CN111252564A - Automatic change freezer and carry pile up neatly project system - Google Patents
Automatic change freezer and carry pile up neatly project system Download PDFInfo
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- CN111252564A CN111252564A CN202010277229.5A CN202010277229A CN111252564A CN 111252564 A CN111252564 A CN 111252564A CN 202010277229 A CN202010277229 A CN 202010277229A CN 111252564 A CN111252564 A CN 111252564A
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- stacking
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- refrigeration house
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention discloses an automatic refrigeration house and a stacking item conveying system, wherein an ABB mechanical arm module is used for automatically stacking and unstacking goods and is controlled by a computer instruction of a control center to work and operate, a winding machine module is used for rotatably winding a film on the stacked goods, so that the packaged isolation protection of the goods on a tray is improved, a conveyor system is used for carrying out independent conveying movement of cartons, the refrigeration house center is used for realizing positioning storage and position movement of the goods, a stacking machine module is used for taking and placing the goods, a goods shelf is used for carrying out positioning and classified storage on the goods, and the conveyor system is used for moving and conveying the goods, so that the efficiency and the convenience of goods delivery from the refrigeration house are improved. The automatic refrigeration house and the conveying stacking project system can realize the automatic conveying function of appointed goods, the automatic warehousing function of the appointed goods, the automatic ex-warehouse or picking function of the appointed goods, the automatic acquisition of field information and strip screen prompt.
Description
Technical Field
The invention relates to the technical field of aquatic product warehousing and warehousing, in particular to an automatic refrigeration house and a stacking item conveying system.
Background
The freezer is the large-scale storing instrument that the constant temperature of carrying out the goods was deposited, can effectual extension deposit the life-span of article through the use of freezer, the article of avoiding external environment temperature variation to appear is rotten, guarantee the normal result of use of goods, when the freezer carries out depositing of goods, in order to improve the inside space utilization of freezer, the pile up neatly formula of goods is deposited, carry out the location of goods on vertical place face in the freezer, be convenient for more goods and carry out well placing, carry out the record to the discrepancy of goods in the freezer, prevent losing of goods appearing in the freezer, guarantee the security of depositing of goods in the freezer and keep apart the heat preservation effect.
However, the prior cold storage has the following problems in working and using:
the goods warehouse entry and exit management system is used for managing goods warehouse entry and exit information, operation of goods warehouse entry and exit is carried out manually, labor force is greatly consumed, economic cost expenditure of warehouse entry operation is increased, collision damage of goods is easily caused due to collection of staff during warehouse entry, normal use of the goods is influenced, meanwhile, a large amount of manual stacking is adopted in warehouse entry and warehouse exit site areas, forklift transportation, manual recording of warehouse entry and exit data and the like, crowding of the area environment where the goods warehouse is located is caused, stacking and moving transportation efficiency of the goods is low, manual statistics is easily omitted during recording, loss of the warehouse entry and exit information is caused, statistics and search of the warehouse entry and exit information are not convenient, and continuous warehouse entry and exit work of the goods are influenced. In order to solve the problems, innovative design is urgently needed on the basis of the work of the original refrigeration house.
Disclosure of Invention
The invention aims to provide an automatic refrigeration house and a stacking item conveying system, and aims to solve the problems that the prior use management aiming at the refrigeration house is provided in the background technology, the operation of loading and unloading goods is carried out manually, the labor force is greatly consumed, the economic cost expenditure of the loading operation is increased, the goods are easy to collide and damage due to the collection of personnel during loading and unloading, the normal use of the goods is influenced, meanwhile, a large amount of manual stacking is adopted in the loading and unloading site areas, forklift transportation, manual recording of loading and unloading data and the like are adopted, the environment of the area where the refrigeration house is located is crowded, the goods stacking and moving transportation efficiency is low, manual statistics is easy to omit during recording, the loading and unloading information is lost, the statistics and the searching of the loading and unloading information are inconvenient, and the continuous loading and unloading work of the goods is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: the automatic cold storage and conveying and stacking project system comprises an ABB manipulator module, a winding machine module, a conveyor system, a cold storage center, a stacker module, a goods shelf and a conveyor system;
the ABB manipulator module is used for automatically stacking and unstacking goods, is controlled by a computer instruction of a control center to work and operate, can well and stably grab the goods and a placing tray thereof, and drives the goods and the tray to move and change positions;
the winding machine module is used for rotating and winding a film on the stacked goods, so that wrapped isolation protection on the goods on the tray is improved, the positioning and stabilizing effect of the stacked goods is improved, and positioning looseness and collapse in the goods moving process are avoided;
the conveyor system carries out independent conveying movement of the cartons, conveys the goods after stacking and winding, achieves the effect of quick position movement of the goods, is convenient for the work of the stacker, and improves the warehousing efficiency;
the center of the refrigeration house realizes the positioning storage and the position movement of goods, achieves the heat preservation and isolation storage effects of aquatic products, maintains the storage quality of the aquatic products, prolongs the storage time of the aquatic products, and reduces the damage of the edible safety caused by the storage of the aquatic products;
the stacker module is used for taking and placing goods, so that the goods can be quickly moved and operated on the goods shelf, the time consumption for taking and placing the goods is reduced, and the labor resource consumption for taking and placing the goods is reduced;
the goods shelf is a tool for positioning, classifying and storing goods, so that the size of a storable space in the refrigeration house is increased, the utilization rate of the internal space of the refrigeration house is improved, and the goods are classified and protected in an isolated manner;
the conveyer system carries out the removal and the transportation of goods, improves the efficiency and the convenience of goods warehouse-out, saves the labour of artifical transport, reduces the cost expenditure of transport.
