CN113451044A - Vacuum paint dipping process for reactor production - Google Patents
Vacuum paint dipping process for reactor production Download PDFInfo
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- CN113451044A CN113451044A CN202111009291.7A CN202111009291A CN113451044A CN 113451044 A CN113451044 A CN 113451044A CN 202111009291 A CN202111009291 A CN 202111009291A CN 113451044 A CN113451044 A CN 113451044A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
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Abstract
The invention discloses a vacuum dip coating process for reactor production, which comprises dip coating equipment suitable for the process, wherein the dip coating equipment comprises a base, a material conveying frame is fixedly arranged on the top surface of the base, a row of uniformly distributed feeding rollers are rotatably arranged on the material conveying frame and used for conveying reactor coils, feeding plates for receiving the reactor coils are arranged on the lower sides of the feeding rollers in a left-right sliding mode, a placing groove is formed in the top surface of the base, the reactor coils can automatically fall on the feeding plates through the rotation of the feeding rollers, then the reactor coils are fed into a cage mechanism through the feeding plates, the reactor coils are retained in the cage mechanism through the insertion of baffles, the reactor coils are not required to be manually conveyed into the cage mechanism, the cage mechanism is automatically lifted through the lifting mechanism and then is placed into a dip coating cavity, moreover, the trouble of manual carrying is saved, and the working efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of reactors, in particular to a vacuum paint dipping process for reactor production.
Background
After the coil of the reactor is wrapped, the coil of the reactor needs to be subjected to paint dipping operation, and insulating materials in the coil, gaps among layers of wires and between turns and gaps are filled with insulating paint, so that the insulating property of the reactor is improved, the moisture resistance of the reactor is enhanced, the mechanical strength and the heat conductivity coefficient are improved, the appearance of the reactor is attractive, and the reactor is durable; the traditional paint dipping process is that manual coils of a point reactor are conveyed and placed on a rack, the rack is manually transferred to paint dipping equipment for paint dipping operation, the method is large in manual dependence, the temperature of an operation workshop is high, manual reactor conveying is serious and tired, and the process is very inconvenient.
Disclosure of Invention
The invention aims to provide a vacuum paint dipping process for producing a reactor, which is used for overcoming the defects in the prior art.
The vacuum paint dipping process for producing the reactor comprises paint dipping equipment suitable for the process, wherein the paint dipping equipment comprises a base, a material conveying frame is fixedly arranged on the top surface of the base, a row of uniformly distributed feeding rollers are rotatably arranged on the material conveying frame and used for conveying a reactor coil, a feeding plate used for bearing the reactor coil is arranged on the lower side of each feeding roller in a left-right sliding mode, a placing groove is formed in the top surface of the base and used for placing a cage mechanism, four supporting columns which are uniformly distributed in a front-back, left-right and left-right mode are fixedly arranged on the top surface of the base, a cross beam is fixedly arranged between the top surfaces of the four supporting columns, a lifting mechanism used for lifting the cage mechanism is arranged on the cross beam, a paint dipping cavity with an upward opening is formed in the base, a sealing plate is arranged at the top of the paint dipping cavity and used for sealing the top of the paint dipping cavity, the left side of the paint dipping cavity is provided with an air pump, the air pump can pump the paint dipping cavity into vacuum, the left side of the air pump is provided with an insulating paint box, and insulating paint is stored in the insulating paint box.
According to the technical scheme, the cage mechanism comprises a bottom plate, the bottom plate is provided with evenly distributed material leaking ports, the material leaking ports penetrate through the upper bottom surface and the lower bottom surface of the bottom plate, the top side of the bottom plate is provided with a top plate, evenly distributed fixing rods are installed between the top plate and the bottom plate, a storage space is formed between the fixing rods, two sliding columns are arranged on the top plate in a vertical sliding mode and are close to the left side position, the top ends of the sliding columns are fixed through a connecting plate, a fixing round table is fixedly arranged on the top surface of the top plate, a left insertion hole and a right insertion hole are formed in the fixing round table and penetrate through the fixing round table, and the connecting plate slides up and down to drive the sliding columns to move up and down so that a reactor coil can enter the cage mechanism.
