CN113410338B - Method for preparing copper-zinc-tin-sulfur-selenium film solar cell precursor by utilizing waste brass - Google Patents
Method for preparing copper-zinc-tin-sulfur-selenium film solar cell precursor by utilizing waste brass Download PDFInfo
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- CN113410338B CN113410338B CN202110678331.0A CN202110678331A CN113410338B CN 113410338 B CN113410338 B CN 113410338B CN 202110678331 A CN202110678331 A CN 202110678331A CN 113410338 B CN113410338 B CN 113410338B
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- sulfur
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- 229910001369 Brass Inorganic materials 0.000 title claims abstract description 46
- 239000010951 brass Substances 0.000 title claims abstract description 46
- SEUJAMVVGAETFN-UHFFFAOYSA-N [Cu].[Zn].S=[Sn]=[Se] Chemical compound [Cu].[Zn].S=[Sn]=[Se] SEUJAMVVGAETFN-UHFFFAOYSA-N 0.000 title claims abstract description 45
- 239000002243 precursor Substances 0.000 title claims abstract description 41
- 239000002699 waste material Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000011701 zinc Substances 0.000 claims abstract description 56
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000010949 copper Substances 0.000 claims abstract description 42
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 35
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229910052802 copper Inorganic materials 0.000 claims abstract description 27
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000002253 acid Substances 0.000 claims abstract description 25
- 239000011135 tin Substances 0.000 claims abstract description 25
- 229910021626 Tin(II) chloride Inorganic materials 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 20
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical class [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000001704 evaporation Methods 0.000 claims abstract description 19
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 17
- 150000001879 copper Chemical class 0.000 claims abstract description 16
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 14
- 239000011593 sulfur Substances 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims abstract description 13
- 238000002386 leaching Methods 0.000 claims abstract description 12
- 230000003647 oxidation Effects 0.000 claims abstract description 12
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 12
- 239000003960 organic solvent Substances 0.000 claims abstract description 7
- 230000008020 evaporation Effects 0.000 claims abstract description 6
- 229910052718 tin Inorganic materials 0.000 claims abstract description 4
- 239000000243 solution Substances 0.000 claims description 48
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 27
- 239000000126 substance Substances 0.000 claims description 27
- 238000001914 filtration Methods 0.000 claims description 23
- 239000000706 filtrate Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 21
- 239000002904 solvent Substances 0.000 claims description 21
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 18
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 18
- 239000010409 thin film Substances 0.000 claims description 17
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 14
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 11
- 239000010408 film Substances 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 8
- 150000003751 zinc Chemical class 0.000 claims description 8
- 239000007864 aqueous solution Substances 0.000 claims description 7
- 238000004821 distillation Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000003381 stabilizer Substances 0.000 claims description 6
- 239000012459 cleaning agent Substances 0.000 claims description 4
- 239000007800 oxidant agent Substances 0.000 claims description 4
- 230000001590 oxidative effect Effects 0.000 claims description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 abstract description 10
- 238000004090 dissolution Methods 0.000 abstract description 10
- 239000012535 impurity Substances 0.000 abstract description 10
- -1 zinc salt Chemical class 0.000 abstract description 8
- 229910001297 Zn alloy Inorganic materials 0.000 abstract description 7
- 238000011084 recovery Methods 0.000 abstract description 7
- 238000002425 crystallisation Methods 0.000 abstract description 6
- 230000008025 crystallization Effects 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 3
- 150000003839 salts Chemical class 0.000 abstract description 3
- 239000003513 alkali Substances 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 15
- 239000002994 raw material Substances 0.000 description 14
- 150000002500 ions Chemical class 0.000 description 10
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 5
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 5
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 5
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 5
- 239000011259 mixed solution Substances 0.000 description 5
- 239000002957 persistent organic pollutant Substances 0.000 description 5
