CN109626133B - Horizontal rewinder - Google Patents
Horizontal rewinder Download PDFInfo
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- CN109626133B CN109626133B CN201811612965.0A CN201811612965A CN109626133B CN 109626133 B CN109626133 B CN 109626133B CN 201811612965 A CN201811612965 A CN 201811612965A CN 109626133 B CN109626133 B CN 109626133B
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- clamping piece
- box body
- copper pipe
- rack
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H69/00—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
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- Electrolytic Production Of Metals (AREA)
Abstract
The invention relates to a horizontal rewinder, which relates to the technical field of copper pipe processing equipment and comprises a rack, wherein a loop device, a clamping and conveying device, a cleaning device, a flaw detection device, an ink jet device, a drying device and a cutting device are sequentially arranged on the rack, a connecting device is arranged on the rack between the loop device and the clamping and conveying device, the connecting device comprises a box body arranged on the rack, a sliding frame arranged on the box body in a sliding mode, a placing plate arranged on the sliding frame, a connecting mechanism arranged on the placing plate, and a driving assembly arranged in the box body and capable of being connected with the connecting mechanism and the placing plate, copper materials penetrate through the box body, and the connecting mechanism can penetrate through the box body, the clamping and conveying device, the cleaning device, the flaw detection device, the ink jet device, the drying device and the. According to the invention, the connecting mechanism is connected with the two copper pipes through the driving assembly, so that people do not need to pass through each device one by one, the time is saved, the operation is simplified, the physical consumption of workers is reduced, and the conveying efficiency is improved.
Description
Technical Field
The invention relates to the technical field of copper pipe processing equipment, in particular to a horizontal rewinding machine.
Background
The copper and aluminum pipe horizontal rewinder is a complete set of equipment for winding copper and aluminum pipes in a charging basket into a coil pipe with required inner and outer diameters and thickness according to given process requirements. The drawn tube is in a disorder coil state and to be converted into a finished product for delivery into a coil or for annealing, the loose coil must be rewound into an array coil state, which is the main function of the rewinder. In addition, the rewinding machine can simultaneously clean the pipe and carry out eddy current inspection and marking.
The Chinese invention with the publication number of CN108861825A discloses a rewinding unit for pipes, which comprises a material placing frame, a traction device, a cleaning device, a straightening device, an ink jet device and a drying device, which are sequentially arranged along the movement direction of the pipes and are used for placing the pipes, the winding device comprises a winding drum for winding the pipe, baffle discs positioned at the left end and the right end of the winding drum, bayonets for clamping the head of the pipe are arranged on the winding drum, the rewinding unit further comprises a wire pressing device arranged on the rack, and the head of the pipe can be guided into the wire pressing device after being pre-bent by the pre-bending mechanism; the wire pressing device can lead the head of the pipe into the bayonet and clamp the head of the pipe, and then the wire pressing device can resist the pipe on one side of the left and right directions of the pipe so as to enable the pipe wound on the winding drum to be close closely.
The above prior art solutions have the following drawbacks: after the tubular product has been wound, need pass every device in proper order with the tubular product after the new dish is drawn, and because the interval between a plurality of devices is great, consequently all pass every device one by one through the manual work when wearing to establish for wear to establish the process comparatively loaded down with trivial details, efficiency is lower.
Disclosure of Invention
The invention aims to provide a horizontal rewinder, which is characterized in that a connecting mechanism is connected with two copper pipes through a driving assembly, so that each device does not need to be manually penetrated, the time is saved, the operation is simplified, the physical consumption of workers is reduced, and the conveying efficiency is improved.
The above object of the present invention is achieved by the following technical solutions:
the horizontal rewinding machine comprises a rack, wherein a discharging frame is arranged on one side of the rack, a loop device, a clamping device, a cleaning device, a flaw detection device, an ink jet device, a drying device and a cutting device are sequentially arranged on the rack along the motion direction of a copper pipe, the flaw detection device is electrically connected with the ink jet device, a connecting device is arranged on the rack between the loop device and the clamping device, the connecting device comprises a box body arranged on the rack, a sliding frame arranged on the box body in a sliding mode, a placing plate arranged on the sliding frame, a connecting mechanism arranged on the placing plate and used for connecting the copper pipe, a driving assembly arranged in the box body and connected with the connecting mechanism and the placing plate, a copper material penetrates through the box body, and the connecting mechanism can penetrate through the box body, the clamping device, the cleaning device and the cutting device, Flaw detection device, inkjet device, drying device and cutting device.
