CN113415460A

CN113415460A - Full-automatic ampoule bottle production system and method

Info

Publication number: CN113415460A
Application number: CN202110873665.3A
Authority: CN
Inventors: 刘新玺; 王海峰; 张永瑞; 赵强; 王慧
Original assignee: Hebei Loyal Technology Co ltd
Current assignee: Hebei Loyal Technology Co ltd
Priority date: 2021-07-30
Filing date: 2021-07-30
Publication date: 2021-09-21

Abstract

The invention discloses a full-automatic ampoule bottle production system and a method, wherein the full-automatic ampoule bottle production system comprises a controller, ampoule bottle body production and detection equipment controlled by the controller to work, and also comprises an automatic tube feeding machine and boxing equipment controlled by the controller to work, wherein a material tube output port of the automatic tube feeding machine corresponds to a material tube input port of the ampoule bottle body production and detection equipment, and a discharging position of the ampoule bottle body production and detection equipment corresponds to a feeding position of the boxing equipment; the full-automatic ampoule bottle production method comprises the following steps of S1, loading a tube; s2, bottle making; and S3, boxing. The invention forms a full-automatic ampoule bottle production line. The invention is suitable for producing ampoule bottles.

Description

Full-automatic ampoule bottle production system and method

Technical Field

The invention belongs to the technical field of ampoule bottle production, and particularly relates to a full-automatic ampoule bottle production system and method.

Background

Ampoule bottle production and check out test set among the prior art only have to expect that pipe processing makes the ampoule and accomplish the function that detects bottle quality under controller control, and can not realize the full-automatic ampoule production of automatic top tube and automatic vanning in the ampoule production process, do not form perfect automatic material pipe material loading promptly, bottle processing, quality testing, qualified products vanning full automatization ampoule production line, its main technical difficult point lies in:

one is that the last pipe needs that present automatic pipe machine can't satisfy ampoule bottle production and check out test set.

At present, a clamp head disc at the part A and a clamp head disc at the part B of a bottle making machine for producing penicillin bottles and pre-filling and sealing are independently arranged, the two clamp head discs rotate intermittently, and after a pipe is taken and transported by a transferring pipe inserting mechanism, a material pipe is directly placed into a material pipe input port of a clamp head disc at the part A of the bottle making machine which is in a static state after stopping rotating. In the prior art, a transfer pipe inserting mechanism used for transferring a material pipe to a static material pipe input point includes a bracket, a transfer assembly and a pipe inserter, wherein the transfer assembly is composed of a lifting propulsion assembly and a telescopic propulsion assembly, and the transfer assembly drives the material pipe to lift and move transversely and linearly to input the material pipe into the static material pipe input port at a fixed position.

Different from the bottle making machine, the bottle body production equipment for producing the ampoule bottles is characterized in that the part A chuck disk and the part B chuck disk are respectively arranged on a large chuck disk from top to bottom, and the chuck disks of the ampoule bottle production equipment continuously and circumferentially dynamically operate when the ampoule bottles are transferred and inserted. Therefore, the motion track and the running speed of the transferring insertion tube of the automatic tube feeding machine are matched with the circular motion track of the chuck disk of the ampoule bottle production equipment, and the material tube can be transferred to a dynamic material tube input point.

In the prior art, the transferring and inserting pipe work mode aiming at the static material pipe input point is simple, and the transferring and inserting pipe work mode cannot be suitable for the dynamic material pipe input point. The assembly is only transferred to the mechanism that forwards intubate to the quiescent point and has about just, the horizontal direction of movement of transporting promptly, even if also can't make the motion trail of intubate ware and the motion trail phase-match of dynamic chuck disk circumference after superposing the motion trail of these two directions to the operation in transferring the material pipe to ampoule production facility chuck can't be realized, the automatic top tube of ampoule bottle production facility needs can not be satisfied.

Secondly, the existing boxing equipment can not meet the boxing requirement of the ampoule bottles.

At present, the material taking and transferring mechanism in the existing glassware vanning equipment is used for transferring qualified glassware on the ampoule bottle body detection device transmission line to an automatic vanning machine. The material taking and transferring mechanism in the prior art comprises a transferring and moving assembly and a mounting plate fixedly arranged at the power output end of the transferring and moving assembly, wherein a row of suction nozzles are fixedly arranged on the mounting plate. When the glass product loading device works, the suction nozzle adsorbs the glass product to be transferred from the transmission line, the suction nozzle on the mounting plate is driven to move to the loading position through the transfer moving assembly, and the suction nozzle releases the glass product. This kind of get material and pass on structure and mode is applicable to and is used when being passed on glassware and the packing box position of charging of transmission line ejection of compact position and packing box position of placing the direction the same, and the ampoule place opposite direction when the placing direction of qualified ampoule on the ampoule bottle check out test set transmission line and the packing box vanning, so current vanning equipment can't satisfy the production vanning needs of ampoule, brings inconvenience for actual production work.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention aims to provide a full-automatic ampoule bottle production system and a full-automatic ampoule bottle production method so as to achieve the aim of forming a full-automatic ampoule bottle production line.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the utility model provides a full-automatic ampoule production system, includes the controller and produces and check out test set by the ampoule bottle of controller control work, and it still includes automatic pipe feeding machine and vanning equipment by controller control work, and the material pipe delivery outlet of automatic pipe feeding machine corresponds with ampoule bottle production and check out test set material pipe input port, and ampoule bottle production and check out test set ejection of compact position correspond with vanning equipment feed position.

As a limitation of the invention, the transfer pipe inserting mechanism in the automatic pipe installing machine, which is used for transferring a pipe at a pipe outlet of the automatic pipe installing machine pushing and lifting mechanism to an inlet of a pipe of an ampoule bottle body production and detection device, comprises a bracket, a transfer assembly and a pipe inserter, wherein the transfer assembly is assembled on the bracket and used for transferring the pipe to a chuck disk of the ampoule bottle body production and detection device, the pipe inserter is assembled at a power output end of the transfer assembly, a pipe taking position of the pipe inserter corresponds to a pipe output position of the automatic pipe installing machine pushing and lifting mechanism, and a pipe inserting position of the pipe inserter corresponds to a pipe input position of the chuck disk of the ampoule bottle body production and detection device.

As a further limitation of the present invention, the transfer assembly may have any one of the following configurations:

the transfer assembly comprises a z-axis moving component assembled on the support, an x-axis moving component assembled at the power output end of the z-axis moving component and a y-axis moving component assembled at the power output end of the x-axis moving component, and the power output end of the y-axis moving component is provided with an intubator;

the transfer assembly comprises a lifting moving component assembled on the support, a rotating component assembled on the power output end of the lifting moving component and a linear telescopic rod assembled on the power output end of the rotating component, and the power output end of the linear telescopic rod is provided with an intubator;

and thirdly, the transfer assembly is a multi-axis motion component, and the power output end of the multi-axis motion component is fixedly connected with the tube inserter.

As another limitation of the invention, the material pipe transfer mechanism on the automatic pipe feeding machine, which is used for conveying the material pipe from the pipe storage output port of the pipe storage mechanism of the automatic pipe feeding machine to the pipe input port of the pushing and lifting mechanism of the automatic pipe feeding machine, comprises a frame, a transfer component which is assembled on the frame and used for transferring the material pipe, and a sucker component which is assembled at the power output control end of the transfer component and used for adsorbing the material pipe, wherein at least one material pipe clamp is fixedly arranged on a suction nozzle fixing plate of the sucker component, and the material pipe clamping surface of the material pipe clamp corresponds to the material pipe adsorbed on the sucker component.

