CN113385875A - Clamping tool for welding hydraulic telescopic arm shell - Google Patents
Clamping tool for welding hydraulic telescopic arm shell Download PDFInfo
- Publication number
- CN113385875A CN113385875A CN202110588829.8A CN202110588829A CN113385875A CN 113385875 A CN113385875 A CN 113385875A CN 202110588829 A CN202110588829 A CN 202110588829A CN 113385875 A CN113385875 A CN 113385875A
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- clamping jaw
- telescopic arm
- hydraulic telescopic
- arm shell
- welding
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- 238000003466 welding Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 7
- 238000003825 pressing Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a clamping tool for welding a hydraulic telescopic arm shell, which comprises a mounting plate, an upper clamping jaw, a lower clamping jaw, a vertical driving mechanism and a lateral clamping jaw group, wherein the upper clamping jaw and the lower clamping jaw are connected to one side of the mounting plate in a sliding manner; the hydraulic telescopic arm shell is positioned and clamped by the upper clamping jaw, the lower clamping jaw, the vertical driving mechanism and the lateral clamping jaw set, so that the hydraulic telescopic arm shell is simple in structure and convenient to operate; simultaneously can carry out accurate centering location to utilizing side direction clamping jaw group to it before pressing from both sides tight to the flexible arm shell of hydraulic pressure to can avoid appearing pressing the condition of flexible arm shell offset, and then can guarantee welding quality.
Description
Technical Field
The invention relates to the technical field of auxiliary equipment for welding operation, in particular to a clamping tool for welding a shell of a hydraulic telescopic boom.
Background
The telescopic arm is a working device mounted on the equipment of excavator, crane, etc. and is characterized by that it uses the fixed body and moving body to make the moving body extend and retract by means of the action of telescopic cylinder so as to attain the goal of larger working radius and reasonable loading or lifting height.
The hydraulic telescopic arm shell is formed by welding two plates after being spliced, and needs to be clamped and fixed in the welding process so as to perform welding work. However, because the length of the hydraulic telescopic arm shell is long, the existing clamping device cannot perform accurate centering and positioning on the hydraulic telescopic arm shell when the hydraulic telescopic arm shell is clamped, so that the situation of position deviation of the hydraulic telescopic arm shell can occur, and the welding quality is further influenced.
Therefore, there is a need to provide a new technical solution to overcome the above-mentioned drawbacks.
Disclosure of Invention
The invention aims to provide a clamping tool for welding a hydraulic telescopic arm shell, which can effectively solve the technical problem.
In order to achieve the purpose of the invention, the following technical scheme is adopted:
the utility model provides a press from both sides tight frock for welding of hydraulic telescoping arm shell, includes:
mounting a plate;
and (3) clamping a jaw: the sliding connection is arranged at one side of the mounting plate;
a lower clamping jaw: the length of the upper clamping jaw is greater than that of the upper clamping jaw;
a vertical driving mechanism: the upper clamping jaw and the lower clamping jaw are driven to move to clamp and fix the hydraulic telescopic arm;
side direction clamping jaw group: the hydraulic telescopic arm is connected to the free end of the lower clamping jaw in a sliding mode so as to clamp and fix the hydraulic telescopic arm to be centered, positioned and clamped.
Furthermore, the device also comprises a pushing mechanism which is respectively arranged on two sides of the upper clamping jaw and used for driving the hydraulic telescopic arm to move.
Furthermore, the pushing mechanism comprises a pushing cylinder and a pushing plate, the pushing cylinder is fixedly arranged on the mounting plate, a connecting frame is fixedly arranged at the end of the pushing cylinder, and the pushing plate is fixedly connected with the connecting frame.
Furthermore, a flexible mechanism is installed on the lower surface of the upper clamping jaw, so that the hydraulic telescopic arm is prevented from deforming or being damaged in the clamping process.
Furthermore, the flexible mechanism comprises a telescopic rod, a rubber plate fixedly arranged at the end part of the free end of the telescopic rod and a cylindrical spring sleeved outside the telescopic rod.
Furthermore, a distance sensor is fixedly arranged on the outer side surface of the lateral clamping jaw group.
