CN113451635A - Storage battery plate assembling machine and storage battery plate wrapping device thereof - Google Patents

Storage battery plate assembling machine and storage battery plate wrapping device thereof Download PDF

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Publication number
CN113451635A
CN113451635A CN202110593385.7A CN202110593385A CN113451635A CN 113451635 A CN113451635 A CN 113451635A CN 202110593385 A CN202110593385 A CN 202110593385A CN 113451635 A CN113451635 A CN 113451635A
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China
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plate
polar
picking
partition
conveying
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Granted
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CN202110593385.7A
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CN113451635B (en
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渠立琛
陈英明
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Jiangsu Xiante Intelligent Equipment Co ltd
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Jiangsu Xiante Intelligent Equipment Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a storage battery pole plate assembling machine and a storage battery pole plate wrapping device thereof. The storage battery polar plate wrapping device comprises a rack, a storage table, a first polar plate picking and placing mechanism, a supporting plate I, a push plate mechanism, a partition plate conveying mechanism and a wrapping rubber roll conveying assembly. The first polar plate picking and placing mechanism can periodically transfer the first polar plates on the material storage table to a first polar plate release preset position of the supporting plate I one by one; the baffle conveying mechanism can continuously convey the vertically placed fixed-length baffles; the push plate mechanism can periodically output horizontal thrust and push a workpiece towards the plate wrapping rubber roller conveying assembly; the plate wrapping rubber roller conveying assembly can roll and output the workpiece pushed by the push plate mechanism. Therefore, the invention improves the speed and stability of picking and placing the polar plates and conveying the partition plates, solves the two main problems of restricting the efficiency in the process of wrapping the plates by the storage battery, and greatly improves the plate wrapping efficiency.

Description

Storage battery plate assembling machine and storage battery plate wrapping device thereof
Technical Field
The invention relates to a storage battery pole plate grouping machine, and belongs to the technical field of storage battery pole plate packaging and grouping.
The invention also relates to a storage battery plate wrapping device for the storage battery plate assembling machine.
Background
When the storage battery pole groups are assembled, besides manual plate wrapping, a plurality of plate wrapping mechanisms exist, and the swing suction mechanism taking the air cylinder as power is common. The swing suction mechanism is provided with a vacuum chuck, the polar plate is sucked and placed in a reciprocating mode, the push plate pushes the positive plate placed at the supporting plate to the negative plate, the push plate falls in advance, the folding partition plate of the positive plate realizes packing movement, and then the assembly is completed with the negative plate.
The efficiency of the existing plate packing mechanism is limited by two factors in the process, and firstly, the picking and placing speed of the positive plate and the negative plate is slow. The swing suction mechanism taking the cylinder as power limits the speed, the action of the mechanism lacks flexibility when picking up and putting down, the picking and putting actions are unstable when the speed is high, the picking and putting actions are reflected to be different in the position of a picked polar plate, the picked polar plate is shaken greatly in the movement process of the mechanism, and a designated area on the supporting plate cannot be stably put. Secondly, the speed of the bag partition plate is slow. The baffle falls to appointed position by the stirring of dead weight and the cutter in the moment of cutting off after cutting, and this kind of mode has also restricted baffle conveying speed, and stability reduces because of speed improvement. In addition, the push plate during assembly needs to cross the falling position of the separator to push the positive plate to the position of the negative plate, so that the separator can only be intermittently conveyed after the sheet pushing action is finished when the separator falls.
Disclosure of Invention
The invention provides a plate wrapping device for a storage battery plate. Simple structure is reasonable, can pick up and place the polar plate and carry the baffle by fast and stable, realizes high-speed package board.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
a storage battery polar plate wrapping device comprises a rack, a storage table, a first polar plate picking and placing mechanism, a supporting plate I, a push plate mechanism, a partition plate conveying mechanism and a wrapping rubber roll conveying assembly;
the supporting plate I is flatly laid on the rack;
the first polar plate picking and placing mechanism can periodically transfer the first polar plates on the material storage table one by one to a first polar plate release preset position of the supporting plate I;
the baffle conveying mechanism is used for continuously conveying the fixed-length baffles which are vertically placed;
the plate pushing mechanism can periodically output horizontal thrust to promote the first polar plates periodically released at the preset positions of the first polar plates to translate towards the fixed-length partition plates and reversely move when the first polar plates reach the positions of the corresponding fixed-length partition plates; at the moment that the first polar plate reaches the position of the corresponding fixed-length partition plate, the first polar plate is abutted against the middle position of the fixed-length partition plate, and at the moment, the first polar plate can push the corresponding fixed-length partition plate to enter the feeding end of the plate wrapping rubber roll conveying assembly together under the impulse action provided by the push plate mechanism;
the plate wrapping rubber roller conveying assembly can roll and output the workpiece pushed by the push plate mechanism.
Preferably, the first pole plate picking and placing mechanism comprises a connecting rod group I, a first pole plate picking and placing valve body and a first pole plate valve body guide mechanism connected between the connecting rod group I and the first pole plate picking and placing valve body; wherein:
the connecting rod group I is a crank connecting rod mechanism and comprises a crank I, a first connecting rod and a second connecting rod; one end of the crank I is connected with the power output end of the first power device, and the other end of the crank I is hinged with the second connecting rod through the first connecting rod;
the first polar plate picking and placing valve body can suck/release the first polar plate in a suction mode;
the first polar plate valve body guide mechanism comprises a guide seat and a linear rail; the guide seat is connected with a fixed block arranged on the frame in a positioning way through a positioning shaft; the linear rail is movably arranged in the guide seat, and one end of the linear rail is fixed with the first polar plate picking and placing valve body;
under the action of power output by the first power device, the crank I rotates along with the crank I to drive the first connecting rod and the second connecting rod to follow up, and in the process, the linear rail moves along the guide seat to enable the first polar plate picking and placing valve body to have two limit positions which correspond to the first limit position and the second limit position;
when the first polar plate picking and placing valve body is located at the first limit position, the suction nozzle of the first polar plate picking and placing valve body is opposite to the first storage bin on the storage platform, and the first polar plate in the first storage bin can be sucked in a negative pressure mode through vacuumizing;
when the first polar plate picking and placing valve body is located at the second limit position, the suction nozzle of the first polar plate picking and placing valve body is opposite to the supporting plate I, and the first polar plate sucked by the suction nozzle of the first polar plate picking and placing valve body can be released to the corresponding position of the supporting plate I in an inflating mode.
