CN113443193B - Medicine bottle boxing machine and method thereof - Google Patents
Medicine bottle boxing machine and method thereof Download PDFInfo
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- CN113443193B CN113443193B CN202110708725.6A CN202110708725A CN113443193B CN 113443193 B CN113443193 B CN 113443193B CN 202110708725 A CN202110708725 A CN 202110708725A CN 113443193 B CN113443193 B CN 113443193B
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- temporary storage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/04—Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/08—Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers
- B65B21/12—Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers using grippers engaging bottles, e.g. bottle necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses a medicine bottle boxing machine and a method thereof, wherein the medicine bottle boxing machine comprises a conveying belt, a temporary storage position and an adjusting position are respectively arranged at two side positions of the conveying belt, a bottle body placing device used for pushing medicine bottles on the conveying belt down and distributing the medicine bottles on the temporary storage position is arranged above the conveying belt, a dislocation adjusting device used for performing dislocation distribution on the medicine bottles is arranged at the adjusting position, a temporary storage box device is arranged at one side of the adjusting position, and a medicine bottle taking device used for taking the medicine bottles at the adjusting position away and conveying the medicine bottles into the temporary storage box device is arranged above the adjusting position.
Description
Technical Field
The invention belongs to the technical field of packaging machines, and particularly relates to a medicine bottle boxing machine and a method thereof.
Background
With the continuous development of industrial automation technology, the automation degree of processing equipment and the production efficiency of products are continuously improved; in the existing production of medical medicine bottles, the condition that a manual packing box is still used exists, the manual packing efficiency is low, the packing quality is influenced by an operator, and the phenomena of inaccurate quantity, neglected packing or wrong packing are easily caused; moreover, when manual packing is adopted, the medicine bottle needs to be contacted manually, which is not beneficial to medicine quality guarantee.
In order to solve the technical problem, a medicine bottle boxing machine appears on the market, and the medicine bottle boxing machine is as follows: CN201610736489.8 discloses an automatic boxing device and method for round plastic container bottles with irregular bottle bodies, wherein the automatic boxing device comprises a reversing mechanism, a transition conveying belt, a bottle turning mechanism, a vertical conveying belt, an inverted conveying belt, a bottle pushing mechanism, a bottle clamping mechanism and a boxing mechanism; the transition conveyer belt is divided into a first transition conveyer belt and a second transition conveyer belt through the partition plate, the feeding end of the first transition conveyer belt and the feeding end of the second transition conveyer belt are alternately connected with the reversing mechanism, the discharging end belt of the first transition conveyer belt is connected with one end of the inverted conveyer belt through the bottle turning mechanism, the discharging end of the second transition conveyer belt is connected with one end of the upright conveyer belt, the inverted conveyer belt and the upright conveyer belt are both connected with the bottle pushing mechanism, and the bottle pushing mechanism is connected with the boxing mechanism through the bottle clamping mechanism.
But above-mentioned this kind of automatic vanning device of current container bottle can put the medicine bottle and pack into in the packing box to solved artifical needs contact medicine bottle, be unfavorable for the drawback of medicine quality assurance, but this kind of automatic vanning device overall structure of current container bottle is complicated, and manufacturing cost is high, improves the cost of sale greatly, reduces the result of use, and this kind of automatic vanning of current container bottle can not match and synchronous use with the medicine production line, reduces the result of use.
Disclosure of Invention
The invention aims to provide a medicine bottle boxing machine and a method thereof, which have the advantages of simple structure, convenience in use, capability of performing boxing operation on medicine bottles, capability of synchronizing a boxing process and medicine production, high automation degree and capability of improving boxing speed.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides a medicine bottle case packer, including the conveyer belt, the both sides position department of conveyer belt is provided with the temporary storage position and adjusts the position respectively, the top of conveyer belt is installed and is used for pushing down the medicine bottle on the conveyer belt and arranges the bottle device of falling on the position of keeping in, adjustment position department installs the dislocation adjusting device who is used for carrying out the dislocation to the medicine bottle and arranges, one side of adjustment position is provided with the temporary storage case device, the top of adjustment position is installed and is used for tak the medicine bottle of adjustment position department away and transport the medicine bottle of keeping in the case device and get and take the device.
The following is a further optimization of the above technical solution of the present invention:
the conveying belt is provided with a counting device used for counting the number of the medicine bottles conveyed on the conveying belt, and one side of the conveying belt, which is positioned on the counting device, is provided with a bottle blocking device used for blocking the medicine bottles on the conveying belt from stopping moving.
Further optimization: the bottle body falling device comprises a falling cylinder arranged above the conveying belt, a pull plate is arranged at the telescopic end of the falling cylinder, and the pull plate is positioned on one side of the upper end of the medicine bottle on the conveying belt.
Further optimization: the temporary storage position is provided with a medicine bottle pushing assembly at the position of one side far away from the conveying belt, and the medicine bottle pushing assembly works to push the medicine bottles on the temporary storage position to the adjusting position.
