CN113427780A - Carrier tape conveying film compounding equipment and compounding method - Google Patents
Carrier tape conveying film compounding equipment and compounding method Download PDFInfo
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- CN113427780A CN113427780A CN202110991503.XA CN202110991503A CN113427780A CN 113427780 A CN113427780 A CN 113427780A CN 202110991503 A CN202110991503 A CN 202110991503A CN 113427780 A CN113427780 A CN 113427780A
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- pressing
- dedusting
- dust removal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a membrane compounding device and a compounding method, in particular to a carrier tape conveying membrane compounding device and a compounding method. The conveying of the base body membranes can be realized by utilizing the carrier band conveying mechanism, the membrane pressing and dust removing mechanism presses and attaches the material carrying membranes released by the membrane material carrying and discharging mechanism on the base body membranes conveyed by the carrier band conveying mechanism, in the process of pressing the material carrying membranes and the base body membranes, the membrane pressing and dust removing mechanism can blow and remove dust on the material carrying membranes, the material carrying membranes pressed and attached to be removed in dust can be thermally sealed with the base body membranes into membrane complex bodies by utilizing the heat sealing mechanism, the membrane complex bodies formed after heat sealing can be stored by the membrane complex body storage mechanism, namely, in the membrane compounding process, the membranes can be dedusted and compressed, the membrane pressing and dust removing mechanism is compatible with the existing membrane compounding process, the membrane material compounding efficiency and yield are improved, and the safety and reliability of the membrane compounding process are ensured.
Description
Technical Field
The invention relates to a membrane compounding device and a compounding method, in particular to a carrier tape conveying membrane compounding device and a compounding method.
Background
When the plastic films are compounded, at least two plastic films are generally processed into a whole by adopting the processes of heat sealing and the like. At present, when a plastic membrane is compounded by heat sealing, processes such as dust removal and the like for the membrane are lacked, and the dust on the membrane enters the subsequent processes such as heat sealing and the like, so that the compounded membrane cannot meet the requirements of quality inspection and the like; or, the diaphragm to be compounded cannot be effectively compressed after partial dust removal, so that the yield of the subsequent heat sealing process is influenced, the cost of compounding the diaphragm is high, and the actual production and sale are not facilitated.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a carrier tape conveying diaphragm compounding device and a compounding method, which can realize dust removal and compaction of a diaphragm in the diaphragm compounding process, are compatible with the existing diaphragm compounding process, improve the compounding efficiency and yield of a diaphragm material and ensure the safety and reliability of the diaphragm compounding process.
According to the technical scheme provided by the invention, the carrier tape conveying membrane compounding equipment comprises a membrane material loading and discharging mechanism for loading membrane materials, a carrier tape conveying mechanism for conveying a substrate membrane, a heat sealing mechanism for heat sealing compounding and a membrane compound body accommodating mechanism for accommodating the compounded membrane;
still include the diaphragm and compress tightly dust removal mechanism, the diaphragm compresses tightly dust removal mechanism and compresses tightly the laminating from the material-carrying diaphragm of membrane material-carrying drop feed mechanism release on the base member diaphragm that is carried by carrier band transport mechanism to compress tightly the in-process with material-carrying diaphragm and base member diaphragm, utilize diaphragm compresses tightly dust removal mechanism and can blow to the material-carrying diaphragm and remove dust, utilizes heat-seal mechanism can be with compressing tightly the material-carrying diaphragm after the laminating dust removal and heat-seal with the base member diaphragm and become the diaphragm complex body, can accomodate the diaphragm complex body that forms after the heat-seal through diaphragm complex body receiving mechanism.
The diaphragm pressing and dedusting mechanism comprises a dedusting pressing frame and at least one dedusting pressing unit, the diaphragm pressing and dedusting mechanism is arranged above a carrier band of the carrier band conveying mechanism through the dedusting pressing frame, the dedusting pressing unit comprises a pressing dedusting cylinder arranged in the dedusting pressing frame, a first end of the pressing dedusting cylinder is provided with a dedusting air inlet, a second end of the pressing dedusting cylinder is provided with an elastic dedusting pressing head, and the elastic dedusting pressing head is provided with a dedusting air blowing hole which can be communicated with the dedusting air inlet;
the elastic dust removal pressing head can tightly press the material loading diaphragm and the matrix diaphragm on the carrier band, and after the elastic dust removal pressing head is matched with a carrier band hole on the carrier band, gas in the pressing dust removal cylinder can be blown out through the dust removal blowing holes so as to perform required blowing and dust removal on the material loading diaphragm.
The pressing dust removal cylinder comprises an upper cylinder body, a lower cylinder body matched with the upper cylinder body and an elastic connector used for connecting the lower cylinder body and the upper cylinder body, a dust removal air inlet is arranged on the upper cylinder body, and one end of the lower cylinder body, which is far away from the upper cylinder body, is used for forming the elastic dust removal pressing head;
the dust removal air inlet is communicated with the dust removal air blowing hole at the end part of the lower cylinder body through the upper cylinder body and the elastic connecting body between the cylinders; an air inlet control mechanism matched with the dust removal air inlet is arranged in the upper barrel.
The air inlet control mechanism comprises an air inlet plug matched with the dust removal air inlet, a plug elastic body sleeved on the air inlet plug and a plug positioning connecting plate which can be matched and connected with the air inlet plug; the dust removal air inlet can be plugged through the air inlet plug, and when the air inlet plug is separated from the dust removal air inlet, air can enter the upper barrel body through the dust removal air inlet.