- 239000001119 stannous chloride Substances 0.000 description 5
- 235000011150 stannous chloride Nutrition 0.000 description 5
- YZYKBQUWMPUVEN-UHFFFAOYSA-N zafuleptine Chemical compound OC(=O)CCCCCC(C(C)C)NCC1=CC=C(F)C=C1 YZYKBQUWMPUVEN-UHFFFAOYSA-N 0.000 description 5
- 150000001450 anions Chemical class 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000001376 precipitating effect Effects 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000031700 light absorption Effects 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000002390 rotary evaporation Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001805 chlorine compounds Chemical group 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 125000001741 organic sulfur group Chemical group 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/0256—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
- H01L31/0264—Inorganic materials
- H01L31/032—Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
- H01L31/0326—Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising AIBIICIVDVI kesterite compounds, e.g. Cu2ZnSnSe4, Cu2ZnSnS4
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The invention provides a method for preparing a precursor of a copper-zinc-tin-sulfur-selenium film solar cell by utilizing waste brass, which comprises the steps of washing, alkaline leaching by oxidation, ammonia evaporation, acid dissolution and crystallization sequentially to prepare a copper-zinc alloy in the brass into metal salt required by the precursor of the copper-zinc-tin-sulfur-selenium film solar cell, remove most impurity elements except copper and zinc, determine the addition amounts of copper salt (or zinc salt), tin salt and a sulfur source according to the obtained content of copper and zinc and the ratio of copper, zinc and tin elements in the copper-zinc-tin-sulfur-selenium material, and add corresponding organic solvent to obtain the precursor solution of the copper-zinc-tin-sulfur-selenium film solar cell. According to the invention, the precursor solution of the copper-zinc-tin-sulfur-selenium solar cell is directly synthesized from the waste metal by a one-step method, a copper-zinc separation step is not needed, and trace impurity residues have no obvious influence on the cell efficiency, so that the consumption of a large amount of acid and alkali liquor and a complex process in the traditional recovery are avoided, and the short-process resource recycling is completed.
Description
Technical Field
The invention relates to the field of thin film solar cells, in particular to a method for preparing a precursor of a copper-zinc-tin-sulfur-selenium thin film solar cell by utilizing waste brass.
Background
The brass material mainly comprises copper-zinc alloy, is widely applied to various fields such as industrial production, daily life and the like, and has huge amount of waste brass every year. The traditional brass material recovery process mainly comprises the separation of copper and zinc materials, copper is usually firstly formed into copper sulfide precipitate and is separated from zinc, copper and zinc ions are reduced into metal simple substances, the recovery process is complex, and the recovery cost is high.
If copper and zinc elements do not need to be sorted in the brass recovery process, the process flow can be greatly reduced, and the cost is reduced. The precursor of the copper-zinc-tin-sulfur-selenium film solar cell contains two elements of copper and zinc at the same time, so that the requirement of brass recovery without copper-zinc separation can be met. The copper zinc tin sulfur selenium film solar cell is a second generation solar cell and has the following characteristics: flexibility, light weight, low cost and no toxicity. Due to the characteristics, the copper-zinc-tin-sulfur-selenium thin film solar cell has a good development prospect. The copper zinc tin sulfur selenium thin film solar cell mainly comprises a back electrode layer, a light absorption layer (namely a copper zinc tin sulfur selenium material layer), a buffer layer, a window layer and a top electrode layer, wherein the most critical for determining the efficiency of the cell is the copper zinc tin sulfur selenium light absorption layer. The technical route for preparing the copper-zinc-tin-sulfur-selenium thin film solar cell by dissolving three metal salts of copper, zinc and tin and a sulfur source in an organic solvent and coating the solution on the surface of a back electrode layer is verified, so that the copper-zinc-tin-sulfur-selenium thin film solar cell has a wide prospect. At present, the copper zinc tin sulfur selenium precursor material is obtained by taking copper salt, zinc salt, tin salt and organic sulfur source as raw materials for production, and the controllable range of the raw material cost is small.
Disclosure of Invention
The present invention is directed to solving at least one of the above problems.
The invention aims to provide a method for directly synthesizing a copper-zinc-tin-sulfur-selenium precursor from waste brass by a one-step method.
