CN113427543A - Sponge cutting machine and cutting method thereof - Google Patents
Sponge cutting machine and cutting method thereof Download PDFInfo
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- CN113427543A CN113427543A CN202110732485.3A CN202110732485A CN113427543A CN 113427543 A CN113427543 A CN 113427543A CN 202110732485 A CN202110732485 A CN 202110732485A CN 113427543 A CN113427543 A CN 113427543A
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- fixedly connected
- belt
- flywheel
- sponge
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/46—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having an endless band-knife or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/12—Means for treating work or cutting member to facilitate cutting by sharpening the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of sponge processing, in particular to a sponge cutting machine and a cutting method thereof, wherein the sponge cutting machine comprises a support frame, the support frame is connected with a first conveyor belt and a second conveyor belt which are used for driving a sponge to move, a clamping and guiding structure for clamping and guiding the sponge is arranged between the first conveyor belt and the second conveyor belt, a moving structure is arranged below the support frame between the first conveyor belt and the second conveyor belt, the moving structure is connected with a C frame, the C frame is fixedly connected with a rotating structure, the rotating structure is connected with a cutter belt, one end of the cutter belt is twisted for 180 degrees and then fixedly connected with the other end of the cutter belt, the inner wall of the C frame is fixedly connected with a polishing structure for polishing the cutter belt, and two ends of the C frame are respectively provided with a direction adjusting structure for adjusting the direction of the cutter belt; through the mode, the cutter belt is convenient to adjust to the cutting direction for cutting, and can be conveniently adjusted according to requirements.
Description
Technical Field
The invention relates to the technical field of sponge processing, in particular to a sponge cutting machine and a cutting method thereof.
Background
Sponges, which are porous materials, have good water absorption and can be used to clean articles. Sponges commonly used by people are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made of sponge animals, and most of the natural sponges are used for body cleaning or painting. In addition, there are three types of synthetic sponges made of other materials, low density polyether (non-absorbent sponge), polyvinyl alcohol (superabsorbent material, no significant air holes) and polyester, respectively.
Some sponge cutting machines have been designed for the application more after the sponge production, and the sponge cutting machine mainly used dissects materials such as sponge into two-dimensional shape (straight line, circular arc or curve etc.), is about to steep the material and places on the workstation, through the reciprocating motion of control workstation at the motion of horizontal plane, perpendicular and line sword, realizes the cutting to the sponge.
But current sponge cutting machine's cutting direction all is fixed, and is inconvenient to adjust as required, and simultaneously, the sword area becomes dull after using for a long time, influences the cutting effect, the dust that produces easily when the cutting in addition, the environment is polluted easily to the dust.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a sponge cutting machine and a cutting method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a sponge cutting machine, includes the support frame, the support frame is connected with first conveyer belt and the second conveyer belt that is used for driving the sponge to remove, and the support frame is equipped with the centre gripping guide structure who is used for sponge centre gripping direction between first conveyer belt and second conveyer belt, the support frame is equipped with removal structure below between first conveyer belt and second conveyer belt, removal structure is connected with the C frame, C frame fixedly connected with rotating-structure, rotating-structure is connected with the sword area, the one end of sword area twists reverse 180 back and other end fixed connection, the inner wall fixedly connected with of C frame is used for the structure of polishing that the sword area was polished, the both ends of C frame all are equipped with the direction regulation structure that is used for sword area direction to adjust, the right lower extreme of C frame is connected with the collection structure that is used for the dust to collect.
Further, centre gripping guide structure includes diaphragm, push cylinder, C shaped plate, grip roller and backup pad, the top symmetry fixedly connected with backup pad of support frame, the inner wall fixedly connected with diaphragm of backup pad, the inner wall fixed mounting of diaphragm has push cylinder, push cylinder's output fixedly connected with C shaped plate, the horizontal position of C shaped plate evenly rotates and is connected with the grip roller.
Furthermore, the moving structure comprises a first case, a U-shaped supporting frame, a second case, a guide rail, a sawtooth belt, a moving motor, a first limit slider, a limit induction structure and a driving gear ring, the left end and the right end of the U-shaped supporting frame are respectively connected with a second case and a first case, the second case and the first case are rotationally connected with a driving gear ring through a bearing fixedly connected, a movable motor is fixedly arranged in the second case, an output shaft of the movable motor is fixedly connected with one group of the driving gear rings, the driving gear ring is engaged with a sawtooth belt, the top of the U-shaped supporting frame is symmetrically and fixedly connected with guide rails, the guide rail laminating sliding connection has first limiting slide block, first limiting slide block fixed mounting is in the lower extreme both sides of C frame, the guide rail is equipped with spacing response structure between two sets of first limiting slide block.
