CN113448297A - Process management control system for production process of engraving machine accessories - Google Patents
Process management control system for production process of engraving machine accessories Download PDFInfo
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- CN113448297A CN113448297A CN202110858174.1A CN202110858174A CN113448297A CN 113448297 A CN113448297 A CN 113448297A CN 202110858174 A CN202110858174 A CN 202110858174A CN 113448297 A CN113448297 A CN 113448297A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims description 16
- 230000008569 process Effects 0.000 title claims description 16
- 238000006243 chemical reaction Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 15
- 238000007726 management method Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 230000001537 neural effect Effects 0.000 claims description 3
- 238000004886 process control Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 2
- 230000007257 malfunction Effects 0.000 claims 1
- 238000010298 pulverizing process Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 description 3
- 238000013024 troubleshooting Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 238000010147 laser engraving Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32015—Optimize, process management, optimize production line
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a production process management control system for accessories of a carving machine, and relates to the technical field of carving machines. The invention comprises a computer control unit, a data design unit, a data output unit, an engraving machine control unit, a self-checking unit, a data conversion unit, an operation unit and a fault alarm unit, the computer control unit collects basic data required by engraving, the data design unit is arranged in the computer control unit, the data design unit designs and typesets the basic data collected by the computer control unit, the data output unit outputs the data processed by the data design unit to the engraving machine control unit, the self-checking unit checks whether each index of the carving machine normally operates before the carving machine is used, the carving machine control unit transmits the received data to the data conversion unit, the data conversion unit converts the processed data into a signal with power which can drive a stepping motor or a servo motor.
Description
Technical Field
The invention belongs to the technical field of engraving machines, and particularly relates to a production process management control system for accessories of an engraving machine.
Background
The engraving is a drilling and milling combined machining in principle, and a plurality of data input modes of the engraving machine have more free edges as required. The computer engraving machine has two types of laser engraving and mechanical engraving, and the two types have high power and low power. Because the application range of engravers is very wide, it is necessary to know the most suitable application range of various engravers. The small power is only suitable for manufacturing bicolor plates, building models, small-sized labels, three-dimensional artware and the like, and the power required for carving jade, metal and the like is more than 1500W. The high-power engraving machine can be used as a small-power engraving machine. The stepping motor is most suitable for large-scale cutting, embossing and carving, the stepping system is the most used driving system in the market at present, the most popular is a three-phase hybrid stepping motor, the market share is about more than 90%, the cost is low, and the effect is good after the stepping motor is matched with a Rayssa high-subdivision driver. But also the defects are more obvious, such as: resonance, noise and torque reduction caused by increase of rotating speed, easy step loss after long-time work, high motor temperature rise and the like, the hybrid servo is not popularized in domestic use all the time, the reasons for the hybrid servo are many, foreign manufacturers for the hybrid servo are few, the price has no great advantage compared with that of the alternating servo, and the hybrid servo can only be used in some special industries. The improvement is as follows: the high-speed performance is improved, the heating is reduced, the resonance is reduced, the use of an alternating current servo in the engraving machine is less, the main reason is that the price is higher, in addition, the application of the alternating current servo has certain requirements on the structure, the electric appliance, a control system and a transmission system of a machine tool, just like the wooden barrel principle, the shortest plate determines the water containing amount of the wooden barrel, and the alternating current servo is generally applied to a high-end machine type. The AC servo includes: the system has the advantages of fast response, large moment, high rotating speed, high precision, less heat generation, continuous and long-time work, complete alarm system and the like. The disadvantages are as follows: different equipment needs different servo parameters, and the adjustment of the parameters requires a high-level technical engineer;
the existing production process of the carving machine accessories needs manual intervention at will in some processes, so that the automation degree of the production process is not high enough, the labor intensity of workers is increased, the production efficiency is reduced, meanwhile, the existing production process of the carving machine accessories is complex, and when errors occur, the manual troubleshooting efficiency is slow, and the production is influenced.
