CN114715943A - Process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride and preparation method - Google Patents

Process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride and preparation method Download PDF

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Publication number
CN114715943A
CN114715943A CN202210311560.3A CN202210311560A CN114715943A CN 114715943 A CN114715943 A CN 114715943A CN 202210311560 A CN202210311560 A CN 202210311560A CN 114715943 A CN114715943 A CN 114715943A
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manganese
containing wastewater
solution
chloride
stirring
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莫红兵
马文培
徐海峰
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Central South University
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Central South University
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G45/00Compounds of manganese
    • C01G45/06Halides
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/41Preparation of salts of carboxylic acids
    • C07C51/412Preparation of salts of carboxylic acids by conversion of the acids, their salts, esters or anhydrides with the same carboxylic acid part
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)
  • Removal Of Specific Substances (AREA)

Abstract

The invention discloses a process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride, which comprises the steps of carrying out evaporation concentration treatment on the manganese-containing wastewater to obtain a saturated solution; adding ammonium bicarbonate into a saturated solution of manganese-containing wastewater, stirring and reacting, adjusting the pH value of the manganese-containing wastewater to 6.5-7, fully stirring, and filtering to obtain filter residue and filtrate; adding acidolysis agent into the filter residue manganese carbonate crude product, stirring at room temperature for dissolving, and completely dissolving manganese carbonate to obtain Mn2+A solution; in Mn2+Adding oxalic acid into the solution, carrying out water bath heating reaction for 1h at the temperature of 60-80 ℃, carrying out solid-liquid separation after aging for 2-4 h, filtering, washing and drying the solution, wherein the filter residue is calcium oxalate, and the filtrate is manganese chloride solution; and recrystallizing the manganese chloride solution to obtain pure manganese chloride crystals. The inventionThe manganese-containing wastewater is recycled, so that the manganese-containing wastewater is harmless and high-purity manganese chloride is produced, the resource utilization of the manganese-containing wastewater is realized, and a manganese product with higher value can be prepared.