As a further limitation of the invention, the material pipe clamp comprises a fixed plate, symmetrically arranged clamping jaws hinged and connected with the fixed plate and used for clamping the material pipe, a linear driver used for driving the clamping jaws to open and close and a hinged connecting rod used for controlling the opening and closing of the clamping jaws, wherein the linear driver is fixedly arranged on the suction nozzle fixed plate, the power output control end of the linear driver is fixedly connected with the fixed plate, the end heads of the two clamping jaws are respectively hinged with the fixed plate, each clamping jaw is hinged with a hinged connecting rod, and the two hinged connecting rods are hinged and connected and symmetrically arranged between the two clamping jaws.

As a third limitation of the present invention, the material taking and transferring mechanism in the boxing apparatus for transferring the qualified ampoule bottles on the transmission line of the product detection device to the automatic boxing machine comprises a support frame, a transferring and moving assembly assembled on the support frame for controlling the moving position of the transferred ampoule bottles, a mounting plate fixedly mounted on the power output end of the transferring and moving assembly through a rotator, and a material taking assembly assembled on the mounting plate for taking materials, wherein the material taking position of the material taking assembly corresponds to the material discharging position of the glass products of the product detection system, and the material discharging position of the material taking assembly corresponds to the material charging position of the automatic boxing machine.

As another limitation of the invention, the material taking assembly comprises a first material taking assembly and a second material taking assembly which are respectively and fixedly arranged on the opposite sides of the mounting plate, the first material taking assembly is M groups of first suction nozzles which are parallelly and fixedly arranged on the mounting plate, the second material taking assembly is Q groups of second suction nozzles which are parallelly and fixedly arranged on the mounting plate, and the requirement that M-Q =1 is met, and all the first suction nozzles and all the second suction nozzles are connected with the air source pipeline.

The invention also provides a full-automatic ampoule bottle production method realized by using the full-automatic ampoule bottle production system, and the technical scheme is as follows:

comprises the following steps which are carried out under the control of a controller:

s1, upper pipe: the automatic tube feeding machine conveys a material tube to a material tube input position of the ampoule bottle body production and detection equipment;

s2, bottle making: the ampoule bottle body production and detection equipment processes the material pipe into ampoule bottles in each processing procedure, and the qualified ampoule bottles are output by the product detection device through a transmission line;

s3, boxing: and the boxing equipment is used for boxing the qualified ampoule bottles at the output position of the transmission line.

As a limitation of the present invention, in step S1, when the tube transferring and inserting mechanism of the automatic tube feeding machine transfers the tube from the tube output port of the tube pushing and lifting mechanism of the automatic tube feeding machine to the tube input port of the ampoule bottle production and detection device, the method includes the following steps:

when the pipe of automatic pipe feeding machine pushing and lifting mechanism material pipe delivery outlet is transferred to ampoule bottle production and check out test set material pipe input port with the pipe of automatic pipe feeding machine transferring pipe insertion mechanism:

the transfer assembly drives the intubator to take out the tube from a material tube output port of the pushing and lifting mechanism of the automatic tube loading machine, and drives the material tube to lift upwards;

after receiving a pipe inserting signal of a pipe input port of a chuck and material coil of the ampoule bottle production and detection equipment, the transfer assembly drives the material pipe to rotate in a matching manner with the chuck and material coil of the ampoule bottle production and detection equipment, and the material pipe is moved into the pipe input port of the chuck and material coil of the ampoule bottle production and detection equipment;

the transfer assembly and the introducer are reset.

As another limitation of the present invention, when the material taking and transferring mechanism transfers the qualified ampoule bottles on the transmission line of the product inspection device to the automatic boxing machine in step S3, the method includes the following steps:

s31, material taking: the transfer moving assembly drives the mounting plate to move, so that the material taking assembly moves to a material discharging position of the product detection device to take materials;

s32, material conveying: the transferring and moving assembly drives the material taking assembly to move, meanwhile, the rotator drives the mounting plate to rotate, and the inclination control assembly drives the ampoule bottles adsorbed by the material taking assembly to rotate to the same inclination angle as the packaging box on the automatic box filling machine, so that the unloading position of the material taking assembly corresponds to the charging position of the automatic box filling machine;

s33, unloading: and releasing the adsorbed ampoule bottle, and filling the ampoule bottle into a packaging box.

Due to the adoption of the technical scheme, compared with the prior art, the invention has the following beneficial effects:

(1) the ampoule bottle production and detection equipment is used as a main body and is combined with the automatic tube feeding machine and the boxing equipment to form a full-automatic ampoule bottle production system, the system can enable the automatic tube feeding machine and the boxing equipment to be matched with the ampoule bottle production and detection equipment for application, meets the automatic production requirement of the ampoule bottles, forms a full-automatic production line for feeding of material tubes, processing of bottles, quality detection and boxing of qualified products, and forms a complete ampoule bottle production system and method.

(2) The invention changes the transferring pipe inserting work mode of the original automatic pipe feeding machine, and the main improvement is that the original transferring pipe inserting work mode aiming at the static material pipe input point is changed into the transferring pipe inserting work mode aiming at the dynamic material pipe input point, namely the transferring pipe inserting operation originally suitable for the intermittent rotating bottle making machine is changed into the transferring pipe inserting operation suitable for the continuously running ampoule bottle body production and the detection device chuck. The transfer assembly of the invention adopts various structures and working modes, and has the following advantages respectively:

the transferring assembly adopts a transferring mode of compositely superposing three-axis linear motion of a z-axis moving component, a y-axis moving component and an x-axis moving component, and finally realizes the pipe inserting operation by moving a conveying pipe after pipe taking and tracking a chuck disc to adjust the movement track and the transferring speed of the material pipe; this kind of mode can effectively guarantee that the material pipe transmits the motion track and transports speed and developments moving ampoule bottle production and check out test set chuck phase-match, guarantees to transmit the location precision and the operation stationarity of intubate operation, easily controls the triaxial motion track, is convenient for realize, low in production cost has reliable and stable production quality and production efficiency.

The transfer assembly adopts a transfer mode of a lifting moving component, a rotating component and a linear telescopic rod, and the transfer motion trail of the material pipe is matched with the circular motion trail of a chuck of the ampoule bottle body production and detection equipment through the composite superposition of lifting, circular curve motion and linear telescopic motion.

The transfer assembly adopts a transfer mode of multi-axis movement assembly multidirectional movement, has high positioning precision and stable performance, and can transfer and insert the pipe by the material pipe with high quality and high efficiency.

(3) The invention also improves the material pipe transfer mechanism of the original automatic pipe feeding machine, namely, the material pipe clamp is additionally arranged on the sucker component. When the transfer assembly transfers the material pipe adsorbed by the sucker assembly, the suction force of the suction nozzle on the material pipe and the clamping force of the material pipe clamp on the material pipe are utilized to act together, so that the material pipe is prevented from shaking in the process of transferring the material pipe, the material pipe is stably adsorbed on the suction nozzle, and the transfer stability and reliability are improved. The invention can effectively avoid the falling of the material pipe, reduce the crushing and damage of the material pipe caused by the falling of the material pipe, and reduce the production cost of enterprises and the operation danger existing when the damaged material pipe is manually removed. Moreover, the feeding pipe transfer efficiency of the material pipe, the pipe supply efficiency of the ampoule bottle body production and detection equipment and the bottle making efficiency of the ampoule bottle body production and detection equipment are ensured, and the production efficiency of enterprises is effectively guaranteed. The pipe clamp is convenient to clamp and unload pipes, and the arranged position adjusting assembly can be suitable for adjusting the position of the clamping part when the pipes with different diameters are transferred, so that the pipe clamp is convenient to actually produce and use.