In a further technical scheme, the hoisting mechanism comprises a sliding plate which is arranged on the top surface of the cross beam in a sliding way, the top surface of the sliding plate is fixedly provided with a hydraulic pump, the bottom end of the hydraulic pump is in power connection with a feed roller, a fixed plate is fixedly arranged at the bottom end of the feed roller, rectangular blocks are fixedly arranged at the front end and the rear end of the fixed plate, a rectangular rod is fixedly arranged between the two rectangular blocks, a fixing sleeve is fixedly sleeved on the rectangular rod, an insertion rod is fixedly arranged at the left end of the fixing sleeve and can be inserted into the insertion port, a position motor is fixedly arranged on the top surface of the cross beam, the left end of the position motor is in power connection with a transverse screw rod extending leftwards, the transverse screw rod is in threaded fit connection with the sliding plate, the sliding plate can move left and right through the work of the position motor, and the lifting mechanism can move up and down through the work of the hydraulic pump.
A further technical scheme, the top surface of crossbeam has set firmly the control pump, the bottom power connection of control pump has the second telescopic link, the bottom of second telescopic link has set firmly a concave template of opening down, the concave template slides in and is equipped with two bilateral symmetry's fixture block, the fixture block is used for blocking the connecting plate, the electro-magnet has set firmly on the left and right sides face of concave template, electro-magnet and corresponding install the spring between the fixture block, through the work of electro-magnet makes the fixture block can insert the downside of connecting plate, then passes through the work of control pump makes the traveller can be upwards mentioned.
According to the technical scheme, a feeding motor is fixedly arranged on the lower side of a position motor, a feeding screw rod extending leftwards is in power connection with the left end of the feeding motor, a vertical plate is fixedly arranged on the bottom surface of a feeding plate and is in threaded fit connection with the feeding screw rod, and the feeding plate can slide leftwards and rightwards through the work of the feeding motor.
According to the technical scheme, a power source is arranged on the rear side of the cage mechanism and fixed on the base, a rear telescopic rod is connected to the front side of the power source in a power connection mode, a material retaining plate is fixedly arranged at the front end of the rear telescopic rod and can be inserted into the cage mechanism and used for limiting the electric reactor coil to slide leftwards along with the feeding plate.
According to the technical scheme, a sealing motor is fixedly arranged on the left side of the paint dipping cavity, a sealing screw rod is dynamically connected to the right end of the paint dipping cavity, a sealing thread block is arranged in the left side wall of the paint dipping cavity in a sliding mode, the sealing thread block is in threaded fit connection with the sealing screw rod, the sealing thread block is fixed to the left end of the sealing plate, a sealing block is fixedly arranged on the right wall of the paint dipping cavity, a first sealing gasket is fixedly arranged at the right end of the sealing plate, the first sealing gasket is inserted into the sealing block, the insertion gap is sealed, and a second sealing gasket is fixedly arranged at the left end of the sealing plate and used for sealing the right gap.
A further technical scheme, the dip coating intracavity has set firmly the loading board, evenly distributed's round hole has been seted up on the loading board, the round hole runs through the upper and lower both sides face of loading board, elevator motor has set firmly in the diapire in dip coating chamber, the downside of loading board slides from top to bottom and is equipped with the lifter plate, evenly distributed has the inserted column on the top surface of lifter plate, the inserted column can insert in the round hole, the lifter has set firmly on the bottom surface of lifter plate, the lifter is connected with an elevator motor power, the left side in dip coating chamber is equipped with the discharging pipe, the discharging pipe intercommunication the insulating paint workbin with the dip coating chamber, the discharging pipe has set firmly the discharge pump in the discharging pipe, the right side in dip coating chamber is equipped with the material return pipe, the material return pipe intercommunication the insulating paint workbin with the dip coating chamber, the material return pump has set firmly in the material return pipe.