Description

Process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride and preparation method
Technical Field
The invention relates to the technical field of recovery treatment of tail-end wastewater generated in electrolytic manganese industry, in particular to a process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride.
Background
The manganese-containing wastewater is electrolytic manganese slag generated by an electrolytic manganese process, and acidic wastewater generated after solid waste is recycled through acidolysis, and a certain amount of wastewater containing manganese, calcium and magnesium ions and higher ammonia nitrogen can be generated in the mining and deep processing processes of manganese ores due to the restriction of the existing equipment and process. Manganese is one of important monitoring indexes of environmental water pollutants, the manganese concentration of a factory sewage outlet is regulated to be within 2.0mg/L by the state, and the manganese-containing wastewater treatment is always a research hotspot.
Large amounts of waste water are produced both during and at the end of production, such as: the tailings pond leachate, the surface runoff of a plant area, process cleaning wastewater and the like contain sulfate, ammonia nitrogen and Mn with higher concentration, and relevant indexes exceed national specified discharge standards, such as serious pollution to peripheral farmland soil and water sources without collection and harmless treatment, and harm to crop growth and human health.
The manganese-containing wastewater has complex sources, and various corresponding treatment methods are generated according to different types and contents of valuable metals contained in the manganese-containing wastewater, for example, aiming at the manganese-containing wastewater with high calcium and magnesium content, impurities can be removed by selecting a fluoride method, a solvent extraction method, a microbiological method and the like, and the calcium and magnesium content in a solution is reduced firstly, so that the separation effect is achieved. The various methods are also reported in the invention of related documents, but in the actual operation process, the economic benefit, the equipment maintenance, the cost and the complexity degree of the process of the produced products are also considered. The existing method for treating calcium and magnesium ions in manganese-containing wastewater comprises the steps of separating magnesium sulfate and manganese sulfate by utilizing the difference of the solubility of the magnesium sulfate and the manganese sulfate in an ethanol solution, but the separation rate is low, the practical value is low, and the safety in the actual industrial production is greatly reduced. The extraction method is used for separating manganese and magnesium ions, but the extraction rate of manganese and magnesium is not high, and the separation effect is not ideal. Manganese and magnesium are separated by a manganese sulfate solution fluorination precipitation method, excessive new impurities are introduced, the subsequent treatment is complicated, industrial equipment is corroded by fluoride in the actual production process, and the method has serious environmental pollution. Therefore, it is important to develop a simple, economical and efficient method for removing impurities in the manganese system.
Along with the development of electrolytic manganese industry in China and the demand of manganese, the manganese-containing wastewater generated by the electrolytic manganese industry is increased year by year, and the electrolytic manganese wastewater has the characteristic of high calcium and magnesium content. Therefore, the manganese-containing wastewater is selectively recycled, valuable metals are extracted and recycled, and the method has practical significance for reducing environmental pollution and resource waste. In order to fundamentally solve the problem of waste water generated in the production process, a process method which is low in cost and can be recycled needs to be found. In the prior art, the patent: CN110282662B discloses a method for removing calcium from a manganese sulfate solution, which adopts sulfuric acid as a calcium precipitation agent, combines calcium ions and sulfate ions to generate calcium sulfate precipitates by controlling the concentration of H ions in the sulfuric acid solution, and then obtains a relatively pure manganese sulfate solution by filtering and solid-liquid separation; then controlling the concentration of H ions to crystallize and precipitate manganese sulfate, wherein the concentration of calcium ions can be reduced to below 30ppm after primary precipitation; the patent: CN111392777A discloses a method for removing calcium from a manganese sulfate solution, wherein the pH value of the manganese sulfate solution is adjusted to 0.5-3, and an extractant P204 is mixed with sulfurized kerosene to obtain a manganese sulfate calcium-removing raffinate and a calcium-manganese-rich organic phase, so that the separation effect is achieved; however, the method has the problems of high energy consumption, poor equipment maintenance and separation effect and the like because the method is greatly limited in treating the magnesium-calcium-rich manganese-containing wastewater.
Disclosure of Invention
In order to solve the technical problems, the invention provides a process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride, and provides a process method for harmlessly treating the manganese-containing wastewater and obtaining high-grade manganese chloride crystals at low cost.
In order to achieve the purpose, the invention adopts the following technical scheme: a process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride, Mn in manganese-containing wastewater2+≤5g/L,Mg2+≤4g/L,Ca2+Less than or equal to 0.6g/L, comprising the following steps:
s1, carrying out evaporation concentration treatment on the manganese-containing wastewater to obtain a saturated solution;
s2, based on the step S1, adding ammonium bicarbonate into the saturated solution of the manganese-containing wastewater, stirring and reacting, wherein the stirring control temperature is 40-50 ℃, the stirring reaction time is 2-3 hours, the pH value of the manganese-containing wastewater is adjusted to 6.5-7, and filtering is carried out after full stirring to obtain filter residue and filtrate;
s3, based on S2, washing the filter residue with ultrapure water and drying to obtain a manganese carbonate crude product;
s4, based on S3, adding an acidolysis agent into the manganese carbonate crude product, and stirring at room temperature to dissolve the manganese carbonate completely to obtain Mn2+A solution;