Furthermore, two ends of the sawtooth belt are fixedly connected with two sides of the lower end of the C rack.
Furthermore, the first limiting sliding block on the left side is contacted with the limiting induction structure, and then the mobile motor stops rotating.
Further, revolution mechanic includes first flywheel, second flywheel, cutting motor, third flywheel and fourth flywheel, the right side upper end of C frame rotates respectively through fixed connection's bearing and is connected with second flywheel and fourth flywheel, the lower extreme rotates through fixed connection's bearing and is connected with first flywheel and third flywheel on the upright position of C frame, the output of cutting motor passes through belt and third flywheel swing joint, and third flywheel fixed mounting is at the lateral wall of C frame, the sword area is at first flywheel, second flywheel, third flywheel and fourth flywheel internal rotation.
Further, the polishing structure comprises a U-shaped plate, a knife sharpening motor, a threaded rod, a second limiting slide block, a knife sharpening grinding wheel, a first knife pressing bearing, a second knife pressing bearing, an L-shaped connecting block, a connecting rod, a dovetail guide rail and a hand wheel, wherein the U-shaped plate is fixedly arranged on the side wall of the C frame, the L-shaped connecting block is vertically and symmetrically and fixedly connected with the inner wall of the inner end of the U-shaped plate, the front end of the L-shaped connecting block is symmetrically and fixedly connected with the connecting rod, one end of the connecting rod is respectively and rotatably connected with the first knife pressing bearing and the second knife pressing bearing, a knife belt moves between the first knife pressing bearing and the second knife pressing bearing, the dovetail guide rail is fixedly arranged on the inner wall of the front end of the U-shaped plate, the threaded rod is rotatably connected in a groove of the dovetail guide rail through a fixedly connected bearing, the outer end of the threaded rod is fixedly connected with the hand wheel, the second limiting slide block is slidably connected with the dovetail guide rail through a limiting groove, and the side wall of the dovetail guide rail is in threaded connection with the threaded rod through a threaded sleeve fixedly connected with the dovetail guide rail, the inner wall of the second limiting slide block is fixedly connected with a knife sharpening motor, the output end of the knife sharpening motor is fixedly connected with a knife sharpening grinding wheel, and the knife sharpening grinding wheel is in contact with the side wall of the knife belt in a laminating manner.
Further, the direction adjusting structure comprises a rotating cylinder, an installation plate, a connecting rod, an arc-shaped rod, a supporting bearing, a slotted ceramic wheel, a rotating pipe, a non-slotted ceramic wheel and a cutter head, wherein the connecting rod is fixedly connected to both ends of the right side of the rack C, the installation plate is fixedly connected to the end part of the connecting rod, the supporting bearing is fixedly connected to the straight hole of the installation plate, the rotating pipe is fixedly connected to the outer ring of the supporting bearing, the cutter head is fixedly connected to the end of the rotating pipe, one end of the cutter head is symmetrically and rotatably connected with the non-slotted ceramic wheel through the fixedly connected bearing, the side wall of the non-slotted ceramic wheel is in contact with the side wall of the cutter belt in an attaching manner, the other end of the cutter head is symmetrically and rotatably connected with the slotted ceramic wheel through the fixedly connected bearing, the cutting edge of the cutter belt slides in the slot of the slotted ceramic wheel, and the side wall of the rotating pipe is rotatably connected with the arc-shaped rod, the output end of the rotating cylinder is rotatably connected with the arc-shaped rod, and the rotating cylinder is fixedly installed on the installation plate.
Further, the collecting structure comprises a dust collection fan, a dust collection cloth bag and a dust collection pipe, the dust collection fan is fixedly mounted on the outer wall of the C rack, the dust collection cloth bag is fixedly connected to the output end of the dust collection fan, the dust collection pipe is fixedly connected to the output end of the dust collection fan, and the air inlet end of the dust collection pipe is arranged at the top of the cutter head at the lower end.
The trimming process of the sponge cutting machine comprises the following specific steps:
the method comprises the following steps: placing the sponge on a second conveyor belt, pushing the cutter belt to rotate to be opposite to the sponge by a direction adjusting structure during vertical slitting, starting the first conveyor belt and the second conveyor belt, driving the sponge to move by the first conveyor belt and the second conveyor belt, and simultaneously driving the cutter belt to rotate by a rotating structure for slitting;
step two: the direction adjusting structure drives the cutter belt to rotate to the transverse plate during transverse cutting, the sponge cutting position is moved between the first conveyor belt and the second conveyor belt during transverse cutting, the moving structure is started, the moving structure drives the rotating cutter belt to perform transverse cutting, and the polishing structure polishes the cutter belt and collects the structure to collect and cut dust during cutting.