The elastic dust removal pressing head is provided with a pressing head inclined-cut surface which can be matched with a carrier tape hole of the carrier tape, and the pressing head inclined-cut surface is arranged on one side, away from the heat sealing mechanism, of the elastic dust removal pressing head;
when the carrier tape is used for conveying the base body membrane and the carrier material membrane, the elastic dust removal pressing head can press the carrier material membrane and the base body membrane right below into a carrier tape hole, and after the elastic dust removal pressing head is in contact fit with the carrier tape hole through the inclined cutting face of the pressing head, the elastic dust removal pressing head can press the carrier material membrane and the base body membrane right below onto the carrier tape.
A plurality of pressing head bulges are arranged on the elastic dust removal pressing head; the dust removal air blowing hole is positioned on the oblique cutting plane of the pressing head.
The membrane pressing dedusting mechanism further comprises a pre-sealing elastic pressing unit arranged on the dedusting pressing frame, the pre-sealing elastic pressing unit is located between the dedusting pressing unit and the heat sealing mechanism, and the loading membrane and the base membrane which are pressed and dedusted by the dedusting pressing unit can be pressed through the pre-sealing elastic pressing unit.
The membrane material carries material drop feed mechanism, carrier band transport mechanism, heat-seal mechanism and diaphragm complex body receiving mechanism to install on equipment rack, still sets up cutter mechanism in equipment rack, utilizes cutter mechanism can carry out required shearing to the diaphragm complex body that obtains through the heat-seal of heat-seal mechanism, accomodates the diaphragm complex body through diaphragm complex body receiving mechanism to shearing through cutter mechanism.
A composite method of carrier band conveying membrane composite equipment comprises the steps that a membrane material loading and discharging mechanism is used for loading membrane materials of a loading membrane and a carrier band conveying mechanism is used for conveying a base membrane, before the heat sealing mechanism is used for carrying out heat sealing on the loading membrane and the base membrane, a membrane pressing and dust removing mechanism is used for pressing and attaching the loading membrane released by the membrane material loading and discharging mechanism to the base membrane conveyed by the carrier band conveying mechanism, in the process of pressing the loading membrane and the base membrane, the membrane pressing and dust removing mechanism can be used for blowing and removing dust of the loading membrane, the heat sealing mechanism can be used for heat sealing the loading membrane and the base membrane which are pressed and attached to form a membrane composite body, and a membrane composite body formed after heat sealing can be stored through a membrane composite body storage mechanism.
The membrane material carries material drop feed mechanism, carrier band transport mechanism, heat-seal mechanism and diaphragm complex body receiving mechanism to install on equipment rack, still sets up cutter mechanism in equipment rack, utilizes cutter mechanism can carry out required shearing to the diaphragm complex body that obtains through the heat-seal of heat-seal mechanism, accomodates the diaphragm complex body through diaphragm complex body receiving mechanism to shearing through cutter mechanism.
The invention has the advantages that: the conveying of the base body membranes can be realized by utilizing the carrier band conveying mechanism, the membrane pressing and dust removing mechanism presses and attaches the material carrying membranes released by the membrane material carrying and discharging mechanism on the base body membranes conveyed by the carrier band conveying mechanism, in the process of pressing the material carrying membranes and the base body membranes, the membrane pressing and dust removing mechanism can blow and remove dust on the material carrying membranes, the material carrying membranes pressed and attached to be removed in dust can be thermally sealed with the base body membranes into membrane complex bodies by utilizing the heat sealing mechanism, the membrane complex bodies formed after heat sealing can be stored by the membrane complex body storage mechanism, namely, in the membrane compounding process, the dust removal and the pressing of the membranes can be realized, the membrane pressing and dust removal device is compatible with the existing membrane compounding process, the membrane material compounding efficiency and yield are improved, and the safety and reliability of the membrane compounding process are ensured.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the back of the equipment rack of the present invention.
Fig. 3 is a perspective view of the diaphragm pressing dust removing mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the diaphragm pressing and dedusting mechanism of the invention.
Fig. 5 is an enlarged view of the resilient dust removing compact head of the present invention.
FIG. 6 is a schematic view of a compacting dust cylinder according to the present invention.
Fig. 7 is a sectional view of the diaphragm pressing dust removing mechanism of the present invention.
Fig. 8 is a schematic view of the cooperation of the elastic dust-removing compact head and the carrier tape hole of the carrier tape according to the present invention.
Fig. 9 is a schematic view of the cooperation of the elastic dust-removing pressing head, the elastic pressing unit before sealing and the carrier tape according to the present invention.
Description of reference numerals: 1-equipment rack, 2-material loading and discharging plate, 3-carrier belt conveying mechanism, 4-material receiving tensioning wheel, 5-material receiving barrel, 6-cutter mechanism, 8-material loading and discharging tensioning transition wheel, 9-material loading and discharging plate, 10-membrane compacting and dust removing mechanism, 11-control box, 12-material receiving barrel shaft, 13-material receiving barrel driving motor, 14-material receiving tensioning connecting shaft, 15-material receiving tensioning connecting arm, 16-dust removing compacting frame, 17-pre-sealing compacting elastic body, 18-dust removing compacting unit, 19-pre-sealing compacting connecting block, 20-dust removing compacting frame hole, 21-dust removing compacting frame groove, 22-pre-sealing compacting body, 23-lower barrel, 24-compacting head bulge, 25-compacting head chamfer, 26-dust removing blowing hole, 27-elastic connecting body among cylinders, 28-upper cylinder body, 29-dust removal air inlet hole, 30-air inlet hole plug, 31-plug elastic body, 32-plug positioning connecting plate, 33-carrier band and 34-carrier band hole.
