CN113387647A - Gamma-ray-proof ultrahigh-performance concrete and preparation method thereof - Google Patents

Gamma-ray-proof ultrahigh-performance concrete and preparation method thereof Download PDF

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Publication number
CN113387647A
CN113387647A CN202110674102.1A CN202110674102A CN113387647A CN 113387647 A CN113387647 A CN 113387647A CN 202110674102 A CN202110674102 A CN 202110674102A CN 113387647 A CN113387647 A CN 113387647A
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percent
gamma
reducing agent
concrete
water reducing
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李植
陈南勋
董志方
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Guangdong Middle Road Protection Engineering Co ltd
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Guangdong Middle Road Protection Engineering Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention provides gamma-ray-resistant ultra-high performance concrete and a preparation method thereof, wherein the gamma-ray-resistant ultra-high performance concrete comprises the following components in percentage by mass: 30-50% of P.O52.5R ordinary portland cement; 5-20% of barium sulfate cement; 7-10% of silica fume; 20-27% of quartz sand; 6-7% of steel fiber; 1.5-2% of a water reducing agent; the balance of water. The concrete has the characteristics of ultrahigh strength, ultrahigh service life, high fracture toughness, gamma-ray radiation prevention and the like; the nuclear radiation protection capability, the safe storage and the service life of the nuclear engineering structure are greatly improved, the structure thickness and the construction difficulty are reduced, and the auxiliary measures are reduced; the problem that a main structure of a traditional material engineering system building cannot be unified with a nuclear radiation protection structure and can only be compounded is solved, and the material can be used for building the main structure and can also be used as a basic engineering material of the nuclear radiation protection structure.