Further optimization: the dislocation adjusting device comprises a first adjusting cylinder and a second adjusting cylinder which are fixedly installed at two end positions of an adjusting position, the telescopic ends of the first adjusting cylinder and the second adjusting cylinder are respectively arranged towards one side close to each other, a first adjusting plate is installed on the telescopic end of the first adjusting cylinder, and a second adjusting plate is installed on the telescopic end of the second adjusting cylinder.
Further optimization: the medicine bottle taking device comprises a servo cross beam, a driving block is slidably mounted on the servo cross beam, a telescopic cylinder is fixedly mounted below the driving block, and a manipulator is fixedly mounted on a telescopic end of the telescopic cylinder.
Further optimization: the temporary storage box device comprises two parallel side walls which are arranged at intervals, a storage position is arranged between the two side walls, a discharge hole is formed in one side of the storage position, a material pushing assembly is arranged at the position of one side corresponding to the discharge hole, and a storage platform is arranged below the storage position.
Further optimization: the storage platform comprises a lower moving plate, and a servo electric telescopic rod used for driving the lower moving plate to move up and down between two side walls is fixedly mounted below the lower moving plate.
The invention also provides a medicine bottle boxing method which comprises the following steps based on the medicine bottle boxing machine:
s1, conveying the medicine bottles which are vertically arranged on a conveying belt to a position of a bottle body inverting device, counting the medicine bottles by a counting device, and stopping the medicine bottles behind the conveying belt from moving by a bottle stopping device when the counting reaches a specified number;
s2, the bottle body dumping device works to push the bottle bodies on the conveying belt to the temporary storage position;
s3, the medicine bottle pushing assembly works to push the medicine bottles on the temporary storage position to the adjusting position;
and S4, the first adjusting cylinder and the second adjusting cylinder of the dislocation adjusting device intermittently work periodically and are used for performing dislocation adjustment on the medicine bottles at the adjusting positions.
A method of boxing a medicine bottle in accordance with the claim, wherein: the medicine bottle boxing method also comprises the following steps:
s5, the servo cross beam drives the mechanical arm to move to the position above the adjusting position through the driving block in working, and the telescopic cylinder drives the mechanical arm to move to the position of the adjusting position;
s6, the manipulator works to clamp the medicine bottle at the adjusting position at the clamping position;
s7, the telescopic cylinder drives the mechanical arm to drive the medicine bottle clamped at the clamping position to move upwards to be separated from the adjusting position, and the servo cross beam drives the mechanical arm to move to the position above the target position of the temporary storage box device through the driving block;
s8, the telescopic cylinder drives the mechanical arm to move into the temporary storage box device, and after the mechanical arm moves to a specified position, the mechanical arm works to store the medicine bottles clamped on the clamping position at the storage position of the temporary storage box device;
s9, repeatedly executing the steps S1-S8, and after the storage rows in one row are arranged, the servo electric telescopic rod works to drive the lower moving plate to move downwards in a stepping mode;
and S10, repeatedly executing the steps S1-S9, finishing the discharge of the medicine bottles at the storage positions, sleeving the packaging box on the two side walls, and pushing the material pushing assembly to push the medicine bottles at the storage positions to enter the packaging box through the discharge hole to finish the packaging process.
By adopting the technical scheme, the medicine bottle boxing machine is ingenious in conception and reasonable in structure, the medicine bottles produced on the medicine production line can be perfectly butted with the medicine production line, the medicine bottles can be automatically arranged and boxed by the medicine bottle boxing machine after being conveyed into the medicine bottle boxing machine, the boxing speed is improved, the labor intensity is reduced, the medicine bottles are arranged in a staggered mode and are integrated after being boxed, the boxing effect is improved, the using effect is further improved, and the problems that the traditional manual boxing speed is low, the boxing precision is poor, the production sanitation is poor and the like are completely solved.
Moreover, the medicine bottle box filling machine is simple in overall structure, low in production cost, convenient to manufacture and use, capable of greatly improving the using effect and improving the economic benefits of enterprises, high in overall automation degree, capable of conducting automatic discharging, distributing and boxing operations, and further capable of greatly improving the production rate and reducing the production cost of medicines.
The invention is further illustrated with reference to the following figures and examples.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a conveyor belt according to an embodiment of the invention;
FIG. 3 is a schematic view of the bottle body positioning device according to the embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a misalignment adjusting apparatus according to an embodiment of the invention;
FIG. 5 is a schematic view of the misalignment adjusting apparatus during operation according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a robot according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a temporary storage box device according to an embodiment of the present invention.
In the figure: 1-a conveyor belt; 11-a temporary storage bit; 12-an adjustment position; 2-the bottle body is laid down on the device; 21-a tilting cylinder; 22-pulling a plate; 23-a push cylinder; 24-a push plate; 3-a dislocation adjusting device; 31-a first adjustment cylinder; 32-a second adjustment cylinder; 33-a first adjusting plate; 34-a second adjusting plate; 4-temporary storage box device; 41-side wall; 42-a storage location; 43-move plate down; 44-side moving plate; 45-discharge hole; 46-servo electric telescopic rod; 47-pushing cylinder; 5-a vial taking device; 51-a servo beam; 52-a drive block; 53-telescopic cylinder; 54-a robot arm; 55-a robot body; 56-clamping plate; 57-a gripping cylinder; 58-clamping position; 6-infrared sensor; 61-bottle blocking cylinder; 62-bottle stopping plate.