Has the advantages that:
1. the rotating cylinder of the direction adjusting structure drives the arc-shaped rod to move, the arc-shaped rod drives the rotating pipe to rotate along the supporting bearing, the supporting bearing drives the cutter head to rotate, the cutter head drives the grooved ceramic wheel and the non-grooved ceramic wheel to rotate, the grooved ceramic wheel and the non-grooved ceramic wheel are matched to conveniently adjust the direction of the cutter belt, the cutter belt is conveniently adjusted to the cutting direction to be cut, and the adjustment is conveniently carried out as required;
2. the hand wheel of the polishing structure is rotated, the hand wheel pushes the second limiting slide block to move on the dovetail guide rail, the second limiting slide block drives the knife sharpening motor to move, the knife sharpening motor drives the knife sharpening grinding wheel to move, the distance between the knife sharpening grinding wheel and the knife belt is adjusted according to the thickness of the knife belt, so that the polishing structure is suitable for blades with different thicknesses, meanwhile, the knife sharpening motor drives the knife sharpening grinding wheel to rotate, the knife belt limited by the first knife pressing bearing and the second knife pressing bearing is pushed by the sharpening grinding wheel to polish, the knife belt is prevented from being blunted after being used for a long time, the cutting effect is ensured, meanwhile, one end of the knife belt is fixedly connected with the other end after being twisted for 180 degrees, the knife belt overturns in the rear direction of the polishing structure, so that the other side of the knife belt is in contact with the polishing structure to polish when the knife belt moves to the polishing structure again, the knife belt continuously overturns after polishing, so that the knife belt periodically polishes two sides of the knife belt, the cutting performance of the two sides of the knife belt is ensured;
3. the dust that the sword area produced when the cutting falls on the tool bit of lower extreme, and the dust absorption fan of collecting the structure draws the air through the dust absorption pipe and flows, and the dust absorption pipe is collected the dust of tool bit department of lower extreme and is handled, avoids the dust to spread outward, avoids the easy polluted environment of dust.
Drawings
FIG. 1 is a schematic structural diagram according to the present invention;
FIG. 2 is a left side view of the proposed structure;
FIG. 3 is a schematic view of a U-shaped support frame and a connection structure thereof according to the present invention;
FIG. 4 is a schematic view of a rack C and a connection structure thereof according to the present invention;
FIG. 5 is a schematic view of a first flywheel and a connection structure thereof according to the present invention;
fig. 6 is a sectional view of a second chassis and a connection structure thereof according to the present invention;
FIG. 7 is a schematic view of a U-shaped plate and its connection structure according to the present invention;
FIG. 8 is a schematic view of a rotary cylinder and its connection structure according to the present invention;
FIG. 9 is an enlarged view of the structure at A of FIG. 4 according to the present invention;
FIG. 10 is a schematic view of a non-grooved ceramic wheel and its connection structure according to the present invention;
FIG. 11 is a schematic view of the cross plate and the connecting structure thereof.
