Disclosure of Invention
The invention aims to provide an intelligent loading information management system which can realize intelligent loading of different types of materials packaged in a box body.
In order to achieve the above object, the present invention provides an intelligent loading information management system, comprising: a support frame disposed astride a vehicle; a feeding device for providing target material to the vehicle; the target storage is connected with the feeding device and used for providing target materials for the feeding device; the first grabbing device is movably connected to the top of the supporting frame and used for grabbing the target materials of the feeding device to be stacked in the carriage of the vehicle; the vehicle information acquisition equipment identifies and scans the vehicle to acquire first vehicle information data and outputs the first vehicle information data to an information management server; the information management server is respectively connected with the target storage, the first grabbing device and the vehicle information acquisition equipment, generates a simulated stacking three-dimensional graph and a stacking sequence according to an electronic material lifting list and first vehicle information data, and sends a first control signal to the target storage according to the stacking sequence so that the target storage can transmit the target materials to the feeding device according to the stacking sequence and send a second control signal to the first grabbing device so that the first grabbing device can stack the target materials according to the simulated stacking three-dimensional graph.
Preferably, the generating, by the information management server, the simulated stacking three-dimensional graph and the stacking order according to the electronic material pick-up sheet and the first vehicle information data includes: identifying an electronic material lifting bill to obtain first electronic material lifting bill data, wherein the first electronic material lifting bill data comprises a customer name, a material type and a material weight; acquiring the type and weight of a target material based on the first electronic bill of material data; acquiring total stacking space coordinate information of the target material based on the first vehicle information data; obtaining single stacking space coordinate information of the target material based on the total stacking space coordinate information of the target material, the material type and the material weight; generating a simulated stacking three-dimensional graph based on the coordinate information of the single stacking space of the target material; and generating a stacking sequence based on the simulated stacking three-dimensional graph.
Preferably, the first vehicle information data includes a vehicle number, a vehicle type, a position, an appearance, a size, and in-vehicle information of the vehicle, the vehicle information acquiring device includes an identification module and a detection module, both the identification module and the vehicle detection module are connected to the information management server, the identification module identifies the vehicle number and the vehicle type of the vehicle, and the detection module acquires the position, the appearance, the size, and the in-vehicle information of the vehicle.
Preferably, the information management server obtains the total stacking space coordinate information of the target material according to the position, the model, the shape and the size of the vehicle and the information in the carriage; obtaining the size of a single box body of the target material according to the material type and the material weight; and obtaining the single stacking space coordinate information of the target material according to the total stacking space coordinate information, the material weight and the size of the single box body.
Preferably, the target stocker includes: the storage system comprises a plurality of sub-warehouses, a plurality of storage racks and a plurality of storage units, wherein each sub-warehouse comprises a plurality of storage racks, and target materials are placed on the storage racks according to material types and material weights; the conveying belt is arranged on one side of the sub-warehouses and is connected with the feeding device; the second grabbing devices are used for grabbing the box body of the target material; the central controller is respectively connected with the information management server and the plurality of second grabbing devices, receives a first control signal from the information management server, and sends grabbing commands to the corresponding second grabbing devices according to the first control signal, so that the second grabbing devices can grab the corresponding target material boxes onto the conveying belt.
Preferably, the information management server generates a first control signal according to the stacking sequence and the position of the target material stored in the storage shelf, and sends the first control signal to the central controller, so that the central controller controls the second grabbing device to grab the boxes of the target material onto the conveyor belt according to the stacking sequence.
Preferably, the first gripping device and the second gripping device both comprise a traversing mechanism, a lifting mechanism connected with the traversing mechanism and a material taking clamping jaw connected with the lifting mechanism, the traversing mechanism is used for driving the lifting mechanism to reciprocate along the horizontal direction, the lifting mechanism is used for driving the material taking clamping jaw to reciprocate along the vertical direction, and the material taking clamping jaw is used for clamping and releasing a box body of a target material.
Preferably, a cross beam is arranged at the top between every two storage racks, the transverse moving mechanism of the second gripping device is arranged on the cross beam, and the transverse moving mechanism of the first gripping device is arranged on the supporting frame.