The invention relates to a vacuum paint dipping process for producing a reactor, which comprises the following working procedures:
firstly, placing a cage mechanism on the top surface of a base and on the right side of a material conveying frame;
secondly, placing the reactor coil on a feeding roller, and controlling the feeding roller to rotate so as to convey the reactor coil to the right;
thirdly, controlling the control pump to work to enable the second telescopic rod to drive the concave plate to move downwards, then controlling the electromagnet to work to enable the clamping block to be ejected out, further enabling the connecting plate to be clamped, then controlling the control pump to work to enable the second telescopic rod to drive the concave plate to move upwards, further enabling the concave plate to move the connecting plate to move upwards, and further enabling the sliding column to move upwards and open;
fourthly, the reactor coils fall on the feeding plate, the feeding motor is controlled to work at the moment, the feeding screw rod is rotated, the vertical plate drives the feeding plate to slide rightwards, then a second reactor coil falls on the feeding plate, the feeding motor continues to work, the feeding plate continues to move rightwards, then two reactor coils are driven to enter the lifting mechanism, the power source is controlled to work at the moment, the rear telescopic rod drives the material retaining plate to be inserted into the cage frame mechanism, then the feeding motor is controlled to work reversely, the feeding plate is drawn out towards the left side, and the two reactor coils are retained on the bottom plate;
fifthly, controlling the control pump to work, enabling the concave plate to move downwards, enabling the fixture block to be retracted into the concave plate, enabling the connecting plate not to be limited, and then enabling the concave plate to ascend;
sixthly, controlling a position motor to work to enable a transverse screw rod to rotate, further enabling a sliding plate to move leftwards, enabling an insertion rod to be inserted into the insertion port, controlling a hydraulic pump to work at the moment, enabling a first telescopic rod to drive a lifting mechanism to ascend, enabling the insertion rod to drive a cage mechanism to ascend, then controlling the position motor to work, enabling the sliding plate to move rightwards, and further enabling the cage mechanism to be aligned with a paint dipping cavity;
seventhly, controlling a sealing motor to work, enabling a sealing thread block to move leftwards, enabling a top opening of a paint dipping cavity to be opened, then controlling a hydraulic pump to work, enabling a first telescopic rod to drive a lifting mechanism to move downwards, further enabling a cage mechanism to enter the paint dipping cavity, controlling a position motor to work, enabling the lifting mechanism to move rightwards, enabling an insertion rod to be drawn out of an insertion hole, and then controlling the hydraulic pump to work, and enabling the lifting mechanism to move upwards;
eighthly, controlling the position motor to be closed, controlling the air extractor to work, and vacuumizing the paint dipping cavity;
ninth, controlling a lifting motor to work, enabling the lifting motor to work, further enabling a lifting plate to move downwards, further enabling an inserting column to be separated from a round hole, controlling a discharging pump to be opened at the moment, further enabling insulating paint in an insulating paint box to enter a paint dipping cavity, and enabling a reactor coil not to be immersed to conduct paint dipping work;
and step ten, after the paint dipping is finished, controlling a feed back pump to work, recovering the paint in the paint dipping cavity into an insulating paint box, standing for a period of time, and then taking out the cage mechanism upwards through the lifting mechanism.
The invention has the beneficial effects that: according to the invention, the reactor coil can automatically fall on the feeding plate through the rotation of the feeding roller, then the reactor coil is fed into the cage mechanism through the feeding plate, and the reactor coil is left in the cage mechanism through the insertion of the baffle plate, so that the reactor coil does not need to be manually carried into the cage mechanism, the device is convenient and practical, manpower is saved, moreover, the cage mechanism is automatically lifted through the lifting mechanism and then placed into the paint dipping cavity, the trouble of manual carrying is further saved, the working efficiency is greatly improved, and the device has low cost and simpler structure.
Drawings
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a schematic view of the overall construction of the paint dipping apparatus of the present invention;
FIG. 3 is a schematic top view of the present invention at the insertion rod;
FIG. 4 is a schematic illustration of the engagement of the baffle plate with the cage mechanism of the present invention;
FIG. 5 is an enlarged partial view of the concave plate of the present invention;
FIG. 6 is a schematic enlarged view of a portion of the feed screw of the present invention;
FIG. 7 is an enlarged schematic view of the cage mechanism of the present invention;
fig. 8 is a partially enlarged schematic view of the sealing plate of the present invention.