Preferably, the ABB manipulator module is divided into a packaging warehousing manipulator and a unstacking ex-warehouse manipulator, the number of the ABB manipulators in a packaging warehousing area is 4, a single manipulator operates two stations simultaneously, and the number of the ABB manipulators in a unstacking ex-warehouse area is 2.
Preferably, the conveyor system is divided into a high-altitude conveying line and a box conveyor, the high-altitude conveying line conveys the lifted cartons, the box bar codes are moved to be stored and scanned in the conveying process, and the box conveyor moves the cartons, so that the cartons can be stacked and stored conveniently.
Preferably, the stacker module is operated by a double-depth stacker, the height of the double-depth stacker is set to be 15.3m, and goods after stacking are picked and placed with a rated load of 1100 kg.
Preferably, the goods shelves are in the equidistant evenly distributed in the inside at freezer center, set up 10764 goods positions, and the arrangement mode is 36 rows x 42 and is listed as x 7 layers, reaches the categorised layering isolation of goods and places, is convenient for get and put and carry out the protection of independently placing to the goods.
Preferably, the conveyer system divide into box conveyer and flexible transfer chain, and the box conveyer carries out the pile up neatly goods that the solid was placed and carries out the position and remove, and the handling work of breaking a jam of being convenient for goes on, and flexible transfer chain is directly carried to the packing cupboard to the goods after breaking a jam simultaneously, and the manual loading operation of going out of warehouse of being convenient for goes on.
Compared with the prior art, the invention has the beneficial effects that: the automatic refrigeration house and the conveying stacking project system are provided with 4 ABB manipulators in a workshop external packaging area for stacking, and each manipulator can operate two stations simultaneously; a complete transportation line is equipped on site and is used for transporting empty trays, stacked trays to be put in storage and the like; the stacked goods are conveyed into a refrigeration house by a conveying line after being subjected to film winding treatment by a film winding machine; the total 10764 goods positions in the freezer arrange as: 36 rows, 42 columns and 7 layers, and the shelf form meets the operation of the double-deep stacker; 9 stacking machines with the height of 15.3 meters are arranged on site for placing and taking goods, and the rated load is 1100 kg; the shipment platform is furnished with 2 ABB manipulators and breaks a jam, and the single case goods after breaking a jam are carried to the packing cupboard by flexible transfer chain directly, and whole freezer workflow has realized the automation mechanized operation, can realize the automatic transport function of appointed goods, the automatic warehouse entry function of appointed goods, the automatic warehouse exit of appointed goods or select the function, the automatic acquisition and the strip screen suggestion of on-the-spot information.
Drawings
FIG. 1 is a schematic diagram of a system template of the present invention;
FIG. 2 is a schematic view of a conveyor system of the present invention;
FIG. 3 is a schematic view of a conveyor system of the present invention;
FIG. 4 is a schematic view of an automatic palletizing warehousing process of the present invention;
FIG. 5 is a schematic view of the automatic unstacking and ex-warehouse process of the present invention.
