CN113423200A - Method for improving lamination quality of multilayer board - Google Patents

Method for improving lamination quality of multilayer board Download PDF

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Publication number
CN113423200A
CN113423200A CN202110728183.9A CN202110728183A CN113423200A CN 113423200 A CN113423200 A CN 113423200A CN 202110728183 A CN202110728183 A CN 202110728183A CN 113423200 A CN113423200 A CN 113423200A
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CN
China
Prior art keywords
hot melting
improving
multilayer board
heads
improved
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Pending
Application number
CN202110728183.9A
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Chinese (zh)
Inventor
梁波
蒋善刚
何高强
徐宏定
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Aoshikong Precision Circuit Huizhou Co ltd
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Aoshikong Precision Circuit Huizhou Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Aoshikong Precision Circuit Huizhou Co ltd filed Critical Aoshikong Precision Circuit Huizhou Co ltd
Priority to CN202110728183.9A priority Critical patent/CN113423200A/en
Publication of CN113423200A publication Critical patent/CN113423200A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits

Abstract

The invention provides a method for improving the lamination quality of a multilayer board, which comprises the following steps: A. the bonding force of the whole PCB after fusion is improved by controlling the distribution of the hot melting heads; B. the heating efficiency of a single hot melting head is improved, and the production efficiency and the binding force are improved; C. the problem of melting point glue overflow caused by too small plate edges when a plurality of pieces of PP are fused is solved. The invention solves the dilemma that the short scrap in the rivet scrap of the PCB enterprise is high, can obviously improve the partial laminated layer and the poor copper wrinkle and saves the quality cost for the enterprise; meanwhile, the laminating quality of the multilayer board is guaranteed on the premise of low cost and high efficiency, the maximum quality improvement is obtained, and the scrapping cost is saved.