(4) The invention also improves the transferring mode of the material taking and transferring mechanism of the original boxing equipment, namely, the rotator is used for controlling the rotation of the mounting plate in the transferring process of the glass products, and the placing direction of the glass products transferred to the loading position of the packing box after the glass products are taken from the discharging position of the conveying line is adjusted to meet the boxing requirement.

According to the material taking assembly, the first material taking assembly and the second material taking assembly are respectively arranged, so that the first material taking assembly and the second material taking assembly can respectively and continuously take materials, transfer and unload materials, the moving displacement between the first material taking assembly and the second material taking assembly is saved, the transfer moving path is effectively simplified and optimized, the glass product transfer time is shortened, the conveying efficiency and the boxing speed of glass products are improved, and the working efficiency of a glass product production line is improved.

Meanwhile, the first material taking assembly for transferring the Nth row of glass products in the packing box and the second material taking assembly for transferring the (N + 1) th row of glass products in the packing box are respectively arranged, the number of the suction nozzles generating negative pressure through switching control is not needed to be controlled, and a control program is simplified, so that the error rate of the suction bottles is reduced, the ampoule bottles in the packing box are accurately, orderly and regularly stacked and arranged, the packing quality of the ampoule bottles is effectively ensured, the ampoule bottles are prevented from being damaged, and the stable and reliable transferring quality and the production efficiency are effectively ensured.

The invention is suitable for producing ampoule bottles.

Drawings

The invention is described in further detail below with reference to the figures and the embodiments.

FIG. 1 is a schematic structural diagram of example 2 of the present invention;

FIG. 2 is a schematic structural diagram of a material pipe clamp on a chuck assembly (bolts are not shown) clamping a material pipe according to embodiment 2 of the present invention;

fig. 3 is a schematic structural view of a pipe clamp (bolts are not shown) according to embodiment 2 of the present invention when the pipe clamp is closed and clamping a pipe;

FIG. 4 is a schematic structural view of a pipe clamp according to embodiment 2 of the present invention (bolts are not shown) when the pipe clamp is opened to clamp a pipe;

FIG. 5 is a schematic structural view of the pushing and lifting mechanism according to embodiment 4 of the present invention;

FIG. 6 is a schematic structural view of example 4 of the present invention;

FIG. 7 is a top view of the transport assembly and introducer in accordance with example 4 of the present invention;

FIG. 8 is a schematic structural view of an automatic container loader according to embodiment 8 of the present invention;

FIG. 9 is a schematic structural view of example 8 of the present invention;

FIG. 10 is a schematic structural view of a rotator, a tilt control assembly and a mounting plate according to embodiment 8 of the present invention;

fig. 11 is a front view of fig. 10.

In the figure: 1. a support; 2. a z-axis movement assembly; 3. an x-axis movement assembly; 4. a y-axis moving assembly; 5. a first rotator; 6. a gripper; 7. a push-up mechanism;

11. a z-axis support plate; 13. a z-axis wire lever; 14. a z-axis motor; 15. a z-axis track block; 16. a z-axis slide rail; 17. a z-axis frame body;

21. an x-axis support plate; 22. an x-axis lead screw nut; 23. an x-axis wire lever; 24. an x-axis motor; 25. an x-axis track block; 26. an x-axis slide rail; 27. an x-axis frame body;

31. a y-axis support plate; 32. a y-axis lead screw nut; 33. a y-axis wire lever; 34. a y-axis motor; 35. a y-axis track block; 36. a y-axis slide rail; 37. a y-axis frame body.

81. A frame; 82. a material pipe clamp; 83. a fixing plate; 84. a clamping jaw; 841. a connecting portion; 842. a clamping portion; 85. a hinged connecting rod; 86. a linear actuator; 87. a strip hole; 88. a through hole; 89. hinging a shaft; 810. a gasket; 811. a suction nozzle fixing plate; 812. a suction nozzle; 813. a transfer assembly;

91. a support frame; 92. mounting a plate; 93. a first suction nozzle; 94. a second suction nozzle; 95. a transverse moving module; 96. a lifting moving module; 97. a dislocation adjusting mechanism; 98. a first linear driver; 99. a rotating plate; 910. a rotating electric machine.

Detailed Description

Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the description of the preferred embodiment is only for purposes of illustration and understanding, and is not intended to limit the invention.

Embodiment 1 full-automatic ampoule bottle production system and method

The full-automatic ampoule bottle production system and the full-automatic ampoule bottle production method have the advantages that the ampoule bottle production and detection equipment is used as a main body, and the full-automatic ampoule bottle production system is formed by combining with the automatic tube feeding machine and the boxing equipment.

The full-automatic ampoule bottle production system comprises an automatic pipe feeding machine, ampoule bottle body production and detection equipment and boxing equipment which are all controlled to work through a controller, a material pipe output port of the automatic pipe feeding machine corresponds to a material pipe input port of the ampoule bottle body production and detection equipment, and a discharging position of the ampoule bottle body production and detection equipment corresponds to a feeding position of the boxing equipment. The main structure of each part is as follows:

the automatic tube feeder comprises a tube storage mechanism, a tube transfer mechanism, a pushing and lifting mechanism and a transfer tube inserting mechanism which are sequentially arranged. Wherein, the pipe storage mechanism and the pushing and lifting mechanism both adopt the prior art. The invention improves the material pipe transfer mechanism of the automatic pipe feeding machine and the working mode of the transfer inserting pipe, the main structure and the working process of the improved material pipe transfer mechanism of the automatic pipe feeding machine are detailed in embodiment 2, and the main structure and the working process of the improved transfer inserting pipe mechanism and the improved transfer inserting pipe method of the automatic pipe feeding machine are detailed in embodiments 3-6.

Ampoule bottle body production and check out test set adopt prior art, including chuck dish, each processing agency and product detection device.

The boxing equipment comprises a material taking and transferring mechanism and an automatic boxing machine in the prior art. The invention improves the transferring mode of the material taking and transferring mechanism of the boxing equipment, and the main structure and the working process of each part are shown in the embodiments 7 to 8 in detail.

A full-automatic ampoule bottle production method comprises the following steps under the control of a controller:

s1, upper pipe: the automatic tube feeding machine conveys the material tube to the material tube input position of the ampoule bottle body production and detection equipment. Specifically, the method comprises the following steps:

the automatic tube feeding machine material tube transfer mechanism transfers the material tube in the tube storage mechanism to the pushing and lifting mechanism, and the transfer tube inserting mechanism transfers the material tube at the material tube output port of the pushing and lifting mechanism to the material tube input port of the ampoule bottle body production and detection equipment.

S2, bottle making: the ampoule bottle body production and detection equipment processes the material pipe into the ampoule bottle, and the qualified ampoule bottle is output by the product detection device through the transmission line. Specifically, the method comprises the following steps:

the ampoule bottle body production and detection equipment is characterized in that each processing mechanism carries out processes of tube falling, wire drawing, neck making, bottom making, bottle falling and the like on the material tube, the material tube is subjected to processes of scratching, lettering and the like and then enters an annealing furnace for annealing to form a finished product bottle, and the finished product bottle is detected by a product detection device and then the qualified ampoule bottle is output by a transmission line.