Detailed Description
The following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: the automatic refrigeration house and the item conveying and stacking system comprise an ABB manipulator module, a winding machine module, a conveyor system, a refrigeration house center, a stacker module, a goods shelf and a conveyor system;
the ABB manipulator module is used for automatically stacking and unstacking the goods, is controlled by a computer instruction of a control center to work and operate, can well and stably grab the goods and the placing trays thereof, and drives the goods and the trays to move and change positions;
the winding machine module is used for rotating and winding a film on the stacked goods, so that wrapped isolation protection on the goods on the tray is improved, the positioning and stabilizing effect of the stacked goods is improved, and positioning looseness and collapse in the goods moving process are avoided;
the conveyor system carries out independent conveying movement of the cartons, conveys the goods after stacking and winding, achieves the effect of quick position movement of the goods, is convenient for the work of the stacker, and improves the warehousing efficiency;
the center of the refrigeration house realizes the positioning storage and the position movement of goods, achieves the heat preservation and isolation storage effects of aquatic products, maintains the storage quality of the aquatic products, prolongs the storage time of the aquatic products, and reduces the damage of the edible safety caused by the storage of the aquatic products;
the stacker module is used for taking and placing goods, so that the goods can be quickly moved and operated on the goods shelf, the time consumption for taking and placing the goods is reduced, and the labor resource consumption for taking and placing the goods is reduced;
the goods shelf is used for positioning, classifying and storing the goods, so that the size of a storable space in the refrigeration house is increased, the utilization rate of the internal space of the refrigeration house is improved, and the goods are classified and protected in an isolated manner;
the conveyer system carries out the removal and the transportation of goods, improves the efficiency and the convenience of goods ex-warehouse, saves the labour of artifical transport, reduces the cost expenditure of transport.
The ABB manipulator module is divided into two types, namely a packaging warehousing manipulator and a unstacking ex-warehouse manipulator, the number of the ABB manipulators in a packaging warehousing area is 4, a single manipulator operates two stations simultaneously, and the number of the ABB manipulators on a unstacking ex-warehouse area is 2.
The conveyor system is divided into a high-altitude conveying line and a box conveyor, the high-altitude conveying line conveys the lifted cartons, the box bar codes are moved and stored in a warehouse for scanning in the conveying process, and the box conveyor moves the cartons, so that the cartons can be stacked and stored in the warehouse conveniently.
The stacker module is operated by a double-depth stacker, the height of the double-depth stacker is set to be 15.3m, and goods after stacking are picked and placed, and the rated load is 1100 kg.
The goods shelves are in the inside equidistant evenly distributed at freezer center, set up 10764 goods positions, and the arrangement mode is 36 rows x 42 and is listed as x 7 layers, reaches the categorised layering isolation of goods and places, is convenient for get and put and carry out the protection of independently placing to the goods.
The conveyer system divide into box conveyer and flexible transfer chain, and the box conveyer carries out the pile up neatly goods that the solid was placed and carries out the position and remove, and the work of working of breaking a jam of being convenient for goes on, and the goods after breaking a jam is directly carried to the packing cupboard to flexible transfer chain simultaneously, and the manual loading of being convenient for is gone out the warehouse operation and is gone on.
The invention provides an automatic refrigeration house and a use method of a system for conveying stacking items, which comprises the following steps:
the using method comprises automatic stacking and warehousing and automatic tray-removing and ex-warehouse, the two works can be synchronously carried out, and the whole working process of the refrigeration house is realized, so that the automatic operation is realized;
automatic stacking and warehousing
The method comprises the following steps: the labeling machine is used for carrying out bar code pasting on the outer part of the cargo carton;
step two: changing the height of the carton for the carton elevator pasted with the bar code, and moving the carton to a high-altitude conveying line;
step three: the high-altitude conveying line carries out moving transportation on the carton, scanning the carton bar code before moving, and recording warehousing information;
step four: the box is at the position where the box conveyor moves the mechanical arm to grab;
step five: the manipulator stacks goods according to the requirement of a working instruction;
step six: film winding processing is carried out on the stacked goods, and size detection is carried out on the wound goods;
step seven: the conveyor system conveys the goods after being wrapped with the film to a corresponding roadway warehousing port;
step eight: the stacker puts the pallet goods into a designated goods position, and independently places the pallet goods on different goods positions on a goods shelf to finish warehousing operation;
automatic disc-disassembling and warehouse-out
The method comprises the following steps: carrying out instructions, and adjusting the finished product trays to a stereoscopic warehouse road junction conveyor by a stacker