Preferably, the push plate mechanism comprises a push plate driving mechanism and a push plate connected with the power output end of the push plate driving mechanism;
a gap a is formed in the middle of the supporting plate I; the two sides of the supporting plate I in the width direction are fixed on the rack;
the push plate is arranged in an I shape and comprises a plate-shaped push head, a plate-shaped connector and a connecting rod connected between the plate-shaped push head and the plate-shaped connector;
the connecting rod of the push plate can freely slide in the gap a along the length direction of the supporting plate I, the plate-shaped push head is positioned above the supporting plate I, and the plate-shaped connector is positioned below the supporting plate I;
the push plate driving mechanism comprises a second power device and a crank connecting rod sliding block mechanism connected with the power output end of the second power device;
the power output end of the crank connecting rod sliding block mechanism is connected with the plate-shaped connector into a whole;
under the action of power output by the second power device, the crank-link slider mechanism drives the push plate to reciprocate in the gap a along the length direction of the supporting plate I so as to periodically output horizontal thrust.
Preferably, the crank connecting rod sliding block mechanism comprises a crank III, a third connecting rod and a sliding block; the rack is provided with a slide rail with the length extending direction parallel to that of the supporting plate I, the slide block is movably connected with the slide rail, and the slide block is connected with the push plate.
Preferably, the partition conveying mechanism is arranged close to the plate wrapping rubber roller conveying assembly and above the plate wrapping rubber roller conveying assembly, and comprises an upper partition conveying mechanism, a paper guide roller and a lower partition conveying mechanism:
the upper partition plate conveying mechanism and the lower partition plate conveying mechanism are belt transmission mechanisms and comprise vacuum adsorption conveying belts, and a plurality of air holes are formed in belt bodies of the vacuum adsorption conveying belts and can adsorb the partition plates in a vacuum suction mode;
paper guide grooves are formed in the machine frames on the two sides of the vacuum adsorption conveying belt of the upper partition plate conveying mechanism, the two sides of the partition plates are arranged in the corresponding paper guide grooves, and the partition plates can move along the paper guide grooves under the action of the upper partition plate conveying mechanism;
the partition plates can be conveyed in a direction perpendicular to the supporting plate I all the time under the combined action of the upper partition plate conveying mechanism and the lower partition plate conveying mechanism;
two ends of the paper guide roller are positioned and installed on the rack and are arranged between the upper partition conveying mechanism and the lower partition conveying mechanism;
the partition plate conveyed by the upper partition plate conveying mechanism can enter the feeding end of the lower partition plate conveying mechanism under the guiding action of the paper guide roller.
Preferably, a paper cutting mechanism is arranged between the upper partition plate conveying mechanism and the lower partition plate conveying mechanism;
the paper cutting mechanism comprises a paper cutting roller, and a cutter is arranged on the paper cutting roller; the cutter can cut the partition board conveyed by the upper partition board conveying mechanism into a partition board with a fixed length under the driving of the paper cutting roller; the fixed-length partition plate is driven by the lower partition plate conveying mechanism to move towards the gap between the supporting plate I and the supporting plate II until the middle position of the fixed-length partition plate is contacted with the first polar plate pushed horizontally.
Preferably, the plate wrapping rubber roller conveying assembly comprises a driving rubber roller set and a driven rubber roller set positioned above the driving rubber roller set, wherein the driving rubber roller set comprises a driving roller shaft and two rubber rollers arranged on the driving roller shaft at intervals; the driven rubber roller group comprises a driven roller shaft and two rubber rollers which are arranged on the driven roller shaft at intervals; the driving rubber roller is connected with the power output end of the third power device through a first chain wheel transmission mechanism; the two rubber rollers of the driving rubber roller set correspond to the two rubber rollers of the driven rubber roller set.
The invention also provides a battery plate assembling machine which is provided with the battery plate wrapping device.
Compared with the prior art, the invention has the following characteristics:
the power for picking and placing the polar plates in the polar plate wrapping device of the storage battery comes from the motor, so that the problem of limitation of an air cylinder as the power of a mechanism on efficiency is solved; meanwhile, the invention reasonably designs the speed of the picking and placing mechanism, has slow working stroke and fast non-working stroke, can complete the actions of lifting after absorbing the sheet and pressing down when placing the sheet, and realizes the fast and stable picking and placing of the polar plate. In addition, the baffle conveying mechanism can continuously convey the baffles, the downward polar plates are pushed to the wrapping plate transition conveying assembly by the pushing plate, and the wrapped polar plates are continuously connected and conveyed by the wrapping plate transition conveying assembly. The push plate does not need to cross the falling position of the partition plate in the process, and the plate wrapping speed is greatly improved.