Disclosure of Invention
The invention aims to provide a production process management control system for accessories of a carving machine, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a process management control system for the production flow of accessories of an engraving machine, which comprises a computer control unit, a data design unit, a data output unit, an engraving machine control unit, a self-checking unit, a data conversion unit, an operation unit and a fault alarm unit, wherein the computer control unit collects basic data required by engraving, the data design unit is arranged in the computer control unit, the data design unit designs and typesets the basic data collected by the computer control unit, the data output unit outputs the data processed by the data design unit to the engraving machine control unit, the self-checking unit checks whether each index of the self-checking unit normally operates before the engraving machine is used, the engraving machine control unit transmits the received data to the data conversion unit, the data conversion unit converts the processed data into a signal with power capable of driving a stepping motor or a servo motor, the operation unit receives signals and controls the engraving head to engrave, and the fault alarm unit monitors the whole process and gives a fault alarm in time.
Preferably, the computer control unit is a neural center of a computer, and commands each component in the whole computer to automatically coordinate, under the control of the control unit, the computer can automatically perform a series of operations according to the programmed steps, and the computer control unit collects and stores basic data required by engraving.
Preferably, the data design unit includes multiple sculpture software, the basic data that the sculpture software collected the computer control unit are designed and are typeset, the sculpture software can input chinese, russian, greek, korean, japanese etc. simultaneously on same layout, the sculpture software still includes unique replacement copy function and typesetting function along the line.
Preferably, the data output unit is an output device such as a computer, which processes various input data and outputs the result in a form requested by a user, and the output device generally includes a line printer, a digital control plotter and other scanning devices.
Preferably, the control unit of the engraving machine comprises a driver, a frequency converter and an engraving machine controller, wherein the driver receives a pulse signal provided by the controller to drive the stepping motor to move, the frequency converter is a device for receiving the controller signal and outputting high-speed pulses, and the engraving machine controller is a core part in the control system of the engraving machine and executes computer software commands and controls the frequency converter and the driver to work.
Preferably, the data conversion unit is a process control unit for converting data from one representation form to another representation form, and the data conversion unit converts the information after the data design unit is designed and typeset into a signal with power capable of driving a stepping motor or a servo motor.
Preferably, the operation unit is a control unit for a series of basic operations of material crushing, conveying, heating, cooling, mixing and separating, etc. which are performed in chemical industry and other process industry, and the operation unit controls the engraving head to cut the processing material fixed on the host workbench, so that various planar or three-dimensional relief patterns and characters designed in the computer can be engraved.
Preferably, the faults monitored by the fault alarm unit include an over-travel fault, a computer fault, an output fault and an engraving fault, the over-travel fault includes whether a designed graph size exceeds a processing range, whether a machine motor shaft and a lead screw connecting line are loosened, whether a machine and a computer are correctly grounded and whether a current coordinate value exceeds a soft limit numerical value range, the computer fault includes whether a computer control card and an electrical appliance box connector are loosened, the output fault includes whether the computer and the control box are connected, whether a space is full and a signal line connecting line is loosened in the setting of an engraving manager, and the engraving fault includes that screws of all parts are loosened, whether a processed path is correct, whether a file is too large, and the rotating speed of a main shaft is increased or decreased so as to adapt to whether different materials and tools are damaged.
The invention has the following beneficial effects:
the engraving machine accessory production process management control system conveniently collects required basic data, designs and typesets through the computer control unit and the engraving machine control unit, and conveniently and directly controls the engraving head to cut processing materials fixed on the host machine workbench, so that various planar or three-dimensional relief patterns and characters designed in the computer can be engraved, the automation degree of the production process is improved, the production efficiency is improved, and the labor intensity of operators is reduced.
According to the engraving machine accessory production process management control system, the over-travel fault, the computer fault, the output fault and the engraving fault in the engraving machine accessory production process can be monitored in real time through the fault alarm unit, the error troubleshooting efficiency in the production process is improved, and the normal operation of the engraving machine is prevented from being influenced.