By adopting the technical scheme, when the old copper pipe is to be wound, the conveying of the clamping and conveying device is stopped, the tail end of the old copper pipe is left in the box body, the head end of the new copper pipe penetrates through the loop device and is inserted into the box body, then the placing plate is lifted to the positions of the two copper pipes through the driving assembly, the connecting mechanism is connected with the two ends of the two copper pipes, then the clamping and conveying device is restarted, the new copper pipe can be conveyed under the traction of the old copper pipe, and finally the connecting mechanism is detached before the pre-bending mechanism; after the connecting mechanism is detached, the sliding frame is pulled open, the connecting mechanism is placed on the placing plate, and the next side operation is carried out. The connecting mechanism is connected with the two copper pipes through the driving assembly, so that the copper pipes do not need to manually pass through each device one by one, the time is saved, the operation is simplified, the physical consumption of workers is reduced, and the conveying efficiency is improved.
Preferably, the connecting mechanism comprises a first clamping piece arranged on the placing plate, a second clamping piece arranged on the placing plate, one end of the second clamping piece is rotatably connected with one end of the first clamping piece, and a locking assembly arranged at the other end of the first clamping piece and detachably connected with the other end of the second clamping piece, and the driving assembly can be connected with the first clamping piece and the second clamping piece.
Through adopting above-mentioned technical scheme, after new copper pipe inserted in the box, drive assembly drove and places the board and rise together with first clamping piece and second clamping piece, and the rotation junction of first clamping piece and second clamping piece is sprayed and is drawn close after the copper pipe to merge under drive assembly's promotion, locking assembly connects first clamping piece and second clamping piece, accomplishes the connection of two copper pipes.
Preferably, the driving assembly comprises a first cylinder vertically installed at the bottom of the box body and located right below the copper pipe joint and capable of being abutted to the placing plate, and two second cylinders respectively installed on two opposite inner walls of the box body, the two second cylinders are located on the same horizontal plane with the copper pipe joint, and the two second cylinders can be respectively connected with the first clamping piece and the second clamping piece.
Through adopting above-mentioned technical scheme, first cylinder promotes to place the board and rises for first clamping piece and second clamping piece butt copper pipe, and the second cylinder promotes first clamping piece and second clamping piece and is close to each other and fix under the effect of locking the subassembly.
Preferably, the locking assembly comprises an arc-shaped insertion block which is installed at one end of the first clamping piece far away from the end rotatably connected with the second clamping piece, two locking rods which are arranged in the insertion block in a sliding manner, can extend out of the insertion block and move in opposite directions or move back to back, a linkage assembly which is arranged in the insertion block and connected with the two locking rods, and a first spring which is arranged in the insertion block and connected with one end of the locking rod far away from the insertion block, wherein the end of the second clamping piece far away from the end rotatably connected with the first clamping piece is provided with an insertion groove in insertion fit with the insertion block, the side wall of the insertion groove is provided with a locking groove in insertion fit with the locking rods, and one end of the two locking rods, which extends out of the insertion block, is provided with an inclined plane; and an unlocking assembly which can be connected with the locking rod is arranged on the frame.
By adopting the technical scheme, when the second cylinder pushes the first clamping piece and the second clamping piece to be close to each other until the first clamping piece and the second clamping piece are spliced, the splicing block is inserted into the splicing groove, the locking rod is inserted into the locking groove under the action of the first spring, the first clamping piece and the second clamping piece are spliced, and the two copper pipes are connected; and the first clamping piece and the second clamping piece can be separated through the unlocking assembly, so that the unlocking process is realized.
Preferably, the second clamping piece is provided with a through hole communicated with the locking groove, and an accommodating groove which is coaxial with the through hole and has a diameter larger than that of the through hole is formed in the second clamping piece; the unlocking assembly is arranged in the through hole in a sliding manner, extends out of the through hole, can be abutted to the locking rod, is sleeved on the locking rod, is positioned in the accommodating groove, is connected with the locking rod, and is arranged between the drying device and the cutting device, and the guide nozzle is arranged on the rack and only allows a copper pipe to pass through.
By adopting the technical scheme, when the first clamping piece and the second clamping piece are transmitted to the guide nozzle, the guide nozzle only allows the copper pipe to pass through, the unlocking rod is pressed into the through hole under the action of the inner wall of the guide nozzle in the process that the copper pipe passes through the guide nozzle, the unlocking rod slides along the through hole, and the spring is compressed; the locking lever is to the direction motion that breaks away from the locking groove under the effect of direction mouth, makes the locking lever also gradually retract in the grafting piece, and until locking lever and locking groove separation, unblock separation is accomplished to first clamping piece and second clamping piece to can fall to the frame, need not artificial unblock to first clamping piece and second clamping piece, and new copper pipe can insert the cutting device under the effect of direction mouth in.
Preferably, the box body is provided with through holes relative to two side walls, an extension pipe is arranged in the box body from the through holes, and an opening pipe is arranged at one end, far away from the inner wall of the box body, of the extension pipe; and a detection piece which is electrically connected with the clamping and conveying device and is used for detecting the copper pipe is arranged in the box body.