Drawings
Fig. 1 is a schematic perspective view of a battery plate grouping machine according to the present invention;
FIG. 2 is a schematic perspective view of the battery plate grouping apparatus of FIG. 1 according to the present invention;
fig. 3 is a schematic perspective view of the battery plate grouping device of the present invention in another direction;
FIG. 4 is a schematic perspective view of the plate grouping mechanism shown in FIG. 2;
FIG. 5 is a schematic structural diagram of the first pole plate grouping mechanism in FIG. 2;
fig. 6 is a schematic perspective view of the first pole plate grouping mechanism in another direction in fig. 2;
FIG. 7 is a schematic perspective view of the second pole plate grouping mechanism of FIG. 2;
FIG. 8 is a schematic diagram of the plate picking and placing assembly of FIG. 2;
FIG. 9 is a schematic structural diagram of the wrapper sheet transition conveying mechanism in FIG. 2;
FIG. 10 is a schematic structural view of the multi-station synchronous power drive of FIG. 1;
FIG. 11 is a schematic view of the configuration of the station grouping gearbox of FIG. 10;
FIGS. 1 to 11: a-a multi-station synchronous power driving device; b, a clapboard unwinding device; c-a storage battery plate matching device;
1. a frame; 2. a material storage table; 3. a polar plate picking and placing mechanism; 31. a first polar plate picking and placing mechanism; 311. a crank I; 312. picking and placing the valve body; 313. a suction nozzle; 32. a second pole plate picking and placing mechanism; 321. a crank II; 81. a plate wrapping rubber roller conveying assembly; 33. a polar plate picking and placing drive shaft; 4. a supporting plate I; 5. a supporting plate II; 6. a push plate mechanism; 61-push plate; 7. a separator conveying mechanism; 71. an upper baffle plate conveying mechanism; 72. a lower baffle plate conveying mechanism; 8. a wrapping plate transition conveying mechanism; 81. a plate wrapping rubber roller conveying assembly; 82. a wrapper sheet chain conveying assembly; 821. an upper chain conveying assembly; 822. a lower chain conveying assembly; 9. a paper cutting mechanism; 91. paper cutting rolls; 92-paper blocking rollers; 10. matching the roller paths;
a-1, a power input connector; a-2, synchronous transmission shaft; a-3, configuring a gear box in a single station; a-3-1, a first transmission shaft end; a-3-2, a second transmission shaft end; a-3-3, a first output shaft; a-3-4, a second output shaft; a-3-5 and a third output shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The relative arrangement of the components and steps, expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may also be oriented in other different ways (rotated 90 degrees or at other orientations).
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. In addition, for the purpose of convenience of description, the vertical direction, the transverse direction and the longitudinal direction are perpendicular to each other, and the two directions in the vertical direction are up and down directions respectively.
At present, the battery plate matching process mainly comprises two modes, namely single-pack and double-pack; the single pack means that only one type of electrode plate is wrapped with a separator, and the other type of electrode plate is not wrapped with a separator, for example, the positive electrode plate is wrapped with a separator, so that the negative electrode plate is not wrapped with a separator, or the negative electrode plate is wrapped with a separator, so that the positive electrode plate is not wrapped with a separator. The double-wrapping means that the positive plate and the negative plate are wrapped with the partition board. The invention relates to a storage battery pole plate grouping machine which is mainly constructed by aiming at a pole plate single-package process.
The accumulator plate matching machine is a multi-station synchronous matching device, and can simultaneously carry out a plurality of plate matching processes to synchronously obtain the matched plates with corresponding quantity or specification. Specifically, as shown in fig. 1, the battery plate grouping machine according to the present invention includes a frame 1, and a multi-station synchronous power driving device a, a separator unreeling device B, and a battery plate grouping device C supported by the frame 1.
Referring to fig. 1 to 11, the invention discloses a storage battery plate grouping device, which comprises a storage table 2, a plate grouping mechanism and a grouping roller path 10. The polar plate matching mechanism comprises a first polar plate matching mechanism and a second polar plate matching mechanism;
the first polar plate grouping mechanism is a storage battery polar plate wrapping device, can complete a wrapping process of a separator on a first polar plate, and forms a wrapped polar plate (the wrapped polar plate is composed of a U-shaped separator and a first polar plate wrapped between two plate surfaces of the U-shaped separator), and comprises a first polar plate picking and placing mechanism 31, a supporting plate I4, a push plate mechanism 6, a separator conveying mechanism 7, a paper cutting mechanism 9 and a wrapping rubber roll conveying assembly 81; the second polar plate matching mechanism can release the second polar plate on the upper surface of the wrapped polar plate to form a matched polar plate, and can output the matched polar plate to the matching track, and the second polar plate matching mechanism comprises a second polar plate picking and placing mechanism 32, a supporting plate II 5 and a wrapping plate chain conveying assembly 82, wherein the wrapping plate rubber roll conveying assembly 81 and the wrapping plate chain conveying assembly 82 form a wrapping plate transition conveying mechanism 8. Wherein:
the storage platform, as shown in fig. 1, includes two parallel bins, one of the bins is a first polar plate bin, in which a row of regularly arranged first polar plates is stored, the other bin is a second polar plate bin, in which a row of regularly arranged second polar plates is stored. The first polar plates in the first polar plate bin can be sequentially pushed one by one to be sucked away and transferred by the first polar plate picking and placing mechanism 31 one by one, the second polar plates in the second polar plate bin can also be sequentially pushed one by one to be sucked away and transferred by the second polar plate picking and placing mechanism 32 one by one, the polarities of the first polar plates and the second polar plates are opposite, for example, when the first polar plates are positive polar plates, the second polar plates are negative polar plates, and otherwise, when the first polar plates are negative polar plates, the second polar plates are positive polar plates.