Description

Gamma-ray-proof ultrahigh-performance concrete and preparation method thereof
Technical Field
The invention relates to the technical field of concrete, in particular to gamma-ray-resistant ultra-high performance concrete and a preparation method thereof.
Background
The search for the radiation-proof engineering material with excellent cost performance is always a dream of engineers in the field of nuclear power engineering and national nuclear protection engineering. In view of the fact that materials with good radiation protection performance, such as lead plates, steel materials and the like, such as wax, water, lead, boron, polyethylene and the like, are expensive in manufacturing cost, poor in engineering weather resistance, or cannot be shaped, and cannot be directly used for constructing a main structure of an engineering.
Therefore, at present, in the nuclear radiation protection structure, concrete with low cost and balanced mechanical property and durability is mainly adopted to form a reinforced concrete composite structure with reinforcing steel bars, and a three-dimensional and comprehensive nuclear radiation engineering protection and structure system is jointly constructed by taking a lead plate and a steel plate which absorb gamma radiation as auxiliary structures and materials such as water, wax, lead, boron, polyethylene and the like which absorb neutron radiation as auxiliary structures
The concrete in the prior art is prepared by mixing cement, sand, stones, water and a water reducing agent, has the advantages of higher compressive strength, easy material taking, easy forming and low price, can be combined with steel materials to prepare various bearing members, but has the fatal defects of low tensile strength, large brittleness, easy cracking and poor toughness, thereby reducing the bearing capacity of a concrete structure and shortening the service life, and the common reinforced concrete structure has large and heavy size and poor durability which is generally only 30-50 years, and has the structural diseases beginning to appear along with the increase of the service life and needs to be maintained and reinforced to maintain the service function;
secondly, because the nuclear radiation protection capability of the common reinforced concrete is not enough, an auxiliary protection structure needs to be added, the structure adopts various nuclear radiation protection materials, and the structure cannot be used as a stressed main structure but only can be used as a protection layer due to the problems of self strength and service performance. The auxiliary structure increases the process flow and the construction cost is increased.
At present, the performance of the radiation-proof concrete is improved and improved by adding minerals with heavy metal elements into the improved radiation-proof concrete at home and abroad; and researches prove that the concrete material is doped with Mg, Ti,14C、55Fe and60both Co and Cu can improve the radiation protection capability of concrete, and aggregates containing heavy metal elements such as serpentine, magnetite (hematite), limonite, iron oxide powder, barite, gypsum powder, boresite, chromium ore powder, galena and the like can be used for improving the gamma ray and neutron ray shielding capability of concrete in actual production.
For example, patent CN1314874A discloses a radiation-proof concrete and a radiation-proof housing, and specifically discloses the following: in order to achieve the greatest possible shielding effect against heat and radiation, the radiation-protective casing according to the invention has a wall area which is made of radiation-protective concrete with a first boron-containing filler having a particle size of up to 1mm and a second metal filler having a particle size of up to 7 mm. According to a first embodiment, the first boron-containing filler is present in the radiation-protective concrete in a proportion of at least 5.0% by weight, in particular at least 7.8% by weight. In a second embodiment, the proportion by weight of the second metal filler in the radiation-protective concrete is in the range between 80 and 90%, in particular between 85 and 89%. At the same time, the proportion by weight of the first boron-containing filler is in the range between 1.0 and 1.5%.
The patent CN106977145B discloses an anti-radiation concrete, which comprises, by weight, 360 parts of cement 340-.
The filler or aggregate of the patent is used for radiation protection, the aggregate has a good radiation shielding effect, but because the aggregate has high density, large concrete capacity and poor concrete construction performance, more importantly, the radiation protection concrete prepared by adopting a heavy concrete method can increase the self weight of a building and the requirement on the pile foundation of the building, and can bring adverse effects on the seismic performance of the building. Therefore, when the radiation-proof concrete is used, the final quality of the radiation-proof concrete is ensured by considering the comprehensive performance of the concrete.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides gamma-ray-resistant ultra-high performance concrete and a preparation method thereof, and solves the problems that the traditional reinforced concrete material has short service life and can not meet the requirements of application working conditions with ultra-high requirements on service life in the field of nuclear engineering; the expected service life of the anti-radiation ultrahigh-performance concrete material constructed engineering structure is prolonged to more than 100 years.
The technical scheme of the invention is as follows: the gamma-ray-resistant ultra-high performance concrete comprises the following components in percentage by mass:
30-50% of P.O52.5R ordinary portland cement;
5-20% of barium sulfate cement;
7-10% of silica fume;
20-27% of quartz sand;
6-7% of steel fiber;
1.5-2% of a water reducing agent;
the balance of water.
Preferably, the concrete comprises the following components in percentage by mass:
35% of P.O52.5R ordinary portland cement;
17.3 percent of barium sulfate cement;
8.2 percent of silica fume;
23.5 percent of quartz sand;
6.5 percent of steel fiber;
1.9 percent of water reducing agent;
the balance of water.
Preferably, the concrete comprises the following components in percentage by mass: 46.3% of P.O52.5R ordinary portland cement;
6.3 percent of barium sulfate cement;
7.5 percent of silica fume;
25% of quartz sand;
6.6 percent of steel fiber;
2% of a water reducing agent;
the balance of water.
Preferably, the concrete comprises the following components in percentage by mass: 39.3% of P.O52.5R ordinary portland cement;
13% of barium sulfate cement;
8.3 percent of silica fume;
24% of quartz sand;
6.6 percent of steel fiber;
1.9 percent of water reducing agent;
the balance of water.
Preferably, the concrete comprises the following components in percentage by mass: Q.O52.5R Portland cement 40.7%;
11.8 percent of barium sulfate cement;
7.5 percent of silica fume;
25.3 percent of quartz sand;
6.6 percent of steel fiber;
2% of a water reducing agent;
the balance of water.
Preferably, the water reducing agent is a polycarboxylic acid water reducing agent special for Sical UHPC
The invention also provides a preparation method of the gamma-ray-resistant ultra-high performance concrete, which comprises the following steps:
s1), mixing the cement, the silica fume, the quartz sand and the barium sulfate cement, and stirring for 3-4 minutes;
s2), adding ice and a water reducing agent by two times, wherein seventy percent of the water reducing agent is added for the first time, and thirty percent of the water reducing agent is added for the second time until the materials reach a fluidized state, and stirring for about 15-17 minutes;
s3), after the material is fluidized, adding steel fibers, and then putting the steel fibers into a vibrating screen for screening and feeding, wherein the whole feeding time of the steel fibers is 6-8 minutes;
s4) and after the steel fiber feeding is finished, continuously stirring for two to three minutes to discharge.
The invention has the beneficial effects that:
1. the concrete has the characteristics of ultrahigh strength, ultrahigh service life, high fracture toughness, gamma-ray radiation prevention and the like; the nuclear radiation protection capability, the safe storage and the service life of the nuclear engineering structure can be greatly improved, the structure thickness and the construction difficulty are reduced, and the auxiliary measures are reduced;
2. the invention solves the problem that the main structure of the traditional material engineering system building can not be unified with the nuclear radiation protection structure, and can only be compounded, and provides a foundation engineering material which can be used for constructing the main structure and can also be used as the nuclear radiation protection structure.
Detailed Description
The following further illustrates embodiments of the invention:
example 1
The embodiment provides gamma-ray-resistant ultra-high performance concrete, which comprises the following components in percentage by mass:
880kg of P.O52.5R ordinary portland cement;
425kg of barium sulfate cement;
200kg of silica fume;
575kg of quartz sand;
158kg of steel fibers;
47kg of water reducing agent;
160kg of water;
the obtained sample was designated RRUHPC-1.
Example 2
1110kg of P.O52.5R ordinary portland cement;
150kg of barium sulfate cement;
180kg of silica fume;
600kg of quartz sand;
158kg of steel fibers;
47kg of water reducing agent;
155kg of water;
the obtained sample was designated RRUHPC-2.
Example 3
1063kg of P.O52.5R ordinary portland cement;
212kg of barium sulfate cement;
200kg of silica fume;
575kg of quartz sand;
158kg of steel fibers;
50kg of water reducing agent;
140kg of water;
the obtained sample was designated RRUHPC-3.
Example 4
1020kg of P.O52.5R ordinary portland cement; 255kg of barium sulfate cement;
200kg of silica fume;
575kg of quartz sand;
158kg of steel fibers;
47kg of water reducing agent;
155kg of water;
the obtained sample was designated RRUHPC-4.
Example 5
981kg of P.O52.5R ordinary portland cement; 264kg of barium sulfate cement;
180kg of silica fume;
610kg of quartz sand;
158kg of steel fibers;
47kg of water reducing agent;
150kg of water;
the obtained sample was designated RRUHPC-5.
Example 6
944kg of P.O52.5R ordinary portland cement;
311kg of barium sulfate cement;
220kg of silica fume;
575kg of quartz sand;
158kg of steel fibers;
45kg of water reducing agent;
150kg of water;
the obtained sample was designated RRUHPC-6.
Example 7
Performance testing
The samples of examples 1 to 6 were tested using radiation protection UHPC mechanics, and the test structures are shown in table 1, wherein in the prior art, the compressive strength of ordinary concrete is 30 to 60MPa, and the flexural strength is 2 to 5 MPa:
TABLE 1 results of mechanical test for radiation protection UHPC
Figure BDA0003120357140000091
The samples of example 1 were tested against gamma radiation using a radiation-protective UHPC, and the results were as follows
Shown in Table 2:
thickness of material Shielding rate (eta)
5cm 49.3%
10cm 74.9%
5cm+10cm 86.9%
Wherein, the radiation protection performance of the common concrete is as follows: the shielding rate of 10cm is 50%, the shielding rate of 20cm is 75%, and the shielding rate of 30cm is 87.5%.
The foregoing embodiments and description have been presented only to illustrate the principles and preferred embodiments of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as hereinafter claimed.