In the figure: 1. the device comprises a support frame 2, a first conveyor belt 3, a first case 4, a second conveyor belt 5, a rotating cylinder 6, a transverse plate 7, a C frame 8, a dust collection fan 9, a dust collection cloth bag 10, a U-shaped support frame 11, a second case 12, a guide rail 13, a cutter belt 14, a dust collection pipe 15, a mounting plate 16, a connecting rod 17, a U-shaped plate 18, a first flywheel 19, a second flywheel 20, a sawtooth belt 21, a moving motor 22, a cutting motor 23, a first limit slider 24, a limit induction structure 25, a third flywheel 26, a fourth flywheel 27, a sharpening motor 28, a driving gear ring 29, a threaded rod 30, a second limit slider 31, a sharpening grinding wheel 32, a first pressure knife bearing 33, a second pressure knife bearing 34, an L-shaped connecting block 35, a connecting rod 36, a dovetail guide rail 37, a hand wheel 38, an arc-shaped rod 39, a support bearing 40, a grooved ceramic wheel 41, a rotating pipe 42 and a non-grooved ceramic wheel 43 Cutter head 44, pushing cylinder 45., C-shaped plate 46, clamping roller 47, and support plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1 and 11, a sponge cutting machine comprises a support frame 1, the support frame 1 is connected with a first conveyor belt 2 and a second conveyor belt 4 for driving sponge to move, the first conveyor belt 2 and the second conveyor belt 4 conveniently drive sponge blocks to move, the sponge blocks are matched with a cutter belt 13 for vertical cutting, a clamping and guiding structure for clamping and guiding sponge is arranged between the first conveyor belt 2 and the second conveyor belt 4 of the support frame 1, the clamping and guiding structure comprises a transverse plate 6, a pushing cylinder 44, a C-shaped plate 45, a clamping roller 46 and a support plate 47, the top of the support frame 1 is symmetrically and fixedly connected with the support plate 47, the transverse plate 6 is fixedly connected with the inner wall of the support plate 47, the pushing cylinder 44 is fixedly installed on the inner wall of the transverse plate 6, the C-shaped plate 45 is fixedly connected with the output end of the pushing cylinder 44, and the clamping roller 46 is uniformly and rotatably connected with the transverse part of the C-shaped plate 45, the sponge block is convenient to be limited;
referring to fig. 1, 2, 3, 4 and 6, a moving structure is arranged below a support frame 1 between a first conveyor belt 2 and a second conveyor belt 4, the moving structure comprises a first case 3, a U-shaped support frame 10, a second case 11, a guide rail 12, a sawtooth belt 20, a moving motor 21, a first limit slider 23, a limit induction structure 24 and a driving gear ring 28, the left end and the right end of the U-shaped support frame 10 are respectively connected with the second case 11 and the first case 3, the second case 11 and the first case 3 are rotatably connected with the driving gear ring 28 through fixedly connected bearings, the second case 11 is internally and fixedly provided with the moving motor 21, an output shaft of the moving motor 21 is fixedly connected with one group of the driving gear rings 28, the driving gear ring 28 is connected with the sawtooth belt 20 in a meshing manner, the top of the U-shaped support frame 10 is symmetrically and fixedly connected with the guide rail 12, the guide rail 12 is attached and slidably connected with the first limit slider 23, the first limiting slide blocks 23 are fixedly installed on two sides of the lower end of the C rack 7, the limiting induction structure 24 is arranged between the two groups of first limiting slide blocks 23 of the guide rail 12, two ends of the sawtooth belt 20 are fixedly connected with two sides of the lower end of the C rack 7, and the moving motor 21 stops rotating after the first limiting slide block 23 on the left side is contacted with the limiting induction structure 24, so that the cutter belt 13 is driven to move left and right conveniently, and the transverse cutting treatment of the cutter belt 13 is facilitated;
referring to fig. 4 and 5, the moving structure is connected with a C frame 7, the C frame 7 is fixedly connected with a rotating structure, the rotating structure is connected with a cutter belt 13, one end of the cutter belt 13 is twisted by 180 degrees and then is fixedly connected with the other end, the rotating structure comprises a first flywheel 18, a second flywheel 19, a cutting motor 22, a third flywheel 25 and a fourth flywheel 26, the upper end of the right side of the C frame 7 is respectively and rotatably connected with the second flywheel 19 and the fourth flywheel 26 through fixedly connected bearings, the upper end and the lower end of the vertical part of the C frame 7 are rotatably connected with the first flywheel 18 and the third flywheel 25 through fixedly connected bearings, the output end of the cutting motor 22 is movably connected with the third flywheel 25 through a belt, the third flywheel 25 is fixedly installed on the side wall of the C frame 7, the cutter belt 13 rotates in the first flywheel 18, the second flywheel 19, the third flywheel 25 and the fourth flywheel 26 to conveniently drive the cutter belt 13 to move, cutting the cutter belt 13;