Through adopting above-mentioned technical scheme, because copper pipe transport speed is very fast, consequently will carry when old copper pipe, need stop the end of old copper pipe when first clamping piece and second clamping piece directly over, the workman is difficult to hold the time, needs the manual work to stop to press from both sides and send the device and also consume the manpower. The detection piece is used for detecting the old copper pipe, when the detection piece does not detect the old copper pipe, an electric signal is sent to the clamping and conveying device, the clamping and conveying device stops working, and the tail end of the old copper pipe can just stop right above the first clamping piece and the second clamping piece. The extension pipe is arranged, so that an old copper pipe and a new copper pipe extending into the box body can be kept at a certain level, and the first clamping piece and the second clamping piece can be clamped conveniently; and through the setting of flaring pipe, can be convenient for first clamping piece and second clamping piece smoothly pass through the perforation, reduce the probability of card on the box inner wall.
Preferably, a conveying assembly is arranged on the rack, and comprises a conveying belt arranged on the rack, a storage plate arranged on the conveying belt, a proximity switch arranged on the box body and used for sensing the storage plate, and a power assembly arranged on the rack, connected with the conveying belt and electrically connected with the proximity switch; one end of the conveying belt is positioned on the rack below the guide nozzle, and the other end of the conveying belt is positioned on the rack close to the outer wall of the box body; the connecting mechanism can fall on the object placing plate through the guide nozzle and is conveyed to the rack on one side of the box body through the conveying belt.
Through adopting above-mentioned technical scheme, power component drives the conveyer belt motion for coupling mechanism can send back to the box by through putting the thing board on the conveyer belt, and when being close to the fast pass and sense and put the thing board, power component can stop the function promptly, thereby need not the staff and walk to the position of coupling mechanism whereabouts, and the staff of being convenient for puts coupling mechanism.
Preferably, the flaw detection device comprises two copper pipe flaw detectors which are arranged on the rack at intervals, and the two copper pipe flaw detectors are electrically connected with the ink jet device; and an alarm electrically connected with the two copper pipe flaw detectors is arranged on the rack.
Through adopting above-mentioned technical scheme, because generally detecting a flaw only can set up a copper pipe appearance of detecting a flaw and detect whether there is the damage of copper pipe, if the copper pipe appearance of detecting a flaw breaks down and leads to unable bad point that detects, the staff hardly discovers the trouble so, then can lead to the unable discovery of impaired department of copper pipe, influences the quality that this copper pipe's equipment was used in the later stage. Through setting up two copper pipe appearance and siren of detecting a flaw, when two copper pipe appearance testing results of detecting a flaw were inconsistent, the siren then can send out the police dispatch newspaper sound, in time reminds the staff to have appeared the problem. When one of the copper pipes has a problem, the other copper pipe can continue to work without stopping for maintenance, so that the copper pipe can be ensured to be subjected to flaw detection and winding continuously.
Preferably, the ink jet device is including setting up installing frame in the frame, setting are in ink jet tube, setting on the installing frame are in the frame and with ink storage tank, setting that the ink jet tube is connected are in on the ink jet tube and with two the pump machine that the appearance electricity is detected to copper pipe flaw, be provided with on the installing frame with two the impression mechanism that the appearance electricity is detected to copper pipe flaw, impression mechanism is located before the ink jet tube and can carry out the punching press to the copper pipe.
By adopting the technical scheme, the ink in the ink storage box is sprayed onto the copper pipe through the pump and the ink jet pipe to be marked. And because the drying device generally adopts hot air for drying, the amount of ink sprayed on the copper pipe is redundant, and the ink can be diffused to other parts of the copper pipe under the blowing action of the hot air, the marking range can be enlarged, the length required to be cut during later cutting is increased, and the waste of the copper pipe is caused. Through the arrangement of the stamping mechanism, gravure can be punched at a corresponding damaged part according to the copper pipe flaw detector, and then ink is jetted, so that on one hand, the identification degree of the damaged part of the copper pipe after ink jetting can be improved, on the other hand, part of ink can be remained in the gravure, and the probability that the ink is scraped off during the later-stage conveying of the copper pipe is reduced; and the cutting can be carried out according to the gravure during cutting, so that the cutting length is reduced, and the copper pipe is saved.
Preferably, the stamping mechanism comprises two third cylinders arranged on two opposite inner side walls of the mounting frame, rollers rotatably arranged on piston rods of the third cylinders, and stamping protrusions arranged on the surfaces of the rollers, and the two third cylinders are electrically connected with the two copper pipe flaw detectors.
By adopting the technical scheme, when the damaged part of the copper pipe is detected by the copper pipe flaw detector, an electric signal can be sent to the third cylinder, when the damaged part reaches the mounting frame and the third cylinder is about to just face the damaged part, the third cylinder extends, the stamping bulge just props against the damaged part, and the arrangement of the roller can reduce the influence of the stamping bulge on the copper pipe in motion.