Detailed Description
In order to make the objects and advantages of the present invention more apparent, the following description is given in detail with reference to the accompanying examples, it being understood that the following text is only intended to describe one vacuum dip coating process or several specific embodiments for reactor production according to the present invention, and does not strictly limit the scope of protection specifically claimed by the present invention, as used herein, the terms upper, lower, left and right are not limited to their strict geometric definitions, but include tolerances for reasonable and inconsistent machining or human error, the following detailed description of which is given in detail:
referring to the attached drawings 1-8, the vacuum dip coating process for reactor production according to the embodiment of the invention comprises a dip coating device suitable for the process, the dip coating device comprises a base 11, a material conveying frame 24 is fixedly arranged on the top surface of the base 11, a row of uniformly distributed feeding rollers 12 are rotatably arranged on the material conveying frame 24, the feeding rollers 12 are used for conveying reactor coils 100, a feeding plate 13 for receiving the reactor coils 100 is arranged on the lower side of the feeding rollers 12 in a left-right sliding manner, a placing groove 25 is arranged on the top surface of the base 11, a cage mechanism 101 is arranged in the placing groove 25, four supporting columns 22 are fixedly arranged on the top surface of the base 11, the four supporting columns 22 are uniformly distributed in a front-back, left-right sliding manner, a cross beam 14 is fixedly arranged between the top surfaces of the four supporting columns 22, and a lifting mechanism 102 for lifting the cage mechanism 101 is arranged on the cross beam 14, set up opening paint dipping chamber 28 up in the base 11, paint dipping chamber 28's top is equipped with a closing plate 29, closing plate 29 be used for with paint dipping chamber 28's top is sealed, paint dipping chamber 28's left side is equipped with air extractor 41, air extractor 41 can with draw into vacuum in the paint dipping chamber 28, air extractor 41's left side is equipped with insulating paint workbin 40, insulating paint has been deposited in the insulating paint workbin 40.
Advantageously or exemplarily, the cage mechanism 101 comprises a bottom plate 52, the bottom plate 52 is provided with evenly distributed material discharge openings 67, the material leakage port 67 penetrates the upper and lower bottom surfaces of the bottom plate 52, the top plate 26 is arranged on the upper side of the bottom plate 52, the fixing rods 53 are uniformly distributed between the top plate 26 and the bottom plate 52, a storage space is formed between the uniformly distributed fixing rods 53, two sliding columns 59 are arranged on the top plate 26 at the position close to the left side in a vertically sliding mode, the top ends of the two sliding columns 59 are fixed through a connecting plate 55, a fixed circular truncated cone 63 is fixedly arranged on the top surface of the top plate 26, a left-right through insertion hole 64 is formed in the fixed circular truncated cone 63, and through the up-down sliding of the connecting plate 55, thereby driving the sliding column 59 to move up and down, and further enabling the reactor coil 100 to enter the cage mechanism 101.
Advantageously or exemplarily, the lifting mechanism 102 includes a sliding plate 19 slidably disposed on the top surface of the cross beam 14, a hydraulic pump 17 is fixedly disposed on the top surface of the sliding plate 19, a feed roller 12 is power-connected to the bottom end of the hydraulic pump 17, a fixed plate 48 is fixedly disposed at the bottom end of the feed roller 12, rectangular blocks 45 are fixedly disposed at the front and rear ends of the fixed plate 48, a rectangular rod 46 is fixedly disposed between the two rectangular blocks 45, a fixed sleeve 47 is fixedly sleeved on the rectangular rod 46, an insertion rod 49 is fixedly disposed at the left end of the fixed sleeve 47, the insertion rod 49 can be inserted into the insertion hole 64, a position motor 20 is fixedly disposed on the top surface of the cross beam 14, a transverse screw 18 extending leftward is power-connected to the left end of the position motor 20, the transverse screw 18 is in threaded fit connection with the sliding plate 19, and by the operation of the position motor 20, the slide plate 19 is movable in the left-right direction, and the lifting mechanism 102 is movable in the up-down direction by the operation of the hydraulic pump 17.
Beneficially or exemplarily, a control pump 15 is fixedly arranged on the top surface of the cross beam 14, a second telescopic rod 16 is dynamically connected to the bottom end of the control pump 15, a concave plate 23 with a downward opening is fixedly arranged at the bottom end of the second telescopic rod 16, two bilaterally symmetrical clamping blocks 56 are slidably arranged in the concave plate 23, the clamping blocks 56 are used for clamping the connecting plate 55, electromagnets 57 are fixedly arranged on the left and right side surfaces of the concave plate 23, springs 58 are arranged between the electromagnets 57 and the corresponding clamping blocks 56, the clamping blocks 56 can be inserted into the lower side of the connecting plate 55 through the operation of the electromagnets 57, and then the sliding column 59 can be lifted upwards through the operation of the control pump 15.
Beneficially or exemplarily, a feeding motor 60 is fixedly arranged on the lower side of the position motor 20, a feeding screw 61 extending leftwards is dynamically connected to the left end of the feeding motor 60, a vertical plate 62 is fixedly arranged on the bottom surface of the feeding plate 13, the vertical plate 62 is in threaded fit connection with the feeding screw 61, and the feeding plate 13 can slide leftwards and rightwards through the operation of the feeding motor 60.