S3, boxing: and the boxing equipment is used for boxing the qualified ampoule bottles at the output position of the transmission line. Specifically, the method comprises the following steps:

the material taking and transferring mechanism of the boxing equipment accurately and stably grabs and transfers the packaged qualified ampoule bottles to an empty box body of the automatic boxing machine from a transmission line.

Embodiment 2 material pipe transfer mechanism and method of automatic pipe feeding machine

The embodiment is an improvement of a material pipe transfer mechanism of an original automatic pipe feeding machine, namely, a material pipe clamp is additionally arranged on a sucker assembly. When the transfer assembly transfers the material pipe adsorbed by the sucker assembly, the suction force of the suction nozzle on the material pipe and the clamping force of the material pipe clamp on the material pipe are utilized to act together, so that the material pipe is prevented from shaking in the process of transferring the material pipe, the material pipe is stably adsorbed on the suction nozzle, and the transfer stability and reliability are improved.

As shown in fig. 1 to 4, the present embodiment includes a frame 81, a transfer assembly 813 mounted on the frame 81 for transferring material pipes, a suction cup assembly mounted on a power output control end of the transfer assembly 813 for sucking material pipes, and at least one material pipe clamp 82 mounted on a suction nozzle fixing plate 811 of the suction cup assembly. In this embodiment, two material pipe clamps 82 are symmetrically and fixedly mounted at two ends of the nozzle fixing plate 811 in the length direction.

The transferring component 813 and the suction disc component both adopt the structure adopted by the material pipe transferring mechanism of the automatic pipe feeding machine of the existing bottle making machine. The transfer assembly 813 includes a rotation assembly for rotating the suction cup assembly to correspond to the magazine chamber of the push-up mechanism of the automatic pipe loader, a lateral movement assembly for moving the transfer assembly horizontally, and a lateral movement assembly for vertically lifting the transfer assembly. The longitudinal moving assembly is assembled on the output control end of the transverse moving assembly, and the output control ends of the longitudinal moving assembly and the rotating assembly are respectively connected with the sucker component. The sucker component comprises a suction nozzle fixing plate 811, a suction nozzle 812 and a pipe clamping groove for clamping a material pipe are fixedly connected to the suction nozzle fixing plate 811, and the suction nozzle 812 is connected with a vacuum element pipeline for generating negative pressure.

The material pipe clamp 82 is used for clamping the material pipe adsorbed by the sucker component, namely, the clamping surface of the material pipe clamp 82 corresponds to the material pipe adsorbed on the sucker component. Each material tube clamp 82 comprises a fixed plate 83, two clamping jaws 84, a linear drive 86 and two articulated connecting rods 85. The linear driver 86 is used for driving and controlling the opening and closing of the clamping jaw 84, the linear driver 86 is fixedly arranged on a suction nozzle fixing plate 811 of the sucker component, the linear driver 86 can be a structure capable of realizing linear motion in the prior art such as a linear air cylinder and a linear motor, and the power output control end of the linear driver 86 is fixedly connected with the fixing plate 83 and can drive the fixing plate 83 to move linearly up and down. The fixing plate 83 is a triangular plate, the bottom end of the fixing plate 83 is hinged to the clamping jaws 84 which are symmetrically arranged, namely, the ends of the two clamping jaws 84 are hinged to the fixing plate 83 respectively, each clamping jaw 84 is hinged to a hinged connecting rod 85 used for controlling the clamping jaw 84 to open and close, the two hinged connecting rods 85 are hinged to each other through hinged shafts, the hinged connecting rods 85 are symmetrically arranged between the two clamping jaws 84, namely, one end of each hinged connecting rod 85 is hinged to the clamping jaw 84, and the other end of each hinged connecting rod 85 is hinged to the other hinged connecting rod 85 through a hinged shaft. To further improve the smoothness of the opening and closing of the clamp 82, the hinge shafts 89 of the two hinge links 85 are mounted on the body structure of the linear actuator 86.

Preferably, each jaw 84 includes a connecting portion 841, a clamping portion 842, and a position adjustment assembly. The upper end of connecting portion 841 is articulated continuous with fixed plate 83 bottom, and the bottom of connecting portion 841 passes through the position control subassembly and links to each other with clamping part 842, and the middle part of connecting portion 841 articulates there is articulated connecting rod 85. A gasket 810 for contacting the material pipe is fixed on the clamping portion 842 to prevent the material pipe from being scratched. The position adjustment assembly includes an elongated hole 87, a plurality of through holes 88, and a bolt. The elongated hole 87 is opened on the clamping portion 842, the through holes 88 are opened on the connecting portion 841, and the through holes 88 are disposed corresponding to the elongated hole 87, so that the connecting position of the clamping portion 842 on the connecting portion 841 can be adjusted by passing a bolt through the elongated hole 87 and the corresponding through hole, thereby adjusting the clamping position of the clamping jaw.

When the material pipe is conveyed from the material pipe output port of the material pipe storage mechanism to the material pipe input port of the pushing and lifting mechanism under the control of the controller by using the embodiment, the method comprises the following steps:

s1-1, taking a tube: the transfer assembly 813 moves the sucker assembly to a pipe taking position, and a material pipe on the uppermost layer stacked at the material storage output port of the automatic pipe feeding machine is adsorbed on the sucker assembly by negative pressure generated by the sucker assembly.

S1-2, clamping the pipe by the pipe clamp: the transfer component 813 lifts the material tube adsorbed by the sucker component, so that the material tube clamp 82 has a space for opening and closing to clamp the material tube. When the material pipe clamp 82 clamps the material pipe, the linear driver 86 drives the fixing plate 83 to move downwards, and at the same time, the two clamping jaws 84 are controlled to move downwards to close and clamp the material pipe under the driving of the hinged connecting rods 85, and at the moment, the two hinged connecting rods 85 are in a reversed-A-shape, namely an inverted-V-shape.

S1-3, transporting the pipe: the transfer component 813 transfers the sucker component feeding pipe to a position corresponding to the position of the storage pipe chamber of the pushing and lifting mechanism of the automatic pipe feeding machine.

S1-4, clamping and placing the pipe: the linear driver 86 drives the fixed plate 83 to move upwards, and at the same time, the two clamping jaws 84 are controlled to move upwards and open under the driving of the hinged connecting rods 85, so that the material pipe is separated from the clamping of the clamping jaws 84, and at the moment, the two hinged connecting rods 85 are in a V shape.

S1-5, unloading the pipe: the suction disc component is driven by the longitudinal movement assembly to move downwards to a position corresponding to the cavity of the material storage tube, negative pressure is released, and the material tube is separated from the suction nozzle for adsorption.

S1-6, resetting: the transfer assembly is reset.

Embodiment 3 a tube transferring mechanism and a tube transferring method for an automatic tube feeding machine

The embodiment improves the transferring pipe inserting mechanism and the transferring pipe inserting method of the original automatic pipe feeding machine, and the main improvement lies in that the original transferring pipe inserting working mode aiming at the static material pipe input point on the intermittent chuck disk is improved into the transferring pipe inserting working mode aiming at the dynamic material pipe input point on the chuck disk of the ampoule bottle body production and detection equipment which continuously operates, the transferring movement track and the running speed of the transferring pipe inserting mechanism are changed, the transferring track and the running speed of the material pipe are matched with the running track and the running speed of the chuck disk of the ampoule bottle body production and detection equipment, and the pipe feeding requirement of the ampoule bottle body production and detection equipment is met.

The embodiment comprises a support, a transferring assembly assembled on the support and a tube inserting device assembled at the power output end of the transferring assembly, wherein the tube taking position of the tube inserting device corresponds to the output position of a tube of a pushing and lifting mechanism of an automatic tube feeding machine, and the tube inserting position of the tube inserting device corresponds to the input position of a tube storage frame tube on a chuck disc of ampoule bottle production and detection equipment.