In conclusion, the beneficial technical effects of the invention are as follows:
1. the connecting mechanism is connected with the two copper pipes through the driving assembly, so that the copper pipes do not need to manually penetrate through each device one by one, the time is saved, the operation is simplified, the physical consumption of workers is reduced, and the conveying efficiency is improved;
2. through the arrangement of the unlocking assembly and the conveying assembly, the locking assembly does not need to be unlocked manually, and the connecting mechanism can be sent back to the side of the box body, so that the operation of workers is reduced, the time is saved, and the efficiency is improved;
3. through setting up two copper pipe appearance and siren of detecting a flaw, when two copper pipe appearance testing results of detecting a flaw were inconsistent, the siren then can send out the police dispatch newspaper sound, in time reminds the staff to have appeared the problem. When one of the copper pipes has a problem, the other copper pipe can continue to work without stopping for maintenance, so that the copper pipe can be ensured to be subjected to flaw detection and coiling continuously;
4. through the arrangement of the stamping mechanism, gravure can be punched at a corresponding damaged part according to the copper pipe flaw detector, and then ink is jetted, so that on one hand, the identification degree of the damaged part of the copper pipe after ink jetting can be improved, on the other hand, part of ink can be remained in the gravure, and the probability that the ink is scraped off during the later-stage conveying of the copper pipe is reduced; and the cutting can be carried out according to the gravure during cutting, so that the cutting length is reduced, and the copper pipe is saved.
Drawings
FIG. 1 is a schematic representation of the three-dimensional structure of the present invention;
FIG. 2 is a cross-sectional view of the connection device;
FIG. 3 is a partial cross-sectional view of the connection mechanism with portions of the second jaw and the block partially broken away;
FIG. 4 is an enlarged schematic view of portion A of FIG. 3;
FIG. 5 is an enlarged view of portion B of FIG. 3;
FIG. 6 is an enlarged schematic view of portion C of FIG. 1;
FIG. 7 is an enlarged schematic view of section D of FIG. 1;
FIG. 8 is an enlarged schematic view of section E of FIG. 1;
fig. 9 is a partial sectional view of an ink jet device.
Reference numerals: 1. a frame; 11. a support; 21. a material placing frame; 22. a looping device; 23. a clamping and conveying device; 231. a pinch motor; 232. a pinch wheel; 233. a rubber ring; 24. a cleaning device; 25. a drying device; 26. a cutting device; 31. a box body; 311. perforating; 312. an extension pipe; 313. a flared tube; 315. a slide rail; 32. a sliding frame; 33. placing the plate; 331. a placing groove; 341. a first clip piece; 342. a second clip; 3421. inserting grooves; 3422. a locking groove; 3423. a through hole; 3424. a containing groove; 35. a drive assembly; 351. a first cylinder; 352. a second cylinder; 361. an insertion block; 3611. accommodating grooves; 3612. connecting grooves; 362. a locking lever; 363. a linkage assembly; 3631. a gear; 3632. a rack; 364. a first spring; 371. an unlocking lever; 372. a second spring; 373. a guide nozzle; 375. a fixing ring; 38. a detection member; 41. a conveyor belt; 42. a storage plate; 43. a proximity switch; 44. a power assembly; 441. a rotating wheel; 442. a tightening wheel; 443. a motor; 45. a pressure sensor; 51. a copper pipe flaw detector; 52. an alarm; 6. an ink jet device; 61. installing a frame; 62. an ink jet tube; 63. an ink storage tank; 64. a pump machine; 65. a stamping mechanism; 651. a third cylinder; 652. a roller; 653. and (6) stamping the bulge.
Detailed Description
The present invention is described in further detail below with reference to the attached drawings.
A horizontal rewinding machine, referring to fig. 1, comprises a frame 1, a feeding frame 21 is arranged on one side of the frame 1, a loop device 22, a pinch device 23, a cleaning device 24, a flaw detection device, an ink jet device 6, a drying device 25 and a cutting device 26 are sequentially arranged on the frame 1 along the movement direction of a copper pipe, and the flaw detection device is electrically connected with the ink jet device 6.
Referring to fig. 2, a connecting device is arranged on the frame 1 between the loop device 22 and the pinch device 23, the connecting device includes a box 31, a sliding frame 32, a placing plate 33, a connecting mechanism and a driving component 35, the box 31 is fixedly installed on the frame 1, the box 31 has through holes 311 opposite to two side walls, an extension pipe 312 is fixedly arranged in the box 31 through the through holes 311, and one end of the extension pipe 312, which is far away from the inner wall of the box 31, is integrally formed with a flared pipe 313. An opening (not shown) is formed in the side wall of the box body 31 different from the through hole 311, the opening is located below the horizontal plane of the through hole 311, a sliding rail 315 is fixedly arranged on the inner wall of the box body 31, and the sliding frame 32 is arranged on the sliding rail 315 in a sliding manner; the placing plate 33 is in the shape of an inverted quadrangular frustum pyramid, and is clamped on the sliding frame 32, the placing plate 33 is positioned right below the middle position of the connecting line of the two through holes 311, and the upper surface of the placing plate 33 is provided with a placing groove 331 for placing the connecting mechanism.