Preferably, the traversing mechanism comprises a traversing direction single-shaft robot and a first power part for driving the traversing direction single-shaft robot to run, and the lifting mechanism comprises a vertical direction single-shaft robot and a second power part for driving the vertical direction single-shaft robot to run.
Preferably, get material clamping jaw includes base, sharp driving piece, rotary driving piece and gripper, the base with elevating system connects, rotary driving piece with pedestal connection, sharp driving piece fixed connection in rotary driving piece's rotatory output, gripper connect in linear driving piece's sharp output.
The intelligent loading information management system has the beneficial effects that: through generating simulation pile up neatly three-dimensional map and the order of putting things in good order, the box that the target storage produced according to the order of putting things in good order transmits the target material to feedway, and first grabbing device puts things in good order the box of the target material in the feedway to the carriage according to simulation pile up neatly three-dimensional map, realizes the intelligent loading of the different kinds of materials of box packing, and the loading speed is fast efficient.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the following describes preferred embodiments of the present invention, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In order to solve the problems in the prior art, the invention provides an intelligent loading information management system, which comprises: a support frame disposed over the vehicle; the feeding device is used for providing target materials for the vehicle; the target storage is connected with the feeding device and used for providing target materials for the feeding device; the first grabbing device is movably connected to the top of the supporting frame and used for grabbing the target materials of the feeding device and stacking the target materials in a carriage of the vehicle; the vehicle information acquisition equipment identifies and scans the vehicle to acquire first vehicle information data and outputs the first vehicle information data to the information management server; the information management server is respectively connected with the target storage, the first grabbing device and the vehicle information acquisition equipment, generates a simulated stacking three-dimensional graph and a stacking sequence according to the electronic material lifting list and first vehicle information data, sends a first control signal to the target storage according to the stacking sequence so that the target storage transmits target materials to the feeding device according to the stacking sequence, and sends a second control signal to the first grabbing device so that the first grabbing device stacks the target materials according to the simulated stacking three-dimensional graph.
Specifically, the information management server generates a simulated stacking three-dimensional graph and a stacking sequence according to an electronic material lifting list provided by a target warehouse and first vehicle information data obtained by vehicle information acquisition equipment, generates a first control signal according to the stacking sequence, sends the first control signal to the target warehouse, sends control information to a second grabbing device according to the first control signal, sequentially grabs and transmits target materials to a feeding device according to the stacking sequence, generates a second control signal according to the simulated stacking three-dimensional graph, sends the second control signal to the first grabbing device, and places target material boxes on the feeding device in a carriage according to the simulated stacking three-dimensional graph according to the first control signal.
According to an exemplary embodiment, the intelligent loading information management system generates a simulated stacking three-dimensional graph and a stacking sequence, the target storage sequentially transmits the boxes of the target materials to the feeding device according to the stacking sequence according to a first control signal generated according to the stacking sequence, the first grabbing device stacks the boxes of the target materials in the feeding device into a carriage according to the simulated stacking three-dimensional graph, intelligent loading of different types of materials packaged in the boxes is achieved, and loading speed is high.
As a preferred scheme, the step of generating a simulated stacking three-dimensional graph and a stacking sequence by the information management server according to the electronic material lifting list and the first vehicle information data comprises the following steps: identifying the electronic material lifting list to obtain first electronic material lifting list data, wherein the first electronic material lifting list data comprises a customer name, a material type and a material weight; acquiring the type and weight of a target material based on the first electronic material lifting list data; acquiring total stacking space coordinate information of the target material based on the first vehicle information data; acquiring single stacking space coordinate information of the target material based on the total stacking space coordinate information of the target material, the material type and the material weight; generating a simulated stacking three-dimensional graph based on the coordinate information of the single stacking space of the target material; and generating a stacking sequence based on the simulated stacking three-dimensional graph.