Detailed Description
Example (b): referring to fig. 1, a medicine bottle boxing machine comprises a conveying belt 1, wherein a temporary storage position 11 is arranged on one side of the conveying belt 1, an adjusting position 12 is arranged on the other side of the conveying belt 1, a bottle body placing device 2 used for pushing medicine bottles on the conveying belt 1 down and distributing the medicine bottles on the temporary storage position 11 is arranged above the conveying belt 1, a dislocation adjusting device 3 used for conducting dislocation distribution on the medicine bottles is arranged at the adjusting position 12, a temporary storage box device 4 is arranged on one side of the adjusting position 12, and a medicine bottle taking device 5 used for taking the medicine bottles at the adjusting position 12 away and conveying the medicine bottles into the temporary storage box device 4 is arranged above the adjusting position 12.
Design like this, can be connected conveyer belt 1's feed end and drug manufacturing line, the medicine bottle that is equipped with the medicine of production completion on the drug manufacturing line transports to conveyer belt 1 on, conveyer belt 1 drives the medicine bottle and transports to bottle device 2 departments of falling.
After the medicine bottles at the bottle body falling device 2 on the conveyer belt 1 reach the specified quantity, the bottle body falling device 2 works to fall the medicine bottles on the conveyer belt 1 and arrange the medicine bottles on the temporary storage position 11.
The medicine bottles on the temporary storage position 11 are conveyed to the adjusting position 12, the dislocation adjusting device 3 works to adjust the medicine bottles at the adjusting position 12, the medicine bottle taking device 5 works to take away the medicine bottles adjusted at the adjusting position 12 and convey the medicine bottles into the temporary storage box device 4, and the temporary storage box device 4 is used for storing the medicine bottles which are arranged in a large number.
As shown in fig. 1-2, a counting device for counting the number of the medicine bottles conveyed on the conveyor belt 1 is disposed on the conveyor belt 1, and a bottle stopping device for stopping the medicine bottles on the conveyor belt 1 from moving is disposed on one side of the conveyor belt 1 located on the counting device.
The counting device comprises an infrared sensor 6, and the infrared sensor 6 is arranged at the position, close to the feeding end of the bottle body laying-down device 2, on the conveying belt 1.
The infrared sensor 6 is used for counting the number of the medicine bottles conveyed to the position of the bottle body laying device 2 on the conveying belt 1.
Design like this, conveyer belt 1 is used for transporting the medicine bottle to transport the position department of bottle device 2 of falling, when the medicine bottle passes through infrared ray sensor 6's position this moment, infrared ray sensor 6 counts, facilitates the use.
The bottle blocking device comprises a bottle blocking cylinder 61 which is arranged on one side of the conveying belt 1 and is close to the position of the infrared sensor 6, and a bottle blocking plate 62 is fixedly arranged on the telescopic end of the bottle blocking cylinder 61.
The bottle blocking cylinder 61 works to enable the telescopic end of the bottle blocking cylinder to extend or retract, and the bottle blocking plate 62 is driven to move when the telescopic end of the bottle blocking cylinder 61 extends or retracts.
When the flexible end that hinders bottle cylinder 61 stretches out, hinder bottle cylinder 61 drive and hinder bottle board 62 and move to the top of conveyer belt 1 for block that the medicine bottle on the conveyer belt 1 removes, and then make things convenient for going on of follow-up work.
When the telescopic end of the bottle blocking cylinder 61 retracts, the bottle blocking cylinder 61 drives the bottle blocking plate 62 to move to one side of the conveying belt 1, and at the moment, the bottle blocking plate 62 cannot block the medicine bottles on the conveying belt 1 to move.
When the counting reaches a specified number, the bottle blocking cylinder 61 works to drive the bottle blocking plate 62 to move to the upper part of the conveyer belt 1, and at this time, the bottle blocking plate 62 is used for blocking the medicine bottles on the conveyer belt 1 to move.
Then the bottle body falling device 2 works to fall the medicine bottles on the conveying belt 1 and arrange the medicine bottles at the temporary storage position 11.
When the bottle blocking cylinder 61 is actuated to drive the bottle blocking plate 62 to move away from the upper side of the conveyor belt 1, the blocked bottles are moved on the conveyor belt 1, and the infrared sensor 6 performs the next round of counting.
As shown in fig. 1 to 2, in the present embodiment, the number of the infrared ray sensors 6 counted at one time is set to 8, so that the number of the medicine bottles located at the bottle falling device 2 on the conveyor belt 1 is set to 8, and the bottle falling device 2 falls the 8 medicine bottles at one time, and the number of the medicine bottles discharged at the last time at the temporary storage position 11 is set to 8, so that the number of the medicine bottles in each row arranged on the temporary storage box device 4 is set to 8.