Referring to fig. 3, 4 and 5, the connection mechanism may pass through the tank 31, the gripping device 23, the cleaning device 24, the flaw detection device, the ink jet device 6, the drying device 25 and the cutting device 26. The connection mechanism includes a first jaw 341, a second jaw 342, and a locking assembly including an arcuate insertion block 361, a locking bar 362, a linkage assembly 363, and a first spring 364. The first clip 341 and the second clip 342 are both placed on the placing groove 331, one end of the first clip 341 is hinged to one end of the first clip 341, and the first clip 341 and the second clip 342 can be folded to form a clamping space for clamping the copper tube. The insertion block 361 is integrally formed and installed at one end of the first clamping piece 341 far away from the end hinged to the second clamping piece 342, an insertion groove 3421 engaged with the insertion block 361 is formed at one end of the second clamping piece 342 far away from the end hinged to the first clamping piece 341, and a locking groove 3422 is formed on the side wall of the opposite side of the insertion groove 3421.
When the insertion block 361 is inserted into the insertion groove 3421, an accommodating groove 3611 is formed towards the side wall of the locking groove 3422, the locking bar 362 is slidably arranged in the accommodating groove 3611, and an inclined surface is formed at one end of the locking groove 3422, which is far away from the bottom of the accommodating groove 3611; the first spring 364 is disposed in the receiving groove 3611, and two ends of the first spring are respectively and fixedly connected to the bottom of the receiving groove 3611 and one end of the bottom of the receiving groove 3611, and the locking rod 362 can protrude out of the receiving groove 3611 under the action of the first spring 364 and be inserted into the locking groove 3422. A connecting groove 3612 for connecting the two accommodating grooves 3611 is further formed in the plug block 361, the linkage assembly 363 includes a gear 3631 and a rack 3632, the rack 3632 is integrally formed at one end of the locking rod 362 facing the connecting groove 3612, the gear 3631 is rotatably installed in the connecting groove 3612, and the gear 3631 is engaged with the two racks 3632, so that the two locking rods 362 can move synchronously. The locking bar 362 can be pressed into the receiving groove 3611 by the sidewall of the insertion groove 3421 under the action of the inclined surface.
Referring to fig. 2, the driving assembly 35 includes a first cylinder 351 and a second cylinder 352, the first cylinder 351 is vertically and fixedly installed at the bottom of the box 31 and is located right below the connection of the two copper pipes, a piston rod of the first cylinder 351 can abut against the lower surface of the placing plate 33, and can jack up the placing plate 33 and raise the first clamping piece 341 and the second clamping piece 342 to the connection of the two copper pipes; the second cylinders 352 are provided in two, and are respectively installed on opposite inner walls of the case 31. The two second cylinders 352 are located on the same horizontal plane with the copper pipe, and the two second cylinders 352 can respectively abut against the first clamping piece 341 and the second clamping piece 342 and can push the first clamping piece 341 and the second clamping piece 342 to close and splice.
Referring to fig. 5 and 7, an unlocking assembly capable of being connected to the locking rod 362 is disposed on the frame 1, the second clamping piece 342 has a through hole 3423 communicating with the locking groove 3422, and the second clamping piece 342 has an accommodating groove 3424 coaxial with the through hole 3423 and having a diameter larger than that of the through hole 3423. The unlocking assembly comprises an unlocking rod 371, a second spring 372 and a guide mouth 373, the second spring 372 is located in the accommodating groove 3424, the unlocking rod 371 is slidably arranged in the through hole 3423 and extends out of the through hole 3423, the unlocking rod 371 penetrates through the second spring 372, the unlocking rod 371 is fixedly provided with a fixing ring 375 which can slide in the accommodating groove 3424, the outer diameter of the fixing ring 375 is larger than the outer ring diameter of the second spring 372, and the second spring 372 is always ejected to one side of the fixing ring 375 towards the locking groove 3422.
Referring to fig. 1 and 7, a support 11 is fixedly disposed on the frame 1 between the drying device 25 and the cutting device 26, a guide nozzle 373 is fixedly mounted on the support 11, and the guide nozzle 373 is horn-shaped and only allows a copper pipe to pass through. When the first clamping piece 341 and the second clamping piece 342 move to the guiding mouth 373, one end of the unlocking rod 371 extending out of the through hole 3423 is pushed into the through hole 3423 by the inner wall of the guiding mouth 373, so that the unlocking rod 371 pushes the locking rod 362 out of the locking groove 3422, and the first clamping piece 341 and the second clamping piece 342 are unlocked.
Referring to fig. 2, a detection element 38 electrically connected to the pinch device 23 and used for detecting a copper tube is fixedly disposed in the box 31, the detection element 38 employs a correlation infrared sensor of type QT30CM, when the detection element 38 does not detect a copper tube, an electrical signal is sent to the pinch device 23, the pinch device 23 stops operating, and the end of the copper tube remains in the box 31 and is located directly above the first clip element 341 and the second clip element 342.
Referring to fig. 6, the pinch device 23 includes two pinch motors 231 fixedly installed in the frame 1, output shafts of the two pinch motors 231 extend out of the upper surface of the frame 1, pinch wheels 232 are fixedly installed on the output shafts of the two pinch motors 231, rubber rings 233 are fixedly sleeved outside the pinch wheels 232, and a copper pipe penetrates through between the two pinch wheels 232. The pinch motor 231 is electrically connected to the detecting member 38. The first clip 341 and the second clip 342 may pass between the two rubber rings 233.
Referring to fig. 7 and 8, a conveying assembly is disposed on the frame 1, the conveying assembly includes a conveying belt 41, a placement plate 42, a proximity switch 43, and a power assembly 44, and the power assembly 44 includes a rotating wheel 441, a tightening wheel 442, and a motor 443. The three rotating wheels 441 are rotatably mounted on the frame 1 through pin shafts, the pin shafts are vertical, and connecting lines of the three rotating wheels 441 are L-shaped; the abutting wheels 442 are rotatably installed beside the rotating wheels 441 at the right angle through pin shafts, the conveying belt 41 is sleeved on the three rotating wheels 441, and the abutting wheels 442 abut against the conveying belt 41; the motor 443 is installed in the machine frame 1, and an output shaft of the motor 443 is fixedly connected with one of the pin shafts. Two object placing plates 42 are fixedly arranged at the upper end of the conveying belt 41 at intervals, the conveying belt 41 is divided into two ends, a miniature pressure sensor 45 with the model of LC928DA is fixedly arranged on the object placing plates 42, and the pressure sensor 45 is electrically connected with the motor 443; the proximity switch 43 is SN04-N, and the proximity switch 43 is fixedly disposed on an outer sidewall of the box 31, electrically connected to the motor 443, and can sense the storage board 42. One end of the conveyor belt 41 passes right under the larger opening end of the guide nozzle 373, and the first clamping piece 341 and the second clamping piece 342 can fall on the object placing plate 42, and the other end is close to the outer wall of the box 31. When the proximity switch 43 senses the object placing plate 42, the motor 443 stops, another object placing plate 42 is just under the larger caliber end of the guiding nozzle 373, then the first clamping piece 341 and the second clamping piece 342 are removed, and after the removal, the change of the pressure sensed by the pressure sensor 45 causes the motor 443 to start, and another object placing plate 42 stops when being transported to the proximity switch 43. When the first jaw 341 and the second jaw 342 fall on the object placing plate 42, the motor 443 is activated by the pressure change sensed by the pressure sensor 45, and the object placing plate 42 moves to the proximity switch 43.
Referring to fig. 1, the flaw detection device includes two copper pipe flaw detectors 51, the two copper pipe flaw detectors 51 are fixedly mounted on the frame 1 at intervals along the conveying path of the copper pipe, the two copper pipe flaw detectors 51 are both electrically connected with the ink jet device 6, and an alarm 52 electrically connected with the two copper pipe flaw detectors 51 is fixedly arranged on the frame 1. When the detection results of the two copper pipe inspection instruments 51 are inconsistent, the alarm 52 is triggered. When the copper pipe flaw detector 51 detects the first jaw 341 and the second jaw 342, since the detected signal is different from the signal indicating the damage to the copper pipe, no electric signal is sent to the ink jet device 6.
Referring to fig. 9, the ink jet device 6 includes a mounting frame 61, an ink jet tube 62, an ink storage tank 63 and a pump 64, the mounting frame 61 is fixedly disposed on the rack 1, the ink storage tank 63 is fixedly disposed on the inner wall of the mounting frame 61, one end of the ink jet tube 62 is connected to the ink storage tank 63, and the other end is bent downward and faces the copper tube; the pump 64 is fixedly mounted on the ink jet tube 62 and electrically connected to the two copper tube defect detectors 51.