In order to achieve the purpose, the invention provides a method for preparing a copper-zinc-tin-sulfur-selenium film solar cell precursor by using waste brass, which comprises the following steps:
A. washing machine
Stirring and washing the waste brass by using a cleaning agent under the conditions of a liquid-solid ratio of 4-10:1 and a temperature of 25-70 ℃, wherein the cleaning agent comprises one or more of ethanol, isopropanol and acetone;
B. alkaline oxidation leaching
Adding a pH stabilizer, an oxidant and ammonia water into the substance cleaned in the step A, heating to 30-70 ℃, and stirring, wherein the liquid-solid ratio is 5-8:1, the pH is adjusted to 10-11, and the stirring speed is 200-400 rpm; filtering the stirred substance to obtain filter residue and filtrate;
C. ammonia distillation
Putting the filtrate obtained in the step B into a rotary evaporator, heating to 60-80 ℃, and evaporating the solvent, wherein the obtained ammonia gas can be recycled in the step B for reuse;
D. acid soluble
C, adding an acid-containing aqueous solution into the substance obtained in the step C, and filtering to obtain filter residue and filtrate;
E. evaporation of
D, placing the filtrate in the step D into an open container, heating to 80-100 ℃, completely evaporating the solvent or placing the heated solution into an environment of 0-10 ℃, and quickly crystallizing and separating out through the change of solubility along with the temperature;
F. copper salt (or zinc salt), tin salt and sulfur source are added according to the mixture ratio
And E, adding the substance obtained in the step E into an organic solvent, and adding copper salt, zinc salt, tin salt and a sulfur source into the organic solvent to obtain the required precursor solution of the copper-zinc-tin-sulfur-selenium film solar cell, wherein the adding amounts of the copper salt, the zinc salt, the tin salt and the sulfur source are determined according to the content of copper and zinc in the substance obtained in the step E and the ratio of copper, zinc and tin in the copper-zinc-tin-sulfur-selenium precursor material.
Preferably, the liquid-solid ratio in the step A is 5:1, and the temperature is 50-60 ℃.
Preferably, in the step B, the pH stabilizer is (NH)4)2CO3Or NH4Cl with the actual dosage being 1.2-2.0 times of the theoretical dosage and the oxidant being H2O2The liquid-solid ratio is 7:1, the heating temperature is 50-70 ℃, the pH value is 10, and the stirring speed is 300 rpm.
Preferably, in step C, the filtrate is heated to 80 ℃.
Preferably, in the step D, the acid is an aqueous solution of hydrochloric acid or acetic acid.
Preferably, in the step E, the temperature for heating and precipitating is 80 ℃, and the temperature for cooling and precipitating is 0 ℃.
Preferably, in the step F, the molar ratio of Cu/(Zn + Sn) in the organic solution is 0.7-1.0, the molar ratio of Zn/Sn is 1.0-1.3, and the molar ratio of (Cu + Zn + Sn)/S is 0.5.
The basic idea and technical principle of the invention are as follows:
the waste brass may be contaminated with organic contaminants such as sludge during the recovery process and may be removed in an ethanol/isopropanol washing process. During the washing process, the brass is insoluble in water without loss, and the washed ethanol/isopropanol can be reused in the washing step.
And then, carrying out oxidation alkaline leaching on the material, wherein the reaction formula of copper and zinc in the brass is as follows:
Me+1/2O2+2NH4OH+2NH4Cl=[Me(NH3)4]Cl2+3H2O
Me+1/2O2+2NH4OH+(NH4)2CO3=[Me(NH3)4]CO3+3H2O
Me=Cu、Zn
the impurities in the waste brass are mainly iron, manganese and aluminum, and in the oxidation alkaline leaching reaction, the iron reacts to generate Fe (OH)3While the manganese will react to form alpha-MnO due to precipitation2Precipitation, the aluminum will react to form Al2O3And the brass is insoluble in ammonia water and ammonium salt solution, so that impurities in the waste brass can be removed. The brass may have traces of insoluble impurities removed by filtration. And determining the end point of the oxidation alkaline leaching reaction by taking the obtained blue transparent solution as a judgment basis.
And (3) the leachate is alkaline, and in order to reduce the consumption of acid in the acid dissolving step and recover ammonia gas for recycling, the leachate is placed in a rotary evaporator for ammonia evaporation treatment. The ammonia gas can be separated from the aqueous solution in the evaporation process and enters the ammonia oxidation leaching link again, so that the recycling of the raw materials is realized, and the pH value can be effectively reduced by ammonia evaporation. The rotary evaporation can effectively reduce the vapor pressure of the solution, so that the solute of the solvent can be quickly separated, the energy consumption is reduced, and meanwhile, the negative pressure environment of the rotary evaporation is convenient for collecting ammonia gas.