In order to simplify the usage of the power mechanism, the first pole plate picking and placing mechanism 31 and the second pole plate picking and placing mechanism 32 of the invention supply power through the same power input shaft (pole plate picking and placing drive shaft 33). As shown in fig. 1 and 6, the first plate picking and placing mechanism 31, the second plate picking and placing mechanism 32, and the plate picking and placing drive shaft 33 according to the present invention together constitute the plate picking and placing mechanism 3. The first pole plate picking and placing mechanism 31 and the second pole plate picking and placing mechanism 32 are respectively installed at two ends of the pole plate picking and placing driving shaft. The polar plate picking and placing driving shaft is connected with a power output end of the first power device, and under the driving of power provided by the first power device, the polar plate picking and placing driving shaft rotates to drive the first polar plate picking and placing mechanism 31 and the second polar plate picking and placing mechanism 32 to synchronously move, so that the first polar plate picking and placing mechanism 31 and the second polar plate picking and placing mechanism 32 can correspondingly pick up the positive/second polar plates from the material storage table 2 on which the positive/second polar plates are placed respectively, and can move the picked positive/second polar plates to the upper parts of the corresponding supporting plates and release the supporting plates, and thus, the positive/second polar plates are picked and released. Specifically, the first polar plate picking and placing mechanism 31 can periodically pick up a first polar plate from the first polar plate bin and place the first polar plate at a first polar plate release preset position of the supporting plate i 4, that is, the first polar plate picking and placing mechanism can periodically transfer the first polar plate on the storage table to the first polar plate release preset position of the supporting plate i one by one, and the second polar plate picking and placing mechanism 32 can periodically pick up a second polar plate from the second polar plate bin and place the second polar plate at a second polar plate release preset position of the supporting plate ii 5, that is, the second polar plate picking and placing mechanism can periodically transfer the second polar plate on the storage table to a second polar plate release preset position of the supporting plate ii one by one. In addition, when the first plate picking and placing mechanism 31 implements the first plate picking and placing working condition, the second plate picking and placing mechanism 32 implements the second plate releasing work, and conversely, when the first plate picking and placing mechanism 31 implements the first plate releasing working condition, the second plate picking and placing mechanism 32 implements the second plate picking and placing work.
The first pole plate picking and placing mechanism 31 and the second pole plate picking and placing mechanism 32 have the same structure, and as shown in fig. 6, both include a connecting rod group, a picking and placing valve body, and a valve body guide mechanism connected between the connecting rod group and the picking and placing valve body. Accordingly, the first plate picking and placing mechanism 31 according to the present invention includes a connecting rod group i, a first plate picking and placing valve body 312, and a first plate valve body guiding mechanism connected between the first plate picking and placing valve body 312 and the connecting rod group i. The second pole plate picking and placing mechanism 31 comprises a connecting rod group II, a second pole plate picking and placing valve body and a second pole plate valve body guiding mechanism connected between the second pole plate picking and placing valve body and the connecting rod group II.
The specific structure of the plate picking and placing mechanism of the present invention will be described in detail below by taking the first plate picking and placing mechanism 31 as an example.
The connecting rod group I311 is a crank connecting rod mechanism and comprises a crank I311, a first connecting rod and a second connecting rod; one end of the crank I311 is hinged with the polar plate picking and placing driving shaft, and the other end of the crank I311 is hinged with the second connecting rod through the first connecting rod;
the first plate pick-and-place valve body 312 can suck/release the first plate in a suction manner;
the valve body guide mechanism comprises a guide seat 315 and a linear rail 316; the guide holder 315 is connected to a fixing block 314 provided on the frame 1 via a positioning shaft, i.e. the guide holder 315 can rotate around the positioning shaft. The wire rail 316 is movably installed in the guide seat 315, and one end of the wire rail 316 is fixed to the pick-and-place valve body 312.
During the rotation of the pole plate picking and placing driving shaft, the crank i rotates along with the pole plate picking and placing driving shaft and drives the first connecting rod and the second connecting rod of the connecting rod group i to follow up, and during the process, the linear rail of the first pole plate picking and placing mechanism 31 moves along the guide seat to cause the first pole plate picking and placing valve body 312 to have two limit positions, namely a first limit position and a second limit position. When the first polar plate picking and placing valve body 312 is located at the first limit position, the suction nozzle of the first polar plate picking and placing valve body 312 is arranged obliquely relative to the plane where the storage platform is located and is opposite to the first storage bin on the storage platform, so that the suction nozzle can suck a first polar plate on the outermost side placed in the first storage bin in a negative pressure manner in a vacuum pumping manner; when the first polar plate picking and placing valve body 312 is located at the second limit position, the suction nozzle of the first polar plate picking and placing valve body 312 is opposite to the supporting plate I4, and the first polar plate sucked by the suction nozzle of the first polar plate picking and placing valve body 312 can be released onto the supporting plate I4 in an inflation mode.
Similarly, for the second pole plate picking and placing mechanism 32, during the rotation of the pole plate picking and placing driving shaft, the crank ii rotates along with the rotation of the pole plate picking and placing driving shaft, and drives the first connecting rod and the second connecting rod of the connecting rod group ii to follow up, during the process, the wire track of the second pole plate picking and placing mechanism 32 moves along the guide seat, so that the second pole plate picking and placing valve body has two limit positions, namely a first limit position and a second limit position. When the second pole plate picking and placing valve body is located at the first limit position, the suction nozzle of the second pole plate picking and placing valve body is opposite to the second storage bin on the storage platform, and a piece of second pole plate on the outermost side placed in the second storage bin can be sucked in a negative pressure mode in a vacuumizing mode; when the second pole plate picks up and places the valve body and is in the second extreme position, the suction nozzle that the valve body was picked up and placed to the second pole plate is just right with layer board II 5 to can release the second pole plate that the suction nozzle that the valve body was picked up and placed to the second pole plate on layer board II 5 through the mode of aerifing.