Detailed Description
The invention is further illustrated by the following specific figures and examples.
As shown in fig. 1 and 2: in order to realize dust removal and compaction of the membrane and improve the membrane material compounding efficiency and yield, the invention comprises a membrane material loading and discharging mechanism for loading membrane materials, a carrier tape conveying mechanism 3 for conveying a substrate membrane, a heat sealing mechanism 7 for heat sealing compounding and a membrane complex accommodating mechanism for accommodating the compounded membrane;
still compress tightly dust removal mechanism 10 including the diaphragm, the diaphragm compresses tightly dust removal mechanism 10 and compresses tightly the laminating from the material-carrying diaphragm that membrane material-carrying drop feed mechanism released on the base member diaphragm that is carried band transport mechanism 3 and carry the material diaphragm and the base member diaphragm compresses tightly the in-process, utilizes diaphragm compresses tightly dust removal mechanism 10 can blow to the material-carrying diaphragm and remove dust, utilizes heat-seal mechanism 7 can become the diaphragm complex body with the heat-seal of base member diaphragm with compressing tightly the material-carrying diaphragm after the laminating is removed dust, can accomodate the diaphragm complex body that forms after the heat-seal through diaphragm complex body receiving mechanism.
Specifically, loading of the film material can be realized through the film material loading and discharging mechanism, a material loading diaphragm can be formed after the film material loaded by the film material loading and discharging mechanism is pulled and released, conveying of the base diaphragm can be realized through the carrier band conveying mechanism 3, the base diaphragm and the material loading diaphragm can specifically adopt the existing common form, loading and releasing of the film material by the film material loading and discharging mechanism and specific process and mode of conveying the base diaphragm by the carrier band conveying mechanism 3 are consistent with the existing common form, the film material loading and discharging mechanism is specifically well known by people in the technical field, and the repeated description is omitted here.
Can realize the heat-seal with year material diaphragm, base member diaphragm through heat-seal mechanism 7 to form the diaphragm complex body after the heat-seal, heat-seal mechanism 7 adopts the current form commonly used, can become required diaphragm complex body with year material diaphragm and base member diaphragm heat-seal through heat-seal mechanism 7, and the concrete form of diaphragm complex body can be selected according to actual need, and here is no longer repeated. The film composite body obtained after heat sealing can be stored by the film composite body storage mechanism.
In the embodiment of the invention, before the heat sealing by the heat sealing mechanism 7, the membrane pressing and dust removing mechanism 10 can press the carrier membrane and the base membrane, wherein the base membrane is generally attached to the carrier belt 33 of the carrier belt conveying mechanism 3, the carrier membrane is generally positioned above the base membrane after being released from the membrane material loading and discharging mechanism, and the carrier membrane can be pressed on the base membrane by the membrane pressing and dust removing mechanism 10. In the process of pressing the material-carrying membrane and the base membrane tightly, the membrane pressing and dust removing mechanism 10 can blow and remove dust on the material-carrying membrane, and the air blowing of the membrane pressing and dust removing mechanism 10 can prevent dust and the like from falling on the material-carrying membrane, namely, the purity of the membrane complex after heat sealing can be ensured; certainly, the material-carrying membrane can be further pressed on the substrate membrane by blowing the material-carrying membrane through the membrane pressing and dust removing mechanism 10, so that the membrane material compounding efficiency and yield are improved, the membrane material compounding mechanism is compatible with the existing membrane compounding process, and the safety and reliability of the membrane compounding process are ensured.
As shown in fig. 3 and 4, the diaphragm pressing and dedusting mechanism 10 includes a dedusting pressing frame 16 and at least one dedusting pressing unit 18, the diaphragm pressing and dedusting mechanism 10 is erected above a carrier tape 33 of the carrier tape conveying mechanism 3 through the dedusting pressing frame 16, the dedusting pressing unit 18 includes a pressing dedusting cylinder arranged in the dedusting pressing frame 16, a dedusting air inlet 29 is arranged at a first end of the pressing dedusting cylinder, an elastic dedusting pressing head is arranged at a second end of the pressing dedusting cylinder, and a dedusting air blowing hole 26 capable of communicating with the dedusting air inlet 29 is arranged on the elastic dedusting pressing head;
the elastic dedusting pressing head can press the material loading membrane and the matrix membrane on the carrier band 33, and after the elastic dedusting pressing head is matched with the carrier band hole 34 on the carrier band 33, the air in the pressing dedusting cylinder can be blown out through the dedusting air blowing hole 26, so that the material loading membrane can be subjected to required air blowing and dedusting.
In the embodiment of the invention, the dust removal pressing frame 16 is in a block shape, the whole membrane pressing and dust removing mechanism 10 is arranged above the carrier tape 33 through the dust removal pressing frame 16, that is, the carrier tape 33 passes through the dust removal pressing frame 16 in the process of conveying the substrate membrane, so that the carrier membrane can be pressed on the substrate membrane through the dust removal pressing unit 18. The dust removal pressing frame 16 is provided with the dust removal pressing frame hole 20, the dust removal pressing frame 16 can be connected and fixed through the dust removal pressing frame hole 20, and stability and reliability in the dust removal pressing process are improved.
At least one dust removal pressing unit 18 is arranged on the dust removal pressing frame 16, two dust removal pressing units 18 are shown in fig. 3 and 4, the two dust removal pressing units 18 are sequentially arranged, and dust removal pressing operation can be sequentially performed through the two dust removal pressing units 18, of course, the number of the dust removal pressing units 18 can also be selected according to actual needs, and details are not repeated here.