Adding excess acid to the ammonia still product if a pH stabilizer is used (NH)4)2CO3The acid dissolution step includes the following two requirements: firstly, providing anions needed by precursor salt, and secondly, reacting CO3 2-The acid solution can be hydrochloric acid or acetic acid aqueous solution. Acetic acid is a weak acid and is partially ionized in water, so the concentration of the aqueous acetic acid solution should not exceed 2 mol/L. If a pH stabilizer is used NH4And Cl, the original anions are not required to be removed in the acid dissolution step, but the acid dissolution can only be performed by using an aqueous solution of hydrochloric acid, so that the influence of the disturbance of the anions on the quality of the precursor is avoided. Filtering the solution after acid dissolution.
Heating the filtrate to 80-100 deg.C in an open container, and dissolving HCl and CH in solvent with increasing temperature3COOH (determined by the kind of acid used in acid dissolution) volatilizes and escapes, and the solvent gradually evaporates, and the final product is chloride or acetate of copper and zinc. Alternatively, when the solution starts to precipitate, the solution may be placed in an environment of 0 to 10 ℃ to rapidly precipitate by utilizing the temperature-dependent change of the solution degree, the precipitate may be used in the next step by filtration, and the remaining solution may be used again in the acid-dissolving step.
And weighing the obtained copper salt, zinc salt and tin salt and sulfur source required by the precursor according to a ratio, and dissolving in an organic solvent to obtain the precursor solution of the copper-zinc-tin-sulfur-selenium film solar cell.
Compared with the prior art for preparing the precursor of the copper-zinc-tin-sulfur-selenium thin film solar cell, the preparation method has the following beneficial effects:
(1) directly using waste brass as a raw material, and providing the addition of copper salt (or zinc salt) and tin salt in the final precursor according to the proportion of copper and zinc components in the waste brass to obtain the precursor material of the copper-zinc-tin-sulfur-selenium solar cell. The method has the advantages of short flow, low pollution, no need of complex copper-zinc separation, recyclable intermediate product, effective reduction of waste gas, waste water and waste residue, and cost reduction.
(2) The invention directly synthesizes the precursor of copper zinc tin sulfur selenium by a one-step method. The optimal process flow is directly selected according to the anions of the required copper salt and zinc salt, the copper and the zinc are separated without introducing an additional flow, the use amount of chemicals is reduced, and the generation amount of waste gas and waste water is reduced.
Drawings
FIG. 1 is a process flow diagram of a method for preparing a precursor of a copper-zinc-tin-sulfur-selenium film solar cell by using waste brass.
Detailed Description
The following examples are intended to illustrate the invention without further limiting its scope.
The following examples were carried out using the process flow diagram shown in FIG. 1.
Example 1
100g of waste and old recycled brass is taken as a raw material, wherein the mass of copper is about 64.0g, and the mass of zinc is about 35.8 g.
A. Washing machine
Adding 100g of waste and old recovered brass raw materials into 500g of mixed solution of ethanol, isopropanol and acetone at 60 ℃, sufficiently stirring and washing, filtering and removing organic pollutants;
B. alkaline oxidation leaching
180g (NH)4)2CO31200g of distilled water are added and the solution is heated to 50 ℃ until (NH)4)2CO3After complete dissolution, the washed material from step A was added followed by 600g of concentrated ammonia and then 160mL of H2O2And (3) maintaining the solution in an aerobic environment, maintaining the temperature of the solution at 50 ℃, and stirring at the rotating speed of 300rpm, so that the copper-zinc alloy in the brass is oxidized and dissolved into copper ammine complex ions and zinc ammine complex ions. Filtering the obtained solution, and filtering insoluble impurities such as trace iron, manganese, aluminum and the like;
C. ammonia distillation
Putting the filtrate obtained in the step B into a rotary evaporator, heating to 80 ℃, completely evaporating the solvent, wherein the obtained ammonia gas can circularly enter the step B for reuse;
D. acid soluble
Adding 1.75mol/L acetic acid solution into the substance obtained in the step C until the substance obtained in the step C is completely dissolved;
E. crystallization of
Putting the filtrate obtained in the step D into an open container, heating to 80 ℃, and completely evaporating the solvent;
F. copper salt (or zinc salt), tin salt and sulfur source are added according to the mixture ratio
And E, adding the substance obtained in the step E, 33.6g of zinc acetate dihydrate, 110.7g of stannous chloride and 348.9g of thiourea into 707mL of glycol methyl ether solvent to obtain a precursor solution of the copper-zinc-tin-sulfur-selenium thin film solar cell, wherein the molar ratio of Cu/(Zn + Sn) in the copper-zinc-tin-sulfur-selenium precursor material is 0.75, the molar ratio of Zn/Sn is 1.2, and the molar ratio of Cu + Zn + Sn)/S is 0.5.