Beneficially or exemplarily, a power source is arranged at the rear side of the cage mechanism 101, the power source is fixed on the base 11, a rear telescopic rod 50 is connected to the front side of the power source, a material retaining plate 51 is fixedly arranged at the front end of the rear telescopic rod 50, and the material retaining plate 51 can be inserted into the cage mechanism 101 to limit the reactor coil 100 from sliding to the left along with the feeding plate 13.
Beneficially or exemplarily, a sealing motor 44 is fixedly arranged at the left side of the paint dipping cavity 28, a sealing screw 43 is dynamically connected at the right end of the paint dipping cavity, a sealing thread block 42 is slidably arranged in the left side wall of the paint dipping cavity 28, the sealing thread block 42 is in threaded fit connection with the sealing screw 43, the sealing thread block 42 is fixedly arranged at the left end of the sealing plate 29, a sealing block 65 is fixedly arranged on the right side wall of the paint dipping cavity 28, a first sealing gasket 27 is fixedly arranged at the right end of the sealing plate 29, the first sealing gasket 27 is inserted into the sealing block 65 to seal an insertion gap, and a second sealing gasket 69 is fixedly arranged at the left end of the sealing plate 29 to seal a right gap.
Beneficially or exemplarily, a bearing plate 30 is fixedly arranged in the paint dipping cavity 28, round holes 31 are uniformly distributed on the bearing plate 30, the round holes 31 penetrate through the upper side surface and the lower side surface of the bearing plate 30, a lifting motor 36 is fixedly arranged in the bottom wall of the paint dipping cavity 28, a lifting plate 33 is arranged on the lower side of the bearing plate 30 in a vertically sliding manner, insertion posts 32 are uniformly distributed on the top surface of the lifting plate 33, the insertion posts 32 can be inserted into the round holes 31, a lifting rod 37 is fixedly arranged on the bottom surface of the lifting plate 33, the lifting rod 37 is in power connection with the lifting motor 36, a discharge pipe 34 is arranged on the left side of the paint dipping cavity 28, the discharge pipe 34 is communicated with the insulating paint box 40 and the paint dipping cavity 28, a discharge pump 35 is fixedly arranged in the discharge pipe 34, a material return pipe 39 is arranged on the right side of the paint dipping cavity 28, the material return pipe 39 is communicated with the insulating paint box 40 and the paint dipping cavity 28, a material return pump 38 is fixedly arranged in the material return pipe 39.
The invention relates to a vacuum paint dipping process for producing a reactor, which comprises the following working procedures:
firstly, placing a cage mechanism 101 on the top surface of a base 11 and on the right side of a material conveying frame 24;
secondly, placing the reactor coil 100 on the feeding roller 12, and controlling the feeding roller 12 to rotate to enable the reactor coil 100 to be conveyed rightwards;
thirdly, controlling the control pump 15 to work, enabling the second telescopic rod 16 to drive the concave plate 23 to move downwards, then controlling the electromagnet 57 to work, enabling the fixture block 56 to be ejected out, further enabling the connecting plate 55 to be clamped, then controlling the control pump 15 to work, enabling the second telescopic rod 16 to drive the concave plate 23 to move upwards, further enabling the concave plate 23 to drive the connecting plate 55 to move upwards, and further enabling the sliding column 59 to move upwards and open;
fourthly, the reactor coils 100 fall on the feeding plate 13, the feeding motor 60 is controlled to work at the moment, the feeding screw rod 61 is rotated, the vertical plate 62 drives the feeding plate 13 to slide rightwards, then the second reactor coil 100 falls on the feeding plate 13, the feeding motor 60 continues to work, the feeding plate 13 continues to move rightwards, then the two reactor coils 100 are driven to enter the lifting mechanism 102, the power source is controlled to work at the moment, the rear telescopic rod 50 drives the material reserving plate 51 to be inserted into the cage mechanism 101, then the feeding motor 60 is controlled to work reversely, the feeding plate 13 is drawn out towards the left side, and the two reactor coils 100 are reserved on the bottom plate 52;
fifthly, controlling the pump 15 to work, enabling the concave plate 23 to move downwards, enabling the fixture block 56 to be retracted into the concave plate 23, enabling the connecting plate 55 not to be limited, and then enabling the concave plate 23 to ascend;
sixthly, controlling the position motor 20 to work to enable the transverse screw rod 18 to rotate, further enabling the sliding plate 19 to move leftwards, so that the insertion rod 49 is inserted into the insertion hole 64, controlling the hydraulic pump 17 to work at the moment, enabling the first telescopic rod 21 to drive the lifting mechanism 102 to ascend, enabling the insertion rod 49 to drive the cage mechanism 101 to ascend, then controlling the position motor 20 to work, enabling the sliding plate 19 to move rightwards, and further enabling the cage mechanism 101 to be aligned with the paint dipping cavity 28;