referring to fig. 4 and 7, a polishing structure for polishing the cutter belt 13 is fixedly connected to an inner wall of the C frame 7, the polishing structure includes a U-shaped plate 17, a sharpening motor 27, a threaded rod 29, a second limit slider 30, a sharpening grinding wheel 31, a first cutter pressing bearing 32, a second cutter pressing bearing 33, an L-shaped connecting block 34, a connecting rod 35, a dovetail guide rail 36 and a hand wheel 37, the U-shaped plate 17 is fixedly installed on a side wall of the C frame 7, the L-shaped connecting block 34 is vertically and symmetrically and fixedly connected to an inner wall of an inner end of the U-shaped plate 17, a front end of the L-shaped connecting block 34 is symmetrically and fixedly connected to the connecting rod 35, one end of the connecting rod 35 is respectively and rotatably connected to the first cutter pressing bearing 32 and the second cutter pressing bearing 33, the cutter belt 13 moves between the first cutter pressing bearing 32 and the second cutter pressing bearing 33, the guide rail 36 is fixedly installed on an inner wall of a front end of the U-shaped plate 17, the dovetail guide rail 36 is rotatably connected to the threaded rod 29 through a bearing fixedly connected to a dovetail in a groove, the outer end of the threaded rod 29 is fixedly connected with a hand wheel 37, the second limiting slide block 30 is in sliding connection with the dovetail guide rail 36 through a limiting groove, the side wall of the dovetail guide rail 36 is in threaded connection with the threaded rod 29 through a fixedly connected threaded sleeve, the inner wall of the second limiting slide block 30 is fixedly connected with a sharpening motor 27, the output end of the sharpening motor 27 is fixedly connected with a sharpening grinding wheel 31, the sharpening grinding wheel 31 is in contact with the side wall of the knife belt 13 in a fitting manner, the hand wheel 37 of the polishing structure is rotated, the hand wheel 37 pushes the second limiting slide block 30 to move on the dovetail guide rail 36, the second limiting slide block 30 drives the sharpening motor 27 to move, the sharpening grinding wheel 27 drives the sharpening grinding wheel 31 to move, the distance between the sharpening grinding wheel 31 and the knife belt 13 is adjusted according to the thickness of the knife belt 13, the polishing structure is suitable for blades with different thicknesses, meanwhile, the sharpening motor 27 drives the sharpening grinding wheel 31 to rotate, the sharpening grinding wheel 31 pushes the knife belt 13 limited by the first knife pressing bearing 32 and the second pressing bearing 33 to polish, the cutter belt 13 is prevented from becoming dull after being used for a long time, the cutting effect is guaranteed, meanwhile, one end of the cutter belt 13 is fixedly connected with the other end after being twisted for 180 degrees, the cutter belt 13 is overturned in the rear direction of the polishing structure, when the cutter belt 13 moves to the polishing structure again, the other surface of the cutter belt 13 is in contact with the polishing structure to be polished, the cutter belt is continuously overturned after being polished, the cutter belt 13 is enabled to periodically polish the two surfaces of the cutter belt 13, and the cutting performance of the two surfaces of the cutter belt 13 is guaranteed;
referring to fig. 1, 5, 8, 9 and 10, two ends of a C frame 7 are respectively provided with a direction adjusting structure for adjusting the direction of a knife belt 13, the direction adjusting structure comprises a rotary cylinder 5, a mounting plate 15, a connecting rod 16, an arc rod 38, a supporting bearing 39, a slotted ceramic wheel 40, a rotary tube 41, a non-slotted ceramic wheel 42 and a knife head 43, two ends of the right side of the C frame 7 are respectively and fixedly connected with the connecting rod 16, the end of the connecting rod 16 is fixedly connected with the mounting plate 15, the straight hole of the mounting plate 15 is fixedly connected with the supporting bearing 39, the outer ring of the supporting bearing 39 is fixedly connected with the rotary tube 41, the end of the rotary tube 41 is fixedly connected with the knife head 43, one end of the knife head 43 is symmetrically and rotatably connected with the non-slotted ceramic wheel 42 through the fixedly connected bearing, the side wall of the non-slotted ceramic wheel 42 is in contact with the side wall of the knife belt 13, the side wall of the knife belt 13 is limited and guided, the other end of the knife head 43 is symmetrically and rotatably connected with the slotted ceramic wheel 40 through the fixedly connected bearing, the cutting edge of the knife belt 13 slides in the groove of the grooved ceramic wheel 40, the cutting edge of the knife belt 13 is limited and guided, the side wall of the rotating pipe 41 is rotatably connected with the arc rod 38, the output end of the rotating cylinder 5 is rotatably connected with the arc rod 38, the rotating cylinder 5 is fixedly installed on the installation plate 15, the rotating cylinder 5 of the direction adjusting structure drives the arc rod 38 to move, the arc rod 38 drives the rotating pipe 41 to rotate along the supporting bearing 39, the supporting bearing 39 drives the knife head 43 to rotate, the knife head 43 drives the grooved ceramic wheel 40 and the non-grooved ceramic wheel 42 to rotate, the grooved ceramic wheel 40 and the non-grooved ceramic wheel 42 are matched to conveniently adjust the direction of the knife belt 13, the knife belt 13 is conveniently adjusted to the cutting direction to be cut, and the adjustment can be conveniently carried out as required;
referring to fig. 1, 2, 3, and 9, the right lower extreme of C frame 7 is connected with the collection structure that is used for the dust to collect, the collection structure includes dust absorption fan 8, dust absorption sack 9 and dust absorption pipe 14, the outer wall fixed mounting of C frame 7 has dust absorption fan 8, dust absorption fan 8's output fixedly connected with dust absorption sack 9, dust absorption fan 8's output fixedly connected with dust absorption pipe 14, the inlet end of dust absorption pipe 14 sets up the top at the tool bit 43 of lower extreme, the dust that sword area 13 produced when the cutting falls on the tool bit 43 of lower extreme, the dust absorption fan 8 of collecting the structure draws the air through dust absorption pipe 14 and flows, dust absorption pipe 14 collects the processing with the dust of tool bit 43 department of lower extreme, avoid the dust to spread outward, avoid the easy polluted environment of dust.