Description

Method for improving lamination quality of multilayer board
Technical Field
The invention belongs to the technical field of PCBs, and particularly relates to a method for improving lamination quality of a multilayer board.
Background
At present, most of electronic products are developed in the direction of miniaturization and high precision, and the requirements of circuit densification, layout centralization and high hierarchy are correspondingly put forward on the used PCB. Meanwhile, in order to improve the competitiveness of manufacturing enterprises, the multi-layer board is more and more large in makeup. In the prior art of pre-stacking the multilayer PCB, the problem of rivet scrap falling exists in rivet riveting, and attempts in the industry are made to improve the problems by improving rivet materials, increasing dust collection of a riveting machine, increasing cleaning frequency and other countermeasures, but the effect is very little, and the labor and the people are hurt.
If a pure electric hot melting machine is used for producing a high-layer plate, the bonding force of an inner layer is poor under the condition that an outer layer is burnt, if rivets are not added for reinforcement, the requirements on production and quality cannot be met completely, and loose melting points or deviation of a laminated layer easily occurs due to the influence of a heat transfer mode of the high-layer plate and the conventional design that only long sides are fused; the problem of low bonding force between hot melt layers can be well solved by using a conventional electromagnetic hot melting machine due to a specific heating mode, but the short edge of the electromagnetic hot melting machine needs to be reinforced by using a rivet, otherwise, the poor pressing sliding plate cannot be maintained in a controllable range. There is a strong need in the art for a highly reliable apparatus and method to address this problem. The purposes of high level, large size, high efficiency and high yield are achieved.
Disclosure of Invention
In view of the above, the present invention provides a method for improving lamination quality of a multi-layer board.
The technical scheme of the invention is as follows:
a method for improving the lamination quality of a multilayer board is characterized by comprising the following steps:
A. the bonding force of the whole PCB after fusion is improved by controlling the distribution of the hot melting heads;
B. the heating efficiency of a single hot melting head is improved, and the production efficiency and the binding force are improved;
C. the problem of melting point glue overflow caused by too small plate edges when a plurality of pieces of PP are fused is solved.
Further, the distribution mode of the hot melting heads is as follows: the left and right sides and the middle hot melting heads are fixed, 2 hot melting heads on the sides can move back and forth, and the positions of the two groups of hot melting heads on the front and the rear sides can be adjusted left and right.
Further, the maximum distance of the back and forth movement is 80-100 mm.
Further, the maximum distance of left and right adjustment is 40-60 mm.
Further, the distribution mode of the hot melting heads is as follows: the short sides are distributed with 8, the long sides are distributed with 4, and the total number is 12 hot melting heads. All there is the hot melt head to consolidate on four sides when guaranteeing PCB board hot melt, and the fastness of whole hot melt obtains great promotion. Meanwhile, the hot melting head is provided with a buffer spring, so that the problem of glue overflow at a melting point can be reduced.
Further, the method for improving the heating efficiency of the single hot melting head comprises the following steps: the hot melting point position of the inner layer plate edge is designed into a heating copper sheet, and the design width of the copper sheet is 5mm x 20 mm.
Further, if a thick copper plate of 2OZ or more is pressed, the copper is correspondingly drawn into a grid shape. So as to ensure that the heating value is not too large to cause plate burning.
Further, the solution of the melting point flash is as follows: and (3) PP drilling, namely, adding 2 glue filling holes below each hot melting block except for a necessary hot melting positioning hole and a standby riveting positioning hole so as to reduce the glue overflowing amount of the plate edge during hot melting.
Furthermore, resin is filled in the glue filling holes, so that the bonding force of the melting point can be improved to a certain degree.
Further, the aperture of the PP drilling hole is 0.5-10 mm.
The method for improving the lamination quality of the multilayer board mainly comprises three large blocks, namely hot-melting head four-side design, heating copper block design and PP drilling anti-flowing glue hole design, and can obviously improve the lamination quality of the multilayer board by adopting the method provided by the invention, and comprises the following steps:
1. after application, the partial defect of the laminated layer is obviously reduced. The partial defective rate of the laminated layer is reduced to be within 0.3 percent from the original 0.54 percent after lamination.
2. After the application, the influence of the internal shortness of the rivet scraps on the internal shortness of the whole body is obviously improved. The short defect in the finished product yield is reduced to be within 0.20% from the original 0.38%.
3. After application, the poor copper wrinkle after pressing is obviously reduced. The copper wrinkle defective rate after pressing is reduced to be within 0.10 percent from the original 0.18 percent.
The method for improving the lamination quality of the multilayer board is obtained through a large number of creative tests, and the purposes of being simple, convenient and safe to operate and improving the lamination quality of the multilayer board are achieved. Practical application verifies that the production method for improving the lamination quality of the multilayer board is introduced, and measures such as design optimization of edge patterns of the core board of the inner layer of the PCB and the like are adopted, so that the defect of short rivet bits in the multilayer board is basically eliminated, and the risks of deflection of the lamination layer and copper wrinkle of the rivet position are reduced.
The method has low operation difficulty and easy process control. The operator can master after one to two times of training exercises, and the training device is suitable for popularization and application.
The invention has the beneficial effects that:
1. by applying the production method for improving the lamination quality of the multilayer board, the dilemma that short scrap in rivet scraps of PCB enterprises is high is solved.