The plate pushing mechanism 6 can periodically output horizontal thrust to promote the first polar plates periodically released at the preset positions of the first polar plates to translate towards the fixed-length partition plates and reversely move when the first polar plates reach the positions of the corresponding fixed-length partition plates; the first polar plate is in the moment of arriving at the position of the corresponding fixed-length partition plate, the middle position of the first polar plate and the fixed-length partition plate is abutted, and at the moment, the first polar plate can push the corresponding fixed-length partition plate to enter the feeding end of the rubber roller conveying assembly of the plate wrapping machine together under the impulse action provided by the push plate mechanism. As shown in fig. 1, 3 and 4, the push plate mechanism 6 of this embodiment includes a push plate driving mechanism and a push plate connected to a power output end of the push plate driving mechanism; wherein:
the supporting plate I is provided with a gap a along the middle position, and the gap a penetrates through two ends of the supporting plate I in the length direction; the two sides of the supporting plate I in the width direction are fixed on the rack.
The push plate driving mechanism comprises a second power device and a crank connecting rod sliding block mechanism connected with the power output end of the second power device, and the crank connecting rod sliding block mechanism comprises a crank III, a third connecting rod and a sliding block; the rack is provided with a slide rail with the length extending direction parallel to that of the supporting plate I, the slide block is movably connected with the slide rail, and the slide block is connected with the push plate.
The push plate is arranged in an I shape and comprises a plate-shaped push head, a plate-shaped connector and a connecting rod connected between the plate-shaped push head and the plate-shaped connector.
The connecting rod of push pedal can freely slide along the length direction of layer board I in clearance an, and the platelike pushing head is located the top of layer board I, and the platelike connector is located the below of layer board I.
The power output by the second power device is transmitted to the push plate through the crank III, the third connecting rod and the sliding block in sequence. Under the action of power provided by a second power device, the crank III rotates, the third connecting rod drives the sliding block to slide, and then the push plate is driven to move towards the first polar plate arranged on the supporting plate I, and when the first polar plate is pushed to the middle position of the suspended separator to be wrapped, the push plate moves reversely away from the separator to be wrapped; the first polar plate pushes the middle part of the separator to be wrapped to move forward to the feeding port of the wrapping plate transition conveying mechanism 8 under the action of the impulse provided by the push plate.
The separator conveying mechanism 7 is arranged between the first pole plate picking and placing mechanism 31 and the second pole plate picking and placing mechanism 32, and comprises an upper separator conveying mechanism 71 and a lower separator conveying mechanism 72; go up baffle conveying mechanism 71, lower baffle conveying mechanism 72 and be belt drive mechanism, including the vacuum adsorption transmission band, be provided with a plurality of air vents on the area body of vacuum adsorption transmission band to can be through the mode of vacuum suction with the baffle adsorption on the area body of vacuum adsorption transmission band. The paper guide grooves are formed in the machine frames on the two sides of the vacuum adsorption conveying belt, so that the two sides of the partition plate can move along the paper guide grooves, and the partition plate can be conveyed in a direction perpendicular to the supporting plate I all the time in the conveying process along with the vacuum adsorption conveying belt.
The paper cutting mechanism 9 is arranged between the upper partition plate conveying mechanism 71 and the lower partition plate conveying mechanism 72 and comprises a paper cutting roller 91; the paper cutting roller 91 is provided with a cutter for cutting a partition board with a fixed length; a paper guide roller 92 is further provided between the upper separator conveying mechanism 71 and the lower separator conveying mechanism 72 to ensure that the separator conveyed by the upper separator conveying mechanism 71 can smoothly enter the lower separator conveying mechanism 72. In order to ensure that the cutter can conveniently cut the partition board, the pressing plate is arranged below the paper guide groove, so that the partition board with a fixed length can be obtained by smoothly cutting the partition board when the cutter cuts the partition board.
The separators placed in rolls are released by the unreeling device and then are jointly conveyed through the upper separator conveying mechanism 71 and the lower separator conveying mechanism 72 in sequence, when preset length is reached, the cutter of the paper cutting mechanism 9 is actuated to cut the fixed-length separators, and the fixed-length separators are continuously conveyed through the lower separator conveying mechanism 72 until the middle positions of the fixed-length separators are contacted with the second separators pushed horizontally.
The wrapping plate transition conveying mechanism 8 comprises a wrapping plate rubber roller conveying assembly 81 and a wrapping plate chain conveying assembly 82, wherein the wrapping plate rubber roller conveying assembly 81 is arranged below the partition plate conveying mechanism 7, and the wrapping plate chain conveying assembly 82 is arranged between the wrapping plate rubber roller conveying assembly 81 and the matching roller path 10.
The supporting plate II 5 is provided with a gap b along the middle position, and the gap b penetrates through the two ends of the supporting plate II in the length direction; and the two sides of the supporting plate II in the width direction are fixed on the rack. In addition, a gap c exists between the support plate II and the rack at the position close to the discharging end of the support plate II.