The transferring assembly is used for transferring the material pipe to a chuck disc of the ampoule bottle body production and detection equipment, and the structure of the transferring assembly adopts a structure capable of transferring the material pipe at the material pipe output port of the pushing and lifting mechanism of the automatic pipe feeding machine to the material pipe input port of the chuck disc storage pipe frame of the ampoule bottle body production and detection equipment in a continuous circumferential rotation state.

The tube inserting device comprises a first rotator and a mechanical claw, wherein the first rotator is assembled at the power output end of the transfer assembly, the mechanical claw is assembled at the power output end of the first rotator and used for clamping a tube, the first rotator is used for rotating the horizontally placed tube clamped by the pushing and lifting mechanism to the vertical state so as to be matched with the input port of the feeding tube of the storage tube rack of the chuck disc of the ampoule bottle body production and detection equipment, and the first rotator can be a rotary cylinder or a motor.

A transfer pipe inserting method of an automatic pipe feeding machine comprises the following steps under the control of a controller:

s11, taking a pipe: the transfer assembly drives the tube inserting device to move to a position corresponding to the output port of the material tube of the pushing and lifting mechanism of the automatic tube loading machine, the tube inserting device is positioned at a tube taking position, namely the mechanical claw is coaxial with the material tube at the output port of the material tube of the pushing and lifting mechanism, and the mechanical claw clamps the material tube which is positioned in a horizontal state on the output port of the material tube of the pushing and lifting mechanism.

S12, pipe transportation: the transferring assembly drives the material pipe clamped by the tube inserting device to be lifted upwards, and the rotator drives the material pipe clamped by the mechanical claw to rotate to be in a vertical state.

S13, rail and speed regulation: after receiving a tube inserting signal sent by a photoelectric sensor arranged at a material inlet of a chuck disk of the ampoule bottle production and detection equipment, the transferring assembly drives the material tube to rotate in a matching way with the chuck disk of the ampoule bottle production and detection equipment, namely the transferring assembly adjusts the motion track and the motion speed of the material tube so as to enable the transfer track and the speed of the material tube to be matched with the chuck disk.

S14, intubation: the transferring assembly drives the material pipe to move to a position corresponding to the material pipe input port of the storage pipe rack on the chuck disc of the ampoule bottle production and detection equipment, and the tube inserting device is positioned at the tube inserting position, namely the transferring assembly drives the material pipe to move to the position above the material pipe input port of the storage pipe rack on the chuck disc of the ampoule bottle production and detection equipment, and the material pipe is coaxial with the material pipe input port of the storage pipe rack;

the transferring assembly drives the material pipe clamped by the tube inserting device to move downwards, the mechanical claw is opened, and the material pipe falls into the material pipe input port of the storage pipe rack on the clamping head disc of the ampoule bottle body production and detection equipment.

S15, resetting: the transfer assembly and the introducer are reset.

Embodiment 4 a tube transferring mechanism and a tube transferring method for an automatic tube feeding machine

This embodiment is a further limitation of the structure of the transfer assembly on the basis of embodiment 3. The transfer assembly of the embodiment adopts a mode of superposing three-axis motions of the z-axis moving component 2, the y-axis moving component 4 and the x-axis moving component 3, and has the advantages of easiness in control, convenience in realization, low production cost and stability in operation.

As shown in fig. 5 to 7, the transfer assembly of the present embodiment includes a z-axis moving component 2 mounted on the support 1, an x-axis moving component 3 mounted on the power output end of the z-axis moving component 2, and a y-axis moving component 4 mounted on the power output end of the x-axis moving component 3, wherein the power output end of the y-axis moving component 4 is mounted with a first rotator 5 of the tube inserter. The z-axis moving assembly 2 can drive the material pipe to move up and down, the x-axis moving assembly 3 can drive the material pipe to move transversely on a horizontal plane, and the y-axis moving assembly 4 can drive the material pipe to move longitudinally on the horizontal plane. The z-axis moving assembly 2, the y-axis moving assembly 4 and the x-axis moving assembly 3 can be linear moving structures in the prior art, such as an electric screw linear moving structure, an electric push rod, a linear cylinder and the like. In this embodiment, the z-axis moving assembly 2, the y-axis moving assembly 4, and the x-axis moving assembly 3 have the same structure, and are all electric lead screw linear moving structures, that is, they all include a motor, a lead screw rod fixedly connected to the power output end of the motor, and a lead screw nut in threaded connection with the lead screw rod. Preferably, the z-axis moving assembly 2, the y-axis moving assembly 4, and the x-axis moving assembly 3 further include a guide for guiding the linear movement. More specifically:

the z-axis moving assembly 2 comprises a z-axis frame body 17 fixedly arranged on the support 1, a z-axis motor 14 fixedly arranged on the z-axis frame body 17, a z-axis screw rod 13 connected with the power output end of the z-axis motor 14 and a z-axis screw nut in threaded connection with the z-axis screw rod 13. A z-axis track block 15 is fixedly arranged on the z-axis frame body 17, a z-axis slide rail 16 which is in sliding connection with the z-axis track block 15 is fixedly arranged on the z-axis support plate 11, and the z-axis support plate 11 is fixedly arranged on the z-axis lead screw nut. During operation, the z-axis motor 14 drives the z-axis screw lever 13 to rotate, and the z-axis screw nut moves linearly along the z-axis direction relative to the z-axis screw lever 13 under the sliding guide effect of the z-axis slide rail 16 along the z-axis track block 15.

The x-axis moving assembly 3 comprises an x-axis screw nut 22 fixedly connected with a z-axis screw nut through an x-axis support plate 21, an x-axis screw lever 23 in threaded connection with the x-axis screw nut 22, an x-axis motor 24 fixedly connected with the x-axis screw lever 23, and an x-axis frame body 27 used for fixedly mounting the x-axis motor 24. An x-axis track block 25 is fixedly arranged on the x-axis support plate 21, and an x-axis slide rail 26 which is connected with the x-axis track block 25 in a sliding manner is fixed on the x-axis frame body 27. During operation, the x-axis motor 24 drives the x-axis lead screw lever 23 to rotate, and under the sliding guiding action of the x-axis slide rail 26 along the x-axis rail block 25, the x-axis lead screw lever 23 drives the x-axis frame body 27 to move linearly along the x-axis direction relative to the x-axis lead screw nut 22.

The y-axis moving assembly 4 comprises a y-axis lead screw nut 32 fixedly connected with the x-axis frame body 27 through a y-axis supporting plate 31, a y-axis lead screw lever 33 in threaded connection with the y-axis lead screw nut 32, a y-axis motor 34 fixedly connected with the y-axis lead screw lever 33, and a y-axis frame body 37 for fixedly mounting the y-axis motor 34. A y-axis track block 35 is fixedly arranged on the y-axis supporting plate 31, a y-axis slide rail 36 which is connected with the y-axis track block 35 in a sliding manner is fixed on a y-axis frame body 37, and an intubator is also fixedly arranged on the y-axis frame body 37. During operation, the y-axis motor 34 drives the y-axis lead screw 33 to rotate, and under the sliding guiding action of the y-axis slide rail 36 along the y-axis rail block 35, the y-axis lead screw 33 drives the y-axis frame body 37 to move linearly along the y-axis direction relative to the y-axis lead screw nut 32.

s11, taking a pipe: the transfer assembly drives the tube inserting device to move to a position corresponding to the material tube output port of the push-up mechanism 7 of the automatic tube feeding machine of the bottle making machine through the superposition of the three-axis motion of the z-axis moving component 2, the y-axis moving component 4 and the x-axis moving component 3, at the moment, the tube inserting device is located at a tube taking position, namely the mechanical claw 6 is coaxial with the material tube at the material tube output port of the push-up mechanism 7, and the mechanical claw 6 clamps the material tube which is in a horizontal state on the material tube output port of the push-up mechanism 7.