As shown in fig. 1-2, a baffle is disposed at an end of the conveyor belt 1 away from the feeding end, and the baffle is used to block the medicine bottles on the conveyor belt 1 from moving, so as to block the medicine bottles on the conveyor belt 1 at the bottle body falling device 2.
As shown in fig. 1 and 3, the bottle body falling device 2 comprises a falling cylinder 21 installed above the conveyor belt 1, a pulling plate 22 is installed on the telescopic end of the falling cylinder 21, and the pulling plate 22 is located on one side of the upper end of the medicine bottle on the conveyor belt 1.
The falling cylinder 21 works to enable the telescopic end of the falling cylinder to extend or retract, and the pulling plate 22 is driven to move when the telescopic end of the falling cylinder 21 extends or retracts.
When the telescopic end of the falling cylinder 21 extends, the falling cylinder 21 drives the pulling plate 22 to move to one side of the upper end of the medicine bottle on the conveying belt 1.
When the telescopic end of the falling cylinder 21 retracts, the falling cylinder 21 drives the pulling plate 22 to be close to the upper end part of the medicine bottle, and the pulling plate 22 drives the medicine bottle to fall at the moment, so that the medicine bottle falls on the temporary storage position 11.
As shown in fig. 1 and 3, a medicine bottle pushing assembly is disposed at a side position of the temporary storage location 11 away from the conveying belt 1, and works to push the medicine bottles on the temporary storage location 11 to the adjusting location 12.
The medicine bottle promotes the subassembly including installing the promotion cylinder 23 in temporary storage position 11 one side, the flexible end of promoting cylinder 23 is last to install push pedal 24, push pedal 24 is located temporary storage position 11's top.
The push cylinder 23 works to enable the telescopic end of the push cylinder to extend or retract, and the push plate 24 is driven to move when the telescopic end of the push cylinder 23 extends or retracts.
When the telescopic end of the pushing cylinder 23 extends out, the pushing cylinder 23 drives the pushing plate 24 to move towards one side close to the adjusting position 12, and at the moment, the pushing plate 24 can push the medicine bottle to move towards one side of the adjusting position 12 and push the medicine bottle to the adjusting position 12.
When the telescopic end of the pushing cylinder 23 retracts, the pushing cylinder 23 drives the pushing plate 24 to move towards one side far away from the adjusting position 12, and resetting is achieved.
As shown in fig. 1 and fig. 4 to 5, the misalignment adjusting device 3 includes a first adjusting cylinder 31 and a second adjusting cylinder 32 fixedly installed at two ends of the adjusting position 12, and the telescopic ends of the first adjusting cylinder 31 and the second adjusting cylinder 32 are respectively arranged toward the sides close to each other.
The first adjusting cylinder 31 is fixedly provided with a first adjusting plate 33 at the telescopic end thereof, and the second adjusting cylinder 32 is fixedly provided with a second adjusting plate 34 at the telescopic end thereof.
The first adjusting cylinder 31 works to extend or retract the telescopic end thereof, and the first adjusting plate 33 is driven to move when the telescopic end of the first adjusting cylinder 31 extends or retracts.
When the telescopic end of the first adjusting cylinder 31 extends out, the first adjusting cylinder 31 drives the first adjusting plate 33 to move to a side close to the second adjusting cylinder 32, and at this time, the first adjusting plate 33 can push the medicine bottle on the adjusting position 12 to move to a side close to the second adjusting cylinder 32.
When the telescopic end of the first adjusting cylinder 31 retracts, the first adjusting cylinder 31 drives the first adjusting plate 33 to move towards the side far away from the second adjusting cylinder 32, and resetting is achieved.
The second adjusting cylinder 32 works to extend or retract the telescopic end thereof, and the second adjusting plate 34 is driven to move when the telescopic end of the second adjusting cylinder 32 extends or retracts.
When the telescopic end of the second adjusting cylinder 32 extends out, the second adjusting cylinder 32 drives the second adjusting plate 34 to move to a side close to the first adjusting cylinder 31, and at this time, the second adjusting plate 34 can push the medicine bottle on the adjusting position 12 to move to a side close to the first adjusting cylinder 31.
When the telescopic end of the second adjusting cylinder 32 retracts, the second adjusting cylinder 32 drives the second adjusting plate 34 to move towards the side far away from the first adjusting cylinder 31, and resetting is achieved.
Therefore, the first adjusting cylinder 31 and the second adjusting cylinder 32 work intermittently according to the periodicity, so that the positions of the medicine bottles on the adjusting positions 12 can be adjusted, the medicine bottles can be placed in a staggered mode, and the medicine bottle placing device is convenient to use.
As shown in fig. 1 and 6, the medicine bottle taking device 5 includes a servo beam 51, a driving block 52 is slidably mounted on the servo beam 51, a telescopic cylinder 53 is fixedly mounted below the driving block 52, and a manipulator 54 is fixedly mounted on a telescopic end of the telescopic cylinder 53.