seventhly, controlling the sealing motor 44 to work to enable the sealing thread block 42 to move leftwards so as to open the top opening of the paint dipping cavity 28, then controlling the hydraulic pump 17 to work to enable the first telescopic rod 21 to drive the lifting mechanism 102 to move downwards so as to enable the cage mechanism 101 to enter the paint dipping cavity 28, controlling the position motor 20 to work to enable the lifting mechanism 102 to move rightwards so as to enable the insertion rod 49 to be drawn out of the insertion opening 64, and then controlling the hydraulic pump 17 to work so as to enable the lifting mechanism 102 to move upwards;
step eight, controlling the position motor 20 to be closed, controlling the air extractor 41 to work, and vacuumizing the paint dipping cavity 28;
ninth, controlling the lifting motor 36 to work, enabling the lifting motor 36 to work, further enabling the lifting plate 33 to move downwards, further enabling the inserting column 32 to be separated from the round hole 31, and at the moment, controlling the discharging pump 35 to be opened, further enabling the insulating paint in the insulating paint box 40 to enter the paint dipping cavity 28, and enabling the reactor coil 100 not to be immersed for paint dipping work;
and step ten, after the paint dipping is finished, controlling the material returning pump 38 to work, so that the paint in the paint dipping cavity 28 is recovered into the insulating paint box 40, standing for a period of time, and then taking out the cage mechanism 101 upwards through the hoisting mechanism 102.
The invention has the beneficial effects that: according to the invention, the reactor coil can automatically fall on the feeding plate through the rotation of the feeding roller, then the reactor coil is fed into the cage mechanism through the feeding plate, and the reactor coil is left in the cage mechanism through the insertion of the baffle plate, so that the reactor coil does not need to be manually carried into the cage mechanism, the device is convenient and practical, manpower is saved, moreover, the cage mechanism is automatically lifted through the lifting mechanism and then placed into the paint dipping cavity, the trouble of manual carrying is further saved, the working efficiency is greatly improved, and the device has low cost and simpler structure.
It will be apparent to those skilled in the art that various modifications may be made to the above embodiments without departing from the general spirit and concept of the invention. All falling within the scope of protection of the present invention. The protection scheme of the invention is subject to the appended claims.
Claims (8)
1. The vacuum paint dipping process for producing the reactor comprises paint dipping equipment suitable for the process, and is characterized in that: the paint dipping equipment comprises a base, wherein a material conveying frame is fixedly arranged on the top surface of the base, a row of uniformly distributed feeding rollers are rotatably arranged on the material conveying frame and used for conveying reactor coils, a feeding plate used for carrying the reactor coils is arranged on the lower side of the feeding rollers in a left-right sliding manner, a placing groove is formed in the top surface of the base and used for placing a cage mechanism, four supporting columns which are uniformly distributed in a front-back and left-right manner are fixedly arranged on the top surface of the base, a cross beam is fixedly arranged between the top surfaces of the four supporting columns, a lifting mechanism used for lifting the cage mechanism is arranged on the cross beam, a paint dipping cavity with an upward opening is formed in the base, a sealing plate is arranged at the top of the paint dipping cavity and used for sealing the top of the paint dipping cavity, an air extractor is arranged on the left side of the paint dipping cavity and can vacuumize the paint dipping cavity, an insulating paint box is arranged on the left side of the air extractor, and insulating paint is stored in the insulating paint box;
cage mechanism includes the bottom plate, be equipped with evenly distributed's drain hole on the bottom plate, the drain hole link up the upper and lower bottom surface of bottom plate, the upside of bottom plate is equipped with the roof, the roof with install evenly distributed's dead lever between the bottom plate, evenly distributed form a parking space between the dead lever, it is equipped with two travellers to slide from top to bottom near left side position department on the roof, two it is fixed through the connecting plate between the top of traveller, fixed round platform has set firmly on the top surface of roof, open up the inserted hole that link up about having seted up in the fixed round platform.