Wherein, the dust removal compresses tightly unit 18 including setting up the dust removal and compresses tightly the dust cylinder that compresses tightly in frame 16, the first end that compresses tightly the dust cylinder sets up dust inlet 29, the first end that compresses tightly the dust cylinder generally is located the top that the dust removal compresses tightly frame 16, the second end that compresses tightly the dust cylinder is located the below that the dust removal compresses tightly frame 16, the second end tip that compresses tightly the dust cylinder forms the elasticity dust removal pressure head, and set up dust removal gas blowing hole 26 on the elasticity dust removal pressure head, dust removal gas blowing hole 26 and dust removal inlet 29 intercommunication, can blow off the gas that compresses tightly in the dust cylinder through dust removal gas blowing hole 26, and can realize through dust removal inlet 29 that outside gas gets into and compresses tightly in the dust cylinder.
When the loading membrane and the matrix membrane are pressed, the loading membrane is pressed on the matrix membrane through the elastic dust removal pressing head and is finally pressed on the carrier band 33, so that the matrix membrane and the loading membrane can be driven by the carrier band 33 to be conveyed to the lower part of the heat sealing mechanism 7. In specific implementation, a plurality of carrier tape holes 34 are disposed on the side of the carrier tape 33, and the distribution of the carrier tape holes 34 on the carrier tape 33 is the same as that of the prior art, which is well known in the art and will not be described herein again.
In the embodiment of the invention, when the elastic dedusting pressing head is used for pressing the material loading membrane and the substrate membrane, the elastic dedusting pressing head only blows out the gas in the pressing dedusting cylinder through the dedusting blowing holes 26 of the elastic dedusting pressing head after contacting and matching with the carrying holes 34 of the carrying belt 33, and the gas in the pressing dedusting cylinder is not blown out through the dedusting blowing holes 26 in other states.
As shown in fig. 6, the compressing and dedusting cylinder includes an upper cylinder 28, a lower cylinder 23 adapted to the upper cylinder 28, and an inter-cylinder elastic connecting body 27 for connecting the lower cylinder 23 and the upper cylinder 28, wherein a dedusting air inlet 29 is disposed on the upper cylinder 28, and an end of the lower cylinder 23 away from the upper cylinder 28 is used to form the elastic dedusting compressing head;
the dust-removing air inlet hole 29 is communicated with the dust-removing air blowing hole 26 at the end part of the lower cylinder 23 through an upper cylinder 28 and an elastic connector 27 between the cylinders; an air inlet control mechanism matched with the dust removal air inlet 29 is arranged in the upper cylinder 28.
In the embodiment of the invention, the upper cylinder 28 and the lower cylinder 23 are coaxially distributed, one end of the inter-cylinder elastic connecting body 27 is connected with the upper cylinder 28, the other end of the inter-cylinder elastic connecting body 27 is connected with the lower cylinder 23, the inter-cylinder elastic connecting body 27 can be made of elastic components such as springs, the upper cylinder 28 is communicated with the lower cylinder 23 through the inter-cylinder elastic connecting body 27, the upper cylinder 28 and the lower cylinder 23 can move in the dust removal pressing frame 16, and the moving direction of the upper cylinder 28 and the lower cylinder 23 in the dust removal pressing frame 16 is consistent with the corresponding axes of the upper cylinder 28 and the lower cylinder 23.
In specific implementation, the dust-removing air inlet 29 is disposed on the upper cylinder 28, that is, the upper end of the upper cylinder 28 is located above the dust-removing pressing frame 16, the lower end of the lower cylinder 23 is located below the dust-removing pressing frame 16, and one end of the lower cylinder 23 away from the upper cylinder 28 is used to form the elastic dust-removing pressing head. When the elastic dust removal pressing head presses the material carrying membrane and the matrix membrane on the carrier band 33, the elastic connecting body 27 between the cylinders is in a compression state, when the elastic dust removal pressing head is opposite to the carrier band holes 34 on the carrier band 33, the elastic dust removal pressing head can extend into the carrier band holes 34 under the elastic acting force of the elastic connecting body 27 between the cylinders, at the moment, the material carrying membrane and the matrix membrane are pressed into the carrier band holes 34, and along with the movement of the carrier band 33, the elastic dust removal pressing head can correspond to the area outside the carrier band holes 34 on the side edge of the carrier band 33 again. Generally, the carrier tape holes 34 are shallow, and when the elastic dust removal pressing head presses the carrier film and the base film into the carrier tape holes 34, the carrier film and the base film are not damaged, and the conveyance of the base film and the carrier film by the carrier tape 33 is not affected.
Further, the air inlet control mechanism comprises an air inlet plug 30 matched with the dust removal air inlet 29, a plug elastic body 31 sleeved on the air inlet plug 30 and a plug positioning connecting plate 32 which can be matched and connected with the air inlet plug 30; the dust removal air inlet 29 can be plugged through the air inlet plug 30, and when the air inlet plug 30 is separated from the dust removal air inlet 29, air can enter the upper barrel 28 through the dust removal air inlet 29.
