CN113446013A - Slurry stopping device and slurry stopping method for shield shell of shield machine - Google Patents

Slurry stopping device and slurry stopping method for shield shell of shield machine Download PDF

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Publication number
CN113446013A
CN113446013A CN202110750862.6A CN202110750862A CN113446013A CN 113446013 A CN113446013 A CN 113446013A CN 202110750862 A CN202110750862 A CN 202110750862A CN 113446013 A CN113446013 A CN 113446013A
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CN
China
Prior art keywords
shield
air
shield shell
groove
rubber belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110750862.6A
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Chinese (zh)
Inventor
黄力
陈慧超
刘广沛
王登锋
李锐
邢迅轲
司建强
夏川
吴文娟
李小莉
牛欢
王振飞
张骞
鹿俊豪
薛帅
刘飞
唐赫
张小海
宋健
王建林
秦小鹏
齐保伟
王新玉
郑清君
万从喜
陆豪杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Tunnel Group Co Ltd CRTG
China Railway Tunnel Stock Co Ltd
Original Assignee
China Railway Tunnel Group Co Ltd CRTG
China Railway Tunnel Stock Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Tunnel Group Co Ltd CRTG, China Railway Tunnel Stock Co Ltd filed Critical China Railway Tunnel Group Co Ltd CRTG
Priority to CN202110750862.6A priority Critical patent/CN113446013A/en
Publication of CN113446013A publication Critical patent/CN113446013A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • E21D9/0609Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering with means for applying a continuous liner, e.g. sheets of plastics, between the main concrete lining and the rock
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0635Tail sealing means, e.g. used as end shuttering

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Architecture (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a shield shell outer-wrapping grout stopping device and a grout stopping method of a shield tunneling machine, and aims to solve the technical problems that grout stopping effect is poor and grout in an excavation bin can be communicated in opposite directions in the prior art. The device includes rubber tape, antifriction plate, clamp plate and bolt, arc recess, air filling opening and air pump outlet. The arc-shaped groove is arranged on the outer side of the shield shell in front of the shield tail, the rubber belt and the wear-resisting plate are bonded by an adhesive and are fixed around the shield shell groove through the pressing plate and the bolts, and when the shield is used, air is injected into the arc-shaped groove through the air injection port to stretch the rubber belt, so that the wear-resisting plate extends out and clings to a rock surface and slides forwards continuously along with the tunneling of the shield machine; therefore, the shield tail slurry can be reliably blocked, and the slurry in the excavation bin can be blocked to be communicated in the opposite direction, so that the excavation bin of the shield machine can properly reduce the soil compaction and realize half-bin excavation in a stable stratum, the working efficiency is improved, and the construction consumption is reduced.