2. The vacuum paint dipping process for the production of the reactor according to claim 1, which is characterized in that: the lifting mechanism comprises a sliding plate which is arranged on the top surface of the cross beam in a sliding mode, a hydraulic pump is fixedly arranged on the top surface of the sliding plate, the bottom end of the hydraulic pump is in power connection with a feed roller, a fixed plate is fixedly arranged at the bottom end of the feed roller, rectangular blocks are fixedly arranged at the front end and the rear end of the fixed plate, a rectangular rod is fixedly arranged between the two rectangular blocks, a fixed sleeve is fixedly sleeved on the rectangular rod, an insertion rod is fixedly arranged at the left end of the fixed sleeve and can be inserted into the insertion port, a position motor is fixedly arranged on the top surface of the cross beam, a transverse screw rod extending leftwards is dynamically connected with the left end of the position motor, and the transverse screw rod is in threaded fit connection with the sliding plate.
3. The vacuum paint dipping process for the production of the reactor according to claim 2, characterized in that: the improved electric iron comprises a cross beam, and is characterized in that a control pump is fixedly arranged on the top surface of the cross beam, the bottom end of the control pump is in power connection with a second telescopic rod, a concave plate with a downward opening is fixedly arranged at the bottom end of the second telescopic rod, two clamping blocks which are bilaterally symmetrical are arranged in the concave plate in a sliding mode, the clamping blocks are used for clamping a connecting plate, electromagnets are fixedly arranged on the left side surface and the right side surface of the concave plate, and springs are arranged between the clamping blocks, corresponding to the electromagnets.
4. The vacuum paint dipping process for the production of the reactor according to claim 3, characterized in that: the lower side of the position motor is fixedly provided with a feeding motor, the left end of the feeding motor is in power connection with a feeding screw rod extending leftwards, a vertical plate is fixedly arranged on the bottom surface of the feeding plate, and the vertical plate is in threaded fit connection with the feeding screw rod.
5. The vacuum paint dipping process for the production of the reactor according to claim 4, characterized in that: the rear side of the cage mechanism is provided with a power source, the power source is fixed on the base, the front side of the power source is in power connection with a rear telescopic rod, the front end of the rear telescopic rod is fixedly provided with a material retaining plate, and the material retaining plate can be inserted into the cage mechanism and is used for limiting the electric reactor coil to slide leftwards along with the material conveying plate.
6. The vacuum paint dipping process for the production of the reactor according to claim 5, characterized in that: the left side in dip coating chamber has set firmly a sealed motor, right-hand member power be connected with a sealed screw rod, it is equipped with sealed thread piece to slide in the left side wall in dip coating chamber, sealed thread piece with sealed screw rod screw-thread fit connects, sealed thread piece with the left end of closing plate is fixed, it has set firmly sealed piece on the right side wall in dip coating chamber, the right-hand member of closing plate is fixed to be equipped with first sealed the pad, first sealed pad inserts in the sealing block, make and insert gap department and seal, the left side end of closing plate is admittedly equipped with the sealed pad of second for seal the right side gap.
7. The vacuum paint dipping process for the production of the reactor according to claim 6, characterized in that: the utility model discloses a paint dipping machine, including bearing board, dip coating chamber, insulating paint case, dip coating chamber, the interior material returning pump that has set firmly of feed returning pump of feed returning pipe.