s5, based on S4, at Mn2+Adding oxalic acid into the solution, carrying out water bath heating reaction for 1h at the temperature of 60-80 ℃, carrying out solid-liquid separation after aging for 2-4 h, filtering, washing and drying the solution, wherein the filter residue is calcium oxalate, and the filtrate is manganese chloride solution;
and S6, recrystallizing the manganese chloride solution based on S5 to obtain pure manganese chloride crystals.
Preferably, in step S2, the addition amount of ammonium bicarbonate is equal to Mn in the manganese-containing wastewater2+Is N (NH)4HCO3):n(Mn2+)=2~2.2:1。
Preferably, in the step S2, the stirring intensity is 300-500 rpm.
Preferably, in the step S4, the acidolysis agent is hydrochloric acid, and the concentration of the hydrochloric acid is 1 to 2 mol/L.
Preferably, the molar ratio of the addition amount of the hydrochloric acid to the manganese carbonate is n (HCl): n (MnCO)3)=2:1。
Preferably, in the step S5, the addition amount of oxalic acid is equal to Ca in the manganese carbonate crude product2+Is n (H)2C2O4):n(Ca2+)=2~3:1。
Preferably, in the step S3, the drying temperature is 80 ℃ and the drying time is 6 h.
Compared with the prior art, the invention has the following beneficial effects:
(1) according to the method, manganese-containing wastewater is recycled, so that the manganese-containing wastewater is harmless and high-purity manganese chloride is produced, the resource utilization of the manganese-containing wastewater is realized, the manganese-containing wastewater can be discharged up to the standard, high-purity manganese chloride can be produced by recycling valuable metal manganese and can be sold as a product, and a byproduct calcium oxalate can also produce economic benefits;
(2) the invention passes through MgCO3And CaCO3、MnCO3According to the principle that the solubility difference is large, ammonium bicarbonate is added to remove calcium and magnesium ions, and recrystallization is utilized to further separate a small amount of magnesium and calcium ions in the solution, so that the process is simple and the effect is obvious;
(3) the method has simple process flow, reduces the complicated steps of equipment maintenance and inspection compared with the traditional extraction method, has less equipment material consumption, does not have strict requirements on equipment, and has low cost;
(4) the method has mild reaction conditions, common used medicaments and low price, and the generated by-products can also generate economic value, and the recovered and prepared high-purity manganese chloride has better quality.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The present invention is further explained below.
Mn in manganese-containing wastewater used in the invention2+≤5g/L,Mg2+≤4g/L,Ca2+The recovery preparation process of manganese chloride is less than or equal to 0.6g/L and comprises the following steps:
s1, carrying out evaporation concentration treatment on the manganese-containing wastewater to obtain a saturated solution;
s2, based on the step S1, adding ammonium bicarbonate into a saturated solution of manganese-containing wastewater, stirring and reacting, controlling the stirring temperature to be 40-50 ℃, the stirring reaction time to be 2-3 h, adjusting the pH value of the manganese-containing wastewater to be 6.5-7, fully stirring and filtering, specifically, the stirring intensity is 300-500 rpm, the heating device is a water bath kettle, and a reduced pressure suction filtration device is used for hot suction filtration to obtain filter residues and filtrate;
s3, based on S2, washing the filter residue with ultrapure water and drying, wherein the drying temperature is 80 ℃, and the drying time is 6 hours, so as to obtain a manganese carbonate crude product;
due to MgCO3And CaCO3With MnCO3Property of large difference in solubility (Ksp [ CaCO ]3]=2.9×10-9、Ksp[MgCO3]=6.8×10-6、Ksp[MnCO3]=2.2×10-11) The manganese precipitation can be carried out by adding ammonium bicarbonate, specifically, in the invention, the adding amount of the ammonium bicarbonate is equal to the Mn in the manganese-containing wastewater2+Is N (NH)4HCO3):n(Mn2+) 2-2.2: 1, thereby realizing Mn2+、Ca2+、Mg2+And (5) carrying out primary separation to obtain crude manganese carbonate.
S4, based on S3, adding an acidolysis agent into the manganese carbonate crude product, specifically, in the invention, the acidolysis agent is hydrochloric acid, the concentration of the hydrochloric acid is 1-2 mol/L, and the molar ratio of the addition amount of the hydrochloric acid to the manganese carbonate is n (HCl): n (MnCO)3) 2: 1. stirring at room temperature to dissolve manganese carbonate completely to obtain Mn2+A solution;
s5, based on S4, at Mn2+Adding oxalic acid into the solution, performing water bath heating reaction for 1 hour at the temperature of 60-80 ℃, performing solid-liquid separation after aging for 2-4 hours, filtering, washing and drying, wherein the filter residue is calcium oxalate, the filtrate is manganese chloride solution, and the addition amount of oxalic acid is equal to Ca in a manganese carbonate crude product2+Is n (H)2C2O4):n(Ca2+) 2-3: 1; the reaction equation is: CaCl2+H2C2O4=CaC2O4(precipitate) + HCl. The equilibrium condition is moved to the right by heating, the reaction rate is accelerated, calcium oxalate is insoluble in water and soluble in hydrochloric acid and nitric acid, and the impurity calcium ions contained in the manganese carbonate crude product can be precipitated and separated by adding oxalic acid;
and S6, recrystallizing the manganese chloride solution based on S5 to obtain pure manganese chloride crystals.
The method can effectively recover manganese in the manganese-containing wastewater, make the manganese-containing wastewater harmless and produce high-purity manganese chloride, realize resource utilization of the manganese-containing wastewater, realize standard discharge of the manganese-containing wastewater, produce high-purity manganese chloride by recovering valuable metal manganese, sell the high-purity manganese chloride as a product, produce economic benefits by-product calcium oxalate, prepare a manganese product with higher value by using the process method, and have simple and convenient operation process, wherein the manganese chloride product is mainly used for manufacturing feed additives, analytical reagents, dyes and pigments. Can also be used as trace element fertilizer in agriculture. In addition, the product can be further processed to be further made into a chemical product with higher value, and the method has wide market prospect.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, and therefore, modifications, equivalent changes, improvements, etc. made in the claims of the present invention are still included in the scope of the present invention.