The servo cross beam 51 drives the driving block 52 to move along the axial direction of the servo cross beam 51, the telescopic end of the telescopic cylinder 53 extends out or retracts to drive the manipulator 54 to move up and down, the manipulator 54 moves downwards to clamp the medicine bottles on the adjusting position 12, and the manipulator 54 moves upwards to drive the clamped medicine bottles to move upwards.
The manipulator 54 comprises a manipulator main body 55 with a C-shaped cross section, a clamping position 58 is arranged inside the manipulator main body 55, and a clamping plate 56 is movably arranged at the clamping position 58.
A clamping cylinder 57 is fixedly mounted on the manipulator main body 55 at a position corresponding to the clamping plate 56, and a telescopic end of the clamping cylinder 57 penetrates through a side wall of the manipulator main body 55 and is fixedly connected with the clamping plate 56.
The clamping cylinder 57 transmits power to extend or retract the telescopic end of the clamping cylinder 57, and the clamping cylinder 57 drives the clamping plate 56 to move at the clamping position 58 when extending or retracting the telescopic end.
By the design, when the adjusting device is used, the servo beam 51 works to drive the driving block 52, the telescopic cylinder 53 and the manipulator 54 to move above the adjusting position 12, and the telescopic end of the rear telescopic cylinder 53 extends out of the manipulator 54 to drive the manipulator 54 to move towards the side close to the adjusting position 12, so that the manipulator 54 moves to the adjusting position 12.
Then the telescopic end of the clamping cylinder 57 extends out to drive the clamping plate 56 to approach the medicine bottle at the adjusting position 12, and at the moment, the clamping plate 56 pushes the medicine bottle to contact with the inner surface of the clamping position 58, so that the medicine bottle is clamped at the clamping position 58.
Then the telescopic end of the telescopic cylinder 53 retracts to drive the mechanical arm 54 to drive the medicine bottle clamped at the clamping position 58 to move upwards, so that the medicine bottle is separated from the adjusting position 12, and then the servo cross beam 51 works to drive the driving block 52, the telescopic cylinder 53 and the mechanical arm 54 to move to the upper part of the temporary storage box device 4.
Then, the telescopic end of the telescopic cylinder 53 extends out to drive the mechanical arm 54 to move towards one side close to the temporary storage box device 4, so that the mechanical arm 54 moves into the temporary storage box device 4, and after the mechanical arm 54 moves to a specified position, the telescopic end of the clamping cylinder 57 retracts to store the medicine bottle clamped on the clamping position 58 in the temporary storage box device 4, and the medicine bottle is convenient to use.
In order to ensure the clamping effect and the medicine bottle placing effect of the manipulator, the clamping plate 56 is contacted with the middle upper position of the medicine bottle.
As shown in fig. 1 and 7, the temporary storage box device 4 includes two side walls 41 arranged in parallel and at intervals; a storage position 42 is arranged between the two side walls 41, and a discharge hole 45 is arranged between the two side walls 41 and on one side of the storage position 42.
A storage platform is arranged between the side walls 41 and below the storage position 42, and a material pushing assembly is arranged between the side walls 41 and at a position corresponding to the discharge hole 45.
The shape enclosed by the two side walls 41 is matched with the shape of the inner cavity of the packing box.
The distance between the outer surfaces of the side walls 41 is less than or equal to the width of the packing box, and the height of the side walls 41 is less than or equal to the length of the packing box.
In this embodiment, the distance between the outer surfaces of the side walls 41 may be less than or equal to the length of the packing box, and the distance between the outer surfaces of the side walls 41 may be less than or equal to the width of the packing box.
The storage platform comprises a lower moving plate 43 which is arranged between the side walls 41 and is positioned below the storage position 42, a servo electric telescopic rod 46 is fixedly arranged below the lower moving plate 43, and the telescopic end of the servo electric telescopic rod 46 is fixedly connected with the lower moving plate 43.
The servo electric telescopic rod 46 outputs power to enable the telescopic end of the servo electric telescopic rod to extend or retract, and the telescopic end of the servo electric telescopic rod 46 drives the lower moving plate 43 to move up and down between the two side walls 41 when extending or retracting, so that the size of the storage position 42 is adjusted.
When the telescopic end of the servo electric telescopic rod 46 extends out, the servo electric telescopic rod 46 drives the lower moving plate 43 to move upwards between the two side walls 41, so that the upper end surface of the storage position 42 is matched with the lower moving position of the manipulator 54, and the using effect is improved.
When the telescopic end of the servo electric telescopic rod 46 retracts, the servo electric telescopic rod 46 drives the lower moving plate 43 to move downwards between the two side walls 41, and at the moment, the lower moving plate 43 moves downwards to drive the medicine bottles at the storage position 42 to move downwards, so that space is provided for the medicine bottles to be placed next time, and the use is convenient.
The material pushing assembly comprises a side moving plate 44 arranged between the side walls 41 and at a position corresponding to the discharge port 45, a pushing cylinder 47 is fixedly mounted on the outer side of the side moving plate 44, and the telescopic end of the pushing cylinder 47 is fixedly connected with the side moving plate 44.