In the embodiment of the present invention, the air inlet control mechanism can control external air to be located in the upper cylinder 28, and the air inlet control mechanism can control external air to enter the upper cylinder 28. Specifically, the air inlet hole plugs 30 can plug the dust removal air inlet holes 29, the air inlet hole plugs 30 can move in the upper barrel 28, and the axes of the air inlet hole plugs 30 can penetrate through the dust removal air inlet holes 29. One end of the air inlet hole plug 30 is adjacent to the dust removal air inlet hole 29, the other end of the air inlet hole plug 30 is connected with a plug positioning connecting plate 32 in the upper barrel 28, a plug elastic body 31 is sleeved on the air inlet hole plug 30, and the plug elastic body 31 can be a spring or other elastic components and can be specifically selected according to needs.
When the air inlet plugs 30 are separated from the dust removal air inlet holes 29, external air can enter the upper cylinder 28 through the dust removal air inlet holes 29, and when the air inlet plugs 30 block the dust removal air inlet holes 29, the upper cylinder 28 cannot be communicated with the outside through the dust removal air inlet holes 29. In specific implementation, the external gas may be air or gas generated by a gas generating device, and may be specifically selected according to needs, which is not described herein again. Of course, the air intake control mechanism may also adopt other air intake control forms, such as an air intake valve in a pressure limiting state, and the like, that is, when the air pressure in the upper cylinder 28 is low, the air intake valve is opened, and the external air can enter the upper cylinder 28, and the specific implementation structure of the air intake control mechanism may be selected according to actual needs, and will not be described herein again.
As shown in fig. 5, a diagonal cutting plane 25 of the compressing head, which can be matched with the carrier tape holes 34 of the carrier tape 33, is arranged on the elastic dust removing compressing head, and the diagonal cutting plane 25 of the compressing head is arranged on the side of the elastic dust removing compressing head away from the heat sealing mechanism 7;
when the carrier band 33 is used for conveying the substrate membranes and the carrier film, the elastic dust removal pressing head can press the carrier film and the substrate membrane which are right below into one carrier band hole 34, and after the elastic dust removal pressing head is in contact fit with the carrier band hole 34 through the inclined cutting surface 25 of the pressing head, the elastic dust removal pressing head can press the carrier film and the substrate membrane which are right below onto the carrier band 33.
In the embodiment of the invention, the elastic dust removal pressing head is provided with the pressing head inclined-cut surface 25, the pressing head inclined-cut surface 25 is positioned on one side of the elastic dust removal pressing head far away from the heat sealing mechanism 7, namely when the carrier tape 33 conveys the substrate membrane to the heat sealing mechanism 7, the carrier tape 33 can be in contact fit with the pressing head inclined-cut surface 25 in the movement process, the dust removal air blowing hole 26 is positioned on the pressing head inclined-cut surface 25, when the inclined-cut direction of the pressing head inclined-cut surface 25 can be matched with the carrier tape hole 34 of the carrier tape 33, the carrier tape hole 34 can be limited to be in contact with the pressing head inclined-cut surface 25, and finally the carrier tape hole 34 can be made to follow the carrier tape 33 to move, the carrier tape 33 gradually pushes the lower cylinder body 23 to move towards the direction of the upper cylinder body 28 through the contact of the carrier tape hole 34 and the pressing head inclined-cut surface 25, after the carrier tape hole 34 is separated from the pressing head inclined-cut surface 25, the elastic dust removal pressing head can be in right corresponding to the carrier tape hole 33 outside the carrier tape hole 34, the elastic dust removal pressing head can be used for pressing the material loading membrane and the matrix membrane.
As shown in fig. 8 and 9, when the lower cylinder 23 is pushed toward the upper cylinder 28 by contacting the chamfered surface 25 of the pressing head through the carrying hole 34, the space between the lower cylinder 23 and the upper cylinder 28 is compressed as the lower cylinder 23 compresses the inter-cylinder elastic connecting body 27, and the air in the upper cylinder 28 is blown out through the dust-removing air-blowing hole 26. After the air in the upper cylinder 28 is blown out through the dust-removing air blowing hole 26, the interior of the upper cylinder 28 is in a negative pressure state, and then the external atmosphere can enter the upper cylinder 28 through the dust-removing air inlet hole 29, so that the air inflation in the upper cylinder 28 is realized. When the elastic dust removal pressing head is opposite to the corresponding area of the carrier tape 33 outside the carrier tape hole 34, the upper cylinder 28 and the lower cylinder 23 are kept stable, namely, the gas in the upper cylinder 28 is not blown out through the dust removal gas blowing hole 26, namely, the control of gas blowing and dust removal can be realized through the carrier tape hole 34 of the carrier tape 33.
Further, elasticity dust removal compresses tightly and is set up a plurality of pressure head arch 24 on the head, pressure head arch 24 can be spherical, and concrete shape can be selected according to actual need, generally in order not to influence the compressing tightly to year material diaphragm, base member diaphragm, and can not lead to year material diaphragm, base member diaphragm impaired as the standard, and here is no longer repeated.
In specific implementation, the dust removal pressing frame groove 21 is formed in one side, close to the carrier tape 33, of the dust removal pressing frame 16, the area where the dust removal pressing frame groove 21 is formed is smaller than the thickness of the rest of the dust removal pressing frame 16, and by means of the depth of the dust removal pressing frame groove 21, a dust removal and pressing space can be provided, and the reliability of conveying of a base film and a carrier film by the carrier tape 33 is guaranteed.
As shown in fig. 3, 4, 7, 8 and 9, the membrane pressing dust removing mechanism 10 further includes a front elastic pressing unit disposed on the dust removing pressing frame 16, the front elastic pressing unit is located between the dust removing pressing unit 18 and the heat sealing mechanism 7, and the material loading membrane and the base membrane pressed by the dust removing pressing unit 18 can be pressed by the front elastic pressing unit.
