CN113426699A - Automatic defective packaging bag removing method - Google Patents
Automatic defective packaging bag removing method Download PDFInfo
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- CN113426699A CN113426699A CN202010154823.5A CN202010154823A CN113426699A CN 113426699 A CN113426699 A CN 113426699A CN 202010154823 A CN202010154823 A CN 202010154823A CN 113426699 A CN113426699 A CN 113426699A
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- Prior art keywords
- packaging bag
- rejecting
- defective
- bag
- channel
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 118
- 230000002950 deficient Effects 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000008569 process Effects 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 6
- 230000007547 defect Effects 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 230000008030 elimination Effects 0.000 abstract description 2
- 238000003379 elimination reaction Methods 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 19
- 230000009471 action Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The invention discloses an automatic removing method of defective packaging bags, which comprises the following steps: detecting the printed film of the packaging bag, recording the position information of the defective packaging bag, and then rolling; placing the coiled packaging bag printing film on a bag making machine, and unreeling to process packaging bags; and the bag outlet end of the bag making machine is connected with the removing device, the removing device receives the position information of the defective packaging bag and calculates according to the position information, and when the defective packaging bag reaches the removing position of the removing device, the removing device removes the defective packaging bag. The invention can accurately detect and identify the defective packaging bags, thereby realizing accurate defective product elimination.
Description
Technical Field
The invention relates to the technical field of packaging bag production, in particular to an automatic defective packaging bag removing method.
Background
The packaging bag is seen everywhere in our life, and the existing packaging bag production flow comprises the steps of printing patterns on a thin film to obtain a packaging bag printing film, then placing the coiled packaging bag printing film on a bag making machine, and unreeling to process the packaging bag.
For defective packaging bags, such as packaging bags with printing defects, contaminated packaging bags and seamed packaging bags, time and labor are wasted if manual removal is adopted, and various defective product removing devices are already arranged in the prior art, such as a patent CN201910528708.7 previously applied by the applicant of the invention, and defective products can be automatically and accurately removed in a mechanical removing mode.
However, how to accurately detect and identify defective packaging bags is a technical problem. Because the defective product eliminating device is usually connected with the bag outlet end of the bag making machine, the bag making machine unreels the coiled packaging bag printing film to process the coiled packaging bag printing film into packaging bags, then cuts the packaging bags into individual packaging bags at the tail ends, and then enters the defective product eliminating device. Therefore, the prior art solutions all focus on how to detect and identify defective packaging bags on the bag making machine, that is, detecting defective packaging bags on line and then rejecting the defective packaging bags. Because the vibration of the bag making machine is large and the vibration of the printing film of the packaging bag is obvious, accurate image acquisition and accurate detection and identification are difficult to realize.
Disclosure of Invention
The invention aims to provide an automatic defective packaging bag removing method which can accurately detect and identify defective packaging bags and further realize accurate defective product removal.
In order to achieve the above purpose, the invention adopts the technical scheme that:
an automatic defective packaging bag removing method comprises the following steps: detecting the printed film of the packaging bag, recording the position information of the defective packaging bag, and then rolling; placing the coiled packaging bag printing film on a bag making machine, and unreeling to process packaging bags; and the bag outlet end of the bag making machine is connected with the removing device, the removing device receives the position information of the defective packaging bag and calculates according to the position information, and when the defective packaging bag reaches the removing position of the removing device, the removing device removes the defective packaging bag.
Preferably, the detection of the printed film of the packaging bag is performed in a printing section or a quality inspection section.
As a preferable technical scheme, a visual detection system is arranged to detect the printed film of the packaging bag.
As a preferable technical scheme, the visual detection system comprises an image acquisition device for photographing the printed film of the packaging bag and software for analyzing and judging the image.
As a preferable technical scheme, the defective packaging bag comprises one or more of a packaging bag with printing defects, a contaminated packaging bag, a packaging bag with foreign matters and a packaging bag with seams.