Description

Slurry stopping device and slurry stopping method for shield shell of shield machine
Technical Field
The invention relates to the technical field of shield machine components, in particular to a shield shell outer-wrapping grout stopping device and a grout stopping method of a shield machine.
Background
The shield machine is a special engineering machine for tunneling. The modern shield tunneling machine integrates light, mechanical, electrical, hydraulic, sensing and information technologies, and has the functions of excavating and cutting soil, conveying soil slag, assembling tunnel lining, measuring, guiding, correcting deviation and the like. In the tunneling process, the pipe is reinforced by adopting a synchronous grouting mode behind the wall to prevent the ground surface from settling, but in the grouting process, the injected slurry needs certain fluidity and setting time, and once the slurry stopping effect at the shield tail is poor or the pressure of a shield excavation bin fluctuates, some slurry is lost and the construction efficiency and the stratum settlement control are influenced.
At present, the slurry stopping effect is realized by adopting a mode of welding a slurry stopping plate at the tail of a shield. The slurry stopping mode is low in sealing pressure and poor in slurry stopping effect, and when the shield tunneling machine is applied to the working conditions of large excavation diameter, large burial depth, water pressure and long distance, the slurry stopping plate is easy to wear and lose effectiveness, so that underground water and slurry behind the shield shell are communicated with an excavation surface in series. In addition, the existing shield with the super-large diameter is generally tunneled by adopting a normal-pressure cutter changing cutter head, the flow path of residue soil of the normal-pressure cutter head is long, and a slurry flushing system is difficult to ensure that no dead angle is left to improve the smoothness of slurry circulation, so that the phenomenon of residue accumulation and bin blockage is frequently caused. The unsmooth circulation of the dregs reduces the tunneling efficiency and increases the construction investment of the project. Therefore, the grouting effect of the shield machine shell needs to be improved, and the infiltration and the communication of underground water, synchronous grouting slurry and secondary grouting slurry on the lining side to the excavation bin of the shield machine are effectively prevented. Therefore, when the stratum is stable, the excavation bin can be properly depressurized without causing the shield tail slurry to flow to the excavation bin in series so as to realize half-bin slurry tunneling, improve the circulation of tunneling muck, reduce the tunneling resistance of a cutter head, improve the tunneling efficiency and increase the tunneling speed.
Disclosure of Invention
The invention aims to provide a shield shell outer-wrapping grout stopping device and a grout stopping method of a shield machine, and aims to solve the technical problems that grout stopping effect is poor and slurry in an excavation bin can be communicated in opposite directions in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
designing a shield shell outer-wrapping grout stopping device of a shield machine, which comprises a rubber belt, a wear-resisting plate, a pressing plate, a bolt, an arc-shaped groove, an air injection port, an air extraction port and a grease injection port; the arc recess sets up in the shield shell outside in shield tail the place ahead, the rubber tape with the antifriction plate adopts the adhesive to bond, and passes through clamp plate and bolt fastening are all around the shield shell recess, the air injection mouth the air extraction mouth with annotate the fat mouth and be located the recess bottom, during the use, through the air injection mouth to inject into air and regulated pressure in the arc recess makes the rubber tape opens, thereby makes the antifriction plate stretches out and pastes tight rock face to constantly slide forward along with the tunnelling of shield structure machine.
Preferably, the rubber strip and the wear plate each have an elastic elongation to improve the sealing contact area.
Preferably, the inclination angle of the pressing plate, the width of the rubber belt and the expansion section in the inflation state are gradually changed from top to bottom, so that the pressing plate is attached to the rock surface, and the sealing effect and the contact friction force of the sealing device are controlled.
Preferably, when the rubber belt needs to be retracted into the groove in the working state, the groove forms negative pressure through air suction to suck the rubber belt back, so that the smooth passing of the shield tunneling machine is not influenced when the rubber belt passes through a tunnel portal during starting or exiting.
Preferably, the spare air bag is arranged in the groove and used in emergency situations such as when the sealing air tightness of the rubber belt is not required.
Preferably, the inner side of the arc-shaped groove is reinforced by a stiffening plate, so that the structural strength and rigidity of the shield shell are ensured.
Preferably, the width of the arc-shaped groove in the tunneling direction is changed along with the structure of a specific shield tunneling machine.
Preferably, the bottom of the arc-shaped groove is provided with an access hole for later-stage maintenance.
Preferably, the bottom of the arc-shaped groove is provided with a water outlet, so that water vapor in air can be discharged conveniently.
Preferably, the rubber belt can be flexibly punched and bolted on site during installation.
Preferably, the rubber belt is made of high-strength fiber rubber so as to ensure good sealing performance of the device.
Preferably, the wear-resisting plate is made of an improved ultra-high molecular polymer material so as to adapt to the severe working environment of the shield tunneling machine.
A shield shell outer coating slurry stopping method of a shield tunneling machine comprises the following steps:
1) installation grout stopping device
(1) Bonding the rubber belt and the wear-resisting plate together and drilling bolt holes;
(2) cleaning the groove and the flange surface around the groove, and brushing interface glue;
(3) spreading the rubber belt from the top of the groove to two sides, adjusting the position of the rubber belt, and performing interface glue repair brushing on the joint surface of the rubber belt;
(4) mounting pressing plates and bolts on two sides of the bottom of the groove to tension the rubber belt;
(5) spreading the rubber belt in place from the bottom of the groove to two sides and brushing interface glue;
(6) mounting two rows of pressing plates and bolts in the front and the back of the groove in the tunneling direction;