S12, pipe transportation: the z-axis moving component 2 of the transfer assembly drives the material tube held by the tube inserter to lift upwards, namely, the z-axis motor 14 drives the z-axis screw lever 13 to rotate so as to drive the z-axis screw nut, the y-axis moving component 4, the x-axis moving component 3 and the tube inserter to move linearly upwards.

When the material pipe is driven to be lifted upwards, the first rotator 5 drives the material pipe clamped by the mechanical claw 6 to rotate to a vertical state, meanwhile, the material pipe is driven by the transferring assembly to be close to the chuck disc of the ampoule bottle production and detection equipment, and the material pipe clamped by the mechanical claw 6 is located outside the circumference of the chuck disc of the ampoule bottle production and detection equipment and is located at a position close to the periphery of the chuck disc of the ampoule bottle production and detection equipment.

S13, tracking a chuck: after receiving a pipe inserting signal of an ampoule bottle body production and detection equipment chuck material pipe input port, the y-axis moving assembly 4 and the x-axis moving assembly 3 drive the material pipe to move in a superimposed motion track and a superimposed motion speed in two directions, and the motion speed is matched with the circular motion track and the motion speed of the ampoule bottle body production and detection equipment chuck, so that the x-axis moving assembly 3 and the y-axis moving assembly 4 drive the material pipe to synchronously rotate with the ampoule bottle body production and detection equipment chuck.

S14, intubation: the transferring assembly drives the material pipe to move to a position corresponding to the material pipe input port of the storage pipe rack on the clamping head disc of the ampoule bottle production and detection equipment, the tube inserting device is located at the tube inserting position, the transferring assembly drives the material pipe to move to the position above the material pipe input port of the storage pipe rack on the clamping head disc of the ampoule bottle production and detection equipment, and the material pipe is coaxial with the material pipe input port of the storage pipe rack.

The z-axis moving assembly 2 drives the material pipe clamped by the tube inserting device to move downwards, the mechanical claw 6 is opened, and the material pipe falls into the material pipe input port of the storage pipe rack on the clamping head disc of the ampoule bottle body production and detection equipment.

S15, resetting: the transfer assembly and the introducer are reset.

Embodiment 5 a tube transferring mechanism and a tube transferring method for an automatic tube feeding machine

This embodiment is a further limitation of the structure of the transfer assembly on the basis of embodiment 3. The mode that the assembly adopted lift removal subassembly, rotating assembly and sharp telescopic link is transferred to this embodiment, through the stack of lift, circumference rotation and sharp telescopic motion can make the circumference orbit phase-match of transferring the orbit of intubator and ampoule bottle production and check out test set chuck, have compact structure, simplify the advantage that the material pipe transferred the motion path.

The transfer assembly comprises a lifting moving component assembled on the support, a rotating component assembled on the power output end of the lifting moving component, and a linear telescopic rod assembled on the power output end of the rotating component, wherein the power output end of the linear telescopic rod is provided with an intubator. Wherein:

the lifting moving assembly is used for driving the material pipe to move up and down, and can adopt a structure which can realize up-and-down linear motion in the prior art, such as an electric push rod, a linear cylinder and the like.

The rotating assembly is used for driving the material pipe to rotate in a horizontal plane in a circumferential mode, and a structure capable of achieving circumferential rotation in the prior art can be adopted, such as a rotating cylinder and a gear transmission structure driven by a motor.

Thereby the straight line telescopic link be used for with the rotary motion of rotating assembly superpose mutually with ampoule bottle production and the circular motion orbit phase-match of check out test set chuck, straight line telescopic link can adopt the mechanism that can realize rectilinear movement among the prior art, like electric putter, sharp cylinder etc..

When the embodiment is used, under the control of the controller, the method comprises the following steps:

s11, taking a pipe: the transfer assembly drives the tube inserting device to move to a position corresponding to the material pipe output port of the pushing and lifting mechanism of the automatic tube feeding machine of the bottle making machine through superposition of the lifting and moving assembly, the rotating assembly and the linear telescopic rod, the tube inserting device is located at a tube taking position at the moment, namely, the mechanical claw is coaxial with the material pipe at the material pipe output port of the pushing and lifting mechanism, and the mechanical claw clamps the material pipe which is in a horizontal state on the material pipe output port of the pushing and lifting mechanism.

S12, pipe transportation: the lifting moving assembly of the transfer assembly drives the material pipe clamped by the tube inserting device to lift upwards, and the first rotator drives the material pipe clamped by the mechanical claw to rotate to a vertical state.

S13, rail and speed regulation: after receiving an inserting pipe signal sent by a photoelectric sensor arranged at an ampoule bottle body production and detection equipment chuck material pipe input port, the horizontal circular rotation of the rotating assembly and the linear expansion of the linear expansion rod are overlapped, and the motion track and the running speed are matched with the circular motion track and the running speed of the ampoule bottle body production and detection equipment chuck.

S14, intubation: the lifting moving component, the rotating component and the linear telescopic rod drive the material pipe to move to a position corresponding to a material pipe input port of a storage pipe rack on a chuck disc of the ampoule bottle production and detection equipment, at the moment, the tube inserting device is positioned at a tube inserting position, the transferring assembly drives the material pipe to move to a position above the material pipe input port of the storage pipe rack on the chuck disc of the ampoule bottle production and detection equipment, and the material pipe is coaxial with the material pipe input port of the storage pipe rack.

The lifting moving assembly drives the material pipe clamped by the tube inserting device to move downwards, the mechanical claw is opened, and the material pipe falls into the material pipe input port of the storage pipe rack on the ampoule bottle body production and detection equipment chuck.

S15, resetting: the transfer assembly and the introducer are reset.

Embodiment 6 a transfer pipe inserting mechanism of an automatic pipe feeding machine

This embodiment is a further limitation of the structure of the transfer assembly on the basis of embodiment 3. The mode that the assembly adopted the multiaxis motion subassembly is transfered to this embodiment, and the multidirectional removal through the multiaxis motion subassembly realizes that the intubator transmits orbit, functioning speed and the production of ampoule bottle and the circular motion orbit, the functioning speed phase-match of check out test set chuck, has higher location precision.

The rotation assembly of the embodiment is a multi-axis motion assembly, and a power output end of the multi-axis motion assembly is fixedly mounted with the first rotator of the intubator. The multi-axis motion assembly can adopt the multi-axis motion assembly in the multi-axis manipulator in the prior art, namely the multi-axis manipulator does not contain a manipulator part and can realize a multidirectional motion structure, and a material pipe clamped by the tube inserting device can be directly conveyed into a material pipe input port of a chuck disk storage pipe frame of the ampoule bottle body production and detection equipment through a material pipe output port of the pushing and lifting mechanism.

Embodiment 7 taking and transferring mechanism and transferring method of boxing equipment

The embodiment is an improvement of a material taking and transferring mechanism transferring mode of an original glass product boxing system, namely, in the process of transferring glass products by a transferring and moving assembly, the rotating position of a mounting plate is controlled by a rotator so as to adjust the placing direction of the transferred glass products at the loading position of a packing box, and the glass products can be used when the discharging position of a transfer line is different from the placing direction of the loading position of the packing box.