As a preferred technical scheme, the position information of the defective packaging bags is transmitted to the rejecting device in an online digital transmission or offline storage medium transmission mode.
According to the preferable technical scheme, the removing device comprises a transmission mechanism, a removing channel and a removing mechanism, the removing channel comprises a gap in the transmission mechanism, the removing mechanism is located above the removing channel, and the removing mechanism removes the packaging bags downwards from the removing channel after receiving a removing signal.
According to the preferable technical scheme, the removing mechanism comprises a pressing module and/or a guiding module, when the removing mechanism receives a removing signal, the removing mechanism extends downwards, the guiding module guides the packaging bag to the removing channel, and the pressing module presses the packaging bag downwards towards the removing channel.
As the preferred technical scheme, the rejecting mechanism receives a rejecting signal before the imperfect packaging bag reaches the rejecting channel or when the imperfect packaging bag reaches the rejecting channel.
The invention has the beneficial effects that:
the invention adopts a method of firstly detecting the defective packaging bag off line, recording the position information of the defective packaging bag, and then removing the defective packaging bag according to the recorded position information when processing the packaging bag on line. Because the bag making machine is separated during off-line detection, the interference of large vibration of the bag making machine on image acquisition and detection and identification is avoided, defective packaging bags can be accurately detected and identified, and accurate defective product elimination is realized.
Drawings
FIG. 1 is a schematic structural diagram of unwinding a printed film of a detection packaging bag at a quality inspection section;
FIG. 2 is a schematic view of the construction of the bag machine and the reject apparatus;
FIG. 3 is a schematic view of the rejecting apparatus (before the rejecting operation);
fig. 4 is a schematic view of the rejecting apparatus (in rejecting operation).
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described with reference to the accompanying drawings.
The connection means that the two mechanisms are in contact or close to each other, so that the packaging bag of the upstream mechanism can be smoothly conveyed to the downstream mechanism.
According to the invention, the removing mechanism can only comprise the pressing module, only comprise the guiding module, and simultaneously comprise the pressing module and the guiding module.
An automatic defective packaging bag removing method comprises the following steps:
detecting the printed film of the packaging bag, recording the position information of the defective packaging bag, and then rolling the packaging bag, as shown in figure 1;
placing the rolled packaging bag printing film on a bag making machine 1, and unreeling to process the packaging bag as shown in fig. 2;
the bag outlet end of the bag making machine 1 is connected with the rejecting device 2, the rejecting device receives the position information of the defective packaging bag and calculates according to the position information, and when the defective packaging bag reaches the rejecting position of the rejecting device 2, the rejecting device 2 rejects the defective packaging bag, as shown in fig. 2.
The detection of the printed film of the packaging bag can be carried out in a printing section or a quality inspection section, and the detection is an off-line detection method.
As shown in fig. 1, during the inspection at the quality inspection section, one end of the packaging bag printed film is unwound in a roll form, the other end of the packaging bag printed film is wound in a roll form, and the visual inspection system is arranged to inspect the packaging bag printed film, and comprises an image acquisition device for photographing the packaging bag printed film and software for analyzing and judging the image. The image acquisition device acquires the pattern of the packaging bag, the software compares the acquired pattern with a preset pattern, if the acquired pattern is inconsistent with the preset pattern, such as printing defects, pollution, foreign matters, seams (caused by cutting, splicing and the like of a packaging bag printing film) and the like, the packaging bag is judged to be defective, and the processor records the position information of the defective packaging bag. And then, the position information of the defective packaging bag is transmitted to a rejecting device in an online digital transmission or offline storage medium transmission mode.
As shown in fig. 3 and 4, the rejecting device 2 includes a transmission mechanism 3, a rejecting channel 4 and a rejecting mechanism 5, the rejecting channel 4 includes a gap on the transmission mechanism 3, the rejecting mechanism 5 is located above the rejecting channel 4, and the rejecting mechanism 5 rejects the packaging bag downwards from the rejecting channel 4 after receiving a rejecting signal.