Specifically, the information management server obtains first electronic bill of lading data according to the electronic bill of lading, and obtains the type and weight of the target material through the first electronic bill of lading data; acquiring total stacking space coordinate information of the target material according to the first vehicle information data; the method comprises the steps of combining the total stacking space coordinate information of target materials according to the types of materials, the weight of the materials and the packaging conditions of the materials to obtain the single stacking space coordinate information of the target materials, stacking the materials with large density and heavy weight at the bottom, stacking the materials which are not afraid of extrusion at the bottom, stacking the materials which are afraid of extrusion at the top, ensuring the safety of a vehicle during stacking, avoiding overload and ensuring the balance of a vehicle body, enabling the stacked materials to be stacked in a balanced manner, avoiding the condition of partial or one-side unbalance, finally integrating the single stacking space coordinate information of the target materials together to generate a simulated stacking three-dimensional graph, and generating a stacking sequence according to the integration condition of the simulated stacking three-dimensional graph.
Preferably, the first vehicle information data includes the number, type, position, shape, size and compartment information of the vehicle, the vehicle information acquiring device includes an identification module and a detection module, the identification module and the vehicle detection module are both connected with the information management server, the identification module identifies the number and type of the vehicle, and the detection module acquires the position, shape, size and compartment information of the vehicle.
Specifically, the identification module is arranged on a supporting rod of the supporting frame, the identification module identifies the number and the type of the vehicle, the detection module is arranged at the top of the supporting frame, the detection module acquires the position information, the external dimension and the information in the carriage of the vehicle, and the identification module and the detection module send the acquired information to the information management server so that the information management server can acquire the total stacking space coordinate information according to the information.
As a preferred scheme, the information management server obtains the total stacking space coordinate information of the target material according to the position, the model, the shape and the size of the vehicle and the information in the carriage; obtaining the size of a single box body of a target material according to the type and weight of the material; and obtaining the single stacking space coordinate information of the target material according to the total stacking space coordinate information, the material weight and the size of the single box body.
Specifically, the information management server obtains vehicle size and compartment information according to a vehicle type, determines a space capable of stacking in a compartment by combining the actually obtained vehicle size and compartment information, and obtains total stacking space coordinate information of a target material based on the position information of the vehicle; the method comprises the steps of obtaining the size of a single box body of a target material according to the type and weight of the material, determining the number of the single box bodies of the target material according to the total stacking space coordinate information, the weight of the material and the size of the single box body, and further obtaining the single stacking space coordinate information of the target material.
Preferably, the target warehouse comprises: the storage system comprises a plurality of sub-warehouses, a plurality of storage shelves and a plurality of storage units, wherein each sub-warehouse comprises a plurality of storage shelves, and target materials are placed on the storage shelves according to material types and material weights; the conveying belt is arranged on one side of the sub-warehouses and is connected with the feeding device; the second grabbing devices are used for grabbing the box body of the target material; and the central controller is respectively connected with the information management server and the plurality of second grabbing devices, receives the first control signal from the information management server, and sends grabbing commands to the corresponding second grabbing devices according to the first control signal, so that the second grabbing devices grab the corresponding target material boxes onto the conveying belt.
Specifically, the target material is placed at different positions of a plurality of storage shelves of a plurality of sub-storages according to the material type and the material weight, and the information management server obtains the material type and the material weight placed at each position of each storage shelf. The storage goods shelves are neatly arranged in the sub-storage, the conveying belt is arranged on one side of the storage goods shelves, and the second grabbing device can conveniently place the grabbed target material boxes on the conveying belt. And the central controller outputs a grabbing command to the second grabbing device according to the first control signal sent by the information management server, controls the second grabbing device to move to the position of the target material, and grabs the box body of the target material onto the conveying belt.
As a preferred scheme, the information management server generates a first control signal according to the stacking sequence and the position of the target material stored in the storage shelf, and sends the first control signal to the central controller, so that the central controller controls the second grabbing device to grab the box body of the target material onto the conveying belt according to the stacking sequence.
Specifically, the information management server stores the material types and material weights stored in each position of the storage shelf, the positions of the corresponding target materials in the storage shelf are acquired according to the stacking sequence, then the first control signals are generated according to the positions of the target materials in the storage shelf, the first control signals are sent to the central controller, and the central controller sequentially and respectively outputs the corresponding control signals to the transverse moving mechanism, the lifting mechanism and the material taking clamping jaw of the corresponding second grabbing device according to the first control signals. And aiming at a second grabbing mechanism, a control signal is output to the transverse moving mechanism and the lifting mechanism, so that the material taking clamping jaw reaches the position of the target material, the material taking clamping jaw is controlled to grab the box body of the target material according to the control signal, then the transverse moving mechanism and the lifting mechanism are controlled, the material taking clamping jaw reaches the position close to the conveying belt, and the material taking clamping jaw is controlled to release the box body of the target material to the conveying belt.