Example 2
The trimming process of the sponge cutting machine comprises the following specific steps:
the method comprises the following steps: sponge is placed on the second conveyor belt 4, the rotating cylinder 5 of the direction adjusting structure drives the arc-shaped rod 38 to move when the sponge is vertically cut, the arc-shaped rod 38 drives the rotating pipe 41 to rotate along the supporting bearing 39, the supporting bearing 39 drives the cutter head 43 to rotate, the cutter head 43 drives the grooved ceramic wheel 40 and the non-grooved ceramic wheel 42 to rotate, the grooved ceramic wheel 40 and the non-grooved ceramic wheel 42 are matched to conveniently adjust the direction of the cutter belt 13, and the cutter belt 13 is conveniently adjusted to the cutting direction to be cut; then the cutting motor 22 with the rotating structure drives the third flywheel 25 to rotate, the first flywheel 18, the second flywheel 19, the third flywheel 25 and the fourth flywheel 26 are matched to push the cutter belt 13 to rotate to be opposite to the sponge, the first conveyor belt 2 and the second conveyor belt 4 are started, the first conveyor belt 2 and the second conveyor belt 4 drive the sponge to move, and meanwhile, the rotating structure drives the cutter belt 13 to rotate for slitting;
step two: the rotating cylinder 5 of the direction adjusting structure drives the arc rod 38 to move during crosscutting, the arc rod 38 drives the rotating pipe 41 to rotate along the supporting bearing 39, the supporting bearing 39 drives the cutter head 43 to rotate, the cutter head 43 drives the grooved ceramic wheel 40 and the non-grooved ceramic wheel 42 to rotate, the grooved ceramic wheel 40 and the non-grooved ceramic wheel 42 are matched to conveniently adjust the direction of the cutter belt 13, the cutter belt 13 is conveniently adjusted to the cutting direction, the cutter belt 13 is driven to rotate to be opposite to the transverse plate 6, the sponge cutting position is moved between the first conveyor belt 2 and the second conveyor belt 4 during transverse cutting, the moving structure is started, the moving motor 21 of the moving structure drives the fourth flywheel 26 to rotate, the fourth flywheel 26 drives the sawtooth belt 20 to move, the sawtooth belt 20 drives the first limiting slide block 23 to slide on the guide rail 12 through the C rack 7, the C rack 7 drives the rotating cutter belt 13 to transversely cut, dust generated by the cutter belt 13 during cutting falls onto the cutter head 43 at the lower end, the dust collection fan 8 of the collection structure draws air to flow through the dust collection pipe 14, and the dust collection pipe 14 collects and processes the dust at the cutter head 43 at the lower end, so that the dust is prevented from diffusing outwards, and the dust is prevented from easily polluting the environment;
wherein, the hand wheel 37 of the structure of polishing is rotated, the hand wheel 37 promotes the removal of second limit slider 30 at forked tail guide rail 36, second limit slider 30 drives sharpen motor 27 and removes, sharpen motor 27 drives sharpen grinding wheel 31 and removes, sharpen grinding wheel 31 adjusts according to the thickness of sword area 13 to the distance between sword area 13, make the structure of polishing be fit for the blade of different thickness, and simultaneously, sharpen motor 27 drives sharpen grinding wheel 31 and rotates, sharpen grinding wheel 31 promotes first knife pressing bearing 32 and the spacing sword area 13 of second knife pressing bearing 33 and polishes, avoid sword area 13 to become blunt after long-time use, the cutting effect has been guaranteed.