Compared with the prior art, the invention has the following beneficial effects:
1. the hydraulic telescopic arm shell is positioned and clamped by the upper clamping jaw, the lower clamping jaw, the vertical driving mechanism and the lateral clamping jaw set, so that the hydraulic telescopic arm shell is simple in structure and convenient to operate; simultaneously can carry out accurate centering location to utilizing side direction clamping jaw group to it before pressing from both sides tight to the flexible arm shell of hydraulic pressure to can avoid appearing pressing the condition of flexible arm shell offset, and then can guarantee welding quality.
2. The side clamping jaw group is directly arranged at the end part of the lower clamping jaw to perform centering, positioning and clamping on the workpiece, so that the overall structure of the clamp is simplified, the assembly is convenient and the production cost is low compared with the traditional clamp; meanwhile, when longer workpieces such as a hydraulic telescopic arm shell and the like are clamped, the operation is more flexible and convenient, and the application range is wider.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.
Fig. 1 is a schematic structural diagram of a clamping tool for welding a hydraulic telescopic boom shell, which is provided by the invention, when the clamping tool clamps the hydraulic telescopic boom shell;
FIG. 2 is a schematic structural diagram of a unilateral clamping tool in the clamping tool for welding the hydraulic telescopic arm shell, provided by the invention;
fig. 3 is an enlarged view of a portion a in fig. 2.
Numerical description in the figures:
1. mounting a plate; 2. an upper clamping jaw; 3. a lower jaw; 4. a vertical straight line module; 5. a lateral clamping jaw set; 6. a horizontal straight line module; 7. a distance sensor;
8. a material pushing mechanism; 81. a material pushing cylinder; 82. a material pushing plate; 83. a connecting frame;
9. a flexible mechanism; 91. a telescopic rod; 92. a rubber plate; 93. a cylindrical spring;
100. and a hydraulic telescopic arm shell.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it is to be understood that the terms "central," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention and for simplicity in description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the scope of the invention. When an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
The clamping tool for welding the hydraulic telescopic arm shell of the invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1 to 3, the invention provides a clamping tool for welding a hydraulic telescopic arm shell, which comprises a mounting plate 1, an upper clamping jaw 2 and a lower clamping jaw 3 which are slidably connected to one side of the mounting plate 1, a vertical driving mechanism for driving the upper clamping jaw 2 and the lower clamping jaw 3 to move to clamp and fix the hydraulic telescopic arm shell 100, and a lateral clamping jaw group 5 which is slidably connected to the free end of the lower clamping jaw 3 and is used for centering, positioning and clamping the hydraulic telescopic arm shell 100 before clamping and fixing the hydraulic telescopic arm shell 100.
Specifically, the mounting plate 1 is arranged on a positioner, is driven by the positioner to rotate, and is provided with two mounting plates which are respectively arranged at a fixed end and a movable end of the positioner; two one side that mounting panel 1 is relative all is equipped with clamping jaw 2, lower clamping jaw 3, vertical actuating mechanism and side direction clamping jaw group 5.
Vertical actuating mechanism sets up to vertical straight line module 4, and its fixed mounting is in on the mounting panel 1, go up 2 sliding connection of clamping jaw in the upper end of vertical straight line module 4, lower clamping jaw 3 sliding connection be in the lower extreme of vertical straight line module 4, just the length of clamping jaw 3 is greater than down the length of going up clamping jaw 2 for when the material loading, the work piece can be followed the top and dropped on clamping jaw 3 down, and does not receive go up the interference of clamping jaw 2.
Horizontal straight line module 6 is installed to the free end tip of lower clamping jaw 3, side direction clamping jaw group 5 with horizontal straight line module 6 sliding connection, it by horizontal straight line module 6 drive carries out centering positioning to the work piece and presss from both sides tightly. Specifically, a distance sensor 7 is installed on one side, opposite to the workpiece, of one clamping jaw in the lateral clamping jaw group 5, so that a central control system can regulate and control the movement distance of the lateral clamping jaw group 5 to center, position and clamp the workpiece; meanwhile, the clamping degree of the lateral clamping jaw group 5 to the workpiece can be adjusted by detecting the movement distance of the lateral clamping jaws, so that the workpiece is prevented from being deformed or damaged.