Claims (7)

1. The gamma-ray-resistant ultra-high performance concrete is characterized by comprising the following components in percentage by mass:
30-50% of P.O52.5R ordinary portland cement;
5-20% of barium sulfate cement;
7-10% of silica fume;
20-27% of quartz sand;
6-7% of steel fiber;
1.5-2% of a water reducing agent;
the balance of water.
2. The gamma-ray resistant ultra-high performance concrete as claimed in claim 1, wherein: the concrete comprises the following components in percentage by mass:
35% of P.O52.5R ordinary portland cement;
17.3 percent of barium sulfate cement;
8.2 percent of silica fume;
23.5 percent of quartz sand;
6.5 percent of steel fiber;
1.9 percent of water reducing agent;
the balance of water.
3. The gamma-ray resistant ultra-high performance concrete as claimed in claim 1, wherein: the concrete comprises the following components in percentage by mass:
46.3% of P.O52.5R ordinary portland cement;
6.3 percent of barium sulfate cement;
7.5 percent of silica fume;
25% of quartz sand;
6.6 percent of steel fiber;
2% of a water reducing agent;
the balance of water.
4. The gamma-ray resistant ultra-high performance concrete as claimed in claim 1, wherein: the concrete comprises the following components in percentage by mass:
39.3% of P.O52.5R ordinary portland cement;
13% of barium sulfate cement;
8.3 percent of silica fume;
24% of quartz sand;
6.6 percent of steel fiber;
1.9 percent of water reducing agent;
the balance of water.
5. The gamma-ray resistant ultra-high performance concrete as claimed in claim 1, wherein: the concrete comprises the following components in percentage by mass:
P.O52.5R ordinary portland cement 40.7%;
11.8 percent of barium sulfate cement;
7.5 percent of silica fume;
25.3 percent of quartz sand;
6.6 percent of steel fiber;
2% of a water reducing agent;
the balance of water.
6. A gamma-ray resistant ultra-high performance concrete as claimed in any one of claims 1 to 5, wherein: the water reducing agent is a special polycarboxylate water reducing agent for certain UHPC.
7. A method for preparing the gamma-ray resistant ultra-high performance concrete of claim 6, comprising the steps of:
s1), mixing the cement, the silica fume, the quartz sand and the barium sulfate cement, and stirring for 3-4 minutes;
s2), adding ice and a water reducing agent by two times, wherein seventy percent of the water reducing agent is added for the first time, and thirty percent of the water reducing agent is added for the second time until the materials reach a fluidized state, and stirring for about 15-17 minutes;
s3), after the material is fluidized, adding steel fibers, and then putting the steel fibers into a vibrating screen for screening and feeding, wherein the whole feeding time of the steel fibers is 6-8 minutes;
s4) and after the steel fiber feeding is finished, continuously stirring for two to three minutes to discharge.
CN202110674102.1A 2021-06-17 2021-06-17 Gamma-ray-proof ultrahigh-performance concrete and preparation method thereof Pending CN113387647A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220205193A1 (en) * 2020-12-29 2022-06-30 AEEE Capital Holding & Advisory Group Long span post tensioned bridge designs

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101863641A (en) * 2010-05-07 2010-10-20 武汉理工大学 Radiation-resistant concrete based on environment protection type functional aggregates and preparation method thereof
CN103864372A (en) * 2014-03-24 2014-06-18 中国建筑材料科学研究总院 Hybrid fiber reinforced concrete high integrity container for disposal of radioactive materials and preparation method thereof
CN105801040A (en) * 2014-12-29 2016-07-27 中国建筑材料科学研究总院 Wear-resistant, antiknock and radiation-resistant concrete and preparation method thereof
CN107200524A (en) * 2017-07-13 2017-09-26 西安建筑科技大学 A kind of superhigh intensity and high bond performance fibre reinforced concrete and preparation method thereof
CN112551951A (en) * 2020-09-29 2021-03-26 中国建材国际工程集团有限公司 Radiation-proof concrete composition, preparation method and prefabricated container

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101863641A (en) * 2010-05-07 2010-10-20 武汉理工大学 Radiation-resistant concrete based on environment protection type functional aggregates and preparation method thereof
CN103864372A (en) * 2014-03-24 2014-06-18 中国建筑材料科学研究总院 Hybrid fiber reinforced concrete high integrity container for disposal of radioactive materials and preparation method thereof
CN105801040A (en) * 2014-12-29 2016-07-27 中国建筑材料科学研究总院 Wear-resistant, antiknock and radiation-resistant concrete and preparation method thereof
CN107200524A (en) * 2017-07-13 2017-09-26 西安建筑科技大学 A kind of superhigh intensity and high bond performance fibre reinforced concrete and preparation method thereof
CN112551951A (en) * 2020-09-29 2021-03-26 中国建材国际工程集团有限公司 Radiation-proof concrete composition, preparation method and prefabricated container

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220205193A1 (en) * 2020-12-29 2022-06-30 AEEE Capital Holding & Advisory Group Long span post tensioned bridge designs

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