8. The vacuum paint dipping process for the production of the reactor according to claim 7, characterized in that: the working process is as follows:
firstly, placing a cage mechanism on the top surface of a base and on the right side of a material conveying frame;
secondly, placing the reactor coil on a feeding roller, and controlling the feeding roller to rotate so as to convey the reactor coil to the right;
thirdly, controlling the control pump to work to enable the second telescopic rod to drive the concave plate to move downwards, then controlling the electromagnet to work to enable the clamping block to be ejected out, further enabling the connecting plate to be clamped, then controlling the control pump to work to enable the second telescopic rod to drive the concave plate to move upwards, further enabling the concave plate to move the connecting plate to move upwards, and further enabling the sliding column to move upwards and open;
fourthly, the reactor coils fall on the feeding plate, the feeding motor is controlled to work at the moment, the feeding screw rod is rotated, the vertical plate drives the feeding plate to slide rightwards, then a second reactor coil falls on the feeding plate, the feeding motor continues to work, the feeding plate continues to move rightwards, then two reactor coils are driven to enter the lifting mechanism, the power source is controlled to work at the moment, the rear telescopic rod drives the material retaining plate to be inserted into the cage frame mechanism, then the feeding motor is controlled to work reversely, the feeding plate is drawn out towards the left side, and the two reactor coils are retained on the bottom plate;
fifthly, controlling the control pump to work, enabling the concave plate to move downwards, enabling the fixture block to be retracted into the concave plate, enabling the connecting plate not to be limited, and then enabling the concave plate to ascend;
sixthly, controlling a position motor to work to enable a transverse screw rod to rotate, further enabling a sliding plate to move leftwards, enabling an insertion rod to be inserted into the insertion port, controlling a hydraulic pump to work at the moment, enabling a first telescopic rod to drive a lifting mechanism to ascend, enabling the insertion rod to drive a cage mechanism to ascend, then controlling the position motor to work, enabling the sliding plate to move rightwards, and further enabling the cage mechanism to be aligned with a paint dipping cavity;
seventhly, controlling a sealing motor to work, enabling a sealing thread block to move leftwards, enabling a top opening of a paint dipping cavity to be opened, then controlling a hydraulic pump to work, enabling a first telescopic rod to drive a lifting mechanism to move downwards, further enabling a cage mechanism to enter the paint dipping cavity, controlling a position motor to work, enabling the lifting mechanism to move rightwards, enabling an insertion rod to be drawn out of an insertion hole, and then controlling the hydraulic pump to work, and enabling the lifting mechanism to move upwards;
eighthly, controlling the position motor to be closed, controlling the air extractor to work, and vacuumizing the paint dipping cavity;
ninth, controlling a lifting motor to work, enabling the lifting motor to work, further enabling a lifting plate to move downwards, further enabling an inserting column to be separated from a round hole, controlling a discharging pump to be opened at the moment, further enabling insulating paint in an insulating paint box to enter a paint dipping cavity, and enabling a reactor coil not to be immersed to conduct paint dipping work;
and step ten, after the paint dipping is finished, controlling a feed back pump to work, recovering the paint in the paint dipping cavity into an insulating paint box, standing for a period of time, and then taking out the cage mechanism upwards through the lifting mechanism.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111009291.7A CN113451044B (en) | 2021-08-31 | 2021-08-31 | Vacuum paint dipping process for reactor production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111009291.7A CN113451044B (en) | 2021-08-31 | 2021-08-31 | Vacuum paint dipping process for reactor production |
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| CN113451044A true CN113451044A (en) | 2021-09-28 |
| CN113451044B CN113451044B (en) | 2021-12-03 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2140586Y (en) * | 1992-10-27 | 1993-08-18 | 辽河石油勘探局茨榆坨采油厂家属站 | Enclosed paint impregnating unit for winding of electric motor |
| CN2194769Y (en) * | 1994-01-14 | 1995-04-19 | 辽河油田佳兴实业公司电器厂 | Bell sealed paint immersion device |
| CN2321548Y (en) * | 1997-09-19 | 1999-06-02 | 时爱萍 | Pre-dipping type dipping-machine for glass fibre reinforcing plastic hollow fishing rod |
| CN1304803A (en) * | 2000-10-13 | 2001-07-25 | 董运达 | Gumming machine |
| CN201399420Y (en) * | 2009-04-03 | 2010-02-10 | 东莞丰裕电机有限公司 | Continuous type electric coating production line |
| CN210045481U (en) * | 2019-04-18 | 2020-02-11 | 东莞市科伟自动化设备有限公司 | Contain dipping machine structure |
-
2021
- 2021-08-31 CN CN202111009291.7A patent/CN113451044B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2140586Y (en) * | 1992-10-27 | 1993-08-18 | 辽河石油勘探局茨榆坨采油厂家属站 | Enclosed paint impregnating unit for winding of electric motor |
| CN2194769Y (en) * | 1994-01-14 | 1995-04-19 | 辽河油田佳兴实业公司电器厂 | Bell sealed paint immersion device |
| CN2321548Y (en) * | 1997-09-19 | 1999-06-02 | 时爱萍 | Pre-dipping type dipping-machine for glass fibre reinforcing plastic hollow fishing rod |
| CN1304803A (en) * | 2000-10-13 | 2001-07-25 | 董运达 | Gumming machine |
| CN201399420Y (en) * | 2009-04-03 | 2010-02-10 | 东莞丰裕电机有限公司 | Continuous type electric coating production line |
| CN210045481U (en) * | 2019-04-18 | 2020-02-11 | 东莞市科伟自动化设备有限公司 | Contain dipping machine structure |
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| CN113451044B (en) | 2021-12-03 |
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