In the embodiment of the invention, a pre-sealing elastic pressing unit is further arranged in the membrane pressing and dust removing mechanism 10, and the pre-sealing elastic pressing unit is positioned at the rear side of the dust removing pressing unit 18, namely, the membrane to be heat-sealed and compounded is subjected to dust removal pressing by the dust removing pressing unit 18 and then is subjected to pre-sealing pressing by the pre-sealing elastic pressing unit.
Specifically, the elastic compression unit before sealing compresses tightly the body 22 before sealing, compress tightly elastomer 17 and compress tightly connecting block 19 before sealing, the body 22 that compresses tightly before sealing can be located the below that the dust removal compresses tightly the frame, utilize the body 22 that compresses tightly before sealing to realize compressing tightly once more to the diaphragm before the heat-seal is compound, the body 22 that compresses tightly before sealing can adopt comparatively glossy briquetting of terminal surface or pinch roller, specifically can select according to actual need, compress tightly the diaphragm before getting into heat-seal mechanism 7 through compressing body 22 before sealing can continuously, improve the reliability when utilizing heat-seal mechanism 7 heat-seals, further improve the yield of heat-seal.
The pressing body 22 before sealing is connected with the pressing connecting block 19 before sealing through the pressing elastic body 17 before sealing, and the pressing elastic body 17 before sealing can be made of elastic components such as springs, and can be specifically selected according to actual needs, and is not described herein again. The front sealing pressing connecting block 19 keeps the front sealing pressing body 22 fixed, and of course, the front sealing pressing body 22 can also be connected and matched with the dust removal pressing frame 16 in other ways.
As shown in fig. 1 and 2, the film material loading and discharging mechanism, the carrier tape conveying mechanism 3, the heat sealing mechanism 7 and the film complex accommodating mechanism are mounted on the equipment frame 1, the cutter mechanism 6 is further arranged on the equipment frame 1, the film complex obtained by heat sealing of the heat sealing mechanism 7 can be cut by the cutter mechanism 6 as required, and the film complex cut by the cutter mechanism 6 is accommodated by the film complex accommodating mechanism.
In the embodiment of the present invention, the equipment rack 1 may adopt an existing form, and the assembly conditions of the carrier tape transport mechanism 3, the heat sealing mechanism 7, and the film complex accommodating mechanism on the equipment rack 1 are the same as those in the existing form, which is known to those skilled in the art, and will not be described herein again. The equipment frame 1 is also provided with material loading and discharging plates 2, the material loading and discharging plates 2 are vertically distributed, and the film material loading and discharging mechanism is installed on the material loading and discharging plates 2.
The membrane material loading and discharging mechanism can comprise a loading and discharging disc 9 arranged on the loading and discharging plate 2, the loading and discharging disc 9 is arranged on the loading and discharging plate 2 through a loading and discharging disc shaft, and the loading and discharging disc 9 can rotate on the loading and discharging plate 2 through the loading and discharging disc shaft. The film material of the material loading diaphragm can be loaded through the material loading and discharging disc 9 and the material loading and discharging disc shaft, and the material loading diaphragm can be gradually pulled out and released along with the rotation of the material loading and discharging disc 9. The material loading and discharging plate 2 is also provided with a plurality of material discharging and tensioning transition wheels 8, the material loading membrane which is pulled out and released can correspond to the matrix membrane conveyed on the carrier band 33 after passing through the material discharging and tensioning transition wheels 8, and the matrix membrane is compressed by the membrane compressing and dedusting mechanism 10.
The cutter mechanism 6 can adopt the existing common form, the membrane complex can be cut or cut by utilizing the cutter mechanism 6, and the form of cutting the membrane complex by utilizing the cutter mechanism 6 is consistent with the existing form, which is particularly well known by people in the technical field and is not repeated herein.
For the membrane complex body receiving mechanism, it can include the receipts feed cylinder axle 12 and set up in receive feed cylinder 5 on the receipts feed cylinder axle 12, receive feed cylinder 5 can follow and receive feed cylinder axle 12 synchronous rotation. Set up receipts feed cylinder driving motor 13 on equipment rack 1, the motor shaft of receipts feed cylinder driving motor 13 can pass through transmission forms such as belt and receive feed cylinder axle 12 adaptation connection, can drive the rotation of receiving feed cylinder axle 12, and specific transmission form can be selected as required, and here is no longer repeated.
In order to improve the stability and reliability of the storage of the diaphragm complex, the collecting and tensioning mechanism comprises a collecting and tensioning wheel 4, the collecting and tensioning wheel 4 is connected with a collecting and tensioning connecting shaft 14 through a collecting and tensioning connecting arm 15, the collecting and tensioning connecting arm 15 is hinged to the collecting and tensioning connecting shaft 14, and the collecting and tensioning wheel 4 can swing through the collecting and tensioning connecting arm 15 in the collecting process. When receiving materials, the membrane complex body after heat sealing by the heat sealing mechanism 7 can be gradually received on the material receiving barrel 5 along with the rotation of the material receiving barrel 5 after being transited by the material receiving tension wheel 4, and the specific material receiving process is consistent with the prior art, which is well known by those skilled in the art and is not described herein again.
