide telescopic rod sleeve jointly complete the driving of the water spray rod-222 and the water spray head-223 to rise and fall together, and the water spray head-223 is ensured to reach the optimal water spray ground clearance.
Example 5
As shown in fig. 1 and 2, the punching and milling lifting mechanism-224 can also adopt a link mechanism to realize the lifting and the lowering of the water spray bar-222 and the water spray head-223. The punching and milling lifting mechanism-224 comprises a link mechanism and an oil cylinder or an air cylinder, one end of the link mechanism is hinged with the water spray rod-222, the other end of the link mechanism is hinged with the rack-1, and the link mechanism is driven by the oil cylinder or the air cylinder to drive the water spray rod-222 and the water spray head-223 to rise and fall together, so that the water spray head-223 is ensured to reach the optimal water spray ground clearance.
Example 6
As shown in figures 1 and 2, the punching and milling device-22 comprises a water spray steering mechanism-225, and the rotation of the water spray rod steering mechanism-225 drives the water spray heads-223 arranged on the water spray rods-222 to rotate together to change the size of an included angle between the water spray heads-223 and the road surface when the water spray heads-223 spray water. Preferably, a rotary shaft sleeve design is adopted on the water spray rod-222 to change the water spray posture of the water spray head-223 so as to further adjust the included angle between the water spray head-223 and the road surface; the link mechanism design can also be adopted to further adjust the included angle between the water spray of the water spray head and the road surface by changing the water spray posture of the water spray head-223.
Example 7
As shown in fig. 1 and 2, the water flow control device includes a water flow control device and a water pressure control device, and the control and adjustment of the water flow control device and the water pressure control device are realized by controlling a high-pressure water pump, a conventional water pump, a pipeline, a throttle valve, a flow divider valve, a pressure increasing valve, a pressure reducing valve, a constant pressure valve, a reversing valve and the like to change the adjustment of the water outlet flow, the water outlet speed and the water outlet pressure of the water spray head, so as to achieve the optimal water spray state.
Example 8
As shown in fig. 1 and 2, the punching and milling device-22 comprises a punching and milling telescopic device-226, and the punching and milling telescopic device-226 has an expansion and contraction function for changing the actual working width of the milling and brushing device-22. The punching and milling telescopic device-226 comprises two forms: one is formed by more than two parallel water spray rods, and the expansion and contraction of the punching and milling device are realized by a slide rail or a guide telescopic sleeve on a water spray rod bracket to change the working width of the punching and milling device; the other water spraying rod is of an up-and-down swing arm type or horizontal folding type lengthening structure, one end of the lengthening water spraying rod is hinged and communicated with the (basic) water spraying rod, and the other end of the lengthening water spraying rod is suspended in the air. The left and the right of the lengthened water spray rod respectively change the working width of the whole punching and milling device through the vertical or horizontal expansion and contraction of the lengthened water spray rods.
Example 9
As shown in fig. 1 and 2, the punching and milling telescopic device-226 includes a telescopic oil cylinder or a telescopic air cylinder, and the expansion and contraction of the telescopic oil cylinder or the telescopic air cylinder drives the expansion and contraction functions of a slide rail or a guide telescopic sleeve on the water spray rod bracket, so as to adjust and change the overall working width of the punching and milling device-22, preferably a hydraulic oil cylinder.
Example 10
The punching and milling device-22 comprises a flushing mechanical lengthening device, and the flushing mechanical lengthening device comprises a lengthening water spray rod and a water spray head-223. The water spray head-223 is arranged on the lengthened water spray rod which is mechanically connected with the water spray rod-222, and the water spray head-223, the lengthened water spray rod and the water spray rod-222 are communicated. The whole working width of water spraying is increased.
Example 11
The waterway transmission system comprises a water supply pump, a buffer water tank, a water supply pump, a water conveying pipeline, a water flowmeter and a water valve. The inlet and the outlet of the water supply pump are respectively connected with the water outlet of the water delivery wagon and the inlet pipeline of the buffer water tank and are used for delivering water on the delivery wagon into the buffer water tank; the buffer water tank is used for storing sufficient water; the inlet and the outlet of the water feeding pump are respectively connected with the cache water tank, the valve, the water flow meter and the water spraying rod pipeline to convey water to the water spray head.
In the scheme, the waterway diversion system is provided with a water metering device, the water cache tank is provided with a liquid level sensor, the water supply pump and the water supply pump adopt a variable water pump, or a variable hydraulic pump variable hydraulic motor or a variable frequency motor, and the water flow water pressure and the metering precision of the water of the waterway diversion system are cooperatively changed by adjusting the opening degree of a valve of a water pipeline.