As a structural form of the rejecting mechanism 5, the rejecting mechanism 5 includes a pressing module and/or a guiding module, when the rejecting mechanism 5 receives a rejecting signal, the rejecting mechanism 5 extends downwards, the guiding module guides the packaging bag to the rejecting channel 4, and the pressing module presses the packaging bag downwards towards the rejecting channel 4. The removing mechanism 5 may only comprise a pressing module, a guiding module, and a pressing module and a guiding module, and the guiding module and the pressing module are integrally arranged in the drawing.
The guiding module needs to execute the rejecting action before the defective packaging bag reaches the rejecting channel 4, and the pressing module needs to execute the rejecting action when the defective packaging bag reaches the rejecting channel 4. When the pressing module and the guiding module are simultaneously included, the time precision requirement of executing the removing action can be properly relaxed, and the removing mechanism 5 receives a removing signal to execute the removing action when the defective packaging bag reaches the removing channel 4 or reaches the removing channel 4, so that the removing can be finished.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. An automatic defective packaging bag removing method is characterized in that: the method comprises the following steps:
detecting the printed film of the packaging bag, recording the position information of the defective packaging bag, and then rolling;
placing the coiled packaging bag printing film on a bag making machine, and unreeling to process packaging bags;
and the bag outlet end of the bag making machine is connected with the removing device, the removing device receives the position information of the defective packaging bag and calculates according to the position information, and when the defective packaging bag reaches the removing position of the removing device, the removing device removes the defective packaging bag.
2. The automatic defective packaging bag removing method according to claim 1, wherein: and detecting the printed film of the packaging bag in a printing section or a quality inspection section.
3. The automatic defective packaging bag removing method according to claim 1, wherein: and arranging a visual detection system to detect the packaging bag printing film.
4. The automatic defective packaging bag removing method according to claim 3, wherein: the visual detection system comprises an image acquisition device for photographing the printed film of the packaging bag and software for analyzing and judging the image.
5. The automatic defective packaging bag removing method according to claim 1, wherein: the defective packaging bag comprises one or more of a packaging bag with printing defects, a contaminated packaging bag, a packaging bag with foreign matters and a packaging bag with seams.
6. The automatic defective packaging bag removing method according to claim 1, wherein: and the position information of the defective packaging bags is transmitted to the rejecting device in an online digital transmission or offline storage medium transmission mode.
7. The automatic defective packaging bag removing method according to claim 1, wherein: the removing device comprises a transmission mechanism, a removing channel and a removing mechanism, the removing channel comprises a gap on the transmission mechanism, the removing mechanism is located above the removing channel, and the removing mechanism removes the packaging bags downwards from the removing channel after receiving a removing signal.
8. The automatic defective packaging bag removing method according to claim 7, wherein: the rejecting mechanism comprises a pressing module and/or a guiding module, when the rejecting mechanism receives a rejecting signal, the rejecting mechanism extends downwards, the guiding module guides the packaging bag to the rejecting channel, and the pressing module presses the packaging bag downwards towards the rejecting channel.
9. The automatic defective packaging bag removing method according to claim 7 or 8, wherein: and the rejecting mechanism receives a rejecting signal before the imperfect packaging bag reaches the rejecting channel or when the imperfect packaging bag reaches the rejecting channel.