Example 2
100g of waste and old recycled brass is taken as a raw material, wherein the mass of copper is about 64.0g, and the mass of zinc is about 35.8 g.
A. Washing machine
Adding 100g of waste and old recovered brass raw materials into 500g of mixed solution of ethanol, isopropanol and acetone at 60 ℃, sufficiently stirring and washing, filtering and removing organic pollutants;
B. alkaline oxidation leaching
100gNH4Cl 640g of distilled water was added and the solution was heated to 50 ℃ for NH4After Cl was completely dissolved, the washed material of step A was added, followed by 600g of concentrated ammonia and then 160mL of H2O2And (3) maintaining the solution in an aerobic environment, maintaining the temperature of the solution at 50 ℃, and stirring at the rotating speed of 300rpm, so that the copper-zinc alloy in the brass is oxidized and dissolved into copper ammine complex ions and zinc ammine complex ions. Filtering the obtained solution, and filtering insoluble impurities such as trace iron, manganese, aluminum and the like;
C. ammonia distillation
Putting the filtrate obtained in the step B into a rotary evaporator, heating to 80 ℃, completely evaporating the solvent, wherein the obtained ammonia gas can circularly enter the step B for reuse;
D. acid soluble
Adding concentrated hydrochloric acid to the substance obtained in step C until the substance obtained in step C is completely dissolved;
E. crystallization of
Putting the filtrate obtained in the step D into an open container, heating to 80 ℃, and completely evaporating the solvent;
F. copper salt (or zinc salt), tin salt and sulfur source are added according to the mixture ratio
And E, adding the substance obtained in the step E, 33.6g of zinc acetate dihydrate, 110.7g of stannous chloride and 348.9g of thiourea into 707mL of glycol methyl ether solvent to obtain a precursor solution of the copper-zinc-tin-sulfur-selenium thin film solar cell, wherein the molar ratio of Cu/(Zn + Sn) in the copper-zinc-tin-sulfur-selenium precursor material is 0.75, the molar ratio of Zn/Sn is 1.2, and the molar ratio of Cu + Zn + Sn)/S is 0.5.
Example 3
100g of waste and old recycled brass is taken as a raw material, wherein the mass of copper is about 64.0g, and the mass of zinc is about 35.8 g.
A. Washing machine
Adding 100g of waste and old recovered brass raw materials into 500g of mixed solution of ethanol, isopropanol and acetone at 60 ℃, sufficiently stirring and washing, filtering and removing organic pollutants;
B. alkaline oxidation leaching
180g (NH)4)2CO31200g of distilled water are added and the solution is heated to 50 ℃ until (NH)4)2CO3After complete dissolution, the washed material from step A was added followed by 600g of concentrated ammonia and then 160mL of H2O2And (3) maintaining the solution in an aerobic environment, maintaining the temperature of the solution at 50 ℃, and stirring at the rotating speed of 300rpm, so that the copper-zinc alloy in the brass is oxidized and dissolved into copper ammine complex ions and zinc ammine complex ions. Filtering the obtained solution, and filtering insoluble impurities such as trace iron, manganese, aluminum and the like;
C. ammonia distillation
Putting the filtrate obtained in the step B into a rotary evaporator, heating to 60 ℃, completely evaporating the solvent, wherein the obtained ammonia gas can circularly enter the step B for reuse;
D. acid soluble
Adding 1.75mol/L acetic acid solution into the substance obtained in the step C until the substance obtained in the step C is completely dissolved;
E. crystallization of
Putting the filtrate obtained in the step D into an open container, heating to 80 ℃, and completely evaporating the solvent;
F. copper salt (or zinc salt), tin salt and sulfur source are added according to the mixture ratio
And E, adding the substance obtained in the step E, 33.6g of zinc acetate dihydrate, 110.7g of stannous chloride and 348.9g of thiourea into 707mL of glycol methyl ether solvent to obtain a precursor solution of the copper-zinc-tin-sulfur-selenium thin film solar cell, wherein the molar ratio of Cu/(Zn + Sn) in the copper-zinc-tin-sulfur-selenium precursor material is 0.75, the molar ratio of Zn/Sn is 1.2, and the molar ratio of Cu + Zn + Sn)/S is 0.5.