Example 12
The invention also provides a construction method of the micro-surfacing paver, which adopts the micro-surfacing paver to carry out construction operation and specifically comprises the following steps:
firstly, setting output quantities of raw materials and additives according to the requirements of a mixing ratio technical file of a construction design; the method comprises the steps of firstly paving a test section, determining the optimal output quantity of each raw material and each additive, determining the optimal stirring speed of equipment, and determining the optimal paving construction advancing speed of the equipment.
Secondly, the punching and milling device works during paving construction operation; and selecting a minimally invasive punching and milling or spraying mode and a working width of the punching and milling device matched with the paving width according to the paving width.
And thirdly, when the punching and milling device is designed on a slurry seal vehicle (a vehicle-mounted micro-surfacing paver). During construction, the raw materials are additionally arranged according to the original mode, and the construction is carried out between the material yard and the construction site.
When the punching and milling device is designed on a micro-surfacing paver (crawler type) capable of continuously constructing, namely the micro-surfacing paver integrates material receiving, material transferring, material mixing, "minimally invasive" pretreatment, spraying (selecting), stirring and paving, and the construction method is used for construction operation. Selecting the relative positions of a mineral aggregate dump truck, a water truck and an emulsified asphalt truck when the mineral aggregate dump truck, the water truck and the emulsified asphalt truck are used for transferring raw materials and the micro-surfacing paver, and continuously transferring the raw materials at the determined paving construction advancing speed to realize continuous construction while material conveying and paving; or performing intermittent construction after the raw materials are successively transported on the construction site in a parking state, wherein the selection mode is as follows:
mode 1: transport the waterwheel and transport the emulsified asphalt car and be in any side difference pipe connection all around of a micro-surfacing paver water supply pump and feed asphalt pump import, transport water and emulsified asphalt to under the parking state in the buffer tank and the pitch said buffer tank, and the butt joint of mineral aggregate dump truck afterbody transport after unloading the receiving hopper transport to under can be under the parking state or push away roller top mineral aggregate dump truck back tire advancing state accomplish under the parking state in the mineral aggregate buffer tank, carry out intermittent type formula technology construction after the material is transported in the circulation under the parking state repeatedly.
Mode 2: the tail part of the mineral aggregate dump truck is butted with the receiving hopper for unloading, the pushing roller pushes the rear tire of the mineral aggregate dump truck, the emulsified asphalt conveying vehicle is positioned in front of the mineral aggregate dump truck, and the conveying water trucks are positioned in front of the emulsified asphalt conveying vehicle and are sequentially arranged in a queue; or the transport waterwheel is positioned in front of the mineral aggregate dump truck, and the transport emulsified asphalt parking stalls are arranged in four equipment in front of the transport waterwheel in sequence. And the emulsified asphalt conveying vehicle and the water conveying vehicle are respectively connected with pipelines to convey emulsified asphalt and water to the asphalt cache tank and the water storage tank through inlets of the feed asphalt pump and the water supply pump, so that raw materials are conveyed in a repeated circulating manner while being paved, and continuous process construction is carried out, or intermittent process construction is carried out after the raw materials are conveyed in a repeated circulating manner in a parking state.
Mode 3: mineral aggregate, emulsified asphalt and water are arranged on a special transport vehicle, the tail of the special transport vehicle is in butt joint with the receiving hopper for unloading, the pushing roller pushes the rear tire of the special transport vehicle, the pipeline is respectively connected with the water supply pump and the inlet of the feeding asphalt pump, raw materials are continuously transported, so that the raw materials are transported in a circulating mode, the raw materials are transported in a circulating mode while being spread, continuous process construction is carried out, or intermittent process construction is carried out after the raw materials are transported in a circulating mode under a parking state.
Mode 4: the tail of the mineral aggregate dump truck is butted with the receiving hopper for unloading, the pushing roller pushes the rear tire of the mineral aggregate dump truck to transport a waterwheel and an emulsified asphalt parking space on two sides of the micro-surfacing paver and connected by pipelines the water supply pump and the feeding asphalt pump are imported, raw materials are continuously transported, so that the raw materials are transported in a recycling manner, the raw materials are transported while being spread, continuous process construction is carried out, or the raw materials are transported in a recycling manner under a parking state and then subjected to intermittent process construction.
Mode 5; the tail of the mineral aggregate dump truck is butted with the receiving hopper for unloading, the pushing roller pushes the rear tire of the mineral aggregate dump truck, the delivery water truck and the delivery emulsified asphalt truck are sequentially positioned at the same side of the micro-surfacing paver and are connected through a pipeline, the water supply pump and the feed asphalt pump are imported, raw materials are continuously transported, so that the raw materials are transported in a recycling manner, the raw materials are transported while being transported, continuous process construction is carried out, or the raw materials are transported in a recycling manner under a parking state and then are subjected to intermittent process construction.
And fourthly, selecting corresponding pavement pretreatment according to the technical file requirements of the construction design process before paving and trowelling. Firstly, the lower edges of the push plate and the lengthened push plate which are arranged on the push shovel device are in linear contact with the road surface, and redundant materials are pushed to the two sides of the road surface to be constructed in the construction advancing process and collected in a centralized mode. Then, carrying out real-time minimally invasive punching and milling pretreatment on the pavement to be constructed, and carrying out minimally invasive high-pressure washing on the asphalt oxide layer, deposited dust, loose stone and other unfavorable substances on the surface layer of the pavement; wetting and cooling the road surface; particularly, the milling and brushing device is used for further cleaning the road surface after cold milling and correction; and (4) spraying asphalt.
And fifthly, synchronously, continuously and stably feeding the raw materials such as the mineral aggregate, the water, the asphalt and the like and the additives into a feed inlet of the stirring device according to the determined output quantity of each raw material, effectively and fully stirring according to the determined stirring rotating speed, and then carrying out paving or rutting filling and trowelling operation according to the determined construction advancing speed.
And sixthly, road surface health preserving.
And step seven, opening traffic.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and all the simple modifications, changes, equivalent structural changes and construction method changes made by the technical essence of the present invention are still within the protection scope of the technical solution and method of the present invention.

Claims (10)

1. A micro-surfacing paver structurally comprises a rack (1), an internal combustion engine (2), a control platform (7), a walking device (10), a mineral aggregate transferring system (12), a water path transferring system (13), an asphalt transferring system (14) and a stirring device (18), and is characterized by comprising a punching and milling device (22), wherein the punching and milling device (22) realizes minimally invasive punching and milling on a pavement, and the punching and milling device (22) is arranged below the rear part of the rack (1) and behind the walking device (10); or is arranged below the front part of the frame (1) and in front of the walking device (10); or between the lower part of the middle part of the frame (1) and the front and back walking device (10).
2. The micro-surfacing spreading machine according to claim 1, wherein the punching and milling device (22) comprises a water spray pump (221), a water spray bar (222) and a water spray head (223), the water spray pump (221) is connected with the water spray bar (222) through a pipeline, and the water spray head (223) is communicated with the water spray bar (222).
3. A micro-surfacing spreader according to claim 1, wherein the washover device (22) comprises a washover lifting mechanism (224), the washover lifting mechanism (224) effecting a variation in the distance between the water jet heads (223) and the road surface.
4. The micro-surfacing spreading machine according to claims 1 and 3, wherein the punching and milling lifting mechanism (224) comprises a telescopic oil cylinder or a telescopic air cylinder, one end of the telescopic oil cylinder or the telescopic air cylinder is connected with the frame (1) and the other end of the telescopic oil cylinder or the telescopic air cylinder is connected with the water spray rod (222) to drive the water spray rod (222) and the water spray head (223) to ascend and descend.
5. A micro-surfacing spreader according to claims 1 and 3, wherein the die milling lift mechanism (224) comprises a lift linkage that drives the water jet (223) up and down.
6. The micro-surfacing spreading machine according to claim 1, wherein the milling device (22) comprises a water spray steering mechanism (225), and the water spray steering mechanism (225) is used for changing an included angle between water sprayed by the water spray head (223) and a road surface.
7. The micro-surfacing spreading machine according to claim 1, wherein the flush milling device (22) comprises a water flow control device, and the water flow control device realizes variation of the water outlet flow and the water outlet pressure of the water spray head (223).
8. The micro-surfacing spreading machine according to claim 1, wherein the punching and milling device (22) comprises a punching and milling telescopic device (226), and the punching and milling telescopic device (226) has an expansion and contraction function.
9. The micro-surfacing spreading machine according to claims 1 and 8, wherein the milling telescoping device (226) comprises a telescopic cylinder or telescopic cylinder, and the telescopic cylinder or telescopic cylinder drives the milling device (22) to expand and contract.
10. A construction method of a micro-surfacing paver, which is characterized in that the construction method is carried out by adopting the micro-surfacing paver of claim 1, and specifically comprises the following steps:
firstly, 1, setting output quantity of each raw material, 2, determining stirring speed, and 3, determining paving advancing speed;
secondly, adjusting the working posture of the punching and milling device during paving construction operation;
and thirdly, feeding the raw materials into a feed inlet of the stirring device according to the set output quantity, stirring, paving and forming the mixture, and simultaneously implementing the minimally invasive punching and milling pretreatment on the pavement in real time by the punching and milling device in front of the paving device.
CN202110927206.9A 2021-08-13 2021-08-13 Micro-surfacing paver and construction method Pending CN113463469A (en)

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Publication number Priority date Publication date Assignee Title
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CN216663688U (en) * 2021-08-13 2022-06-03 李维维 Micro-surfacing paver

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CN107780329A (en) * 2016-08-30 2018-03-09 维特根有限公司 Milling machine and the method for operating milling machine
CN207017111U (en) * 2017-05-03 2018-02-16 郑团波 A kind of maintenance agent for concrete pavement atomizing and spraying apparatus
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