In addition, one end of the cutter belt 13 is fixedly connected with the other end of the cutter belt 13 after being twisted for 180 degrees, the cutter belt 13 overturns in the rear direction of the polishing structure, so that the other side of the cutter belt 13 is in contact with the polishing structure to polish when the cutter belt 13 moves to the polishing structure again, the cutter belt continuously overturns after polishing, the cutter belt 13 periodically polishes the two sides of the cutter belt 13, and the cutting performance of the two sides of the cutter belt 13 is guaranteed
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A sponge cutting machine comprises a support frame (1) and is characterized in that the support frame (1) is connected with a first conveyor belt (2) and a second conveyor belt (4) which are used for driving sponge to move, a clamping and guiding structure used for clamping and guiding sponge is arranged between the first conveyor belt (2) and the second conveyor belt (4) of the support frame (1), a moving structure is arranged below the support frame (1) between the first conveyor belt (2) and the second conveyor belt (4), the moving structure is connected with a C rack (7), the C rack (7) is fixedly connected with a rotating structure, the rotating structure is connected with a cutter belt (13), one end of the cutter belt (13) is fixedly connected with the other end after being twisted for 180 degrees, the inner wall of the C rack (7) is fixedly connected with a polishing structure used for polishing the cutter belt (13), and direction adjusting structures used for adjusting the direction of the cutter belt (13) are arranged at two ends of the C rack (7), the right lower end of the C frame (7) is connected with a collecting structure for collecting dust.
2. The sponge cutting machine according to claim 1, characterized in that the clamping guide structure comprises a transverse plate (6), a pushing cylinder (44), a C-shaped plate (45), a clamping roller (46) and a support plate (47), the support plate (47) is symmetrically and fixedly connected to the top of the support frame (1), the transverse plate (6) is fixedly connected to the inner wall of the support plate (47), the pushing cylinder (44) is fixedly installed on the inner wall of the transverse plate (6), the C-shaped plate (45) is fixedly connected to the output end of the pushing cylinder (44), and the clamping roller (46) is uniformly and rotatably connected to the transverse position of the C-shaped plate (45).
3. The sponge cutting machine according to claim 2, wherein the moving structure comprises a first case (3), a U-shaped supporting frame (10), a second case (11), a guide rail (12), a sawtooth belt (20), a moving motor (21), a first limit slider (23), a limit induction structure (24) and a driving gear ring (28), the left end and the right end of the U-shaped supporting frame (10) are respectively connected with the second case (11) and the first case (3), the second case (11) and the first case (3) are rotatably connected with the driving gear ring (28) through fixedly connected bearings, the moving motor (21) is fixedly installed in the second case (11), an output shaft of the moving motor (21) is fixedly connected with one group of the driving gear rings (28), and the driving gear ring (28) is connected with the sawtooth belt (20) in a meshing manner, the top symmetry fixedly connected with guide rail (12) of U-shaped support frame (10), guide rail (12) laminating sliding connection has first limit slider (23), first limit slider (23) fixed mounting is in the lower extreme both sides of C frame (7), guide rail (12) are equipped with spacing response structure (24) between two sets of first limit slider (23).
4. The sponge cutting machine according to claim 3, characterized in that two ends of the sawtooth belt (20) are fixedly connected with two sides of the lower end of the C frame (7).
5. The sponge cutting machine according to claim 4, characterized in that the moving motor (21) stops rotating after the first limit slider (23) on the left side contacts with the limit induction structure (24).
6. Sponge cutting machine according to claim 5, characterized in that the rotating structure comprises a first flywheel (18), a second flywheel (19), a cutting motor (22), a third flywheel (25) and a fourth flywheel (26), the upper end of the right side of the C frame (7) is respectively and rotatably connected with a second flywheel (19) and a fourth flywheel (26) through bearings which are fixedly connected, the upper end and the lower end of the vertical part of the C frame (7) are rotationally connected with a first flywheel (18) and a third flywheel (25) through a bearing which is fixedly connected, the output end of the cutting motor (22) is movably connected with a third flywheel (25) through a belt, and the third flywheel (25) is fixedly arranged on the side wall of the C rack (7), and the cutter belt (13) rotates in the first flywheel (18), the second flywheel (19), the third flywheel (25) and the fourth flywheel (26).