The pushing cylinder 47 outputs power to extend or retract the telescopic end of the pushing cylinder 47, and the telescopic end of the pushing cylinder 47 extends or retracts to drive the side moving plate 44 to move towards or away from the two sides of the discharge hole 45, so that the medicine bottles at the storage position 42 can be pushed to move.
When the telescopic end of the pushing cylinder 47 extends out, the pushing cylinder 47 drives the side moving plate 44 to move towards one side close to the discharge port 45, and at the moment, the side moving plate 44 can push the medicine bottles at the storage position 42 to move towards one side close to the discharge port 45, so that the medicine bottle pushing device is convenient to use.
When the telescopic end of the pushing cylinder 47 retracts, the pushing cylinder 47 drives the side moving plate 44 to move towards the side far away from the discharge hole 45, and at the moment, the side moving plate 44 is reset.
As shown in fig. 1 and 7, in the present embodiment, the storage specifications of the temporary storage box device 4 are: the temporary storage box device 4 is provided with storage rows along the height direction, the storage rows are arranged along the length direction of the temporary storage box device 4, the storage rows are 4 rows, the number of the storage rows in each storage row is 5 columns, and the number of the medicine bottles in each storage column is 8.
It can be seen that the number of the medicine bottles on the conveyor 1 at the bottle body falling device 2 is 8 in one group.
As shown in fig. 1 to 7, the present invention further provides a medicine bottle boxing method, based on the above medicine bottle boxing machine, the medicine bottle boxing method comprises the following steps:
s1, the medicine bottles vertically arranged on the conveying belt 1 are conveyed to the position of the bottle body falling device 2, when the medicine bottles pass through the position of the infrared sensor 6, the infrared sensor 6 counts, when the counting reaches a specified number, the bottle blocking cylinder 61 works and drives the bottle blocking plate 62 to move to the upper side of the conveying belt 1, and the bottle blocking plate 62 is used for blocking the medicine bottles behind the conveying belt 1 to move.
In the step S1, since the predetermined number of counted bottles is 8, when the number of counted bottles reaches 8, the bottle stopping cylinder 61 operates to drive the bottle stopping plate 62 to move to the upper side of the conveyor belt 1, and at this time, the number of bottles on the conveyor belt 1 behind the bottle stopping plate 62 is 8.
S2, the bottle body dumping device 2 works to dump the bottle bodies on the conveying belt 1, so that the bottle bodies are dumped on the temporary storage position 11.
The retractable end of the falling cylinder 21 of the bottle falling device 2 retracts to drive the pulling plate 22 to be close to the upper end of the medicine bottle, and at the moment, the pulling plate 22 drives the medicine bottle to fall, so that the medicine bottle falls on the temporary storage position 11.
When the telescopic end of the falling cylinder 21 extends out, the falling cylinder 21 drives the pulling plate 22 to reset.
And S3, the medicine bottle pushing assembly works to push the medicine bottles on the temporary storage position 11 to the adjusting position 12.
The telescopic end of the pushing cylinder 23 extends out of the pushing plate 24 to move to one side close to the adjusting position 12, and at the moment, the pushing plate 24 can push the medicine bottle to move to one side of the adjusting position 12 and push the medicine bottle to the adjusting position 12.
When the telescopic end of the push cylinder 23 retracts, the push cylinder 23 drives the push plate 24 to reset.
And S4, the first adjusting air cylinder 31 and the second adjusting air cylinder 32 of the dislocation adjusting device 3 intermittently work according to the periodicity and are used for performing dislocation adjustment on the medicine bottles at the adjusting positions 12.
Each working cycle is divided into two working procedures, wherein the first working procedure is as follows: the telescopic end of the first adjusting cylinder 31 extends out, and the telescopic end of the second adjusting cylinder 32 retracts.
The second process comprises the following steps: the telescopic end of the first adjusting cylinder 31 retracts, and the telescopic end of the second adjusting cylinder 32 extends.
The first process is to store rows with odd numbers for distributing, and the second process is to store rows with even numbers for distributing.
Therefore, the dislocation adjusting device 3 can lead the upper and lower adjacent storage rows to be arranged in a staggered way, thereby improving the storage effect.
S5, the servo cross beam 51 works to drive the driving block 52, the telescopic cylinder 53 and the manipulator 54 to move to the position above the adjusting position 12, and the telescopic end of the rear telescopic cylinder 53 extends out of the manipulator 54 to drive the manipulator 54 to move to one side close to the adjusting position 12, so that the manipulator 54 moves to the adjusting position 12.
S6, the manipulator 54 works to clamp the medicine bottle at the adjusting position 12, the telescopic end of the clamping cylinder 57 extends out to drive the clamping plate 56 to be close to the medicine bottle at the adjusting position 12, and the clamping plate 56 pushes the medicine bottle to enable the other end of the medicine bottle to be in contact with the inner surface of the clamping position 58, so that the medicine bottle is clamped at the clamping position 58.