2) air tightness testing device for grout stopping
(1) Injecting air into the groove through the air injection port and checking the inflation effect and the air tightness of the device;
(2) after the inspection is completed, the rubber belt and the wear-resisting plate are sucked back into the groove through air suction.
Preferably, the groove brush should avoid the bolt hole when gluing the interface.
Preferably, the device is used for carrying out air tightness test, and the grease injection port and the air inlet of the spare air bag are tightly closed so as to prevent the test effect from being influenced.
Compared with the prior art, the invention has the main beneficial technical effects that:
the invention has the advantages that through the use of the composite elastic seal of the rubber belt and the wear-resisting plate and the assistance of the functions of inflation pressurization and air suction retraction, the invention has stronger sealing effect, better operability and longer service life, improves the grout stopping effect of the device, and simultaneously has the function of blocking the slurry of the excavation bin from flowing in the opposite direction, and the great improvement of the sealing pressure and the sealing effect is beneficial to the underpressure tunneling of the shield tunneling machine under the working conditions of stable stratum, sharp turn and large longitudinal slope.
Drawings
FIG. 1 is a cross-sectional view of the structure of the present invention.
FIG. 2 is a general view of the structure of the present invention.
FIG. 3 is an enlarged view of the portion A of the general view of the mechanism of the present invention.
FIG. 4 is an enlarged view of the Z-section of the general structure of the present invention.
In the above drawings, 1 is a rubber belt, 2 is a wear-resistant plate, 3 is a pressing plate and a bolt, 4 is a spare air bag, 5 is an arc-shaped groove structure, 6 is an air injection system, 7 is an air extraction system, 8 is a grease injection system, 9 is a stiffening plate, 10 is a shield shell, 101 is an inner wall of the shield shell, 102 is an outer wall of the shield shell, 51 is an arc-shaped groove bottom, 11 is an inner wall of the rubber belt, 12 is an outer wall of the rubber belt, and 21 is an outer edge of the wear-resistant plate.
Detailed Description
The following examples are intended to illustrate the present invention in detail and should not be construed as limiting the scope of the present invention in any way.
In the description of the technical solutions of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have specific orientations, be constructed in specific orientations, and be operated, and thus, should not be construed as limiting the present invention.
Example 1: a slurry stopping device for a shield shell of a shield machine comprises a rubber belt 1, a wear-resisting plate 2, a pressing plate and a bolt 3, a spare air bag 4, an arc-shaped groove 5, an air injection port 6, an air exhaust port 7, a grease injection port 8, a stiffening plate 9 and a shield shell 10, and is shown in the figures 1 to 4. FIG. 2 is a general view of the structure of the present invention; FIG. 3 is an enlarged view of part A of the general structure of the present invention; FIG. 4 is an enlarged view of the Z-section of the general view of the structure of the present invention; comprises a shield shell inner wall 101, an arc-shaped groove bottom 51, a shield shell outer wall 102, a rubber belt inner wall 11, a rubber belt outer wall 12 and a wear-resisting plate outer edge 21. Arc recess 5 sets up in the shield shell 10 outside in shield tail the place ahead, rubber tape 1 with antifriction plate 2 adopts the adhesive to bond, and passes through clamp plate and bolt 3 are fixed around shield shell recess 5, air injection system 6 air pumping system 7 with annotate fat system 8 and be located 5 bottoms of recess.
A shield shell outer coating grout stopping method of a shield tunneling machine mainly comprises the following steps:
1) installation grout stopping device
(1) Bonding the rubber belt and the wear-resisting plate together and drilling bolt holes;
(2) cleaning the groove and the flange surface around the groove, and brushing interface glue;
(3) spreading the rubber belt from the top of the groove to two sides, adjusting the position of the rubber belt, and performing interface glue repair brushing on the joint surface of the rubber belt;
(4) mounting pressing plates and bolts on two sides of the bottom of the groove to tension the rubber belt;
(5) spreading the rubber belt in place from the bottom of the groove to two sides and brushing interface glue;
(6) mounting two rows of pressing plates and bolts in the front and the back of the groove in the tunneling direction;
(7) completing the installation;
2) air tightness testing device for grout stopping
(1) Injecting air into the groove through the air injection port and checking the inflation effect and the air tightness of the device;
(2) after the inspection is completed, the rubber belt and the wear-resisting plate are sucked back into the groove through air suction.
The operation and use method of the shield shell outer-wrapping grout stopping device and the grout stopping method of the shield tunneling machine are as follows:
when the device is used, air is injected into the arc-shaped groove 5 through the air injection system 6, the pressure is adjusted, the rubber belt 1 is opened, the wear-resisting plate 2 extends out and is tightly attached to the rock surface, and the rubber belt slides forwards continuously along with the tunneling of the shield tunneling machine. Through air injection system 6 to inject air into arc recess 5 and pressure regulation makes rubber tape 1 opens, thereby makes antifriction plate 2 stretches out and pastes tight rock face to constantly sliding forward along with the tunnelling of shield structure machine, can reach the effect of shutoff shield tail thick liquid, also possess the function that shutoff excavation storehouse mud is to opposite direction intercommunication simultaneously. Therefore, the shield tunneling machine can properly reduce the soil compaction and realize half-cabin tunneling in a stable stratum, so that the working efficiency is improved and the construction consumption is reduced.
While the invention has been described in detail with reference to the drawings and examples, it will be understood by those skilled in the art that various changes in the details of the embodiments may be made without departing from the spirit of the invention, and various changes in the details of construction and materials may be substituted for elements thereof to form various embodiments, which are within the scope of the invention and are not intended to be limited to the details of the embodiments.

Claims (10)

1. The utility model provides a shield shell outsourcing grout stopping device of shield machine, its characterized in that is in including setting up arc recess in the shield shell outside, setting the air injection mouth and the air extraction mouth of arc recess bottom and fix through clamp plate and bolt rubber tape and antifriction plate around the recess, rubber tape and antifriction plate fixed connection are in the same place, during the use, through the air injection mouth to inject into air and pressure regulation messenger in the arc recess the rubber tape opens, thereby makes the antifriction plate stretches out and pastes tight rock face and constantly slides forward along with the tunnelling of shield machine.
2. The shield shell outer grout stopping device of the shield tunneling machine of claim 1, wherein the surface of the rubber belt is attached to the excavated rock surface of the tunnel after being inflated so as to achieve sealing.
3. The shield shell slurry stopping device of the shield tunneling machine of claim 1, wherein the inside and the bottom of the arc-shaped groove are respectively provided with a spare air bag and a grease injection port for use in emergency.
4. The shield shell outer slurry stopping device of the shield tunneling machine of claim 1, wherein a stiffening plate is arranged inside the arc-shaped groove to reinforce the structural strength and rigidity of the shield shell.
5. The shield shell slurry stopping device of the shield tunneling machine of claim 1, wherein the width of the arc-shaped groove in the tunneling direction is adjustable to adapt to shield tunneling machines with different sizes.
6. The shield shell outsourcing grout stop device of the shield tunneling machine of claim 1, wherein the bottom of the arc-shaped groove is provided with an access hole and/or a water discharge hole for later-stage access and water vapor discharge in air.
7. The shield shell slurry stopping device of claim 1, wherein the rubber belt and/or the wear plate is made of high-strength fiber rubber and/or ultra-high molecular polymer material.
8. A shield shell outer coating slurry stopping method of a shield tunneling machine is characterized by comprising the following steps:
1) installation grout stopping device
(1) Fixedly connecting the rubber belt and the wear-resisting plate together and drilling bolt holes;
(2) cleaning the groove and the flange surface around the groove, and brushing interface glue;
(3) spreading the rubber belt from the top of the groove to two sides, adjusting the position of the rubber belt, and performing interface glue repair brushing on the joint surface of the rubber belt;
(4) mounting pressing plates and bolts on two sides of the bottom of the groove to tension the rubber belt;
(5) spreading the rubber belt in place from the bottom of the groove to two sides and brushing interface glue;
(6) mounting two rows of pressing plates and bolts in the front and the back of the groove in the tunneling direction;
2) air tightness testing device for grout stopping
(1) Injecting air into the groove through the air injection port and checking the inflation effect and the air tightness of the device;
(2) after the inspection is completed, the rubber belt and the wear-resisting plate are sucked back into the groove through air suction.
9. The shield shell slurry stopping method of claim 8, wherein the grooves are brushed with interface glue to avoid bolt holes.
10. The shield shell slurry stopping method of claim 8, wherein the device is used for air tightness test by closing the grease injection port and the air inlet of the spare air bag tightly to prevent the test effect from being affected.
CN202110750862.6A 2021-07-02 2021-07-02 Slurry stopping device and slurry stopping method for shield shell of shield machine Pending CN113446013A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110750862.6A CN113446013A (en) 2021-07-02 2021-07-02 Slurry stopping device and slurry stopping method for shield shell of shield machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110750862.6A CN113446013A (en) 2021-07-02 2021-07-02 Slurry stopping device and slurry stopping method for shield shell of shield machine

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Publication Number Publication Date
CN113446013A true CN113446013A (en) 2021-09-28

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08114084A (en) * 1994-08-23 1996-05-07 Mitsubishi Heavy Ind Ltd Tunnel excavator
JPH11241593A (en) * 1998-02-25 1999-09-07 Hazama Gumi Ltd Ground collapse preventing method in shield construction
JP2001193396A (en) * 2000-01-13 2001-07-17 Sato Kogyo Co Ltd Shield machine for cast-in-place lining and cast-in-place lining construction method using it
JP2008075328A (en) * 2006-09-21 2008-04-03 Kagero Kobosha:Kk Base isolation and water cut-off structure of vertical shaft joint part
CN102200014A (en) * 2010-03-23 2011-09-28 同济大学 Earth pressure balance type annular shield machine
CN102852526A (en) * 2012-09-26 2013-01-02 三一重工股份有限公司 Mortar stopping sealing device of shield tunneling machine and shield tunneling machine
CN108868799A (en) * 2018-08-03 2018-11-23 中国电建集团铁路建设有限公司 A kind of earth pressure balanced shield, EPBS is synchronous to infuse mud construction and construction auxiliary system
CN110295914A (en) * 2019-07-12 2019-10-01 中国铁建重工集团股份有限公司 A kind of hinge seal device and the shield machine with the hinge seal device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08114084A (en) * 1994-08-23 1996-05-07 Mitsubishi Heavy Ind Ltd Tunnel excavator
JPH11241593A (en) * 1998-02-25 1999-09-07 Hazama Gumi Ltd Ground collapse preventing method in shield construction
JP2001193396A (en) * 2000-01-13 2001-07-17 Sato Kogyo Co Ltd Shield machine for cast-in-place lining and cast-in-place lining construction method using it
JP2008075328A (en) * 2006-09-21 2008-04-03 Kagero Kobosha:Kk Base isolation and water cut-off structure of vertical shaft joint part
CN102200014A (en) * 2010-03-23 2011-09-28 同济大学 Earth pressure balance type annular shield machine
CN102852526A (en) * 2012-09-26 2013-01-02 三一重工股份有限公司 Mortar stopping sealing device of shield tunneling machine and shield tunneling machine
CN108868799A (en) * 2018-08-03 2018-11-23 中国电建集团铁路建设有限公司 A kind of earth pressure balanced shield, EPBS is synchronous to infuse mud construction and construction auxiliary system
CN110295914A (en) * 2019-07-12 2019-10-01 中国铁建重工集团股份有限公司 A kind of hinge seal device and the shield machine with the hinge seal device

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