7. The sponge cutting machine according to claim 6, wherein the polishing structure comprises a U-shaped plate (17), a knife sharpening motor (27), a threaded rod (29), a second limiting slide block (30), a knife sharpening grinding wheel (31), a first knife pressing bearing (32), a second knife pressing bearing (33), an L-shaped connecting block (34), a connecting rod (35), a dovetail guide rail (36) and a hand wheel (37), the U-shaped plate (17) is fixedly installed on the side wall of the C frame (7), the L-shaped connecting block (34) is vertically and symmetrically and fixedly connected to the inner wall of the inner end of the U-shaped plate (17), the front end of the L-shaped connecting block (34) is symmetrically and fixedly connected with the connecting rod (35), one end of the connecting rod (35) is respectively and rotatably connected with the first knife pressing bearing (32) and the second knife pressing bearing (33), and the knife belt (13) moves between the first knife pressing bearing (32) and the second knife pressing bearing (33), the equal fixed mounting of front end inner wall of U-shaped plate (17) has forked tail guide rail (36), bearing through fixed connection in the recess of forked tail guide rail (36) rotates and is connected with threaded rod (29), outer end fixedly connected with hand wheel (37) of threaded rod (29), second limit slide (30) are through spacing groove and forked tail guide rail (36) sliding connection, and the lateral wall of forked tail guide rail (36) passes through fixed connection's thread bush and threaded rod (29) threaded connection, the inner wall fixedly connected with of second limit slide (30) whets a knife motor (27), the output fixedly connected with whetstone (31) of whetstone motor (27), whetstone (31) and the lateral wall laminating contact of sword area (13).
8. The sponge cutting machine according to claim 7, wherein the direction adjusting structure comprises a rotary cylinder (5), a mounting plate (15), a connecting rod (16), an arc-shaped rod (38), a supporting bearing (39), a grooved ceramic wheel (40), a rotary tube (41), a non-grooved ceramic wheel (42) and a cutter head (43), both ends of the right side of the C frame (7) are fixedly connected with the connecting rod (16), the end part of the connecting rod (16) is fixedly connected with the mounting plate (15), the straight hole of the mounting plate (15) is fixedly connected with the supporting bearing (39), the outer ring of the supporting bearing (39) is fixedly connected with the rotary tube (41), the cutter head (43) is fixedly connected with the end of the rotary tube (41), one end of the cutter head (43) is symmetrically and rotatably connected with the non-grooved ceramic wheel (42) through the fixedly connected bearing, the lateral wall of no groove pottery wheel (42) and the lateral wall laminating contact of sword area (13), the other end of tool bit (43) is connected with slotted pottery wheel (40) through fixed connection's bearing symmetry rotation, the cutting edge of sword area (13) slides in the inslot of slotted pottery wheel (40), the lateral wall of rotating tube (41) rotates and is connected with arc pole (38), the output and the arc pole (38) of rotating cylinder (5) rotate and are connected, and rotate cylinder (5) fixed mounting on mounting panel (15).
9. The sponge cutting machine according to claim 8, wherein the collecting structure comprises a dust collection fan (8), a dust collection cloth bag (9) and a dust collection pipe (14), the dust collection fan (8) is fixedly installed on the outer wall of the C frame (7), the dust collection cloth bag (9) is fixedly connected to the output end of the dust collection fan (8), the dust collection pipe (14) is fixedly connected to the output end of the dust collection fan (8), and the air inlet end of the dust collection pipe (14) is arranged at the top of the cutter head (43) at the lower end.
10. The trimming process of the sponge cutting machine according to any one of claims 1 to 9, characterized by comprising the following specific steps:
the method comprises the following steps: placing the sponge on a second conveyor belt (4), driving a cutter belt (13) to rotate to be opposite to the sponge by a direction adjusting structure during vertical slitting, starting a first conveyor belt (2) and the second conveyor belt (4), driving the sponge to move by the first conveyor belt (2) and the second conveyor belt (4), and simultaneously driving the cutter belt (13) to rotate by a rotating structure for slitting;
step two: the direction is adjusted the structure and is driven sword area (13) to rotate to just to diaphragm (6) during the crosscut, will cut the position with the sponge when transversely cutting and remove to between first conveyer belt (2) and second conveyer belt (4), starts the moving structure, and the moving structure drives pivoted sword area (13) and transversely cuts, and the structure of polishing when cutting is polished sword area (13) and is collected the structure and cut the dust.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110732485.3A CN113427543A (en) | 2021-06-29 | 2021-06-29 | Sponge cutting machine and cutting method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110732485.3A CN113427543A (en) | 2021-06-29 | 2021-06-29 | Sponge cutting machine and cutting method thereof |
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| CN113427543A true CN113427543A (en) | 2021-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110732485.3A Pending CN113427543A (en) | 2021-06-29 | 2021-06-29 | Sponge cutting machine and cutting method thereof |
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| CN117283618A (en) * | 2023-11-27 | 2023-12-26 | 河南顺为节能科技有限公司 | Polyurethane heated board apparatus for producing |
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Application publication date: 20210924 |