This embodiment includes the support frame, passes on and removes subassembly, circulator, mounting panel and gets the material subassembly. The transferring and moving assembly is fixedly arranged on the rack, the power output end of the transferring and moving assembly is fixedly provided with a rotator, the power output end of the rotator is fixedly provided with an installation plate, and the installation plate is fixedly provided with a material taking assembly for taking materials. The material taking position of the material taking assembly corresponds to the qualified ampoule bottle discharging position of the product detection device, and the discharging position of the material taking assembly corresponds to the charging position of the automatic box filling machine. The material taking component in the embodiment is a row of suction nozzles fixedly arranged on the mounting plate.

When the embodiment is used, each part enters the working state under the control of the controller, and the method comprises the following steps:

s31, material taking: the transfer moving assembly drives the mounting plate to move, so that the material taking assembly moves to a material discharging position of the product detection system to take materials.

S32, material conveying: the transferring and moving assembly drives the material taking assembly to move, meanwhile, the rotator drives the mounting plate to rotate 180 degrees, the ampoule bottles adsorbed by the material taking assembly are driven by the inclination control assembly to rotate to the same inclination angle as the packaging box on the automatic box filling machine, and the discharging position of the material taking assembly corresponds to the charging position of the automatic box filling machine.

S33, unloading: and releasing the adsorbed qualified ampoule bottles, and filling the qualified ampoule bottles into the packaging box.

Embodiment 8 taking and transferring mechanism and transferring method of boxing equipment

The embodiment is an improvement of a material taking and transferring mechanism of a boxing apparatus in embodiment 7, that is, in the process of transferring a glass product by a transferring and moving assembly, a rotator controls the rotating position of a mounting plate to drive a first material taking assembly and a second material taking assembly to respectively and continuously take materials, transfer and discharge in sequence, so that the transferring and moving path is effectively simplified and optimized, the transferring time of the glass product is shortened, the error rate of bottle taking by adsorption is reduced, and the transferring and transferring mechanism has stable and reliable transferring quality and production efficiency.

As shown in fig. 8 to 11, the present embodiment includes a supporting frame 91, a transfer moving assembly, a rotator, and a mounting plate 92, which are fixedly connected in sequence from top to bottom. The supporting frame 91 and the supporting frame of the product detection device are the same supporting frame, the transferring moving assembly is fixedly mounted on the supporting frame 91, the power output end of the transferring moving assembly is rotatably connected with the mounting plate 92 through a rotator, and the first material taking assembly and the second material taking assembly are correspondingly and fixedly mounted on the mounting plate 92. The material taking position of the mounting plate 92 corresponds to the ampoule bottle discharging position, and the discharging position of the mounting plate 92 corresponds to the material loading position of the automatic box filling machine.

Transfer the position that the removal subassembly is used for the ampoule that control forwarded to remove, it is including the lateral shifting module 95 that from top to bottom sets gradually, lift removal module 96, dislocation guiding mechanism 97 and tilt control subassembly, through lateral shifting module 95 promptly, lift removal module 96 drives the oscilaltion of ampoule on the mounting panel 92, horizontal lateral shifting, combine dislocation guiding mechanism 97 adjustment by the horizontal vertical bottle position of getting when getting the bottle on the transmission band, and by the inclination of ampoule on the tilt control subassembly adjustment mounting panel 92, the realization is transferred to the accuracy of ampoule, each part concrete structure introduction is as follows:

the lateral shifting module 95 is used for driving the ampoule to move laterally, and the structure of the lateral shifting module 95 can adopt the structure which can realize horizontal lateral linear movement in the prior art. In this embodiment, the transverse moving module 95 includes a transverse motor, a transverse screw rod extending along the horizontal direction, and a transverse screw nut. The transverse motor is fixedly arranged on the supporting frame 91 through a transverse shell, a transverse screw rod is fixedly arranged at the power output end of the transverse motor, a transverse screw nut is connected to the transverse screw rod in a threaded mode, and the transverse screw nut is fixedly connected with the power input end of the lifting moving module 96. During operation, the transverse motor drives the transverse screw lever to rotate, so that the transverse screw rod drives the lifting moving module 96 to generate transverse linear displacement relative to the transverse screw lever.

The lifting and moving module 96 is used for driving the ampoule bottle to lift and move up and down, and the lifting and moving module 96 can adopt a structure capable of realizing linear movement in the prior art. In this embodiment, the lifting moving module 96 includes a lifting motor, a lifting screw rod extending in the up-down direction, and a lifting screw nut. The lifting screw nut is fixedly connected with the transverse screw nut, the lifting screw nut is in threaded connection with the lifting screw lever, the lifting screw lever is fixedly connected with the power output end of the lifting motor, and the lifting motor is fixedly connected with the power input end of the dislocation adjusting mechanism 97 through the lifting shell. During operation, the lifting motor drives the lifting screw lever to rotate, so that the lifting screw lever drives the dislocation adjusting mechanism 97 to generate vertical lifting linear displacement relative to the lifting screw nut.

Dislocation guiding mechanism 97 is used for the adjustment by getting bottle position on the transmission band, adjusts the horizontal vertical position when the bottle was got to first material subassembly or second material subassembly in the transmission band promptly. The dislocation adjusting mechanism 97 may adopt a dislocation adjusting structure used in the automatic boxing apparatus in the prior art, or a structure capable of realizing horizontal and vertical movement in the prior art. The misalignment adjusting mechanism 97 in this embodiment includes a misalignment adjusting screw lever, a misalignment adjusting screw nut, and a misalignment adjusting motor. The dislocation adjusting motor is fixedly arranged on the lifting shell, the power output end of the dislocation adjusting motor is fixedly connected with the dislocation adjusting screw lever, the dislocation adjusting screw lever extends vertically along the horizontal direction, a dislocation adjusting screw nut is connected to the dislocation adjusting screw lever through threads, and the dislocation adjusting screw nut is fixedly connected with the power input end of the inclination control assembly. When the device works, the dislocation adjusting motor drives the dislocation adjusting screw rod to rotate, so that the dislocation adjusting screw rod nut drives the inclination control assembly to generate horizontal vertical linear displacement relative to the screw rod.

The tilt control assembly is used for driving the mounting plate 92 to rotate, so that the ampoule bottles placed in the packing box are matched with the tilt angle of the packing box. The inclination control assembly comprises a first linear driver 98 fixedly mounted on the dislocation adjusting screw nut and a rotating plate 99 hinged with the first linear driver 98 through a first hinge shaft, and the rotating plate 99 is hinged with the fixed end of the rotator through a second hinge shaft. The first linear actuator 98 in this embodiment is a linear cylinder. In operation, the first linear actuator 98 linearly extends and retracts, the first hinge shaft drives the rotating plate 99 to rotate relative to the second hinge shaft, and the rotating plate 99 drives the rotator and the mounting plate 92 to rotate.

The rotator is used for driving the mounting plate 92 to rotate horizontally so as to switch the material taking position and the material discharging position of the first material taking assembly and the second material taking assembly. The rotator is a mechanical structure capable of realizing horizontal rotation of the mounting plate 92 in the prior art, and in this embodiment, the rotator is a rotating motor 910. The housing of the rotating motor 910 is fixedly provided with a second hinge shaft, and is hinged to the rotating plate 99 through the second hinge shaft, and the power output end of the rotating motor 910 is fixedly connected to the mounting plate 92.