The plate wrapping rubber roller conveying assembly is arranged close to the feeding end of the supporting plate II and is positioned at the front end of the feeding end of the supporting plate II, can roll a workpiece pushed by the push plate mechanism and then outputs the workpiece to the feeding end of the lower chain conveying assembly, and is supported by the supporting plate II; the driven rubber roller group comprises a driven roller shaft and two rubber rollers which are arranged on the driven roller shaft at intervals; the driving rubber roller is connected with the power output end of the third power device through a first chain wheel transmission mechanism; the two rubber rollers of the active rubber roller group correspond to the two rubber rollers of the passive rubber roller group, and the gap between the two rubber rollers meets the requirement of smooth passing of a workpiece to be conveyed (a wrapped polar plate at the moment). The wrapped polar plate consists of a U-shaped clapboard and a first polar plate wrapped between two plate surfaces of the U-shaped clapboard. Therefore, before the fixed-length separator and the first polar plate that the level pushed away come contact, the fixed-length separator was vertically placed and is rectangular shape setting, after the level pushed away the first polar plate that comes and the middle part position of fixed-length separator and was put mutually, the fixed-length separator will begin to take place to buckle from the middle part position department, until under the roll-in effect of initiative rubber roll group, passive rubber roll group, the fixed-length separator will finally deform and be U-shaped separator, and the interval between the both sides arm of U-shaped separator is just matchd with the thickness of first polar plate.
The wrapper sheet chain conveying assembly comprises an upper chain conveying assembly and a lower chain conveying assembly; wherein:
the transmission direction of the lower chain conveying assembly is parallel to the length extension direction of the supporting plate II and matched with the supporting plate II, a workpiece which is conveyed by the plate wrapping rubber roller conveying assembly and is supported by the supporting plate II can be conveyed in a chain transmission mode, and a second polar plate released by the second polar plate picking and placing mechanism is received at the moment when the workpiece reaches a second polar plate release preset position. The lower chain conveying assembly comprises a driving chain wheel, a driven chain wheel and a transmission chain which rounds the outer sides of the driving chain wheel and the driven chain wheel; the driving chain wheel is arranged on the driving roll shaft and is positioned between the two rubber rollers of the driving rubber roller group, and the driven roller is positioned and supported on the rack. The transmission chain is provided with a hanging lug at the edge of the chain body, and the maximum rotation range of the transmission chain body is smaller than the outer diameters of the two rubber rollers of the driving rubber roller group. The outer diameters of the two rubber rollers of the driving rubber roller group are designed to ensure that the linear velocity of the driving rubber roller group is greater than the maximum linear velocity of the group-matching polar plate in advancing. In addition, in the invention, the transmission chain between the driving chain wheel and the driven chain wheel is arranged at the upper section and arranged in the gap b of the supporting plate II and can be contacted with the lower surface of the wrapped polar plate supported by the supporting plate II, and meanwhile, each wrapped polar plate is arranged between two adjacent hanging lugs on the transmission chain.
And a second pole plate picking and placing mechanism 32 is arranged between the feeding end and the discharging end of the supporting plate II. When the wrapped polar plates conveyed by the lower chain conveying assembly pass through the second polar plate picking and placing mechanism 32, a piece of second polar plate is released on the upper surface of the wrapped polar plates to form a group polar plate.
The upper chain conveying assembly is arranged close to the discharge end of the lower chain conveying assembly and is positioned above the rear end of the discharge end of the lower chain conveying assembly, the transmission direction is parallel to that of the lower chain conveying assembly, and horizontal thrust can be periodically output in a chain transmission mode, so that workpieces conveyed on the lower chain conveying assembly are separated from the lower chain conveying assembly one by one and are transferred into the workpiece support grooves of the matching track one by one.
The upper chain conveying assembly comprises a motor, a chain wheel I and a chain I; the two chain wheels I are respectively a driving chain wheel I and a driven chain wheel I and are positioned and installed on the rack; the chain I rounds the peripheries of the driving chain wheel I and the driven chain wheel I. And be provided with the fork form pushing head on the chain I, the fork form pushing head includes fixed part and symmetry and sets up two jaw in the fixed part both sides, and the fixed part is installed on chain I. Under the power drive of a motor, the chain wheel I rotates, the chain I moves along with the rotation of the chain wheel I, so that two fork heads of the fork-shaped pushing head are intermittently positioned behind workpieces to be conveyed (at the moment, matched polar plates) on the transmission chain and are inserted into gaps c on two sides of the supporting plate II, and the matched polar plates are pushed into workpiece supporting grooves of the matched track one by one under the continuous action of the motor and the matched conveying of the lower chain conveying assembly. Therefore, the upper chain conveying assembly is used for accelerating the matched polar plates conveyed by the lower chain conveying assembly, so that the matched polar plates are separated from the hangers of the lower chain conveying assembly and conveyed onto the matched rolling way.
And the transmission direction of the matching track is vertical to that of the lower chain conveying assembly. The chain transmission mechanism is used for conveying a plurality of workpiece brackets arranged along a transmission chain.
In front of the feeding end of the supporting plate II, the first polar plate is in contact with the middle position of the fixed-length partition plate which is arranged in a hanging mode under the action of horizontal thrust of the push plate, impulse generated by the horizontal thrust on the first polar plate can drive the first polar plate to push the middle of the partition plate to enter a feeding hole of the plate wrapping rubber roll conveying assembly together (corresponding to the position between two rubber rolls of the driving rubber roll group and two rubber rolls of the driven rubber roll group and connected with the feeding end of the supporting plate II), the partition plate is gradually driven to be bent from the middle position along with the rotation of the driving rubber roll group to form a U-shaped partition plate, the first polar plate is gradually wrapped from the front end to the rear end of the first polar plate, and the wrapped polar plate is formed; in the process, the transmission chain of the lower chain conveying assembly is positioned at the upper section and is in contact with the lower surface of the wrapped polar plate at the feeding position close to the supporting plate II, and the wrapped polar plate is driven by the power of the driving chain wheel of the lower chain conveying assembly to move forwards towards the discharging end of the supporting plate II. When the upper chain conveying assembly is reached, the motor of the upper chain conveying assembly is actuated to drive the two fork heads of the fork-shaped pushing head to be positioned behind the matching polar plate (formed by releasing the second polar plate on the upper surface of the wrapped polar plate) and to be inserted into the gap b on two sides of the supporting plate, and the matching polar plate is pushed into the supporting groove of the matching track under the continuous actuation of the motor and the matching conveying of the lower chain conveying assembly. Therefore, the upper chain conveying assembly is used for accelerating the matched polar plates conveyed by the lower chain conveying assembly, so that the matched polar plates are separated from the hangers of the lower chain conveying assembly and conveyed onto the matched rolling way.