Claims (7)

1. The process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride is characterized in that Mn in the manganese-containing wastewater2+≤5g/L,Mg2+≤4g/L,Ca2+Less than or equal to 0.6g/L, comprising the following steps:
s1, carrying out evaporation concentration treatment on the manganese-containing wastewater to obtain a saturated solution;
s2, based on the step S1, adding ammonium bicarbonate into the saturated solution of the manganese-containing wastewater, stirring and reacting, wherein the stirring control temperature is 40-50 ℃, the stirring reaction time is 2-3 hours, the pH value of the manganese-containing wastewater is adjusted to 6.5-7, and filtering is carried out after full stirring to obtain filter residue and filtrate;
s3, based on S2, washing the filter residue with ultrapure water and drying to obtain a manganese carbonate crude product;
s4, based on S3, adding an acidolysis agent into the manganese carbonate crude product, and stirring at room temperature to dissolve the manganese carbonate completely to obtain Mn2+A solution;
s5, based on S4, at Mn2+Adding oxalic acid into the solution, carrying out water bath heating reaction for 1h at the temperature of 60-80 ℃, carrying out solid-liquid separation after aging for 2-4 h, filtering, washing and drying the solution, wherein the filter residue is calcium oxalate, and the filtrate is manganese chloride solution;
and S6, recrystallizing the manganese chloride solution based on S5 to obtain pure manganese chloride crystals.
2. The process for selectively recovering manganese and preparing manganese chloride from manganese-containing wastewater according to claim 1, wherein the process comprises the following steps: in step S2, the amount of ammonium bicarbonate added is equal to the amount of Mn in the manganese-containing wastewater2+Is N (NH)4HCO3):n(Mn2+)=2~2.2:1。
3. The process for selectively recovering manganese and preparing manganese chloride from manganese-containing wastewater according to claim 2, characterized in that: in the step S2, the stirring intensity is 300-500 rpm.
4. The process for selectively recovering manganese and preparing manganese chloride from manganese-containing wastewater according to claim 1, wherein the process comprises the following steps: in the step S4, the acidolysis agent is hydrochloric acid, and the concentration of the hydrochloric acid is 1-2 mol/L.
5. The process of claim 4 for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride, wherein the process comprises the following steps: the molar ratio of the addition amount of the hydrochloric acid to the manganese carbonate is n (HCl): n (MnCO)3)=2:1。
6. The process of claim 1 for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride, wherein the process comprises the following steps: in the step S5, the addition amount of oxalic acid and Ca in the manganese carbonate crude product2+Is n (H)2C2O4):n(Ca2+)=2~3:1。
7. The process for selectively recovering manganese and preparing manganese chloride from manganese-containing wastewater according to claim 1, wherein the process comprises the following steps: in the step S3, the drying temperature is 80 ℃ and the drying time is 6 h.
CN202210311560.3A 2022-03-28 2022-03-28 Process for selectively recovering manganese from manganese-containing wastewater and preparing manganese chloride and preparation method Pending CN114715943A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115072786A (en) * 2022-07-15 2022-09-20 盐城市国投环境技术股份有限公司 Method for preparing manganese chloride by utilizing by-product manganese carbonate salt generated in prochloraz production