Priority Applications (1)
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CN202010154823.5A CN113426699A (en) | 2020-03-08 | 2020-03-08 | Automatic defective packaging bag removing method |
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CN202010154823.5A CN113426699A (en) | 2020-03-08 | 2020-03-08 | Automatic defective packaging bag removing method |
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CN113426699A true CN113426699A (en) | 2021-09-24 |
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CN202010154823.5A Pending CN113426699A (en) | 2020-03-08 | 2020-03-08 | Automatic defective packaging bag removing method |
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Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03211166A (en) * | 1990-01-16 | 1991-09-13 | Dainippon Printing Co Ltd | Defect check sheet cutting device |
JPH0623432A (en) * | 1992-07-07 | 1994-02-01 | Nippondenso Co Ltd | Defective part removing device and defective part detecting and storing device for wire rod |
CN101738396A (en) * | 2008-11-18 | 2010-06-16 | 北京凌云光视数字图像技术有限公司 | Recheck platform and quality inspection system of prints |
CN102047100A (en) * | 2008-04-03 | 2011-05-04 | 温德莫勒及霍尔希尔公司 | Method for producing bags from fabric material |
CN203929656U (en) * | 2013-12-28 | 2014-11-05 | 楚天科技股份有限公司 | For the character detection system on big infusion soft bag line |
CN104816545A (en) * | 2015-04-28 | 2015-08-05 | 江苏申凯包装高新技术股份有限公司 | Plastic film code spraying device |
CN106586136A (en) * | 2017-02-08 | 2017-04-26 | 苏州宝丽洁日化有限公司 | Detection and packaging equipment for wet tissue packaging bags |
CN106586058A (en) * | 2016-12-09 | 2017-04-26 | 广东广益科技实业有限公司 | Packaging machine with integrated functions of piece separation and rolling |
CN108945665A (en) * | 2018-09-20 | 2018-12-07 | 江苏申凯包装高新技术股份有限公司 | A kind of fully-automatic packaging bag folding machine |
CN109808962A (en) * | 2019-01-25 | 2019-05-28 | 浙江理工大学 | A kind of packaging bag paging, coding, detection and reject assembly line and its application method |
CN110125049A (en) * | 2019-06-18 | 2019-08-16 | 四川卡库机器人科技有限公司 | A kind of mechanical bad part eject device for sheet material |
CN110153041A (en) * | 2019-06-25 | 2019-08-23 | 陈金选 | A kind of real-time defects detection of woven bag based on image and automatic rejection system |
-
2020
- 2020-03-08 CN CN202010154823.5A patent/CN113426699A/en active Pending
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03211166A (en) * | 1990-01-16 | 1991-09-13 | Dainippon Printing Co Ltd | Defect check sheet cutting device |
JPH0623432A (en) * | 1992-07-07 | 1994-02-01 | Nippondenso Co Ltd | Defective part removing device and defective part detecting and storing device for wire rod |
CN102047100A (en) * | 2008-04-03 | 2011-05-04 | 温德莫勒及霍尔希尔公司 | Method for producing bags from fabric material |
CN101738396A (en) * | 2008-11-18 | 2010-06-16 | 北京凌云光视数字图像技术有限公司 | Recheck platform and quality inspection system of prints |
CN203929656U (en) * | 2013-12-28 | 2014-11-05 | 楚天科技股份有限公司 | For the character detection system on big infusion soft bag line |
CN104816545A (en) * | 2015-04-28 | 2015-08-05 | 江苏申凯包装高新技术股份有限公司 | Plastic film code spraying device |
CN106586058A (en) * | 2016-12-09 | 2017-04-26 | 广东广益科技实业有限公司 | Packaging machine with integrated functions of piece separation and rolling |
CN106586136A (en) * | 2017-02-08 | 2017-04-26 | 苏州宝丽洁日化有限公司 | Detection and packaging equipment for wet tissue packaging bags |
CN108945665A (en) * | 2018-09-20 | 2018-12-07 | 江苏申凯包装高新技术股份有限公司 | A kind of fully-automatic packaging bag folding machine |
CN109808962A (en) * | 2019-01-25 | 2019-05-28 | 浙江理工大学 | A kind of packaging bag paging, coding, detection and reject assembly line and its application method |
CN110125049A (en) * | 2019-06-18 | 2019-08-16 | 四川卡库机器人科技有限公司 | A kind of mechanical bad part eject device for sheet material |
CN110153041A (en) * | 2019-06-25 | 2019-08-23 | 陈金选 | A kind of real-time defects detection of woven bag based on image and automatic rejection system |
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Application publication date: 20210924 |
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RJ01 | Rejection of invention patent application after publication |