S7, the telescopic end of the telescopic cylinder 53 retracts to drive the mechanical arm 54 to drive the medicine bottle clamped at the clamping position 58 to move upwards, so that the medicine bottle is separated from the adjusting position 12, and then the servo cross beam 51 works to drive the driving block 52, the telescopic cylinder 53 and the mechanical arm 54 to move to the position above the target position of the temporary storage box device 4.
When the medicine bottles are discharged from the temporary storage box device 4, the robot 54 first arranges the storage columns in the lowermost storage row in order, and then arranges the storage rows upward in order.
And S8, after the telescopic end of the telescopic cylinder 53 extends out to drive the manipulator 54 to move towards one side close to the temporary storage box device 4, so that the manipulator 54 moves into the temporary storage box device 4, and after the manipulator 54 moves to a specified position, the telescopic end of the clamping cylinder 57 retracts, so that the medicine bottles clamped on the clamping positions 58 are stored above the lower moving plate 43 of the temporary storage box device 4.
And S9, repeating the steps S1 to S8, and after the storage rows in one row are arranged, driving the lower moving plate 43 to move downwards in a stepping mode by the servo electric telescopic rod 46 of the temporary storage box device 4, wherein the servo electric telescopic rod 46 drives the lower moving plate 43 to move downwards for a distance which is larger than or equal to the diameter of the outer surface of the medicine bottle each time.
S10, repeating the steps S1-S9, finishing the discharge of the medicine bottles at the storage position 42 in the temporary storage box device 4, then sleeving the packing boxes on the two side walls 41 of the temporary storage box device 4, extending the telescopic end of the pushing cylinder 47 to drive the side shifting plate 44 to move towards one side close to the discharge hole 45, and then pushing the medicine bottles at the storage position 42 to enter the packing boxes through the discharge hole 45 by the side shifting plate 44 to finish the packing process.
Example 2: in above-mentioned embodiment 1, the cylinder 21 of falling can also set up the one side in conveyer belt 1 top, and drives the arm-tie 22 when the flexible end of the cylinder 21 of falling stretches out and is close to the medicine bottle on the conveyer belt 1, and the arm-tie 22 promotes the slope of medicine bottle 1 this moment, realizes falling the medicine bottle.
Example 3: in the above embodiment 1, the adjustment position 12 is provided with the baffle on the side away from the temporary storage position 11, when the medicine bottle pushing assembly pushes the medicine bottle to be conveyed to the adjustment position 12, the bottom of the medicine bottle can be in contact with the baffle, and the medicine bottle can be arranged and adjusted through the baffle, so that the medicine bottle can be placed neatly.
Example 4: in the embodiment 1, the servo electric telescopic rod 46 is disposed below the lower moving plate 43 and near the position of the pushing cylinder 47, so that the packing box can be conveniently sleeved on the two side walls 41, and the box opening of the packing box can be in contact with the servo electric telescopic rod 46, so that the sleeving depth of the packing box is improved, and the use is facilitated.
Example 5: the tilting cylinder 21, the pushing cylinder 23, the first adjusting cylinder 31, the second adjusting cylinder 32, the pushing cylinder 47, the telescopic cylinder 53, the clamping cylinder 57 and the cylinder blocking cylinder 61 in the embodiment 1 can be replaced by power telescopic devices such as a hydraulic cylinder and an electric telescopic rod.
Example 6: the counting device in embodiment 1 may also adopt components such as a travel switch and an encoder.
It will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in the embodiments described above without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims.
Claims (3)
1. The utility model provides a medicine bottle case packer, includes conveyer belt (1), its characterized in that: the medicine bottle arranging and taking device comprises a conveying belt (1), wherein temporary storage positions (11) and adjusting positions (12) are respectively arranged at two sides of the conveying belt (1), bottle body laying devices (2) used for pushing medicine bottles on the conveying belt (1) down and arranging the medicine bottles on the temporary storage positions (11) are installed above the conveying belt (1), dislocation adjusting devices (3) used for conducting dislocation arrangement on the medicine bottles are installed at the adjusting positions (12), a temporary storage box device (4) is arranged at one side of each adjusting position (12), and medicine bottle taking devices (5) used for taking the medicine bottles at the adjusting positions (12) away and conveying the medicine bottles into the temporary storage box devices (4) are installed above the adjusting positions (12);
a counting device used for counting the number of the medicine bottles conveyed on the conveying belt (1) is arranged on the conveying belt (1), and a bottle stopping device used for stopping the medicine bottles on the conveying belt (1) from moving is arranged on one side, located on the counting device, of the conveying belt (1);
the bottle body falling device (2) comprises a falling cylinder (21) arranged above the conveying belt (1), a pulling plate (22) is arranged at the telescopic end of the falling cylinder (21), and the pulling plate (22) is positioned on one side of the upper end of the medicine bottle on the conveying belt (1);
a medicine bottle pushing assembly is arranged at one side of the temporary storage position (11) far away from the conveying belt (1), and is used for pushing medicine bottles on the temporary storage position (11) to the adjusting position (12);
the dislocation adjusting device (3) comprises a first adjusting cylinder (31) and a second adjusting cylinder (32) which are fixedly installed at the positions of two ends of an adjusting position (12), the telescopic ends of the first adjusting cylinder (31) and the second adjusting cylinder (32) are respectively arranged towards the sides close to each other, a first adjusting plate (33) is installed on the telescopic end of the first adjusting cylinder (31), and a second adjusting plate (34) is installed on the telescopic end of the second adjusting cylinder (32);
the medicine bottle taking device (5) comprises a servo beam (51), a driving block (52) is slidably mounted on the servo beam (51), a telescopic cylinder (53) is fixedly mounted below the driving block (52), and a manipulator (54) is fixedly mounted on the telescopic end of the telescopic cylinder (53);
the temporary storage box device (4) comprises two side walls (41) which are arranged in parallel and at intervals, a storage position (42) is arranged between the two side walls (41), a discharge hole (45) is formed in one side of the storage position (42), a material pushing assembly is arranged at the position of one side corresponding to the discharge hole (45), and a storage platform is arranged below the storage position (42);
the storage platform comprises a lower moving plate (43), and a servo electric telescopic rod (46) for driving the lower moving plate (43) to move up and down between the two side walls (41) is fixedly arranged below the lower moving plate (43).