In addition, still be equipped with pushing equipment 8 in this device, its symmetric distribution is in go up the left side and the right side of clamping jaw 2, include: a pusher cylinder 81 and a pusher plate 82. The material pushing cylinder 81 is arranged on the mounting plate 1 and is arranged on the same side as the upper clamping jaw 2; the end part of the driving end is fixed with a connecting frame 83 through a bolt, and the material pushing plate 82 is arranged at the end part of the free end of the connecting frame 83. Specifically, the connecting frame 83 is configured to be an inverted "L" shape. And the material pushing mechanism 8 is used for pushing the workpiece to move so that the workpiece reaches a clamping position or pushing the workpiece to move for blanking.
Specifically, in this embodiment, the lower surface of the upper clamping jaw 2 is provided with a flexible mechanism 9, which includes an expansion link 91, a rubber plate 92 fixed to the end of the free end of the expansion link 91, and a cylindrical spring 93 sleeved outside the expansion link 91; through setting up flexible mechanism 9, can further avoid the work piece to take place to warp or damage at the tight degree of clamp of tight in-process elasticity regulation and control to the work piece.
The working principle of the invention is as follows:
after a workpiece is hoisted above the positioner in a balanced manner by utilizing the hanging strip, the moving end of the positioner moves backwards to a proper position, and the workpiece can fall onto the lower clamping jaw 3 from the top without interfering with the upper clamping jaw 2 because the upper clamping jaw 2 is shorter than the lower clamping jaw 3, and the workpiece is in a plane position and is not a welding surface when being contacted with the upper clamping jaw 2 and the lower clamping jaw 3.
After the workpiece is hoisted in place, the horizontal linear module 6 is started to move, so that the lateral clamping jaw groups 5 at the two ends of the positioner clamp the side face of the workpiece, in the process, the distance sensor 7 is used for detecting the movement distance of the lateral clamping jaw groups 5, and then a signal is sent to the central control system to regulate and control the clamping degree of the workpiece, and the situation that the workpiece is abnormally deformed or damaged is avoided. When the lateral centering clamping is finished, the lateral clamping jaw set 5 is released.
Then starting the moving end of the positioner to move towards the fixed end of the positioner, pushing the workpieces to move together after a material pushing plate 82 on the positioner contacts the workpieces, and stopping the workpieces when the workpieces move to a preset clamping position; at the moment, the horizontal linear module 6 is started to drive the lateral clamping jaw set 5 to clamp the side face of the workpiece. In the process, the distance sensor 7 is used for detecting the movement distance of the lateral clamping jaw group 5, and then a signal is sent to the central control system to regulate and control the clamping degree of the workpiece, so that the situation that the workpiece is abnormally deformed or damaged is avoided, and the clamping reliability is ensured.
After the lateral clamping jaw set 5 is automatically clamped, the vertical linear module 4 is started to drive the upper and lower clamping jaws 3 to clamp the upper and lower surfaces of the workpiece, the workpiece is prevented from generating abnormal deformation or damage through elastic regulation and control of the flexible mechanism 9 in the clamping process, and the clamping reliability is ensured.
When all the clamping jaws are automatically clamped in place, the positioner starts to rotate to drive the workpiece to rotate until the welding surface of the workpiece is in a horizontal state, so that welding operation is performed. And after one side welding seam is finished, the positioner rotates 180 degrees, and the welding work of a second welding seam is continuously finished.
After all weldment work were accomplished to the work piece, the workman master utilizes the suspender to hold the work piece from the below, carries out supplementary lifting, guarantees safety, then starts vertical straight line module 4 with horizontal straight line module 6 reverse motion in proper order to release the work piece.
And then, starting the moving end of the positioner to move a certain distance in the direction far away from the fixed end of the positioner, and starting a material pushing mechanism 8 at the fixed end of the positioner to push the workpiece to move, so that the workpiece avoids the edge of the upper clamping jaw 2, and a certain blanking safety distance is reserved for blanking.
After the blanking process is finished, the positioner is adjusted to a feeding preparation position, and meanwhile, the pushing mechanisms 8 at the two ends and the upper and lower clamping jaws 3 are returned to the original positions to wait for feeding of the next workpiece.