2. By applying the production method for improving the lamination quality of the multilayer board, the defects of uneven layers and poor copper wrinkles after lamination can be obviously improved, and the quality cost of enterprises is saved.
3. The laminating quality of the multilayer board is guaranteed on the premise of low cost and high efficiency, the maximum quality improvement is obtained, and the scrapping cost is saved.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Example 1
A method for improving the lamination quality of a multilayer board is characterized by comprising the following steps:
A. the bonding force of the whole PCB after fusion is improved by controlling the distribution of the hot melting heads;
B. the heating efficiency of a single hot melting head is improved, and the production efficiency and the binding force are improved;
C. the problem of melting point glue overflow caused by too small plate edges when a plurality of pieces of PP are fused is solved.
Further, the distribution mode of the hot melting heads is as follows: the left and right sides and the middle hot melting heads are fixed, 2 hot melting heads on the sides can move back and forth, and the positions of the two groups of hot melting heads on the front and the rear sides can be adjusted left and right.
Further, the maximum distance of the back and forth movement is 90 mm.
Further, the maximum distance of the left-right adjustment is 50 mm.
Further, the distribution mode of the hot melting heads is as follows: the short sides are distributed with 8, the long sides are distributed with 4, and the total number is 12 hot melting heads. All there is the hot melt head to consolidate on four sides when guaranteeing PCB board hot melt, and the fastness of whole hot melt obtains great promotion. Meanwhile, the hot melting head is provided with a buffer spring, so that the problem of glue overflow at a melting point can be reduced.
Further, the method for improving the heating efficiency of the single hot melting head comprises the following steps: the hot melting point position of the inner layer plate edge is designed into a heating copper sheet, and the design width of the copper sheet is 5mm x 20 mm.
Further, if a thick copper plate of 2OZ or more is pressed, the copper is correspondingly drawn into a grid shape. So as to ensure that the heating value is not too large to cause plate burning.
Further, the solution of the melting point flash is as follows: and (3) PP drilling, namely, adding 2 glue filling holes below each hot melting block except for a necessary hot melting positioning hole and a standby riveting positioning hole so as to reduce the glue overflowing amount of the plate edge during hot melting.
Furthermore, resin is filled in the glue filling holes, so that the bonding force of the melting point can be improved to a certain degree.
Further, the aperture of the PP drilling hole is 4 mm.
Example 2
A method for improving the lamination quality of a multilayer board is characterized by comprising the following steps:
A. the bonding force of the whole PCB after fusion is improved by controlling the distribution of the hot melting heads;
B. the heating efficiency of a single hot melting head is improved, and the production efficiency and the binding force are improved;
C. the problem of melting point glue overflow caused by too small plate edges when a plurality of pieces of PP are fused is solved.
Further, the distribution mode of the hot melting heads is as follows: the left and right sides and the middle hot melting heads are fixed, 2 hot melting heads on the sides can move back and forth, and the positions of the two groups of hot melting heads on the front and the rear sides can be adjusted left and right.
Further, the maximum distance of the back and forth movement is 80 mm.
Further, the maximum distance of the left-right adjustment is 40 mm.
Further, the distribution mode of the hot melting heads is as follows: the short sides are distributed with 8, the long sides are distributed with 4, and the total number is 12 hot melting heads. All there is the hot melt head to consolidate on four sides when guaranteeing PCB board hot melt, and the fastness of whole hot melt obtains great promotion. Meanwhile, the hot melting head is provided with a buffer spring, so that the problem of glue overflow at a melting point can be reduced.
Further, the method for improving the heating efficiency of the single hot melting head comprises the following steps: the hot melting point position of the inner layer plate edge is designed into a heating copper sheet, and the design width of the copper sheet is 5mm x 20 mm.
Further, if a thick copper plate of 2OZ or more is pressed, the copper is correspondingly drawn into a grid shape. So as to ensure that the heating value is not too large to cause plate burning.
Further, the solution of the melting point flash is as follows: and (3) PP drilling, namely, adding 2 glue filling holes below each hot melting block except for a necessary hot melting positioning hole and a standby riveting positioning hole so as to reduce the glue overflowing amount of the plate edge during hot melting.
Furthermore, resin is filled in the glue filling holes, so that the bonding force of the melting point can be improved to a certain degree.
Further, the aperture of the PP drilling hole is 1 mm.
Example 3
A method for improving the lamination quality of a multilayer board is characterized by comprising the following steps:
A. the bonding force of the whole PCB after fusion is improved by controlling the distribution of the hot melting heads;
B. the heating efficiency of a single hot melting head is improved, and the production efficiency and the binding force are improved;
C. the problem of melting point glue overflow caused by too small plate edges when a plurality of pieces of PP are fused is solved.
Further, the distribution mode of the hot melting heads is as follows: the left and right sides and the middle hot melting heads are fixed, 2 hot melting heads on the sides can move back and forth, and the positions of the two groups of hot melting heads on the front and the rear sides can be adjusted left and right.
Further, the maximum distance of the back and forth movement is 100 mm.
Further, the maximum distance of the left-right adjustment is 60 mm.
Further, the distribution mode of the hot melting heads is as follows: the short sides are distributed with 8, the long sides are distributed with 4, and the total number is 12 hot melting heads. All there is the hot melt head to consolidate on four sides when guaranteeing PCB board hot melt, and the fastness of whole hot melt obtains great promotion. Meanwhile, the hot melting head is provided with a buffer spring, so that the problem of glue overflow at a melting point can be reduced.
Further, the method for improving the heating efficiency of the single hot melting head comprises the following steps: the hot melting point position of the inner layer plate edge is designed into a heating copper sheet, and the design width of the copper sheet is 5mm x 20 mm.
Further, if a thick copper plate of 2OZ or more is pressed, the copper is correspondingly drawn into a grid shape. So as to ensure that the heating value is not too large to cause plate burning.
Further, the solution of the melting point flash is as follows: and (3) PP drilling, namely, adding 2 glue filling holes below each hot melting block except for a necessary hot melting positioning hole and a standby riveting positioning hole so as to reduce the glue overflowing amount of the plate edge during hot melting.
Furthermore, resin is filled in the glue filling holes, so that the bonding force of the melting point can be improved to a certain degree.
Further, the aperture of the PP drilling hole is 8 mm.
Example 4
A method for improving the lamination quality of a multilayer board is characterized by comprising the following steps:
A. the bonding force of the whole PCB after fusion is improved by controlling the distribution of the hot melting heads;
B. the heating efficiency of a single hot melting head is improved, and the production efficiency and the binding force are improved;
C. the problem of melting point glue overflow caused by too small plate edges when a plurality of pieces of PP are fused is solved.
Further, the distribution mode of the hot melting heads is as follows: the left and right sides and the middle hot melting heads are fixed, 2 hot melting heads on the sides can move back and forth, and the positions of the two groups of hot melting heads on the front and the rear sides can be adjusted left and right.
Further, the maximum distance of the back and forth movement is 85 mm.
Further, the maximum distance of the left-right adjustment is 45 mm.
Further, the distribution mode of the hot melting heads is as follows: the short sides are distributed with 8, the long sides are distributed with 4, and the total number is 12 hot melting heads. All there is the hot melt head to consolidate on four sides when guaranteeing PCB board hot melt, and the fastness of whole hot melt obtains great promotion. Meanwhile, the hot melting head is provided with a buffer spring, so that the problem of glue overflow at a melting point can be reduced.
Further, the method for improving the heating efficiency of the single hot melting head comprises the following steps: the hot melting point position of the inner layer plate edge is designed into a heating copper sheet, and the design width of the copper sheet is 5mm x 20 mm.
Further, if a thick copper plate of 2OZ or more is pressed, the copper is correspondingly drawn into a grid shape. So as to ensure that the heating value is not too large to cause plate burning.
Further, the solution of the melting point flash is as follows: and (3) PP drilling, namely, adding 2 glue filling holes below each hot melting block except for a necessary hot melting positioning hole and a standby riveting positioning hole so as to reduce the glue overflowing amount of the plate edge during hot melting.
Furthermore, resin is filled in the glue filling holes, so that the bonding force of the melting point can be improved to a certain degree.
Further, the aperture of the PP drilling hole is 2 mm.
Example 5
A method for improving the lamination quality of a multilayer board is characterized by comprising the following steps:
A. the bonding force of the whole PCB after fusion is improved by controlling the distribution of the hot melting heads;
B. the heating efficiency of a single hot melting head is improved, and the production efficiency and the binding force are improved;
C. the problem of melting point glue overflow caused by too small plate edges when a plurality of pieces of PP are fused is solved.
Further, the distribution mode of the hot melting heads is as follows: the left and right sides and the middle hot melting heads are fixed, 2 hot melting heads on the sides can move back and forth, and the positions of the two groups of hot melting heads on the front and the rear sides can be adjusted left and right.
Further, the maximum distance of the back and forth movement is 95 mm.
Further, the maximum distance of the left-right adjustment is 55 mm.
Further, the distribution mode of the hot melting heads is as follows: the short sides are distributed with 8, the long sides are distributed with 4, and the total number is 12 hot melting heads. All there is the hot melt head to consolidate on four sides when guaranteeing PCB board hot melt, and the fastness of whole hot melt obtains great promotion. Meanwhile, the hot melting head is provided with a buffer spring, so that the problem of glue overflow at a melting point can be reduced.
Further, the method for improving the heating efficiency of the single hot melting head comprises the following steps: the hot melting point position of the inner layer plate edge is designed into a heating copper sheet, and the design width of the copper sheet is 5mm x 20 mm.
Further, if a thick copper plate of 2OZ or more is pressed, the copper is correspondingly drawn into a grid shape. So as to ensure that the heating value is not too large to cause plate burning.
Further, the solution of the melting point flash is as follows: and (3) PP drilling, namely, adding 2 glue filling holes below each hot melting block except for a necessary hot melting positioning hole and a standby riveting positioning hole so as to reduce the glue overflowing amount of the plate edge during hot melting.
Furthermore, resin is filled in the glue filling holes, so that the bonding force of the melting point can be improved to a certain degree.
Further, the aperture of the PP drilling hole is 6 mm.
By combining the actual production conditions of enterprises, the production method for improving the lamination quality of the multilayer board can achieve the following economic indexes:
by applying the production method for improving the lamination quality of the multilayer board, the layer partial defect rate is reduced to be within 0.3% from the original 0.54%, the copper wrinkle defect rate is reduced to be within 0.10% from the original 0.18%, and the internal short defect rate is reduced to be within 0.20% from the original 0.38%;
the method can reduce the discard of the layer deviation of 20 square meters per month, reduce the discard of copper wrinkles of 10 square meters per month, reduce the discard of the internal short square meters per month, and calculate according to 800RMB per square meter, and can save the quality discard cost of 56000RMB per month.
By applying the production method for improving the lamination quality of the multilayer board, the use amount of rivets can be saved by 200000 rivets per month. Calculated according to 0.05 RMB/particle, the material cost can be reduced by 10000 RMB/month every month.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art. It should be noted that the technical features not described in detail in the present invention can be implemented by any prior art in the field.

Claims (10)

1. A method for improving the lamination quality of a multilayer board is characterized by comprising the following steps:
A. the bonding force of the whole PCB after fusion is improved by controlling the distribution of the hot melting heads;
B. the heating efficiency of a single hot melting head is improved, and the production efficiency and the binding force are improved;
C. the problem of melting point glue overflow caused by too small plate edges when a plurality of pieces of PP are fused is solved.
2. The method for improving the lamination quality of a multilayer board according to claim 1, wherein the thermal melting heads are distributed in a manner that: the left and right sides and the middle hot melting heads are fixed, 2 hot melting heads on the sides can move back and forth, and the positions of the two groups of hot melting heads on the front and the rear sides can be adjusted left and right.
3. The method of improving the lamination quality of a multilayer board according to claim 2, wherein the maximum distance of the back and forth movement is 80-100 mm.
4. The method of improving the lamination quality of a multilayer board according to claim 3, wherein the maximum distance of the left-right adjustment is 40-60 mm.
5. The method for improving the lamination quality of a multilayer board according to claim 4, wherein the thermal melting heads are distributed in a manner that: the short sides are distributed with 8, the long sides are distributed with 4, and the total number is 12 hot melting heads.
6. The method for improving the lamination quality of the multilayer board as claimed in claim 1, wherein the method for improving the heat generation efficiency of the single hot melt head comprises the following steps: the hot melting point position of the inner layer plate edge is designed into a heating copper sheet, and the design width of the copper sheet is 5mm x 20 mm.
7. The method of claim 6, wherein if the laminate is a thick copper plate of 2OZ or more, the copper is correspondingly formed into a grid.
8. The method for improving the lamination quality of the multilayer board according to claim 1, wherein the solution of the melting point flash is as follows: and (3) PP drilling, namely, additionally arranging 2 glue filling holes below each hot melting block except for a necessary hot melting positioning hole and a spare riveting positioning hole.
9. The method of claim 8, wherein the glue filling holes are filled with resin.
10. The method of claim 8, wherein the hole diameter of the PP drilling is 0.5-10 mm.
CN202110728183.9A 2021-06-29 2021-06-29 Method for improving lamination quality of multilayer board Pending CN113423200A (en)

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Application Number Priority Date Filing Date Title
CN202110728183.9A CN113423200A (en) 2021-06-29 2021-06-29 Method for improving lamination quality of multilayer board

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Application Number Priority Date Filing Date Title
CN202110728183.9A CN113423200A (en) 2021-06-29 2021-06-29 Method for improving lamination quality of multilayer board

Publications (1)

Publication Number Publication Date
CN113423200A true CN113423200A (en) 2021-09-21

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006128275A (en) * 2004-10-27 2006-05-18 Hitachi Chem Co Ltd Method for manufacturing multilayer board
CN207224616U (en) * 2017-09-30 2018-04-13 定颖电子(昆山)有限公司 A kind of gauge of the levelness for the hot melt head for being used to detect fuse machine
CN109587975A (en) * 2018-11-23 2019-04-05 深圳崇达多层线路板有限公司 A method of improving pressing fusion bit stream glue
CN111669903A (en) * 2020-06-19 2020-09-15 奥士康精密电路(惠州)有限公司 Production method of PCB (printed circuit board) ultra-thick dielectric layer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006128275A (en) * 2004-10-27 2006-05-18 Hitachi Chem Co Ltd Method for manufacturing multilayer board
CN207224616U (en) * 2017-09-30 2018-04-13 定颖电子(昆山)有限公司 A kind of gauge of the levelness for the hot melt head for being used to detect fuse machine
CN109587975A (en) * 2018-11-23 2019-04-05 深圳崇达多层线路板有限公司 A method of improving pressing fusion bit stream glue
CN111669903A (en) * 2020-06-19 2020-09-15 奥士康精密电路(惠州)有限公司 Production method of PCB (printed circuit board) ultra-thick dielectric layer

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