Example 4
100g of waste and old recycled brass is taken as a raw material, wherein the mass of copper is about 64.0g, and the mass of zinc is about 35.8 g.
A. Washing machine
Adding 100g of waste and old recovered brass raw materials into 500g of mixed solution of ethanol, isopropanol and acetone at 60 ℃, sufficiently stirring and washing, filtering and removing organic pollutants;
B. alkaline oxidation leaching
180g (NH)4)2CO31200g of distilled water are added and the solution is heated to 50 ℃ until (NH)4)2CO3After complete dissolution, the washed material from step A was added followed by 600g of concentrated ammonia and then 160mL of H2O2And (3) maintaining the solution in an aerobic environment, maintaining the temperature of the solution at 50 ℃, and stirring at the rotating speed of 300rpm, so that the copper-zinc alloy in the brass is oxidized and dissolved into copper ammine complex ions and zinc ammine complex ions. Filtering the obtained solution, and filtering insoluble impurities such as trace iron, manganese, aluminum and the like;
C. ammonia distillation
Putting the filtrate obtained in the step B into a rotary evaporator, heating to 80 ℃, completely evaporating the solvent, wherein the obtained ammonia gas can circularly enter the step B for reuse;
D. acid soluble
Adding 1.75mol/L acetic acid solution into the substance obtained in the step C until the substance obtained in the step C is completely dissolved;
E. crystallization of
Putting the filtrate obtained in the step D into an open container, heating to 100 ℃, and completely evaporating the solvent;
F. copper salt (or zinc salt), tin salt and sulfur source are added according to the mixture ratio
And E, adding the substance obtained in the step E, 33.6g of zinc acetate dihydrate, 110.7g of stannous chloride and 348.9g of thiourea into 707mL of glycol methyl ether solvent to obtain a precursor solution of the copper-zinc-tin-sulfur-selenium thin film solar cell, wherein the molar ratio of Cu/(Zn + Sn) in the copper-zinc-tin-sulfur-selenium precursor material is 0.75, the molar ratio of Zn/Sn is 1.2, and the molar ratio of Cu + Zn + Sn)/S is 0.5.
Example 5
100g of waste and old recycled brass is taken as a raw material, wherein the mass of copper is about 64.0g, and the mass of zinc is about 35.8 g.
A. Washing machine
Adding 100g of waste and old recovered brass raw materials into 500g of mixed solution of ethanol, isopropanol and acetone at 60 ℃, sufficiently stirring and washing, filtering and removing organic pollutants;
B. alkaline oxidation leaching
180g (NH)4)2CO31200g of distilled water are added and the solution is heated to 50 ℃ until (NH)4)2CO3After complete dissolution, the washed material from step A was added followed by 600g of concentrated ammonia and then 160mL of H2O2And (3) maintaining the solution in an aerobic environment, maintaining the temperature of the solution at 50 ℃, and stirring at the rotating speed of 300rpm, so that the copper-zinc alloy in the brass is oxidized and dissolved into copper ammine complex ions and zinc ammine complex ions. Filtering the obtained solution, and filtering insoluble impurities such as trace iron, manganese, aluminum and the like;
C. ammonia distillation
Putting the filtrate obtained in the step B into a rotary evaporator, heating to 80 ℃, completely evaporating the solvent, wherein the obtained ammonia gas can circularly enter the step B for reuse;
D. acid soluble
Adding 1.75mol/L acetic acid solution into the substance obtained in the step C until the substance obtained in the step C is completely dissolved;
E. crystallization of
D, placing the filtrate obtained in the step D in an open container, heating to 80 ℃, placing the heated solution in an environment of 0 ℃, rapidly precipitating by utilizing the change of solution temperature along with temperature, filtering to use the precipitate in the next step, and using the rest solution in the acid dissolving step again;
F. copper salt (or zinc salt), tin salt and sulfur source are added according to the mixture ratio
And E, adding the substance obtained in the step E, 24.6g of zinc acetate dihydrate, 113.7g of stannous chloride and 345.0g of thiourea into 707mL of glycol methyl ether solvent to obtain a precursor solution of the copper-zinc-tin-sulfur-selenium thin film solar cell, wherein the molar ratio of Cu/(Zn + Sn) in the copper-zinc-tin-sulfur-selenium precursor material is 0.80, the molar ratio of Zn/Sn is 1.1, and the molar ratio of Cu + Zn + Sn)/S is 0.5.