The mounting frame 61 is provided with a stamping mechanism 65, and the stamping mechanism 65 includes a third cylinder 651, a roller 652 and a stamping protrusion 653. The two third cylinders 651 are fixedly arranged on two opposite inner side walls of the mounting frame 61, the two third cylinders 651 and the copper pipe are positioned on the same horizontal plane, and the two third cylinders 651 are electrically connected with the two copper pipe flaw detectors 51; the roller 652 is rotatably provided on a piston rod of the third cylinder 651, and the punch protrusions 653 are integrally formed on the peripheral surface of the roller 652. When the copper pipe flaw detector 51 detects a damaged part of the copper pipe, an electric signal is sent to the third air cylinder 651, when the damaged part reaches the inside of the mounting frame 61 and the third air cylinder 651 is about to face the damaged part, the third air cylinder 651 extends, and the stamping bulge 653 just abuts against the damaged part to form a recess. The formation of the recess is convenient for workers to identify the position of a damaged part, and the probability that ink is scraped and wiped off is reduced; the rollers 652 are configured to reduce the impact of the punch protrusions 653 on the moving copper tubing
The working principle of the embodiment is as follows:
when the copper pipe is not detected by the detection piece 38, the operation of the pinch motor 231 is stopped, one end of a new copper pipe in the material placing frame 21 penetrates through the loop device 22 and then is inserted into the box body 31, then the first cylinder 351 is started to push the placing plate 33 upwards until the first clamping piece 341 and the second clamping piece 342 are contacted with the two copper pipes, then the second cylinder 352 is started, the second cylinder 352 pushes the first clamping piece 341 and the second clamping piece 342 to be spliced, the splicing block 361 is inserted into the splicing groove 3421, and the locking rod 362 is inserted into the locking groove 3422. Then, the pinch motor 231 is started to feed.
When passing through the copper tube flaw detector 51, if no abnormality is detected, the ink jet tube 62 does not jet ink; if an abnormal condition is detected, an electric signal is sent to the third air cylinder 651 and the pump 64, when the copper pipe enters the mounting frame 61 and the third air cylinder 651 is about to face the damaged part, the third air cylinder 651 extends, and the stamping bulge 653 just props against the damaged part to form a recess; the pump 64 is then activated and the ink jet line 62 ejects ink into the depression.
And then dried by the drying device 25. When the first jaw 341 and the second jaw 342 move to the guide nozzle 373, the unlocking rod 371 is pressed into the through hole 3423 by the inner wall of the guide nozzle 373, the unlocking rod 371 pushes the locking rod 362 out of the locking groove 3422, and the first jaw 341 and the second jaw 342 are separated and fall onto the object placing plate 42. New copper tubing is guided by the guide nozzle 373 into the cutting device 26.
The pressure sensor 45 of the object placing plate 42 senses the increase of the pressure, the motor 443 is started, the conveyor belt 41 starts to move, so that the object placing plate 42 is conveyed to the proximity switch 43 of the box 31, the proximity switch 43 is triggered, the motor 443 stops moving, the first jaw 341 and the second jaw 342 are then removed, and then the motor 443 starts to move again until another object placing plate 42 moves to the proximity switch 43 and stops.
The worker pulls out the sliding frame 32, puts the first clip 341 and the second clip 342 on the placing groove 331 of the placing plate 33, and presses the sliding frame 32 back to the box body 31 to wait for the next operation.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (8)
1. The utility model provides a horizontal rewinder, includes frame (1), frame (1) one side is provided with blowing frame (21), frame (1) is gone up and is set gradually looper device (22), pinch device (23), belt cleaning device (24), flaw detection device, inkjet device (6), drying device (25) and cutting device (26) along copper pipe direction of motion, the flaw detection device with inkjet device (6) electricity is connected, its characterized in that: a connecting device is arranged on the rack (1) between the loop device (22) and the clamping and conveying device (23), and comprises a box body (31) arranged on the rack (1), a sliding frame (32) arranged on the box body (31) in a sliding manner, a placing plate (33) placed on the sliding frame (32), a connecting mechanism arranged on the placing plate (33) and used for connecting a copper pipe, and a driving assembly (35) arranged in the box body (31) and connected with the connecting mechanism and the placing plate (33), wherein the copper material passes through the box body (31), and the connecting mechanism can pass through the box body (31), the clamping and conveying device (23), a cleaning device (24), a flaw detection device, an ink jet device (6), a drying device (25) and a cutting device (26);
the connecting mechanism comprises a first clamping piece (341) placed on the placing plate (33), a second clamping piece (342) placed on the placing plate (33) and one end of the second clamping piece is rotatably connected with one end of the first clamping piece (341), and a locking assembly which is installed at the other end of the first clamping piece (341) and is detachably connected with the other end of the second clamping piece (342), wherein the driving assembly (35) can be connected with the first clamping piece (341) and the second clamping piece (342);
the locking assembly comprises an arc-shaped insertion block (361) which is arranged at one end of the first clamping piece (341) far away from the end rotatably connected with the second clamping piece (342), two locking rods (362) which are arranged in the insertion block (361) in a sliding manner and can extend out of the insertion block (361) and move in opposite directions or move back to back, a linkage assembly (363) which is arranged in the insertion block (361) and connected with the two locking rods (362), a first spring (364) which is arranged in the insertion block (361) and connected with one end of the locking rod (362) far away from the insertion block (361) and extending out of the insertion block (361), a connection groove (3421) which is in insertion fit with the insertion block (361) is formed at one end of the second clamping piece (342 far away from the end rotatably connected with the first clamping piece (341), and a locking groove (3422) which is in insertion fit with the locking rod (362) is formed on the side wall of the insertion groove (3421), one end of each locking rod (362) extending out of the corresponding insertion block (361) is provided with an inclined surface; an unlocking assembly which can be connected with the locking rod (362) is arranged on the frame (1).