Step two: the conveying system is automatically conveyed to a manipulator unstacking position to take out the goods;
step three: the mechanical arm receives a computer instruction to unstack the tray, directly records the delivery information, and places the unstacked carton on a box-type conveyor to move;
step four: the telescopic conveying line conveys the goods into the position of the freight car;
step five: and (5) manually loading the goods and finishing delivery from the warehouse.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (6)
1. Automatic change freezer and carry pile up neatly project system, its characterized in that: the project system comprises an ABB manipulator module, a winding machine module, a conveyor system, a refrigeration house center, a stacker module, a goods shelf and a conveyor system;
the ABB manipulator module is used for automatically stacking and unstacking goods, is controlled by a computer instruction of a control center to work and operate, can well and stably grab the goods and a placing tray thereof, and drives the goods and the tray to move and change positions;
the winding machine module is used for rotating and winding a film on the stacked goods, so that wrapped isolation protection on the goods on the tray is improved, the positioning and stabilizing effect of the stacked goods is improved, and positioning looseness and collapse in the goods moving process are avoided;
the conveyor system carries out independent conveying movement of the cartons, conveys the goods after stacking and winding, achieves the effect of quick position movement of the goods, is convenient for the work of the stacker, and improves the warehousing efficiency;
the center of the refrigeration house realizes the positioning storage and the position movement of goods, achieves the heat preservation and isolation storage effects of aquatic products, maintains the storage quality of the aquatic products, prolongs the storage time of the aquatic products, and reduces the damage of the edible safety caused by the storage of the aquatic products;
the stacker module is used for taking and placing goods, so that the goods can be quickly moved and operated on the goods shelf, the time consumption for taking and placing the goods is reduced, and the labor resource consumption for taking and placing the goods is reduced;
the goods shelf is a tool for positioning, classifying and storing goods, so that the size of a storable space in the refrigeration house is increased, the utilization rate of the internal space of the refrigeration house is improved, and the goods are classified and protected in an isolated manner;
the conveyer system carries out the removal and the transportation of goods, improves the efficiency and the convenience of goods warehouse-out, saves the labour of artifical transport, reduces the cost expenditure of transport.
2. The automated freezer and palletizing project system according to claim 1, wherein: the ABB manipulator module is divided into a packaging warehousing manipulator and a unstacking ex-warehouse manipulator, the number of the ABB manipulators in a packaging warehousing area is 4, a single manipulator operates two stations simultaneously, and the number of the ABB manipulators on a platform in an unstacking ex-warehouse area is 2.
3. The automated freezer and palletizing project system according to claim 1, wherein: the conveyor system comprises a high-altitude conveying line and a box conveyor, the high-altitude conveying line conveys the lifted cartons, the box bar codes are moved and stored in a warehouse for scanning in the conveying process, and the box conveyor moves the cartons, so that the cartons can be stacked and stored in the warehouse conveniently.
4. The automated freezer and palletizing project system according to claim 1, wherein: the stacker module is operated by a double-depth stacker, the height of the double-depth stacker is set to be 15.3m, and goods are picked and placed after stacking with the rated load of 1100 kg.
5. The automated freezer and palletizing project system according to claim 1, wherein: goods shelves are in the inside equidistant evenly distributed at freezer center, set up 10764 goods positions, and the arrangement is 36 rows x 42 and is listed as x 7 layers, reaches the categorised layering isolation of goods and places, is convenient for get and put and carry out the protection of independently placing to the goods.
6. The automated freezer and palletizing project system according to claim 1, wherein: the conveyer system divide into box conveyer and flexible transfer chain, and the pile up neatly goods that box conveyer carried out three-dimensional placing carry out the position and remove, and the handling work of breaking a jam of being convenient for goes on, and the goods after the flexible transfer chain is directly carried to the packing cupboard simultaneously, and the manual loading of being convenient for is gone out the warehouse operation and is gone on.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010277229.5A CN111252564A (en) | 2020-04-10 | 2020-04-10 | Automatic change freezer and carry pile up neatly project system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010277229.5A CN111252564A (en) | 2020-04-10 | 2020-04-10 | Automatic change freezer and carry pile up neatly project system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111724890A (en) * | 2020-07-01 | 2020-09-29 | 湖南德荣医疗器械物流配送服务有限公司 | Integrated logistics platform inside and outside hospital based on SPD system |
| CN114890157A (en) * | 2022-05-06 | 2022-08-12 | 天津港股份有限公司 | Cold chain cargo non-contact type carrying system and simulation model thereof |
| CN115108227A (en) * | 2022-08-08 | 2022-09-27 | 青岛盈智科技有限公司 | Stacker vertical warehouse goods warehousing method and system for cold chain storage |
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Application publication date: 20200609 |