2. A method for packing medicine bottles is characterized in that: the medicine bottle boxing machine based on claim 1, wherein the medicine bottle boxing method comprises the following steps:
s1, conveying the medicine bottles vertically arranged on the conveying belt (1) to the position of the bottle body falling device (2), counting the medicine bottles by the counting device, and stopping the medicine bottles behind the conveying belt (1) from moving by the bottle stopping device when the counting reaches a specified number;
s2, the bottle body placing device (2) works to push the bottle bodies on the conveying belt (1) to the temporary storage position (11);
s3, the medicine bottle pushing assembly works to push the medicine bottles on the temporary storage position (11) to the adjusting position (12);
and S4, a first adjusting cylinder (31) and a second adjusting cylinder (32) of the dislocation adjusting device (3) work intermittently according to the periodicity and are used for performing dislocation adjustment on the medicine bottles at the adjusting positions (12).
3. A method of boxing a medicine bottle in accordance with claim 2, wherein: the medicine bottle boxing method also comprises the following steps:
s5, the servo beam (51) works, the manipulator (54) is driven to move to the upper side of the adjusting position (12) through the driving block (52), and the telescopic air cylinder (53) drives the manipulator (54) to move to the adjusting position (12);
s6, the manipulator (54) works to clamp the medicine bottle at the adjusting position (12) at the clamping position (58);
s7, the telescopic cylinder (53) drives the mechanical arm (54) to drive the medicine bottle clamped at the clamping position (58) to move upwards to be separated from the adjusting position (12), and the servo cross beam (51) works to drive the mechanical arm (54) to move to the position above the target position of the temporary storage box device (4) through the driving block (52);
s8, the telescopic air cylinder (53) drives the mechanical arm (54) to move into the temporary storage box device (4), and after the mechanical arm (54) moves to a specified position, the mechanical arm (54) works to store the medicine bottles clamped on the clamping position (58) at the storage position (42) of the temporary storage box device (4);
s9, repeatedly executing the steps S1-S8, and after the storage rows in one row are arranged, the servo electric telescopic rod (46) works to drive the lower moving plate (43) to move downwards in a stepping mode;
s10, repeating the steps S1-S9, finishing the discharge of the medicine bottles at the storage position (42), sleeving the packing box on the two side walls (41), and enabling the pushing assembly to work to push the medicine bottles at the storage position (42) to enter the packing box through the discharge hole (45) to finish the packing process.
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CN113443193B true CN113443193B (en) | 2023-03-14 |
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CN106314857A (en) * | 2016-08-26 | 2017-01-11 | 广州丽盈塑料有限公司 | Automatic encasement device and method for round plastic container bottles with bottle bodies irregular |
CN206476176U (en) * | 2017-01-22 | 2017-09-08 | 青岛问鼎自动化设备有限公司 | Automatic boxing machine for a whole set of sterilizing dinnerware |
CN109703809A (en) * | 2019-03-12 | 2019-05-03 | 天津华帅科技股份有限公司 | A kind of recrater send bottle |
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CA1074723A (en) * | 1978-07-07 | 1980-04-01 | Robert Krooss | Bottle orientation unit |
CN201587553U (en) * | 2009-12-30 | 2010-09-22 | 全利机械股份有限公司 | Improved structure of packaging machine |
CN202449239U (en) * | 2012-01-13 | 2012-09-26 | 四川科伦药业股份有限公司 | Automatic packing device for infusion bottles |
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CN106314857A (en) * | 2016-08-26 | 2017-01-11 | 广州丽盈塑料有限公司 | Automatic encasement device and method for round plastic container bottles with bottle bodies irregular |
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CN109703809A (en) * | 2019-03-12 | 2019-05-03 | 天津华帅科技股份有限公司 | A kind of recrater send bottle |
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CN113443193A (en) | 2021-09-28 |
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