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CN101585554A (en) * 2009-07-06 2009-11-25 中国科学院广州化学研究所 Method for preparing manganous carbonate by using waste slag and waste water containing manganese as raw materials
CN102050495A (en) * 2009-11-10 2011-05-11 沈新财 Process for preparing tetrahydrate manganese chloride by leaching out rhodochrosite with waste acid
CN102557144A (en) * 2011-12-29 2012-07-11 渤海大学 Method for preparing MnO2 powder with manganese-containing titanium white waste salt
CN105036197A (en) * 2015-06-17 2015-11-11 刘平 Method for preparing high purity manganese carbonate
CN108862393A (en) * 2018-07-25 2018-11-23 郑州大学 A method of manganese carbonate is prepared using Mn-bearing waste water
CN109292825A (en) * 2018-11-14 2019-02-01 宜宾学院 A kind of Process of Hydroquinone Production waste water comprehensive reutilization method
CN111172561A (en) * 2018-11-13 2020-05-19 云南创一磷业技术有限公司 Method for separating magnesium in electrolytic manganese production process
CN111606487A (en) * 2020-05-27 2020-09-01 长沙矿冶研究院有限责任公司 Method for continuously treating and recycling manganese and ammonia nitrogen resources from electrolytic manganese wastewater

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101585554A (en) * 2009-07-06 2009-11-25 中国科学院广州化学研究所 Method for preparing manganous carbonate by using waste slag and waste water containing manganese as raw materials
CN102050495A (en) * 2009-11-10 2011-05-11 沈新财 Process for preparing tetrahydrate manganese chloride by leaching out rhodochrosite with waste acid
CN102557144A (en) * 2011-12-29 2012-07-11 渤海大学 Method for preparing MnO2 powder with manganese-containing titanium white waste salt
CN105036197A (en) * 2015-06-17 2015-11-11 刘平 Method for preparing high purity manganese carbonate
CN108862393A (en) * 2018-07-25 2018-11-23 郑州大学 A method of manganese carbonate is prepared using Mn-bearing waste water
CN111172561A (en) * 2018-11-13 2020-05-19 云南创一磷业技术有限公司 Method for separating magnesium in electrolytic manganese production process
CN109292825A (en) * 2018-11-14 2019-02-01 宜宾学院 A kind of Process of Hydroquinone Production waste water comprehensive reutilization method
CN111606487A (en) * 2020-05-27 2020-09-01 长沙矿冶研究院有限责任公司 Method for continuously treating and recycling manganese and ammonia nitrogen resources from electrolytic manganese wastewater

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115072786A (en) * 2022-07-15 2022-09-20 盐城市国投环境技术股份有限公司 Method for preparing manganese chloride by utilizing by-product manganese carbonate salt generated in prochloraz production

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Application publication date: 20220708