According to the invention, the hydraulic telescopic arm shell 100 is positioned and clamped by arranging the upper clamping jaw 3, the lower clamping jaw 3, the vertical driving mechanism and the lateral clamping jaw group 5, so that the structure is simple and the operation is convenient; and can carry out accurate centering location to utilizing two sets of side direction clamping jaw group 5 to it before pressing from both sides tight to hydraulic telescoping arm shell 100 to can avoid appearing pressing the condition of telescopic arm offset, and then can guarantee welding quality.
Meanwhile, the lateral clamping jaw group 5 is directly arranged at the end part of the lower clamping jaw 3 to center, position and clamp the workpiece, so that compared with the traditional clamp, the whole structure of the clamp is simplified, the assembly is convenient, and the production cost is low; meanwhile, when longer workpieces such as the hydraulic telescopic arm shell 100 and the like are clamped, the operation is more flexible and convenient.
The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described, and the content not described in detail in the specification belongs to the prior art known by persons skilled in the art.
Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention.
Claims (6)
1. The utility model provides a be used for flexible arm shell welded of hydraulic pressure to press from both sides tight frock which characterized in that: the method comprises the following steps:
mounting a plate;
and (3) clamping a jaw: the sliding connection is arranged at one side of the mounting plate;
a lower clamping jaw: the length of the upper clamping jaw is greater than that of the upper clamping jaw;
a vertical driving mechanism: the upper clamping jaw and the lower clamping jaw are driven to move to clamp and fix the hydraulic telescopic arm;
side direction clamping jaw group: the hydraulic telescopic arm is connected to the free end of the lower clamping jaw in a sliding mode so as to clamp and fix the hydraulic telescopic arm to be centered, positioned and clamped.
2. The clamping tool for welding the hydraulic telescopic arm shell according to claim 1, wherein the clamping tool comprises: the pushing mechanism is arranged on two sides of the upper clamping jaw and used for driving the hydraulic telescopic arm to move.
3. The clamping tool for welding the hydraulic telescopic arm shell according to claim 2, and is characterized in that: the pushing mechanism comprises a pushing cylinder and a pushing plate, the pushing cylinder is fixedly arranged on the mounting plate, a connecting frame is fixedly arranged at the end of the pushing cylinder, and the pushing plate is fixedly connected with the connecting frame.
4. The clamping tool for welding the shell of the hydraulic telescopic arm as claimed in claim 1 or 3, wherein the clamping tool comprises: the lower surface of the upper clamping jaw is provided with a flexible mechanism so as to prevent the hydraulic telescopic arm from deforming or being damaged in the clamping process.
5. The clamping tool for welding the hydraulic telescopic arm shell according to claim 4, wherein the clamping tool comprises: the flexible mechanism comprises a telescopic rod, a rubber plate fixedly arranged at the end part of the free end of the telescopic rod and a cylindrical spring sleeved outside the telescopic rod.
6. The clamping tool for welding the hydraulic telescopic arm shell according to claim 1 or 3, wherein a distance sensor is fixedly arranged on the outer side face of the lateral clamping jaw group.
Priority Applications (1)
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CN202110588829.8A CN113385875A (en) | 2021-05-28 | 2021-05-28 | Clamping tool for welding hydraulic telescopic arm shell |
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Application Number | Priority Date | Filing Date | Title |
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CN202110588829.8A CN113385875A (en) | 2021-05-28 | 2021-05-28 | Clamping tool for welding hydraulic telescopic arm shell |
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CN113385875A true CN113385875A (en) | 2021-09-14 |
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CN202110588829.8A Pending CN113385875A (en) | 2021-05-28 | 2021-05-28 | Clamping tool for welding hydraulic telescopic arm shell |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115971745A (en) * | 2023-03-21 | 2023-04-18 | 广州中设机器人智能装备股份有限公司 | Welding is supplementary to be got and carrying device with riser clamp |
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2021
- 2021-05-28 CN CN202110588829.8A patent/CN113385875A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115971745A (en) * | 2023-03-21 | 2023-04-18 | 广州中设机器人智能装备股份有限公司 | Welding is supplementary to be got and carrying device with riser clamp |
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