Claims (7)
1. A method for preparing a precursor of a copper-zinc-tin-sulfur-selenium film solar cell by using waste brass is characterized by comprising the following steps:
A. washing machine
Stirring and washing the waste brass by using a cleaning agent under the conditions of a liquid-solid ratio of 4-10:1 and a temperature of 25-70 ℃, wherein the cleaning agent comprises one or more of ethanol, isopropanol and acetone;
B. alkaline oxidation leaching
Adding a pH stabilizer, an oxidant and ammonia water into the substance cleaned in the step A, heating to 30-70 ℃, and stirring, wherein the liquid-solid ratio is 5-8:1, the pH is adjusted to 10-11, and the stirring speed is 200-400 rpm; filtering the stirred substance to obtain filter residue and filtrate;
C. ammonia distillation
Putting the filtrate obtained in the step B into a rotary evaporator, heating to 60-80 ℃, and evaporating the solvent, wherein the obtained ammonia gas can be recycled in the step B for reuse;
D. acid soluble
C, adding an acid-containing aqueous solution into the substance obtained in the step C, and filtering to obtain filter residue and filtrate;
E. evaporation of
D, placing the filtrate in the step D into an open container, heating to 80-100 ℃, completely evaporating the solvent or placing the heated solution into an environment of 0-10 ℃, and quickly crystallizing and separating out through the change of solubility along with the temperature;
F. copper salt, zinc salt, tin salt and sulfur source are added according to the mixture ratio
And E, adding the substance obtained in the step E into an organic solvent, and adding copper salt, zinc salt, tin salt and a sulfur source into the organic solvent to obtain the required precursor solution of the copper-zinc-tin-sulfur-selenium film solar cell, wherein the adding amounts of the copper salt, the zinc salt, the tin salt and the sulfur source are determined according to the content of copper and zinc in the substance obtained in the step E and the ratio of copper, zinc and tin in the copper-zinc-tin-sulfur-selenium precursor material.
2. The method for preparing the precursor of the copper-zinc-tin-sulfur-selenium film solar cell by using the waste brass as claimed in claim 1, wherein the liquid-solid ratio in the step A is 5:1, and the temperature is 50-60 ℃.
3. The method for preparing the precursor of the copper-zinc-tin-sulfur-selenium thin film solar cell by using the waste brass as claimed in claim 1, wherein in the step B, the pH stabilizer is (NH)4)2CO3Or NH4Cl with the actual dosage being 1.2-2.0 times of the theoretical dosage and the oxidant being H2O2The liquid-solid ratio is 7:1, the heating temperature is 50-70 ℃, the pH value is 10, and the stirring speed is 300 rpm.
4. The method for preparing the precursor of the copper-zinc-tin-sulfur-selenium thin film solar cell by using the waste brass as claimed in claim 1, wherein in the step C, the filtrate is heated to 80 ℃.
5. The method for preparing the precursor of the copper-zinc-tin-sulfur-selenium thin film solar cell by using the waste brass as claimed in claim 1, wherein in the step D, the acid is an aqueous solution of hydrochloric acid or acetic acid.
6. The method for preparing the precursor of the copper-zinc-tin-sulfur-selenium thin film solar cell by using the waste brass as claimed in claim 1, wherein in the step E, the temperature for heating and separating out is 80 ℃, and the temperature for cooling and separating out is 0 ℃.
7. The method for preparing the precursor of the copper-zinc-tin-sulfur-selenium thin film solar cell by using the waste brass as claimed in claim 1, wherein in the step F, the molar ratio of Cu/(Zn + Sn) is 0.7-1.0, the molar ratio of Zn/Sn is 1.0-1.3, and the molar ratio of Cu + Zn + Sn)/S is 0.5.
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