CN113458003A - Full-automatic clamping flange size detection device - Google Patents
Full-automatic clamping flange size detection device Download PDFInfo
- Publication number
- CN113458003A CN113458003A CN202110897600.2A CN202110897600A CN113458003A CN 113458003 A CN113458003 A CN 113458003A CN 202110897600 A CN202110897600 A CN 202110897600A CN 113458003 A CN113458003 A CN 113458003A
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- Prior art keywords
- detection
- conveyer belt
- blanking unit
- conveyor belt
- full
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The utility model provides a full-automatic clamping ring flange size detection device, includes L shape frame, openly detects the conveyer belt, the back detects the conveyer belt, and the top surface of L shape frame is provided with respectively and openly detects the conveyer belt and the back detects the conveyer belt, and the perpendicular top department of the material loading end that openly detects the conveyer belt is equipped with an automatic feed mechanism, is equipped with a visual detection mechanism on openly detecting the conveyer belt and the back detects the conveyer belt respectively, and the position department that lies in automatic feed mechanism to visual detection mechanism on openly detecting the conveyer belt lies in the material loading end extremely on position department and the back that detects the conveyer belt visual detection mechanism's position department all is provided with a material pushing and positioning mechanism, openly detects and still is provided with a turn-over between conveyer belt and the back and transports the arm. The invention discloses a full-automatic detection device for a clamping flange plate, which is characterized in that a front detection conveyor belt and a back detection conveyor belt are respectively arranged according to the detection requirements of the clamping flange plate, and an automatic material distribution mechanism, a turnover transfer mechanical arm and a visual detection structure are respectively arranged on the front detection conveyor belt and the back detection conveyor belt so as to realize the full automation of the whole detection process.
Description
Technical Field
The invention relates to the technical field of clamping flange plate detection equipment, in particular to a full-automatic clamping flange plate size detection device.
Background
Referring to fig. 1 to 2, a pair of positioning holes and a pair of clamping holes are uniformly and symmetrically formed in the circumferential direction of the surface of the conventional clamping flange, wherein an eccentric wheel mechanism is arranged in each clamping hole for clamping and locking two clamping flanges, the eccentric wheel mechanism comprises a sliding shaft and an eccentric wheel with a handle, one end of the sliding shaft is fixed in the clamping hole of one clamping flange, and the other end of the sliding shaft penetrates through the clamping hole of the other clamping flange and is rotatably connected with the eccentric wheel with the handle. When the contact point of the eccentric wheel and the clamping flange plate is at the lowest point of the eccentric wheel, the sliding shaft drives the two clamping flange plates matched with the sliding shaft to be in a loose state due to the driving of the eccentric wheel mechanism, and when the contact point of the eccentric wheel and the clamping flange plate is at the highest point of the eccentric wheel, the sliding shaft drives the two clamping flange plates matched with the sliding shaft to be rapidly clamped due to the driving of the eccentric wheel mechanism, so that the purpose of fastening and locking is achieved.
Therefore, before the clamping flange is assembled, the sizes and positions of the positioning hole and the clamping hole on the clamping flange and the size of the whole clamping flange need to be comprehensively detected. At present, the traditional detection generally adopts semi-automatic manual feeding and discharging detection, the labor intensity of workers is high, the detection efficiency is low, and the detection is not suitable for detecting large-batch clamping flange plates.
Disclosure of Invention
In view of the above, the present invention provides a full-automatic clamping flange size detection device to solve the problems in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
a full-automatic clamping flange plate size detection device comprises an L-shaped frame, a front detection conveyor belt and a back detection conveyor belt, wherein the front detection conveyor belt and the back detection conveyor belt are respectively arranged on the top surface of the L-shaped frame, the two ends of the front detection conveyor belt and the back detection conveyor belt are respectively defined as a feeding end and a discharging end, an automatic material distribution mechanism is arranged at a position vertically above the feeding end of the front detection conveyor belt, a visual detection mechanism is respectively arranged on the front detection conveyor belt and the back detection conveyor belt, a material pushing and positioning mechanism is respectively arranged at a position from the automatic material distribution mechanism to the visual detection mechanism on the front detection conveyor belt and a position from the feeding end to the visual detection mechanism on the back detection conveyor belt, a turnover transferring mechanical arm is further arranged between the front detection conveyor belt and the back detection conveyor belt, a front unqualified product frame is arranged between the discharge end of the front detection conveyor belt and the feeding end of the back detection conveyor belt, and a qualified product frame and a back unqualified product frame are respectively arranged at the discharge end of the back detection conveyor belt.
Preferably, the automatic material distributing mechanism comprises a fixed base, a flange material barrel, a main blanking unit, a plurality of auxiliary blanking units and a driving cylinder, the fixed base is fixed at the position of the L-shaped frame at the feeding end of the front detection conveyor belt, a blanking through hole is arranged at the center of the fixed base, a plurality of clamping flanges are coaxially stacked in the flange charging barrel, the flange plate charging barrel is fixedly arranged on the surface of the fixed base and is coaxial with the blanking through hole, one main blanking unit and a plurality of auxiliary blanking units are uniformly distributed at the outer side of the circumference of the bottom of the flange plate charging barrel and are in transmission connection through a transmission connecting rod respectively, the driving cylinder is arranged on the fixed base and is in driving connection with the main blanking unit.
Preferably, a blanking and sorting gap is formed between the bottom of the flange plate charging barrel and the surface of the fixed base, so that the main blanking unit and the plurality of auxiliary blanking units simultaneously act on the bottommost clamping flange and the penultimate clamping flange in the flange plate charging barrel, and an L-shaped fixing block is arranged at the position, between the main blanking unit and the auxiliary blanking unit adjacent to the main blanking unit, of the bottom of the flange plate charging barrel and extends towards the direction of the fixed base so as to be fixedly connected with the surface of the fixed base.
Preferably, the main blanking unit and the auxiliary blanking unit both comprise a rotating part and a sorting blanking part, the rotating part comprises a rotating shaft and a rotating connecting rod, the sorting blanking part comprises a sorting blade and a supporting blade, the rotating shaft is perpendicular to the fixed base, one end of the rotating shaft is rotatably connected with the fixed base, the other end of the rotating shaft is fixedly connected with the rotating connecting rod, the sorting blade and the supporting blade are sequentially fixed on the rotating shaft, the supporting blade is lower than the sorting blade, the cutting edge of the supporting blade and the vertical projection of the cutting edge of the sorting blade on the fixed base form an included angle of 35 degrees, the main blanking unit and the auxiliary blanking units are connected with the rotating connecting rods contained in the main blanking unit through the transmission connecting rods to realize transmission connection, and the output shaft of the driving cylinder is in driving connection with the rotating connecting rods in the main blanking unit.
Preferably, the main blanking unit further comprises a driving connecting rod, the rotating connecting rod in the main blanking unit is respectively and fixedly connected with the driving connecting rod and the transmission connecting rod, and the output shaft of the driving cylinder is fixedly connected with the driving connecting rod to realize driving connection with the main blanking unit.
Preferably, the distance L between the sorting blade and the supporting blade, the thickness of one clamping flange plate is L, and the height of the blanking sorting gap is H, wherein L is greater than 1, and H is less than or equal to 1.5L.
Preferably, the visual inspection mechanism comprises a camera support and an inspection camera, the camera support is used for fixing one side of the front face inspection conveyor belt and one side of the back face inspection conveyor belt, and the inspection camera is arranged above the front face inspection conveyor belt and the back face inspection conveyor belt and fixedly connected with the camera support.
Preferably, the material pushing and positioning mechanism comprises a fixed guide plate, a movable guide plate, a push rod cylinder and a position sensor, the fixed guide plate and the movable guide plate are respectively arranged at two sides of the front detection conveyor belt and the back detection conveyor belt, the position sensor is arranged at one side of the fixed guide plate close to the front detection conveyor belt and one side of the back detection conveyor belt feeding end, one side of the fixed guide plate opposite to the movable guide plate has the same radian as that of the clamping flange, and the push rod cylinder is further connected and arranged on the movable guide plate.
Preferably, the rack is provided with a lifting cylinder at the discharge end of the front detection conveyor belt and the discharge end of the back detection conveyor belt, the lifting cylinder at the discharge end of the front detection conveyor belt is vertically connected with a first baffle, and the lifting cylinder at the discharge end of the back detection conveyor belt is vertically connected with a second baffle.
Preferably, the non-defective product frame is disposed at a discharge end of the back surface detection conveyor along a conveying direction of the back surface detection conveyor, and the non-defective product frame is disposed at one side of the discharge end of the back surface detection conveyor.
Compared with the prior art, the invention is respectively provided with the front detection conveyor belt and the back detection conveyor belt according to the detection requirement of the clamping flange, and the visual detection structures are respectively arranged on the front detection conveyor belt and the back detection conveyor belt so as to obtain the size information of the clamping flange through the visual camera. Simultaneously, the automatic material distribution mechanism and the turnover transfer mechanical arm are arranged to realize automatic feeding, material distribution and turnover of the clamping flange, so that the full automation of the whole detection process is realized, the manpower input is reduced, and the detection efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the front side of a clamping flange
FIG. 2 is a schematic view of the structure of the back side of the clamping flange;
fig. 3 is a schematic structural diagram of a full-automatic clamping flange size detection device provided by the invention;
fig. 4 is a schematic structural view of an automatic material distribution mechanism in the full-automatic clamping flange size detection device provided by the invention;
FIG. 5 is a schematic structural view of the automatic material distributing mechanism after the flange material barrel is removed;
FIG. 6 is an assembly view of the main blanking unit, the auxiliary blanking unit, the driving cylinder and the clamping flange;
FIG. 7 is a top view of FIG. 6;
FIG. 8 is a schematic structural view of the main blanking unit;
fig. 9 is a schematic structural view of the auxiliary blanking unit.
Reference numerals and component parts description referred to in the drawings:
1. an L-shaped frame; 2. a front side detection conveyor belt; 3. a back side detection conveyor belt; 4. turning over and rotating the mechanical arm; 5. a front unqualified product frame; 6. qualified product frames; 7. a back unqualified product frame; 8. a fixed base; 9. a flange charging barrel; 10. a driving cylinder; 11. a blanking through hole; 12. clamping the flange plate; 13. a transmission connecting rod; 14. an L-shaped fixed block; 15. a rotating shaft; 16. rotating the connecting rod; 17. a sorting blade; 18. supporting the blade; 19. an output shaft; 20. a driving connecting rod; 21. a camera support; 22. detecting a camera; 23. fixing a guide plate; 24. a movable guide plate; 25. a push rod cylinder; 26. a lifting cylinder; 27. a first baffle plate; 28. a second baffle.
Detailed Description
The technical solution of the present invention will be clearly and completely described by the following detailed description. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 3 to 9, a full-automatic clamping flange size detection device includes an L-shaped frame 1, a front detection conveyor belt 2 and a back detection conveyor belt 3, and in order to reduce the floor area of the detection device as much as possible, the structure of the L-shaped frame 1 is adopted, so that the front detection conveyor belt 2 and the back detection conveyor belt 3 are arranged on the top surface of the L-shaped frame 1 in a mutually perpendicular manner. For convenience of description, two ends of the front detection conveyor belt 2 and the back detection conveyor belt 3 are respectively defined as a feeding end and a discharging end, wherein an automatic material distribution mechanism is arranged vertically above the feeding end of the front detection conveyor belt 2, a visual detection mechanism is respectively arranged on the front detection conveyor belt 2 and the back detection conveyor belt 3, and a material pushing and positioning mechanism is respectively arranged at a position from the automatic material distribution mechanism to the visual detection mechanism on the front detection conveyor belt 2 and a position from the feeding end to the visual detection mechanism on the back detection conveyor belt 3, so as to push and dial a clamping flange disc on the conveyor belts to a proper position for detection by the visual detection mechanism. A turnover transferring mechanical arm 4 is also arranged between the front detection conveyor belt 2 and the back detection conveyor belt 3. A front unqualified product frame 5 is arranged between the discharge end of the front detection conveyor belt 2 and the feeding end of the back detection conveyor belt 4, a qualified product frame 6 and a back unqualified product frame 7 are respectively arranged at the discharge end of the back detection conveyor belt 4, wherein the qualified product frame 6 is arranged at the discharge end of the back detection conveyor belt 3 along the conveying direction of the back detection conveyor belt 3, and the back unqualified product frame 7 is arranged at one side of the discharge end of the back detection conveyor belt 3.
The following describes each component in detail:
the automatic material distributing mechanism comprises a fixed base 8, a flange plate charging barrel 9, a main blanking unit, a plurality of auxiliary blanking units and a driving air cylinder 10. Wherein, unable adjustment base 8 is fixed and is located the position department that detects 2 material loading ends of conveyer belt in front at L shape frame 1, and the central point department of unable adjustment base 8 has seted up a blanking through-hole 11 for pressing from both sides tight ring flange 12 and drop to the detection conveyer belt 2 in front. A plurality of clamping flanges 12 are coaxially stacked in the flange charging barrel 9, and the flange charging barrel 9 is fixedly arranged on the surface of the fixed base 8 and is coaxially arranged with the blanking through hole 11. Wherein main blanking unit and a plurality of supplementary blanking unit evenly distributed are located and are connected through a transmission connecting rod 13 transmission respectively between main blanking unit and a plurality of supplementary blanking units in the circumference outside department of ring flange feed cylinder 9 bottom, drive actuating cylinder 10 setting on unable adjustment base 8 and with main blanking unit drive connection.
The bottom of the flange feed cylinder 9 and the surface of the fixed base 8 have a blanking separation gap, the height of the blanking separation gap is H, and the thickness of a clamping flange 12 is l, both of which conform to the following relationship: h is more than 1 and less than or equal to 1.5l, so that the clamping flange 12 at the bottommost part of the flange charging barrel 9 and the part of the clamping flange 12 at the penultimate part are exposed out of the blanking sorting gap to be simultaneously acted on by the main blanking unit and the auxiliary blanking units. An L-shaped fixing block 14 is arranged at the bottom of the flange material barrel 9 at a position between the main blanking unit and the auxiliary blanking unit adjacent to the main blanking unit and extends towards the direction of the fixed base 8 so as to be fixedly connected with the surface of the fixed base 7.
Furthermore, the main blanking unit and the auxiliary blanking unit respectively comprise a rotating part and a sorting blanking part. Wherein, the rotating part comprises a rotating shaft 15 and a rotating connecting rod 16, and the sorting blanking part comprises a sorting blade 17 and a supporting blade 18. The rotating shaft 15 is perpendicular to the fixed base 8, one end of the rotating shaft is rotatably connected with the fixed base 8, the other end of the rotating shaft is fixedly connected with a rotating connecting rod 16, a sorting blade 17 and a supporting blade 18 are sequentially fixed on the rotating shaft 15, the supporting blade 18 is lower than the sorting blade 17, the distance between the sorting blade 17 and the supporting blade is L, and the distance is equal to the thickness L of one clamping flange 12. Preferably, the edge of the classifying blade 17 is provided with a chamfer so as to act in the gap between two adjacent clamping flanges 12. Meanwhile, in order to match with blanking and material distributing beats, the vertical projection of the cutting edge of the supporting blade 18 and the cutting edge of the sorting blade 17 on the fixed base 8 is set to have an included angle of 35 degrees. The main blanking unit and the plurality of auxiliary blanking units are connected with a rotating connecting rod 16 contained in the main blanking unit through a transmission connecting rod 13 to realize transmission connection, and an output shaft 19 of the driving cylinder 10 is in driving connection with the rotating connecting rod 16 in the main blanking unit.
The main blanking unit further comprises a driving connecting rod 20, the rotating connecting rod 16 in the main blanking unit is fixedly connected with the driving connecting rod 20 and the transmission connecting rod 13 respectively, and the output shaft 19 of the driving cylinder 10 is fixedly connected with the driving connecting rod 20 so as to realize driving connection with the main blanking unit.
The visual detection mechanism comprises a camera support 21 and a detection camera 22, wherein the camera support 21 fixes one side of the front detection conveying belt 2 and the back detection conveying belt 3, the detection camera 22 is arranged at the vertical upper part of the front detection conveying belt 2 and the back detection conveying belt 3 and is fixedly connected with the camera support 21, and the detection camera 22 acquires the size information of the front and the back of the clamping flange 12.
Because the position of the clamping flange plate 12 falling onto the front detection conveyor belt 2 through the automatic material distribution mechanism and the position of the clamping flange plate 12 transferred onto the back detection conveyor belt 3 through the turnover transfer mechanical arm 4 are deviated from the visual detection mechanism, in order to move the clamping flange plate to a proper position so as to be conveniently acquired by the detection camera 22, the material pushing and positioning mechanism is arranged. The mechanism comprises a fixed guide plate 23, a movable guide plate 24, a push rod cylinder 25 and a position sensor (not shown in the figure), wherein the fixed guide plate 23 and the movable guide plate 24 are respectively arranged at two sides of a front detection conveyor belt 2 and a back detection conveyor belt 3, the position sensor is arranged at one side of the fixed guide plate 23 close to the feeding end of the front detection conveyor belt 2 and the back detection conveyor belt 3, one side of the fixed guide plate 23 opposite to the movable guide plate 24 has the same radian as that of a clamping flange 12, and the movable guide plate 24 is further connected with the push rod cylinder 25. When the position sensor senses the clamping flanges 12, the push rod air cylinders 25 push the movable guide plates 24 out and act on the corresponding clamping flanges 12 to clamp the clamping flanges 12 between the movable guide plates 24 and the fixed guide plates 23 for detection by the detection cameras 22. When the detection camera 22 finishes data acquisition, the push rod cylinder 25 retracts the movable guide plate 24.
Meanwhile, the rack 1 is provided with a lifting cylinder 26 at the discharge end of the front detection conveyor belt 2 and the back detection conveyor belt 3, a first baffle 27 is vertically connected to the lifting cylinder 26 at the discharge end of the front detection conveyor belt 2, and a second baffle 28 is vertically connected to the lifting cylinder 26 at the discharge end of the back detection conveyor belt 3. The raising or lowering of the first and second shutters 27 and 28 cooperates with the turn-over transfer robot 4 to facilitate the gripping of the flange 12 into one of the front reject frame 5, the accepted frame 6 and the rear reject frame 7 for recycling.
The specific working process is as follows:
firstly, the clamping flange 12 to be tested is sequentially placed into the flange charging barrel 9 in the right-side-up direction, the driving cylinder 10 is at the initial position, the main blanking unit and the auxiliary blanking unit are sequentially fixed on the rotating shaft 15 in a mode that 35-degree included angles are formed between the separation blades 17 and the supporting blades 18, and then the clamping flange 12 falling into the flange charging barrel 9 is placed on the separation blades 17. Thereafter, the output shaft 19 of the driving cylinder 10 pushes the driving connecting rod 20 in the main blanking unit to move, so that the rotating connecting rod 16 fixed with the driving connecting rod 20 drives the rotating shaft 15 to rotate by 35 °, and simultaneously, the rotating connecting rods 16 in the auxiliary blanking units also drive the rotating shafts 15 contained in the auxiliary blanking units to rotate by 35 ° through the transmission connecting rod 13, so that the sorting blades 17 in the main blanking unit and the auxiliary blanking units simultaneously rotate and are separated from the clamping flanges 12 contacted with the same, and at this time, the clamping flanges 12 in the flange charging barrel 9 integrally move downwards by the thickness of one clamping flange 12 and are abutted and contacted with the supporting blades 18. Thereafter, when the output shaft 19 of the driving cylinder 10 is retracted, the process is reversed, so that the rotating shafts 15 in the main blanking unit and the auxiliary blanking unit rotate in opposite directions by 35 °, at this time, the clamping flange 12 at the bottommost part is separated from the supporting blade 18 and falls onto the front detection conveyor belt 2 through the blanking through hole 11 in the fixed base 8, and the sorting blade 17 rotates to contact the bottom surface of the last clamping flange 12, so that the remaining clamping flanges 12 are continuously placed on the sorting blade 17.
The clamping flange 12 dropped onto the front detection belt 2 is moved toward the visual detection mechanism by the front detection belt 2. When the position sensor senses the clamping flanges 12, the push rod air cylinders 25 push the movable guide plates 24 out and act on the corresponding clamping flanges 12 to clamp the clamping flanges 12 between the movable guide plates 24 and the fixed guide plates 23 for detection by the detection cameras 22. After the camera 22 to be detected acquires and stores the data of the inner hole guide angle, the size of the positioning hole, the size of the clamping hole, the inner hole coaxiality and the like of the clamping flange 12, the push rod cylinder 25 withdraws the movable guide plate 24, and the detected clamping flange 12 continues to move to the discharge end of the front detection conveyor belt 2. If the detection information read by the detection camera 22 is qualified, the first baffle 27 located at the discharge end of the front detection conveyor belt 2 is driven by the lifting cylinder 26 to rise, the turnover transfer mechanical arm 4 is used for grabbing the clamping flange 12 and turning over the clamping flange and placing the clamping flange on the back detection conveyor belt 3, and if the detection information read by the detection camera 22 is unqualified, the clamping flange 12 directly falls into the front unqualified product frame 5 under the transmission of the front detection conveyor belt 2.
The detection mode of the clamping flange plate 12 moving to the back detection conveyor belt 3 is the same as that of the front detection conveyor belt 2, if the detection information read by the detection camera 22 positioned on the back detection conveyor belt 3 is qualified, the second baffle plate 28 positioned at the discharge end of the back detection conveyor belt 3 is not lifted, the clamping flange plate 12 directly falls into the qualified product frame 6 under the transmission of the back detection conveyor belt 3, if the detection information read by the detection camera 22 positioned on the back detection conveyor belt 3 is unqualified, the second baffle plate 28 positioned at the discharge end of the back detection conveyor belt 3 is lifted under the driving of the lifting cylinder 26, the turnover transfer mechanical arm 4 is waited to grab and place into the back unqualified product frame 7, and therefore the whole detection process is completed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a full self-holding ring flange size detection device which characterized in that: the automatic material-pushing and conveying device comprises an L-shaped frame, a front detection conveying belt and a back detection conveying belt, wherein the front detection conveying belt and the back detection conveying belt are respectively arranged on the top surface of the L-shaped frame, the two ends of the front detection conveying belt and the back detection conveying belt are respectively defined as a feeding end and a discharging end, an automatic material-distributing mechanism is arranged vertically above the feeding end of the front detection conveying belt, a visual detection mechanism is respectively arranged on the front detection conveying belt and the back detection conveying belt, a material-pushing positioning mechanism is respectively arranged at the position from the automatic material-distributing mechanism to the visual detection mechanism on the front detection conveying belt and the position from the feeding end to the visual detection mechanism on the back detection conveying belt, and a turn-over transferring mechanical arm is also arranged between the front detection conveying belt and the back detection conveying belt, a front unqualified product frame is arranged between the discharge end of the front detection conveyor belt and the feeding end of the back detection conveyor belt, and a qualified product frame and a back unqualified product frame are respectively arranged at the discharge end of the back detection conveyor belt.
2. The full-automatic clamping flange plate size detection device according to claim 1, characterized in that: automatic feed mechanism includes unable adjustment base, ring flange feed cylinder, a main blanking unit, a plurality of auxiliary blanking unit and drives actuating cylinder, unable adjustment base fixes L shape frame is located openly detect the position department of conveyer belt material loading end, unable adjustment base's central point puts the department and has seted up a blanking through-hole, coaxial piling up has a plurality of tight ring flanges of clamp in the ring flange feed cylinder, the ring flange feed cylinder is fixed to be set up unable adjustment base's surface and with the coaxial setting of blanking through-hole, one main blanking unit and a plurality of auxiliary blanking unit evenly distributed in the circumference outside department of flange dish feed cylinder bottom just main blanking unit and a plurality of connect through a transmission connecting rod transmission respectively between the auxiliary blanking unit, it sets up to drive actuating cylinder on the unable adjustment base and with main blanking unit drive is connected.
3. The full-automatic clamping flange plate size detection device according to claim 2, characterized in that: the bottom of ring flange feed cylinder with unable adjustment base's surface has a blanking and selects separately the clearance for supply main blanking unit and a plurality of assist blanking unit simultaneous action be located bottommost and on the tight ring flange of penultimate clamp in the ring flange feed cylinder, the bottom of ring flange feed cylinder is located main blanking unit with main blanking unit adjacent setting assist position department between the blanking unit court unable adjustment base's direction extension be provided with an L shape fixed block with unable adjustment base's fixed surface is connected.
4. The full-automatic clamping flange plate size detection device according to claim 3, characterized in that: the main blanking unit and the auxiliary blanking unit both comprise a rotating part and a sorting blanking part, the rotating part comprises a rotating shaft and a rotating connecting rod, the sorting blanking part comprises a sorting blade and a supporting blade, the rotating shaft is perpendicular to the fixed base, one end of the rotating shaft is rotatably connected with the fixed base, the other end of the rotating shaft is fixedly connected with the rotating connecting rod, the sorting blade and the supporting blade are sequentially fixed on the rotating shaft, the supporting blade is lower than the sorting blade, the cutting edge of the supporting blade and the vertical projection of the cutting edge of the sorting blade on the fixed base form an included angle of 35 degrees, the main blanking unit and the auxiliary blanking units are connected with the rotating connecting rods contained in the main blanking unit through the transmission connecting rods to realize transmission connection, and the output shaft of the driving cylinder is in driving connection with the rotating connecting rods in the main blanking unit.
5. The full-automatic clamping flange plate size detection device according to claim 4, characterized in that: the main blanking unit further comprises a driving connecting rod, the rotating connecting rod in the main blanking unit is fixedly connected with the driving connecting rod and the transmission connecting rod respectively, and an output shaft of the driving cylinder is fixedly connected with the driving connecting rod to realize driving connection with the main blanking unit.
6. The full-automatic clamping flange plate size detection device according to claim 4, characterized in that: the distance L between the sorting blade and the supporting blade, the thickness of one clamping flange plate is L, the height of the blanking sorting gap is H, and L is equal to L, and H is more than 1 and less than or equal to 1.5L.
7. The full-automatic clamping flange plate size detection device according to claim 1, characterized in that: the visual inspection mechanism is including camera support, detection camera, camera support is fixed the front detect the conveyer belt with one side department of back detection conveyer belt, detection camera sets up the front detect the conveyer belt with the perpendicular top department of back detection conveyer belt and with camera support fixed connection.
8. The full-automatic clamping flange plate size detection device according to claim 1, characterized in that: push away material positioning mechanism and include fixed deflector, activity deflector, push rod cylinder and position sensor, fixed deflector with the activity deflector sets up respectively openly detect the conveyer belt the both sides department that the conveyer belt was detected at the back, position sensor sets up fixed deflector is close to openly detect the conveyer belt with the back detects one side of conveyer belt material loading end, fixed deflector with one side that the activity deflector is relative have with press from both sides the same radian of tight ring flange mutually, it is equipped with still to connect on the activity deflector the push rod cylinder.
9. The full-automatic clamping flange plate size detection device according to claim 1, characterized in that: the frame openly detects the conveyer belt with the discharge end department that the conveyer belt was detected to the back is equipped with a lift cylinder respectively, is located openly detect conveyer belt discharge end department be connected with a first baffle on the lift cylinder perpendicularly, be located the back detects conveyer belt discharge end department be connected with a second baffle on the lift cylinder perpendicularly.
10. The full-automatic clamping flange plate size detection device according to claim 1, characterized in that: the qualified product frame is arranged at the discharge end of the back detection conveyor belt along the conveying direction of the back detection conveyor belt, and the unqualified product frame at the back is arranged at one side of the discharge end of the back detection conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110897600.2A CN113458003A (en) | 2021-08-05 | 2021-08-05 | Full-automatic clamping flange size detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110897600.2A CN113458003A (en) | 2021-08-05 | 2021-08-05 | Full-automatic clamping flange size detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113458003A true CN113458003A (en) | 2021-10-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110897600.2A Withdrawn CN113458003A (en) | 2021-08-05 | 2021-08-05 | Full-automatic clamping flange size detection device |
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| Country | Link |
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| CN (1) | CN113458003A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115069572A (en) * | 2022-08-22 | 2022-09-20 | 苏州康克莱自动化科技有限公司 | Automatic feeding identification system and method for vertical rod connecting disc of disc-fastened scaffold |
| CN115256984A (en) * | 2022-07-22 | 2022-11-01 | 铜陵新港塑胶制品有限公司 | Full-automatic ultrasonic welding device for wire coil cover plate and using method thereof |
-
2021
- 2021-08-05 CN CN202110897600.2A patent/CN113458003A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115256984A (en) * | 2022-07-22 | 2022-11-01 | 铜陵新港塑胶制品有限公司 | Full-automatic ultrasonic welding device for wire coil cover plate and using method thereof |
| CN115256984B (en) * | 2022-07-22 | 2024-06-07 | 铜陵新港塑胶制品有限公司 | Full-automatic ultrasonic welding device for wire coil cover plate and application method thereof |
| CN115069572A (en) * | 2022-08-22 | 2022-09-20 | 苏州康克莱自动化科技有限公司 | Automatic feeding identification system and method for vertical rod connecting disc of disc-fastened scaffold |
| CN115069572B (en) * | 2022-08-22 | 2022-12-27 | 苏州康克莱自动化科技有限公司 | Automatic feeding identification system and method for vertical rod connecting disc of disc-fastened scaffold |
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Application publication date: 20211001 |