The engraving machine accessory production flow process management control system is simple in operation mode, high in operation efficiency and high in popularization value.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a flow chart of an operation module of a process management control system of a production flow of an accessory of a carving machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention is a process management control system for a production process of an engraving machine accessory, including a computer control unit, a data design unit, a data output unit, an engraving machine control unit, a self-checking unit, a data conversion unit, an operation unit and a failure alarm unit, wherein the computer control unit collects basic data required for engraving, the data design unit is arranged in the computer control unit, the data design unit designs and typesets the basic data collected by the computer control unit, the data output unit outputs the data processed by the data design unit to the engraving machine control unit, the self-checking unit checks whether each index of the self-checking unit normally operates before the engraving machine is used, the engraving machine control unit transmits the received data to the data conversion unit, the data conversion unit converts the processed data into a signal with power capable of driving a stepping motor or a servo motor, the operation unit receives the signal and controls the engraving head to engrave, and the fault alarm unit monitors the whole process and gives a fault alarm in time.
The computer control unit is a neural center of the computer, and commands each component in the whole computer to automatically coordinate, under the control of the control unit, the computer can automatically carry out a series of operations according to the steps set by the program, and the computer control unit collects and stores basic data required by engraving.
The data design unit comprises various engraving software, the engraving software designs and typesets basic data collected by the computer control unit, Chinese, Russian, Greece, Korean, Japanese and the like can be simultaneously input into the engraving software on the same layout, and the engraving software further comprises a unique replacement copying function and a line typesetting function.
The data output unit is an output device such as a computer, which processes various input data and outputs the result in a form required by a user, and the output device generally includes a line printer, a numerical control plotter and other scanning devices.
The control unit of the carving machine comprises a driver, a frequency converter and a carving machine controller, wherein the driver receives a pulse signal provided by the controller to drive the stepping motor to move, the frequency converter is a device for receiving the controller signal and outputting high-speed pulse, and the carving machine controller is a core part in a carving machine control system, executes a computer software command and controls the frequency converter and the driver to work.
The data conversion unit is a process control unit which changes data from one expression form to another expression form, and converts the information after the data design unit designs and typesets into signals with power which can drive a stepping motor or a servo motor.
The operation unit is a control unit for a series of basic operations of material crushing, conveying, heating, cooling, mixing, separating and the like in chemical industry and other process industry, which enable the materials to generate expected physical changes, and controls the carving head to cut the processing materials fixed on the worktable of the host computer, so that various planar or three-dimensional relief patterns and characters designed in the computer can be carved.
The fault monitored by the fault alarm unit comprises an overtravel fault, a computer fault, an output fault and an engraving fault, wherein the overtravel fault comprises whether the size of a designed graph exceeds a processing range, whether a machine motor shaft and a lead screw connecting line are loosened, whether a machine and a computer are correctly grounded and whether a current coordinate value exceeds a soft limit numerical value range, the computer fault comprises whether a computer control card and an electrical appliance box connector are loosened, the output fault comprises whether the computer and the control box are well connected, whether a space is full and a signal line is loosened in the setting of an engraving manager, the engraving fault comprises whether a screw of each part is loosened, whether a processed path is correct, whether a file is too large, and the rotating speed of a main shaft is increased or decreased so as to adapt to whether different materials and cutters are damaged.
In the embodiment, the computer control unit and the engraving machine control unit are used for conveniently collecting required basic data, designing and typesetting, and conveniently and directly controlling the engraving head to cut the processing material fixed on the worktable of the host machine, so that various planar or three-dimensional relief patterns and characters designed in the computer can be engraved, the automation degree of the production flow is improved, the production efficiency is improved, and the labor intensity of operators is reduced.