2. A horizontal rewinding machine according to claim 1, characterized in that: the driving assembly (35) comprises a first air cylinder (351) which is vertically arranged at the bottom of the box body (31), is positioned right below the copper pipe connection position and can be abutted against the placing plate (33), and two second air cylinders (352) which are respectively arranged on two opposite inner walls of the box body (31), wherein the two second air cylinders (352) and the copper pipe connection position are in the same horizontal plane, and the two second air cylinders (352) can be respectively connected with the first clamping piece (341) and the second clamping piece (342).
3. A horizontal rewinding machine according to claim 1, characterized in that: the second clamping piece (342) is provided with a through hole (3423) communicated with the locking groove (3422), and the second clamping piece (342) is internally provided with an accommodating groove (3424) which is coaxial with the through hole (3423) and has a diameter larger than that of the through hole (3423); the unblock subassembly is including sliding the setting and being in through-hole (3423) and stretching out through-hole (3423) outer and can with unblock pole (371), the cover that locking lever (362) butt was established on unblock pole (371) and be located in storage tank (3424) and with second spring (372) that unblock pole (371) is connected, the setting is being located drying device (25) with between cutting device (26) direction mouth (373) on frame (1), direction mouth (373) only can supply the copper pipe to pass.
4. A horizontal rewinding machine according to claim 3, characterized in that: the box body (31) is provided with through holes (311) relative to two side walls, an extension pipe (312) is arranged in the box body (31) through the through holes (311), and one end, far away from the inner wall of the box body (31), of the extension pipe (312) is provided with a flared pipe (313); and a detection piece (38) which is electrically connected with the clamping and conveying device (23) and is used for detecting the copper pipe is arranged in the box body (31).
5. A horizontal rewinding machine according to claim 4, characterized in that: the rack (1) is provided with a conveying assembly, the conveying assembly comprises a conveying belt (41) arranged on the rack (1), a storage plate (42) arranged on the conveying belt (41), a proximity switch (43) arranged on the box body (31) and used for sensing the storage plate (42), and a power assembly (44) arranged on the rack (1), connected with the conveying belt (41) and electrically connected with the proximity switch (43); one end of the conveying belt (41) is positioned on the rack (1) below the guide nozzle (373), and the other end of the conveying belt is positioned on the rack (1) close to the outer wall of the box body (31); the connecting mechanism (34) can fall on the object placing plate (42) through the guide nozzle (373) and is conveyed to the rack (1) on one side of the box body (31) through the conveying belt (41).
6. A horizontal rewinding machine according to claim 1, characterized in that: the flaw detection device comprises two copper pipe flaw detectors (51) which are arranged on the rack (1) at intervals, and the two copper pipe flaw detectors (51) are electrically connected with the ink jet device (6); and an alarm (52) electrically connected with the two copper pipe flaw detectors (51) is arranged on the rack (1).
7. A horizontal rewinding machine according to claim 6, characterized in that: inkjet device (6) is including setting up installing frame (61), setting in frame (1) are in jet ink pipe (62), setting on installing frame (61) are in frame (1) on and with storage ink tank (63), the setting that jet ink pipe (62) are connected are in jet ink pipe (62) are last and with two pump machine (64) that copper pipe flaw detector (51) electricity is connected, be provided with on installing frame (61) with two coining mechanism (65) that copper pipe flaw detector (51) electricity is connected, coining mechanism (65) are located jet ink pipe (62) are preceding and can carry out the punching press to the copper pipe.
8. A horizontal rewinding machine according to claim 7, characterized in that: the stamping mechanism (65) comprises two third air cylinders (651) arranged on two opposite inner side walls of the mounting frame (61), rollers (652) rotatably arranged on piston rods of the third air cylinders (651), and stamping protrusions (653) arranged on the surfaces of the rollers (652), wherein the two third air cylinders (651) are electrically connected with the two copper tube flaw detectors (51).
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CN201811612965.0A CN109626133B (en) | 2018-12-27 | 2018-12-27 | Horizontal rewinder |
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CN201811612965.0A CN109626133B (en) | 2018-12-27 | 2018-12-27 | Horizontal rewinder |
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CN109626133B true CN109626133B (en) | 2020-05-26 |
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CN110294360B (en) * | 2019-07-28 | 2020-12-11 | 国网江苏省电力有限公司苏州供电分公司 | Automatic winding equipment of motor of self-checking damage is laid to cable and cable |
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Denomination of invention: A horizontal rewind machine Effective date of registration: 20220718 Granted publication date: 20200526 Pledgee: Yujiang branch of Jiujiang Bank Co.,Ltd. Pledgor: JIANGXI NAILE COPPER Co.,Ltd. Registration number: Y2022980010607 |