To sum up, the compounding method of the carrier tape conveying membrane compounding device comprises the steps of loading membrane materials of the material loading membrane through the membrane material loading and discharging mechanism and conveying a base membrane through the carrier tape conveying mechanism 3, before the material loading membrane and the base membrane are subjected to heat sealing through the heat sealing mechanism 7, utilizing a membrane pressing and dust removing mechanism 10 to press and attach the material loading membrane released from the membrane material loading and discharging mechanism to the base membrane conveyed by the carrier tape conveying mechanism 3, utilizing the membrane pressing and dust removing mechanism 10 to blow and remove dust on the material loading membrane in the process of pressing the material loading membrane and the base membrane, utilizing the heat sealing mechanism 7 to heat seal the material loading membrane and the base membrane which are pressed and attached with dust removal into a membrane compound body, and utilizing the membrane compound body accommodating mechanism to accommodate the membrane compound body formed after heat sealing.
Specifically, the film material carries material drop feed mechanism, carries belt transport mechanism 3, heat-seal mechanism 7 and diaphragm complex body receiving mechanism and installs on equipment rack 1, still sets up cutter mechanism 6 on equipment rack 1, utilizes cutter mechanism 6 to carry out required shearing to the diaphragm complex body that heat-seal mechanism 7 heat-seals obtained, accomodates the diaphragm complex body through diaphragm complex body receiving mechanism to shearing through cutter mechanism 6.
Generally, a control box 11 is further arranged on the equipment rack 1, a composite controller is arranged in the control box 11, and the composite controller can be in a conventional form, such as a single chip microcomputer, and can be specifically selected according to needs. The working processes of the carrier tape conveying mechanism 3, the heat sealing mechanism 7, the cutter mechanism 6, the diaphragm complex accommodating mechanism and the like can be controlled through the control box 11, so that diaphragm compounding and accommodating control can be realized.
In specific implementation, the specific work and the mutual cooperation process of the film material loading and discharging mechanism, the carrier tape conveying mechanism 3, the heat sealing mechanism 7, the cutter mechanism 6, the film pressing and dust removing mechanism 10 and the film complex accommodating mechanism refer to the above description, and are not repeated herein.
Claims (10)
1. A carrier band conveying membrane compounding device comprises a membrane material loading and discharging mechanism for loading membrane materials, a carrier band conveying mechanism (3) for conveying a base membrane, a heat sealing mechanism (7) for heat sealing compounding and a membrane complex body accommodating mechanism for accommodating the compounded membrane; the method is characterized in that:
still include diaphragm and compress tightly dust removal mechanism (10), diaphragm compresses tightly dust removal mechanism (10) and compresses tightly the laminating from the material carrying diaphragm that membrane material carrying drop feed mechanism released on the base member diaphragm that is carried conveying mechanism (3) and carry the material diaphragm and compress tightly the in-process with the base member diaphragm, utilize diaphragm compresses tightly dust removal mechanism (10) can blow to the material carrying diaphragm and remove dust, utilizes heat-seal mechanism (7) can be with compressing tightly the material carrying diaphragm after the laminating dust removal and heat-seal with the base member diaphragm and become the diaphragm complex body, can accomodate the diaphragm complex body that forms after the heat-seal through diaphragm complex body receiving mechanism.
2. The carrier tape transport film compounding apparatus of claim 1, wherein: the membrane pressing and dedusting mechanism (10) comprises a dedusting pressing frame (16) and at least one dedusting pressing unit (18), the membrane pressing and dedusting mechanism (10) is erected above a carrier band (33) of the carrier band conveying mechanism (3) through the dedusting pressing frame (16), the dedusting pressing unit (18) comprises a pressing dedusting cylinder arranged in the dedusting pressing frame (16), a dedusting air inlet hole (29) is formed in the first end of the pressing dedusting cylinder, an elastic dedusting pressing head is arranged at the second end of the pressing dedusting cylinder, and a dedusting air blowing hole (26) which can be communicated with the dedusting air inlet hole (29) is formed in the elastic dedusting pressing head;
the elastic dedusting pressing head can press the material loading membrane and the matrix membrane on the carrier band (33), and after the elastic dedusting pressing head is matched with a carrier band hole (34) on the carrier band (33), gas in the compressed dedusting cylinder can be blown out through the dedusting blowing holes (26) so as to blow and remove dust on the material loading membrane.
3. The carrier tape transport film compounding apparatus of claim 2, wherein: the compressing and dedusting cylinder comprises an upper cylinder body (28), a lower cylinder body (23) matched with the upper cylinder body (28) and an inter-cylinder elastic connecting body (27) used for connecting the lower cylinder body (23) and the upper cylinder body (28), a dedusting air inlet hole (29) is formed in the upper cylinder body (28), and one end, far away from the upper cylinder body (28), of the lower cylinder body (23) is utilized to form the elastic dedusting compressing head;
the dust removal air inlet hole (29) is communicated with the dust removal air blowing hole (26) at the end part of the lower cylinder body (23) through an upper cylinder body (28) and an elastic connector (27) between the cylinders; an air inlet control mechanism matched with the dust removal air inlet hole (29) is arranged in the upper cylinder body (28).
4. The carrier tape transport film compounding apparatus of claim 3, wherein: the air inlet control mechanism comprises an air inlet plug (30) matched with the dust removal air inlet (29), a plug elastic body (31) sleeved on the air inlet plug (30) and a plug positioning connecting plate (32) which can be matched and connected with the air inlet plug (30); the dust removal air inlet holes (29) can be plugged through the air inlet hole plugs (30), and when the air inlet hole plugs (30) are separated from the dust removal air inlet holes (29), air can enter the upper barrel body (28) through the dust removal air inlet holes (29).