In the embodiment, the over-travel fault, the computer fault, the output fault and the carving fault in the production process of the accessory of the carving machine can be monitored in real time through the fault alarm unit, the error troubleshooting efficiency in the production process is improved, and the influence on the normal operation of the carving machine is avoided.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. A management control system for the production process and technology of accessories of a carving machine is characterized in that: including computer control unit, data design unit, data output unit, engraver the control unit, self-checking unit, data conversion unit, operating unit and malfunction alerting unit, the computer control unit collects the required basic data of sculpture, the data design unit sets up inside the computer control unit, the basic data that the data design unit collected the computer control unit is designed and is typeset, data output unit handles the data output of data design unit to the engraver the control unit, whether normal operating is examined before the engraver uses to self each item index by the self-checking unit, the data conduction that the engraver the control unit will receive is to the data conversion unit, the data conversion unit converts the data after handling into the signal that has power that can drive step motor or servo motor, the operating unit received signal and control engraving head carve, the fault alarm unit monitors the whole process and carries out fault alarm in time.
2. The system of claim 1, wherein the computer control unit is a neural center of a computer, and directs each component in the whole computer to automatically coordinate, under the control of the control unit, the computer can automatically perform a series of operations according to the programmed steps, and the computer control unit collects and stores basic data required by engraving.
3. The system of claim 1, wherein the data design unit comprises a plurality of engraving software, the engraving software designs and typesets basic data collected by the computer control unit, the engraving software can input Chinese, Russian, Greek, Korean, Japanese, etc. on the same layout, and the engraving software further comprises a unique replacement copy function and a line typesetting function.
4. The system as claimed in claim 1, wherein the data output unit is a computer or other output device, and outputs the processed data in the form required by the user, and the output device is a line printer, a digital control plotter or other scanning device.
5. The engraving machine accessory production flow process management control system as claimed in claim 1, wherein the engraving machine control unit comprises a driver, a frequency converter and an engraving machine controller, the driver receives a pulse signal provided by the controller to drive the stepping motor to move, the frequency converter is a device which receives the controller signal and outputs high-speed pulses, and the engraving machine controller is a core part in the engraving machine control system, executes computer software commands and controls the frequency converter and the driver to work.
6. The system of claim 1, wherein the data conversion unit is a process control unit for changing data from one representation form to another representation form, and the data conversion unit converts the information after the data design unit is designed and typeset into a signal with power capable of driving a stepping motor or a servo motor.
7. The system of claim 1, wherein the operation unit is a control unit for a series of basic operations of material pulverization, transportation, heating, cooling, mixing, and separation, etc. which are performed in chemical industry and other process industry, and enables the material to generate expected physical changes, and the operation unit controls the engraving head to cut the processing material fixed on the host workbench, so that various planar or three-dimensional relief patterns and characters designed in the computer can be engraved.
8. The system of claim 1, wherein the failures monitored by the failure alarm unit include over-travel failures, computer failures, output failures and engraving failures, the over-travel failures include whether the designed pattern size exceeds a processing range, whether a machine motor shaft and a lead screw connecting line are loose, whether a machine and a computer are correctly grounded and whether the current coordinate value exceeds a soft limit numerical range, the computer failures include whether a computer control card and an electrical appliance box connecting head are loose, the output failures include whether the computer and the control box are connected, whether a space is full and a signal line connecting line is loose in the setting of the engraving manager, the engraving failures include loosening of screws at each part, whether a processed path is correct, whether a file is too large, increasing or decreasing the rotation speed of a main shaft, to accommodate different materials and whether the tool is damaged or not.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110858174.1A CN113448297A (en) | 2021-07-28 | 2021-07-28 | Process management control system for production process of engraving machine accessories |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110858174.1A CN113448297A (en) | 2021-07-28 | 2021-07-28 | Process management control system for production process of engraving machine accessories |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114660321A (en) * | 2022-03-22 | 2022-06-24 | 江阴市精奇数控有限公司 | Motor bearing rotating speed measuring system |
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2021
- 2021-07-28 CN CN202110858174.1A patent/CN113448297A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114660321A (en) * | 2022-03-22 | 2022-06-24 | 江阴市精奇数控有限公司 | Motor bearing rotating speed measuring system |
| CN114660321B (en) * | 2022-03-22 | 2022-09-20 | 江阴市精奇数控有限公司 | Motor bearing rotating speed measuring system |
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Application publication date: 20210928 |