As an optimal scheme, the first grabbing device and the second grabbing device respectively comprise a transverse moving mechanism, a lifting mechanism connected with the transverse moving mechanism and a material taking clamping jaw connected with the lifting mechanism, the transverse moving mechanism is used for driving the lifting mechanism to reciprocate along the horizontal direction, the lifting mechanism is used for driving the material taking clamping jaw to reciprocate along the vertical direction, and the material taking clamping jaw is used for clamping and releasing a box body of a target material.
Specifically, the lift setting is on sideslip mechanism, gets the material clamping jaw and sets up on elevating system, and sideslip mechanism drives elevating system along horizontal direction reciprocating motion, and elevating system drives and gets material clamping jaw along vertical direction reciprocating motion.
As the preferred scheme, the top between every two warehouse goods shelves is provided with a beam, the transverse moving mechanism of the second grabbing device is arranged on the beam, and the transverse moving mechanism of the first grabbing device is arranged on the supporting frame.
Specifically, a cross beam is arranged at the top between every two storage racks and used for arranging a transverse moving mechanism of the second grabbing device, and the supporting frame is used for arranging a transverse moving mechanism of the first grabbing device.
Preferably, the traversing mechanism comprises a traversing direction single-shaft robot and a first power part for driving the traversing direction single-shaft robot to run, and the lifting mechanism comprises a vertical direction single-shaft robot and a second power part for driving the vertical direction single-shaft robot to run.
Concretely, first power piece drive sideslip direction unipolar robot carries out lateral shifting, and vertical direction unipolar robot of second power piece drive carries out vertical direction and removes, and first power piece and second power piece all adopt servo motor, and servo motor has higher control accuracy, can make the position removal of getting the material clamping jaw more accurate.
As preferred scheme, get the material clamping jaw and include base, sharp driving piece, rotary driving piece and gripper, the base is connected with elevating system, rotary driving piece and pedestal connection, sharp driving piece fixed connection in rotary driving piece's rotatory output, gripper connection is in linear driving piece's sharp output.
It is specific, base fixed connection is on elevating system, the rotary driving piece is connected on the base, it is rotatory to drive the gripper, and then snatch the target material box of both sides storage goods shelves respectively, linear driving piece and rotary driving piece's rotatory output fixed connection, the gripper is connected with linear driving piece's sharp output, can provide the sharp degree of freedom for the gripper through linear driving piece, can provide the rotation degree of freedom for the gripper through rotary driving piece, thus, make the motion of gripper more nimble, wherein, linear driving piece specifically can be the cylinder, linear motor etc., rotary driving piece specifically can be revolving cylinder, rotating motor etc..
Examples
Fig. 1 shows a block diagram of an intelligent loading information management system according to an embodiment of the present invention. Fig. 2 is a schematic structural diagram illustrating a target stocker in the intelligent loading information management system according to an embodiment of the present invention. Fig. 3 is a schematic structural diagram illustrating a second grasping device of the target stocker in the intelligent loading information management system according to an embodiment of the present invention.
As shown in fig. 1, fig. 2 and fig. 3, the intelligent loading information management system includes: a support frame 11, the support frame 11 being disposed over the vehicle; the feeding device 12, the feeding device 12 is used for providing target materials for the vehicle; the target storage 13 is connected to the feeding device 12, and is used for providing target materials for the feeding device 12; a first gripping device 14, the first gripping device 14 being movably connected to the top of the support frame 11 for gripping the target material of the feeding device 12 to be stacked in the compartment of the vehicle; a vehicle information acquisition device 15, the vehicle information acquisition device 15 identifying and scanning the vehicle to acquire first vehicle information data, and outputting the first vehicle information data to the information management server 16; the information management server 16 is respectively connected with the target storage 13, the first grabbing device 14 and the vehicle information acquisition equipment 15, the information management server 16 generates a simulated stacking three-dimensional graph and a stacking sequence according to the electronic material lifting list and first vehicle information data, and sends a first control signal to the target storage 13 according to the stacking sequence, so that the target storage 13 transmits target materials to the feeding device 12 according to the stacking sequence, and sends a second control signal to the first grabbing device 14, so that the first grabbing device 14 stacks the target materials according to the simulated stacking three-dimensional graph.