As shown in fig. 9, the multi-station synchronous power driving device C of the present invention includes a synchronous transmission shaft and a plurality of single-station grouping gear boxes, each single-station grouping gear box is disposed on the synchronous transmission shaft according to the polar plate grouping station array, a power input connector is disposed at a middle position of the synchronous transmission shaft to connect with a power output end of a servo driving motor, each single-station grouping gear box has three power output shafts of the gear box, which are a first output shaft a-3-3, a second output shaft a-3-4, and a third output shaft a-3-5; the first output shaft A-3-3 is used for supplying power to the plate pushing mechanism, namely the first output shaft A-3-3 is connected with a crank III of the plate pushing mechanism. The second output shaft A-3-4 is used for power supply of the wrapping plate transition conveying mechanism 8, namely the second output shaft A-3-4 is connected with a driving roll shaft of the wrapping plate transition conveying mechanism 8 through a belt wheel transmission mechanism/a first chain wheel transmission mechanism. The third output shaft A-3-5 is used for power supply of the polar plate picking and placing mechanism, namely the third output shaft A-3-5 is connected with the polar plate picking and placing driving shaft through a belt wheel transmission mechanism/a chain wheel transmission mechanism. Therefore, the power output by the servo driving motor is output to each single-station matching gear box through the synchronous transmission shaft, so that each single-station matching gear box is driven to synchronously act, and three gear box power output shafts of each single-station matching gear box are synchronously driven. Therefore, the multi-station synchronous power driving device C of the present invention uses a general power input device (servo driving motor) to supply power to realize multi-station pole plate grouping.
Each single-station matching gear box is provided with a gear box power input shaft, each gear box power input shaft is arranged at the power input end of the single-station matching gear box, and two shaft ends of each gear box power input shaft extend out of the gear box and are correspondingly a first transmission shaft end and a second transmission shaft end. The power input shafts of the gear boxes of each single-station matching gear box are arranged in a collinear way and are sequentially connected in series through respective transmission shaft ends to form the synchronous transmission shaft.

Claims (8)

1. A storage battery polar plate wrapping device comprises a rack and a storage table, and is characterized by further comprising a first polar plate picking and placing mechanism, a supporting plate I, a push plate mechanism, a partition plate conveying mechanism and a wrapping rubber roll conveying assembly;
the supporting plate I is flatly laid on the rack;
the first polar plate picking and placing mechanism can periodically transfer the first polar plates on the material storage table one by one to a first polar plate release preset position of the supporting plate I;
the baffle conveying mechanism is used for continuously conveying the fixed-length baffles which are vertically placed;
the plate pushing mechanism can periodically output horizontal thrust to promote the first polar plates periodically released at the preset positions of the first polar plates to translate towards the fixed-length partition plates and reversely move when the first polar plates reach the positions of the corresponding fixed-length partition plates; at the moment that the first polar plate reaches the position of the corresponding fixed-length partition plate, the first polar plate is abutted against the middle position of the fixed-length partition plate, and at the moment, the first polar plate can push the corresponding fixed-length partition plate to enter the feeding end of the plate wrapping rubber roll conveying assembly together under the impulse action provided by the push plate mechanism;
the plate wrapping rubber roller conveying assembly can roll and output the workpiece pushed by the push plate mechanism;
the first polar plate and the second polar plate have opposite polarities.
2. The accumulator plate package device of claim 1, wherein the first plate pick-and-place mechanism comprises a connecting rod group I, a first plate pick-and-place valve body and a first plate valve body guide mechanism connected between the connecting rod group I and the first plate pick-and-place valve body; wherein:
the connecting rod group I is a crank connecting rod mechanism and comprises a crank I, a first connecting rod and a second connecting rod; one end of the crank I is connected with the power output end of the first power device, and the other end of the crank I is hinged with the second connecting rod through the first connecting rod;
the first polar plate picking and placing valve body can suck/release the first polar plate in a suction mode;
the first polar plate valve body guide mechanism comprises a guide seat and a linear rail; the guide seat is connected with a fixed block arranged on the frame in a positioning way through a positioning shaft; the linear rail is movably arranged in the guide seat, and one end of the linear rail is fixed with the first polar plate picking and placing valve body;
under the action of power output by the first power device, the crank I rotates along with the crank I to drive the first connecting rod and the second connecting rod to follow up, and in the process, the linear rail moves along the guide seat to enable the first polar plate picking and placing valve body to have two limit positions which correspond to the first limit position and the second limit position;
when the first polar plate picking and placing valve body is located at the first limit position, the suction nozzle of the first polar plate picking and placing valve body is opposite to the first storage bin on the storage platform, and the first polar plate in the first storage bin can be sucked in a negative pressure mode through vacuumizing;
when the first polar plate picking and placing valve body is located at the second limit position, the suction nozzle of the first polar plate picking and placing valve body is opposite to the supporting plate I, and the first polar plate sucked by the suction nozzle of the first polar plate picking and placing valve body can be released to the corresponding position of the supporting plate I in an inflating mode.