5. The carrier tape and film carrier tape composite apparatus as claimed in any one of claims 2 to 4, wherein: the elastic dust removal pressing head is provided with a pressing head inclined-cut surface (25) which can be matched with a carrier tape hole (34) of a carrier tape (33), and the pressing head inclined-cut surface (25) is arranged on one side, far away from the heat sealing mechanism (7), of the elastic dust removal pressing head;
when the base body diaphragm and the carrier diaphragm are conveyed through the carrier band (33), the elastic dust removal pressing head can press the carrier diaphragm and the base body diaphragm which are right below into a carrier band hole (34), and after the elastic dust removal pressing head is in contact fit with the carrier band hole (34) through the inclined cutting face (25) of the pressing head, the elastic dust removal pressing head can press the carrier diaphragm and the base body diaphragm which are right below onto the carrier band (33).
6. The carrier tape transport film compounding apparatus of claim 5, wherein: a plurality of pressing head bulges (24) are arranged on the elastic dust removal pressing head; the dust removal air blowing hole (26) is positioned on the oblique cutting plane (25) of the pressing head.
7. The carrier tape and film carrier tape composite apparatus as claimed in any one of claims 2 to 4, wherein: the membrane pressing dedusting mechanism (10) further comprises a pre-sealing elastic pressing unit arranged on the dedusting pressing frame (16), the pre-sealing elastic pressing unit is located between the dedusting pressing unit (18) and the heat sealing mechanism (7), and the loading membrane and the base membrane which are pressed and dedusted by the dedusting pressing unit (18) can be pressed through the pre-sealing elastic pressing unit.
8. The carrier tape and film transfer sheet combination apparatus as claimed in any one of claims 1 to 4, wherein: the membrane material carries material drop feed mechanism, carrier band transport mechanism (3), heat-seal mechanism (7) and diaphragm complex body receiving mechanism to install on equipment rack (1), still sets up cutter mechanism (6) on equipment rack (1), utilizes cutter mechanism (6) to carry out required shearing to the diaphragm complex body that obtains through heat-seal mechanism (7) heat-seal, accomodates the diaphragm complex body through diaphragm complex body receiving mechanism to shearing through cutter mechanism (6).
9. A composite method of a carrier band conveying membrane composite device loads membrane materials of material-loading membranes through a membrane material-loading and material-discharging mechanism and conveys substrate membranes through a carrier band conveying mechanism (3), and is characterized in that: before utilizing heat-seal mechanism (7) to carry material diaphragm and base member diaphragm heat-seal, utilize a diaphragm to compress tightly dust removal mechanism (10) and compress tightly the laminating from the base member diaphragm that membrane material carries material drop feed mechanism release on by carrier band transport mechanism (3) carried to compress tightly the in-process with carrying material diaphragm and base member diaphragm, utilize diaphragm compress tightly dust removal mechanism (10) can blow to carry the material diaphragm and remove dust, utilize heat-seal mechanism (7) can be with compressing tightly the material diaphragm that carries after the laminating dust removal and base member diaphragm heat-seal become the diaphragm complex, can accomodate the diaphragm complex that forms after the heat-seal through diaphragm complex receiving mechanism.
10. The compounding method of the carrier tape carrier sheet compounding apparatus according to claim 9, wherein: the membrane material carries material drop feed mechanism, carrier band transport mechanism (3), heat-seal mechanism (7) and diaphragm complex body receiving mechanism to install on equipment rack (1), still sets up cutter mechanism (6) on equipment rack (1), utilizes cutter mechanism (6) to carry out required shearing to the diaphragm complex body that obtains through heat-seal mechanism (7) heat-seal, accomodates the diaphragm complex body through diaphragm complex body receiving mechanism to shearing through cutter mechanism (6).
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| CN202110991503.XA CN113427780B (en) | 2021-08-27 | 2021-08-27 | Carrier tape conveying film compounding equipment and compounding method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110991503.XA CN113427780B (en) | 2021-08-27 | 2021-08-27 | Carrier tape conveying film compounding equipment and compounding method |
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| CN113427780A true CN113427780A (en) | 2021-09-24 |
| CN113427780B CN113427780B (en) | 2021-11-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115416320A (en) * | 2022-11-02 | 2022-12-02 | 常州凯士多医疗科技有限公司 | Sampling forceps conveying system and feeding method |
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| CN205652411U (en) * | 2016-05-30 | 2016-10-19 | 德坤精密五金科技（苏州）有限公司 | Product carrier band packagine machine |
| CN210284723U (en) * | 2019-07-01 | 2020-04-10 | 珠海桑贝思精密科技有限公司 | Material belt packaging machine for dust absorption film |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205652411U (en) * | 2016-05-30 | 2016-10-19 | 德坤精密五金科技（苏州）有限公司 | Product carrier band packagine machine |
| CN210284723U (en) * | 2019-07-01 | 2020-04-10 | 珠海桑贝思精密科技有限公司 | Material belt packaging machine for dust absorption film |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115416320A (en) * | 2022-11-02 | 2022-12-02 | 常州凯士多医疗科技有限公司 | Sampling forceps conveying system and feeding method |
| CN115416320B (en) * | 2022-11-02 | 2023-01-24 | 常州凯士多医疗科技有限公司 | Sampling forceps conveying system and feeding method |
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Denomination of invention: Composite equipment and composite method for belt conveyor diaphragm Effective date of registration: 20230202 Granted publication date: 20211119 Pledgee: Jiangsu Jiangnan Rural Commercial Bank Limited by Share Ltd. Pledgor: CHANGZHOU SHUJIE PLASTIC CO.,LTD. Registration number: Y2023320000054 |