The information management server 16 generates a simulated stacking three-dimensional graph and a stacking sequence according to the electronic material lifting list and the first vehicle information data, and comprises the following steps: identifying the electronic material lifting list to obtain first electronic material lifting list data, wherein the first electronic material lifting list data comprises a customer name, a material type and a material weight; acquiring the type and weight of a target material based on first electronic material lifting list data; acquiring total stacking space coordinate information of the target material based on the first vehicle information data; acquiring single stacking space coordinate information of the target material based on the total stacking space coordinate information of the target material, the material type and the material weight; generating a simulated stacking three-dimensional graph based on the coordinate information of the single stacking space of the target material; and generating a stacking sequence based on the simulated stacking three-dimensional graph.
The first vehicle information data includes the number, model, position, shape, size and information in the compartment of the vehicle, the vehicle information acquiring device 15 includes an identification module and a detection module, the identification module and the vehicle detection module are both connected with the information management server 16, the identification module identifies the number and model of the vehicle, and the detection module acquires the position, shape, size and information in the compartment of the vehicle.
The information management server 16 obtains the total stacking space coordinate information of the target material according to the position, the type, the shape and the size of the vehicle and the information in the carriage; obtaining the size of a single box body of a target material according to the type and weight of the material; and obtaining the single stacking space coordinate information of the target material according to the total stacking space coordinate information, the material weight and the size of the single box body.
Wherein the target stocker 13 includes: a plurality of sub-warehouses, each sub-warehouse comprising a plurality of storage shelves 31, wherein target materials are placed on the storage shelves 31 according to the types and weights of the materials; a conveyor belt 32, the conveyor belt 32 is arranged at one side of the plurality of sub-warehouses, and the conveyor belt 32 is connected with the feeding device 12; the second grabbing devices 33 are used for grabbing the box body of the target material; and the central controller is respectively connected with the information management server 16 and the plurality of second grabbing devices 33, receives the first control signal from the information management server 16, and sends a grabbing command to the corresponding second grabbing devices 33 according to the first control signal, so that the second grabbing devices 33 grab the corresponding target material boxes onto the conveying belt.
The information management server 16 generates a first control signal according to the stacking order and the position of the target material stored in the storage rack 31, and sends the first control signal to the central controller, so that the central controller controls the second grabbing device 33 to grab the boxes of the target material onto the conveyor belt 32 according to the stacking order.
The first gripping device 14 and the second gripping device 33 both include a traversing mechanism 35, a lifting mechanism 36 connected with the traversing mechanism 35, and a material taking clamping jaw 37 connected with the lifting mechanism 36, the traversing mechanism 35 is used for driving the lifting mechanism 36 to reciprocate along the horizontal direction, the lifting mechanism 36 is used for driving the material taking clamping jaw 37 to reciprocate along the vertical direction, and the material taking clamping jaw 37 is used for clamping and releasing a box body of a target material.
A cross beam 34 is arranged at the top between every two storage racks 31, the traversing mechanism 35 of the second gripping device 33 is arranged on the cross beam 34, and the traversing mechanism 35 of the first gripping device 14 is arranged on the supporting frame 11.
Wherein, sideslip mechanism 35 includes sideslip direction unipolar robot and is used for driving the first power spare of sideslip direction unipolar robot operation, and elevating system 36 includes vertical direction unipolar robot and is used for driving the second power spare of vertical direction unipolar robot operation.
The material taking clamping jaw 37 comprises a base, a linear driving piece, a rotary driving piece and a mechanical jaw, the base is connected with the lifting mechanism 36, the rotary driving piece is connected with the base, the linear driving piece is fixed at the rotary output end of the rotary driving piece, and the mechanical jaw is connected with the linear output end of the linear driving piece.
While embodiments of the present invention have been described above, the above description is illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.