The mounting plate 92 is square plate-shaped, and the size of the mounting plate 92 is matched with that of the packing box, so that the mounting plate 92 can be placed in the packing box. A first material taking assembly and a second material taking assembly are fixedly arranged on opposite sides of the mounting plate 92 respectively. The first material taking assembly is used for transferring the N-th row of ampoule bottles in the packing box, and the second material taking assembly is used for transferring the (N + 1) -th row of ampoule bottles in the packing box, wherein N is larger than or equal to 1. The first material taking assembly is M groups of first suction nozzles 93 which are parallelly and fixedly arranged on the mounting plate 92, and the second material taking assembly is Q groups of second suction nozzles 94 which are parallelly and fixedly arranged on the mounting plate 92, so that M-Q =1 or Q-M =1 is met. In this embodiment, M =8 and Q = 7. All the first suction nozzles 93 and all the second suction nozzles 94 are connected to the air supply line. The arrangement extension lines of all the first suction nozzles 93 and the arrangement extension lines of all the second suction nozzles 94 are arranged in parallel, that is, all the groups of the first suction nozzles 93 and all the groups of the second suction nozzles 94 are arranged linearly, and the arrangement extension lines of the first suction nozzles 93 and the second suction nozzles 94 are parallel to each other, and the second suction nozzles 94 and the first suction nozzles 93 are arranged in a staggered manner, that is, each group of the second suction nozzles 94 are correspondingly arranged between two adjacent groups of the first suction nozzles 93, as shown in fig. 11, so as to ensure that the ampoule bottles in adjacent rows are arranged in a staggered manner.

s31, material taking: the transfer moving assembly drives the mounting plate 92 to move, so that the first material taking assembly moves to the discharging position of the product detection device, and all the first suction nozzles 93 adsorb the qualified glass bottles on the transmission line.

S32, material conveying: the transfer moving assembly drives the first material taking assembly to move, meanwhile, the rotator drives the mounting plate 92 to rotate 180 degrees, so that the first material taking assembly rotates to a position which is closer to the packing box relative to the second material taking assembly, the inclination control assembly drives the ampoule bottle adsorbed by the first material taking assembly to rotate to an inclination angle which is the same as that of the packing box on the automatic box filling machine, and the unloading position of the first material taking assembly corresponds to the loading position of the automatic box filling machine.

S33, unloading: all the first suction nozzles 93 release the first row of ampoules which are sucked, and the first row of ampoules is filled into the packaging box.

S34, material taking again: the transfer moving assembly directly drives the mounting plate 92 to move, so that the second material taking assembly moves to the discharging position of the product detection device, and all the second suction nozzles 94 adsorb the qualified ampoule bottles on the transmission line.

S35, transporting materials again: the transfer moving assembly drives the second material taking assembly to move, meanwhile, the rotator drives the mounting plate 92 to rotate 180 degrees, so that the second material taking assembly rotates to a position which is closer to the packing box relative to the first material taking assembly, the inclination control assembly drives the ampoule bottles adsorbed by the second material taking assembly to rotate to an inclination angle which is the same as that of the packing box on the automatic box filling machine, and the unloading position of the second material taking assembly corresponds to the loading position of the automatic box filling machine.

S36, discharging again: all of the second suction nozzles 94 release the second row of ampoules that are being held in the package.

S37, repeating the steps.

Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic ampoule production system, includes the controller and produces and check out test set by the ampoule bottle of controller control work, its characterized in that: the automatic tube loading machine is characterized by further comprising an automatic tube loading machine and boxing equipment, wherein the automatic tube loading machine is controlled by the controller to work, a material tube output port of the automatic tube loading machine corresponds to a material tube input port of ampoule bottle production and detection equipment, and a discharge position of the ampoule bottle production and detection equipment corresponds to a feeding position of the boxing equipment.

2. The fully automated ampoule bottle production system of claim 1, wherein: the pipe transferring and inserting mechanism comprises a support, a transferring assembly and a pipe inserting device, wherein the transferring assembly is assembled on the support and used for transferring a material pipe to a clamp head disc of ampoule bottle body production and detection equipment, the pipe inserting device is assembled at a power output end of the transferring assembly, a pipe taking position of the pipe inserting device corresponds to the material pipe output position of the automatic pipe feeding machine pushing and lifting mechanism, and a pipe inserting position of the pipe inserting device corresponds to the material pipe input position of the clamp head disc of the ampoule bottle body production and detection equipment.

3. The fully automated ampoule bottle production system of claim 2, wherein: the structure of the transfer assembly is any one of the following structures:

4. The fully automated ampoule bottle production system of any of claims 1-3, wherein: the material pipe transfer mechanism comprises a rack, a transfer assembly and a sucker assembly, wherein the transfer assembly is assembled on the rack and used for transferring the material pipe, the sucker assembly is assembled at the power output control end of the transfer assembly and used for adsorbing the material pipe, at least one material pipe clamp is fixedly arranged on a suction nozzle fixing plate of the sucker assembly, and a material pipe clamping surface of the material pipe clamp corresponds to the material pipe adsorbed on the sucker assembly.

5. The fully automated ampoule bottle production system of claim 4, wherein: the material pipe clamp comprises a fixing plate, symmetrically arranged clamping jaws hinged and connected with the fixing plate and used for clamping a material pipe, a linear driver used for driving the clamping jaws to open and close and hinged connecting rods used for controlling the clamping jaws to open and close, wherein the linear driver is fixedly arranged on the suction nozzle fixing plate, the power output control end of the linear driver is fixedly connected with the fixing plate, the ends of the two clamping jaws are respectively hinged with the fixing plate, each clamping jaw is hinged with a hinged connecting rod, and the two hinged connecting rods are hinged and connected and symmetrically arranged between the two clamping jaws.

6. The fully automated ampoule bottle production system of any one of claims 1-3, 5, wherein: the material taking and transferring mechanism comprises a support frame, a transferring and moving assembly assembled on the support frame and used for controlling the moving position of transferred ampoule bottles, a mounting plate fixedly installed at the power output end of the transferring and moving assembly through a rotator, and a material taking assembly assembled on the mounting plate and used for taking materials, wherein the material taking position of the material taking assembly corresponds to the material discharging position of glass products of a product detection system, and the material discharging position of the material taking assembly corresponds to the material charging position of an automatic box filler.

7. The fully automated ampoule bottle production system of claim 6, wherein: the material taking assembly comprises a first material taking assembly and a second material taking assembly which are fixedly arranged on the opposite sides of the mounting plate respectively, the first material taking assembly is M groups of first suction nozzles which are parallelly and fixedly arranged on the mounting plate, the second material taking assembly is Q groups of second suction nozzles which are parallelly and fixedly arranged on the mounting plate, M-Q =1 is met, and all the first suction nozzles and all the second suction nozzles are connected with the air source pipeline.

8. A full-automatic ampoule bottle production method is characterized in that: the method of claim 1-7, comprising the following steps under the control of the controller:

9. The method for producing a full-automatic ampoule bottle according to claim 8, wherein:

in step S1, when the tube transferring and inserting mechanism of the automatic tube feeding machine transfers the tube at the tube output port of the tube pushing and lifting mechanism of the automatic tube feeding machine to the tube input port of the ampoule bottle production and detection device, the method includes the following steps:

the transfer assembly and the introducer are reset.

10. The method for producing a full-automatic ampoule bottle according to claim 9, wherein: when the material taking and transferring mechanism transfers qualified ampoule bottles on a product detection device transmission line to an automatic box filling machine in the step S3, the method comprises the following steps: