CN113419086A - Test fixture maintenance management system - Google Patents
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- G01R1/02—General constructional details
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Abstract
The invention provides a test fixture maintenance management system which comprises a data collection module, a data processing module and a data storage module, wherein the data collection module comprises an input unit and a display unit; the data collection module collects data including test pin information and sends the data to the data processing module; and after analyzing and processing the transmitted test probe information, the data processing module marks the test probe information, stores the test probe information in the data storage module, and returns the test probe information to the data collection module to be displayed in an icon form through a display unit. By applying the system, the information such as the type, the replacement times and the position of the test needle can be visually obtained, so that the test fixture can be maintained in a targeted manner.
Description
Technical Field
The invention belongs to the technical field of equipment maintenance, and particularly relates to a test fixture maintenance management system.
Background
The jig is a device for fixing a processing object to occupy a correct position for receiving construction or inspection in a machine manufacturing and testing process. The test fixture is mainly used for temporarily fixing the object to be tested so that the test pin of the test fixture can be inserted into the object to be tested to realize the detection.
The maintenance of the test fixture is an objective requirement that the test fixture itself maintain a good working condition during use. The maintenance work of the test fixture is well done, various problems of the test fixture are timely checked and processed, the service life of the test fixture can be prolonged to a great extent, and therefore the running condition of the equipment is improved.
In the traditional test fixture management work, the conventional preventive maintenance mainly depends on manual management, the position and the replacement frequency of a replaced test needle in the maintenance process cannot be recorded, needle replacement information in the historical maintenance process cannot be tracked, the inventory of the test needles cannot be updated in real time, and the inventory of the test needles can only be stored in a maintenance record table of a paper file through manual recording, so that a large amount of manpower and time are needed to collect data to generate a table chart, the real-time performance of manual recording is poor, the deviation between the inventory quantity and the real quantity can be possibly caused, and the maintenance conditions of the test fixture and the test needle cannot be known in time. This situation is even more problematic in test fixtures equipped with a large number of test probes or probes and has not been addressed for a long time.
Therefore, workshop personnel are provided with test fixture maintenance information in real time, the test fixture maintenance quality is improved, the workshop personnel can maintain the test fixture in a targeted mode conveniently, the whole maintenance process is managed in a systematized mode, and the method is a hot problem of current research.
Disclosure of Invention
In order to solve all or part of the problems in the prior art and improve the maintenance quality of the test fixture, the invention provides a test fixture maintenance management system which is targeted and can realize systematic management of a test fixture maintenance flow.
In order to achieve the above object, the present invention provides a test fixture maintenance management system, which includes a data collection module, a data processing module and a data storage module, wherein the data collection module includes an input unit and a display unit; the data collection module collects data including test pin information and sends the data to the data processing module.
And after analyzing and processing the transmitted test pin information, the data processing module marks the test pin information, stores the test pin information in the data storage module, and returns the test pin information to the data collection module to be displayed in an icon form through the display unit.
The test needle position and the change frequency that original maintenance mode in the enterprise can't be changed of present enterprise can only be preserved in the maintenance record table of paper shelves through artifical record, and this not only needs a large amount of manpowers and time to collect data and generates the table chart, and artifical record's real-time is relatively poor, may lead to having the deviation between stock quantity and true quantity, can't in time know the maintenance condition of test fixture and test needle. The test fixture maintenance management system realizes systematic management of the test pins, can analyze big data, enables a user to know the state of the test fixture more quickly, can inquire the record of the imaging historical maintenance pins, can clearly see the positions of the maintenance pins, can maintain the test fixture according to the ground, and shortens the processing time of abnormity of the test fixture. The system manages the stock spare parts, and avoids the cost inefficiency and inaccuracy caused by manual management.
When the data processing module analyzes and processes the test needle information, different types of marks are respectively carried out on the type of the test needle, the test needle subjected to replacement operation and the replacement times, and the marks are displayed in an icon form through the data collecting module so as to identify the problem area of the test needle.
The test needles are often different in type due to different test purposes or scenes, for example, the data collection module may directly display the types of the test needles in the form of display icons in one or a combination of different colors, graphs and characters, in addition to the manner of marking or recording the types of the test needles with characters. For example, the test pins are divided into upper and lower pins, and after being marked by the data processing module, icons of different types of test pins are displayed on the data collection module in different colors, so as to distinguish the upper and lower pins. In view of the fact that the test needles on the clamp need to be replaced for several times within a period of time in the actual production process, the data collection module displays that the replaced test needles can be displayed through different colors and graphs; and the data processing module can make the display icon correspondingly change to display the difference according to the increase of the replacement times of the test needles, the graph gradually becomes larger along with the increase of the replacement times of the test needles in a size form, the color intensity percentage is gradually improved along with the increase of the replacement times of the test needles, and a position with a larger graph area is formed according to the deeper color on the graph, so that the graph is a high-frequency abnormal area of the test needles and needs to be maintained emphatically during maintenance.
The input unit of data collection module for entering test needle quantity, test needle supplier, test needle price, test needle serial number, maintenance time, maintenance personnel, maintenance cycle, wait maintenance request information and test fixture data information, test fixture information includes: fixture counter data, test pin information, maintenance information. The data pre-recorded by the input unit is stored in the data storage unit, the stored data information can be displayed on the data collection module, and the test pin information is analyzed and processed by the data processing module and finally displayed on the display unit. The user can inquire the analysis result returned by the data processing module and the data information stored in the data storage module in the display unit, and can know the maintenance condition of the test fixture and the test needle in time. The data collection system comprises a management unit besides an input unit and a display unit. The management unit comprises a user management group, a program file management group and a clamp maintenance group. The test fixture maintenance system intelligently manages the operation service, ensures the orderly communication of personnel, equipment and data, and greatly improves the maintenance quality of a systematic maintenance flow. The user management group is used for a system administrator to log in, add/change user information and store the user information; the system administrator is responsible for entering user information of production personnel in the test fixture production workshop and maintenance personnel in the fixture room into the information collection module, and then the production personnel and the maintenance personnel can enter or check corresponding data information as users capable of logging in the information collection module; the production personnel are responsible for inputting the data information of the position and the replacement times of the test needle of the test fixture; the service personnel are responsible for entering or modifying service data of the produced test fixtures.
And the program file management group is used for adding/changing the analysis processing program files of the test fixture and recording and storing the analysis processing program files.
The display image of the data collection module can visually display the information of the position, the replacement time, the replacement frequency and the like of the test needle, the maintenance period of the test needle can be predicted according to the data, and the test needle can be maintained according to the time. In addition, the system has the inventory management function of the test pins, and can automatically display the inventory quantity, the price and the like of the test pins during the period of time. The system has the advantages that the data are more and complicated to look up, the data export and import function is provided, and users can conveniently input and utilize the data.
The test fixture maintenance system has the advantages that 1) the maintenance system displays information of the test fixture and the test needle in a graphical mode, so that workshop personnel can conveniently check the dot diagram of the test needle at any time; 2) by marking different types and different replacement times of the test needles, workshop personnel can more visually know the maintenance information of the test needles and perform more targeted subsequent maintenance work; 3) in addition, the test fixture maintenance system provided by the invention also has the functions of data collection, data storage and the like, can record the maintenance information of the test pins in real time, is convenient to query, avoids the untimely manual registration, realizes the real-time data updating, and has more efficient maintenance management and low error rate.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
Fig. 1 is a flowchart illustrating major components of a test fixture maintenance management system according to an embodiment of the present invention.
Fig. 2 is a flowchart of a customer management group of the test fixture maintenance management system according to an embodiment of the present invention.
Fig. 3 is a flowchart of a fixture program file management group of the test fixture maintenance management system according to an embodiment of the present invention.
Fig. 4 is a flowchart of the fixture maintenance group of the test fixture maintenance management system according to the embodiment of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The first embodiment of the invention provides a test fixture maintenance management system, which comprises a data collection module, a data processing module and a data storage module, wherein the data collection module comprises an input unit and a display unit; the data collection module collects data including test pin information and sends the data to the data processing module.
And after analyzing and processing the transmitted test pin information, the data processing module marks the test pin information, stores the test pin information in the data storage module, and returns the test pin information to the data collection module to be displayed in an icon form through the display unit.
In this embodiment, the data collection unit includes a management unit in addition to the input unit and the presentation unit. The system account is distributed to production personnel and maintenance personnel, the system can be inquired, exported, imported and the like only by logging in the account, and before the system is used, the system administrator is required to add user account information into the system and store the user account information into a system database in a related storage module. If the user information needs to be changed, the user information also needs to be changed by a system administrator so as to be continuously used. The production personnel and the maintenance personnel can log in the system, program file management can be carried out, for example, clamp program files are added or changed, after a user logs in, information of the test pins replaced in the production process, such as the types, the replacement times and the position information of the test pins, maintenance data generated in the maintenance process and the like, is recorded in the data collection module in the form of the program files, and finally, the stored program files and related information are stored in the database. When a user inquires, intuitive data information cannot be obtained from a program file, after the user selects a certain clamp program file, the system reads the program file by using a programming language and generates a display graph such as a needle point diagram, the type of a test needle, the replacement frequency of the test needle and position information can be visually obtained, a maintenance worker selects the test needle corresponding to a needle point on the needle point for maintenance and recording, and after all the needle points are selected, the system is submitted to record into a database.
Embodiment 1 of the present invention, please refer to fig. 1, which includes a production workshop, a fixture room, and a test fixture maintenance management system. The maintenance system described in this embodiment includes, for example, a data collection module, a data processing module, and a data storage module, and the inter-module communication implementation method includes, for example, an asynchronous network framework and a Python programming language, and operates in the Linux operating system environment, where Linux is a set of multi-user, multi-task, multi-thread and multi-CPU supporting operating system that is free to use and spread, and has the advantages of stable system performance, high flexibility, powerful functions, low cost, and the like.
When abnormal conditions are processed in a production line by production personnel in a production workshop, the replaced test needle information is input into the data collection module, and the test needle information comprises the type, the replacement times and the position of the test needle. The system records the test pin information input by all production personnel in a data collection module in the form of a program file and stores the test pin information in a data storage module, wherein the data storage module in the embodiment is, for example but not limited to, a MongoDB, which is a database designed for expandability, high performance and high availability, and can provide high-performance data read-write operation. The data processing module reads the program file, displays the position information of the relevant test needle in the program in a graphic mode, when the test needle is replaced, the corresponding test needle point in the display picture is selected and then confirmed, the needle replacement data is stored, and the replaced test needle is marked and combined with information such as clamp counter data and the like through an algorithm to be displayed on the display unit of the data collection module in an icon mode. The presentation unit, for example, includes Javascript, which may generate a scalable vector graphics point diagram. The area corresponding to the test needle is changed to be gradually enlarged along with the increase of the changing times of the test needle, the color intensity percentage is gradually improved along with the increase of the changing times of the test needle, and the large area with darker color is used for changing the high-frequency area for the test needle. The marking mode of the test pin is one or any combination of colors, graphs and characters, taking an upper die pin and a lower die pin of the test pin as an example, and according to coordinate information in a program file, corresponding pin points are displayed in a way that the background color is black and red (lower die pin) and purple (upper die pin) round points are displayed in a graphical mode. After production, the clamp is transported back to the clamp room, maintenance personnel in the clamp room can find out which test needles are replaced in the production process of the clamp through the display graph of the display unit when monthly maintenance is carried out, how many times the test needles are replaced, the maintenance personnel can maintain the clamp in a targeted manner conveniently, a processing result is recorded in a maintenance system, and finally the maintained clamp is transported to a production line for use.
The production personnel and other working personnel can input the number of the test needles, the supplier of the test needles, the price of the test needles, the serial number of the test needles, the maintenance time, the maintenance personnel, the maintenance period and other maintenance requests into the system, the test fixture maintenance management system has the inventory management function of the test needles, and after all the maintenance request data are input into the system, the maintenance request data can be recorded in the data collection module and stored in the data storage module. The system inputs a maintenance request to carry out intelligent management, all related data are updated on line in real time, and the inventory information and the price of the test pins are automatically displayed during the maintenance. The data input mode of the embodiment is, for example, importing, flexibility of data arrangement is enhanced, a user does not need to be limited to a system input format, and data can be edited and arranged by other equipment. When the system is used, the data are directly imported into the system, so that the efficiency is greatly enhanced, and in addition, the data can also be directly exported from the system when the data are consulted.
The test fixture maintenance management system has a prediction function, and because the data processing module can increase the number of times of replacing the test needles to make the display icons correspondingly change to display differences, a user can intuitively obtain the frequency and position information of replacing the test needles, tables, data graphs and the like are made according to the information, and a mathematical model is utilized to preliminarily predict the service life of the test needles, preliminarily infer the maintenance period, and timely replace the test needles and maintain the test fixture.
The difference between embodiment 2 of the present invention and embodiment 1 is that the test fixture maintenance management system described in embodiment 2 includes a data collection module, a system processing module, and a data storage module. The user inputs data information into the data collection module, the data collection module transmits the collected data to the system processing module, the data processing module converts the received data information into a language which can be read by the system, stores the language into the data storage module and transmits the language to the data processing module, the data processing module analyzes and processes the data, an analysis result is stored in the data storage module and is transmitted to the system processing module, and the system module converts the analysis result into a visual display image for the user to look up. The system processing module in embodiment 2 further refines the flow of information distributed processing, reduces the burden of the data processing module in the processing mode, and concentrates the system logic on the system processing module, thereby greatly improving the data processing performance.
In the embodiment, the test fixture needle point bitmap of the test fixture is obtained by reading the test program file, the needle changing position can be inquired and recorded by the maintenance software during maintenance, the recorded data is collected and analyzed so as to be referred by a manager and be maintained in a targeted manner, meanwhile, the maintenance software has the inventory management function of the needle, the inventory and the price of the probe can be automatically displayed during maintenance, and in addition, the test fixture maintenance management system also has the functions of historical record inquiry, data import and export and the like.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (14)
1. The test fixture maintenance management system is characterized by comprising a data collection module, a data processing module and a data storage module, wherein the data collection module comprises an input unit and a display unit; the data collection module collects data including test pin information and sends the data to the data processing module;
and after analyzing and processing the transmitted test probe information, the data processing module marks the test probe information, stores the test probe information in the data storage module, and returns the test probe information to the data collection module to be displayed in an icon form through a display unit.
2. The system of claim 1, wherein the test pin information comprises a test pin type, a replacement number, and a location.
3. The system as claimed in claim 2, wherein the data processing module marks the testing pin information in any combination of one or more of color, graphics and text, and displays the marking in the form of display icon on the data collection module.
4. The test fixture maintenance management system of claim 1, wherein the data processing module causes the data collection module display icon to change in response to an increase in test pin replacement times.
5. The test fixture service management system of claim 4, wherein the replaced test needles are displayed in the data collection module in the form of display icons, the display icon changes comprising colors and/or graphics.
6. The system of claim 5, wherein the pattern is sized to increase as the number of test pin changes increases.
7. The system of claim 5, wherein the color intensity percentage is increased as the number of test pin changes increases.
8. The test fixture maintenance management system of claim 2, wherein the classes of test pins include upper and lower pins.
9. The test fixture maintenance management system of claim 1, wherein the input unit is configured to enter a maintenance request, test fixture data information;
the service request includes: the number of test pins, the supplier of the test pins, the price of the test pins, the serial number of the test pins, the maintenance time, the maintenance personnel and the maintenance period;
the test fixture data information comprises fixture counter data, test pin information and maintenance information.
10. The test fixture service management system of claim 1, wherein the data collection module further comprises a management unit; the management unit comprises a user management group, a program file management group and a clamp maintenance group.
11. The test fixture maintenance management system of claim 10, wherein the user management group is configured to log in, add/modify user information, and store user information for a system administrator; the system administrator is responsible for entering user information of production personnel in the test fixture production workshop and maintenance personnel in the fixture room into the information collection module, and then the production personnel and the maintenance personnel can enter or check corresponding data information as users capable of logging in the information collection module; the production personnel are responsible for inputting or modifying the data information of the position and the replacement times of the test needle of the test fixture; the maintenance personnel are responsible for entering or modifying the maintenance data of the produced test fixture;
the program file management group is used for adding/changing analysis processing program files of the test fixture and recording and storing the analysis processing program files;
and the clamp maintenance group is used for selecting an analysis processing program file by an operator, reading a graphical display graph of the test clamp, selecting a test needle point for maintenance and storing a maintenance record.
12. The test fixture maintenance management system of claim 9, wherein the test fixture maintenance management system manages an inventory of test pins based on the maintenance request, and automatically displays test pin basic information during maintenance.
13. The test fixture maintenance management system of claim 9, wherein the test fixture maintenance system predicts test pin maintenance cycles based on test fixture maintenance data.
14. The system of claim 9, wherein the service request and the test fixture service data are directly imported into the system, and the data information of the memory module is directly exported.
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| JP2015021765A (en) * | 2013-07-17 | 2015-02-02 | 日置電機株式会社 | Data generation device and circuit board inspection system |
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| CN109242120A (en) * | 2018-11-18 | 2019-01-18 | 大连锐进科技发展有限公司 | Fountain equipment maintenance management system |
| CN110099044A (en) * | 2019-03-28 | 2019-08-06 | 江苏通付盾信息安全技术有限公司 | Cloud Host Security detection system and method |
| CN111159487A (en) * | 2019-06-24 | 2020-05-15 | 上海明据信息科技有限公司 | Predictive maintenance intelligent system for automobile engine spindle |
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