3. The battery plate wrapping device according to claim 1, wherein the push plate mechanism comprises a push plate driving mechanism and a push plate connected with a power output end of the push plate driving mechanism;
a gap a is formed in the middle of the supporting plate I; the two sides of the supporting plate I in the width direction are fixed on the rack;
the push plate is arranged in an I shape and comprises a plate-shaped push head, a plate-shaped connector and a connecting rod connected between the plate-shaped push head and the plate-shaped connector;
the connecting rod of the push plate can freely slide in the gap a along the length direction of the supporting plate I, the plate-shaped push head is positioned above the supporting plate I, and the plate-shaped connector is positioned below the supporting plate I;
the push plate driving mechanism comprises a second power device and a crank connecting rod sliding block mechanism connected with the power output end of the second power device;
the power output end of the crank connecting rod sliding block mechanism is connected with the plate-shaped connector into a whole;
under the action of power output by the second power device, the crank-link slider mechanism drives the push plate to reciprocate in the gap a along the length direction of the supporting plate I so as to periodically output horizontal thrust.
4. The battery plate wrapping device according to claim 3, wherein the crank-link slider mechanism comprises a crank III, a third link and a slider; the rack is provided with a slide rail with the length extending direction parallel to that of the supporting plate I, the slide block is movably connected with the slide rail, and the slide block is connected with the push plate.
5. The battery plate wrapping device according to claim 4, wherein the separator conveying mechanism is arranged close to and above the wrapping rubber roller conveying assembly and comprises an upper separator conveying mechanism, a paper guide roller and a lower separator conveying mechanism:
the upper partition plate conveying mechanism and the lower partition plate conveying mechanism are belt transmission mechanisms and comprise vacuum adsorption conveying belts, and a plurality of air holes are formed in belt bodies of the vacuum adsorption conveying belts and can adsorb the partition plates in a vacuum suction mode;
paper guide grooves are formed in the machine frames on the two sides of the vacuum adsorption conveying belt of the upper partition plate conveying mechanism, the two sides of the partition plates are arranged in the corresponding paper guide grooves, and the partition plates can move along the paper guide grooves under the action of the upper partition plate conveying mechanism;
the partition plates can be conveyed in a direction perpendicular to the supporting plate I all the time under the combined action of the upper partition plate conveying mechanism and the lower partition plate conveying mechanism;
two ends of the paper guide roller are positioned and installed on the rack and are arranged between the upper partition conveying mechanism and the lower partition conveying mechanism;
the partition plate conveyed by the upper partition plate conveying mechanism can enter the feeding end of the lower partition plate conveying mechanism under the guiding action of the paper guide roller.
6. The battery plate wrapping device according to claim 5, wherein a paper cutting mechanism is arranged between the upper separator conveying mechanism and the lower separator conveying mechanism;
the paper cutting mechanism comprises a paper cutting roller, and a cutter is arranged on the paper cutting roller; the cutter can cut the partition board conveyed by the upper partition board conveying mechanism into a partition board with a fixed length under the driving of the paper cutting roller; the fixed-length partition plate is driven by the lower partition plate conveying mechanism to move towards the gap between the supporting plate I and the supporting plate II until the middle position of the fixed-length partition plate is contacted with the first polar plate pushed horizontally.
7. The plate wrapping device for the storage battery plate as claimed in claim 4, wherein the plate wrapping rubber roller conveying assembly comprises an active rubber roller group and a passive rubber roller group positioned above the active rubber roller group, and the active rubber roller group comprises an active roller shaft and two rubber rollers arranged on the active roller shaft at intervals; the driven rubber roller group comprises a driven roller shaft and two rubber rollers which are arranged on the driven roller shaft at intervals; the driving rubber roller is connected with the power output end of the third power device through a first chain wheel transmission mechanism; the two rubber rollers of the driving rubber roller set correspond to the two rubber rollers of the driven rubber roller set.
8. A battery plate grouping machine, characterized in that it comprises a battery plate wrapping device according to any one of claims 1 to 4.
CN202110593385.7A 2021-05-28 2021-05-28 Storage battery plate assembling machine and storage battery plate wrapping device thereof Active CN113451635B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114368634A (en) * 2021-12-17 2022-04-19 南京三英软件有限公司 Separator roll changing connection method for storage battery separator conveying line

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Publication number Priority date Publication date Assignee Title
CN202373659U (en) * 2011-12-13 2012-08-08 浏阳市联创机械设备制造厂 Fully automatic numeric control plate packaging machine
CN110148773A (en) * 2019-05-08 2019-08-20 江苏先特能源装备有限公司 Battery sheet-like separator wrapper sheet device and method thereof
CN111180779A (en) * 2018-11-13 2020-05-19 Da技术有限公司 Electrode pick-and-place device and battery stack manufacturing system and method for secondary battery having the same
KR102120799B1 (en) * 2020-02-21 2020-06-17 주식회사 우원기술 Loading device for electrode plate for secondary battery

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Publication number Priority date Publication date Assignee Title
CN202373659U (en) * 2011-12-13 2012-08-08 浏阳市联创机械设备制造厂 Fully automatic numeric control plate packaging machine
CN111180779A (en) * 2018-11-13 2020-05-19 Da技术有限公司 Electrode pick-and-place device and battery stack manufacturing system and method for secondary battery having the same
CN110148773A (en) * 2019-05-08 2019-08-20 江苏先特能源装备有限公司 Battery sheet-like separator wrapper sheet device and method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114368634A (en) * 2021-12-17 2022-04-19 南京三英软件有限公司 Separator roll changing connection method for storage battery separator conveying line
CN114368634B (en) * 2021-12-17 2024-03-29 南京三英软件有限公司 Separator roll changing connection method for storage battery separator conveying line

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