CN205184113U - Electric locomotive bogie frame welding fixture - Google Patents
Electric locomotive bogie frame welding fixture Download PDFInfo
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- CN205184113U CN205184113U CN201520890005.6U CN201520890005U CN205184113U CN 205184113 U CN205184113 U CN 205184113U CN 201520890005 U CN201520890005 U CN 201520890005U CN 205184113 U CN205184113 U CN 205184113U
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Abstract
一种电力机车转向架构架焊接工装夹具,包括支撑架,支撑架包括两根侧梁、侧梁之间的两根横梁、侧梁两端的端梁和端梁上的连接座;两根所述的横梁、设于横梁之间的侧梁和位于两根横梁之间的连接两组成中间定位区;位于侧梁同一侧的端梁和横梁以及端梁与横梁之间的侧梁组成端部定位区;中间定位区包括设置在连接梁上的定位器、设于侧梁上的第一安装座和设于所述第一安装座上的推紧机构;端部定位区包括三个设于侧梁上的第二安装座、设于第二安装座上的压紧机构和设于第二安装座上的定位器;侧梁上于侧梁与横梁的连接处设有定位器。本实用新型通过定位器、推紧机构、压紧机构、端部定位机构和端部止推机构的配合,使板材能够快速精确的定位。<u />
An electric locomotive bogie frame welding fixture, including a support frame, the support frame includes two side beams, two beams between the side beams, end beams at both ends of the side beams, and connecting seats on the end beams; the two beams 1. The side beams located between the beams and the connection between the two beams form the middle positioning area; the end beams and beams on the same side of the side beams and the side beams between the end beams and the beams form the end positioning area; The middle positioning area includes a locator arranged on the connecting beam, a first mounting seat provided on the side beam and a pushing mechanism provided on the first mounting seat; the end positioning area includes three The second mounting seat, the pressing mechanism located on the second mounting seat and the locator located on the second mounting seat; the side beam is provided with a locator at the joint of the side beam and the cross beam. The utility model enables fast and accurate positioning of the plate through the cooperation of the locator, the pushing mechanism, the pressing mechanism, the end positioning mechanism and the end thrust mechanism. <u />
Description
技术领域 technical field
本实用新型涉及焊接工装,尤其是一种电力机车转向架构架焊接工装夹具。 The utility model relates to a welding tool, in particular to a welding tool fixture for a bogie frame frame of an electric locomotive.
背景技术 Background technique
电力机车转向架构架由多块金属板件焊接而成,每一部件的焊接位置以及焊接的质量直接影响转向架构架的质量,关于机车运行的安全性,所以转向架构架在焊接时需要非常的仔细认真。转向架构架焊接质量的好坏前提是:焊接前,板材与板材的相对位置是否符合设计要求。然而现有的技术中缺少专门用于转向架构架的定位工装,导致板材与板材之间的相对位置不够精确,影响焊接质量;而且板材之间的位置确定需要花费长时间调整和固定,作业效率低。 The bogie frame of an electric locomotive is welded by multiple metal plates. The welding position and welding quality of each part directly affect the quality of the bogie frame. Regarding the safety of the locomotive operation, the bogie frame requires special attention when welding. carefully. The premise of the welding quality of the bogie frame is whether the relative position of the plate and the plate meets the design requirements before welding. However, the existing technology lacks positioning tooling specially used for bogie frames, which leads to inaccurate relative positions between plates and affects welding quality; moreover, it takes a long time to adjust and fix the position between plates, which greatly reduces the working efficiency. Low.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种电力机车转向架构架焊接工装夹具,能够快速将转向架构架的板材精确定位。 The technical problem to be solved by the utility model is to provide a welding fixture for the bogie frame of an electric locomotive, which can rapidly and accurately position the plates of the bogie frame.
为解决上述技术问题,本实用新型的技术方案是:一种电力机车转向架构架焊接工装夹具,包括支撑架,所述支撑架包括两根平行设置的侧梁、设于两侧梁之间且平行设置的横梁、分别设于侧梁两端的端梁和设在所述端梁中间与旋转设备连接的连接座,两根所述横梁之间设有两根平行设置的连接梁;两根所述的横梁、设于所述横梁之间的侧梁和位于两根横梁之间的连接两组成中间定位区;位于侧梁同一侧的端梁和横梁以及端梁与横梁之间的侧梁组成端部定位区;所述中间定位区包括设置在所述连接梁上的定位器、设于侧梁上的第一安装座和设于所述第一安装座上的推紧机构;所述端部定位区包括三个设于所述侧梁上的第二安装座、设于所述第二安装座上的压紧机构和设于第二安装座上的定位器;所述侧梁上于侧梁与横梁的连接处设有定位器。本实用新型专门针对八轴转向架构架的焊接工装,所示八轴转向架构架包括位于中间的中间构架和位于中间构架两侧的B0构架,本实用新型的中间定位区专门针对中间构架的定位,端部定位区专门针对B0构架的定位;由于构架为箱体结构,包括底封板、侧封板和顶封板;利用定位器可以对底封板和内侧的侧封板进行定位固定,利用推紧机构可以对外侧的侧封板进行定位固定,利用压紧机构可以对顶封板进行定位固定;从而可以在焊接前将板材拼接成型,最后通过焊接工艺即可将板材焊接连接。本实用新型可以与旋转设备连接,焊接过程可以旋转360度,焊接无死角。 In order to solve the above-mentioned technical problems, the technical solution of the present utility model is: a welding fixture for the bogie frame of an electric locomotive, including a support frame, and the support frame includes two side beams arranged in parallel, which are arranged between the two side beams and The cross beams arranged in parallel, the end beams respectively arranged at both ends of the side beams and the connecting seat arranged in the middle of the end beams to connect with the rotating equipment, two connecting beams arranged in parallel are arranged between the two cross beams; The above beams, the side beams arranged between the beams and the connection between the two beams form the middle positioning area; the end beams and beams on the same side of the side beams and the side beams between the end beams and the beams The end positioning area; the middle positioning area includes a locator arranged on the connecting beam, a first mounting seat provided on the side beam and a pushing mechanism provided on the first mounting seat; the end The local positioning area includes three second mounts on the side beams, a pressing mechanism on the second mounts and a locator on the second mounts; A locator is provided at the joint between the side beam and the cross beam. The utility model is specially aimed at the welding tooling of the eight-axis bogie frame. The eight-axis bogie frame shown includes an intermediate frame located in the middle and B0 frames located on both sides of the intermediate frame. The intermediate positioning area of the utility model is specially aimed at the positioning of the intermediate frame. , the end positioning area is specially for the positioning of the B0 frame; since the frame is a box structure, including the bottom seal plate, side seal plate and top seal plate; the bottom seal plate and the inner side seal plate can be positioned and fixed by using the locator, The pushing mechanism can be used to position and fix the outer side sealing plate, and the pressing mechanism can be used to position and fix the top sealing plate; so that the plates can be spliced and formed before welding, and finally the plates can be welded and connected through the welding process. The utility model can be connected with a rotating device, and the welding process can be rotated 360 degrees, and the welding has no dead angle.
作为改进,其中一端梁的两端设有端部定位机构,另一端梁的两端设有端部止推机构。 As an improvement, an end positioning mechanism is provided at both ends of one end beam, and an end thrust mechanism is provided at both ends of the other end beam.
作为改进,所述端部定位机构包括端部底板、端部定位板和端部止推板,所述端部底板固定在端梁上,端部止推板垂直固定在端部底板上,端部定位板固定在端部止推板上,且端部止推板与端部底板垂直;所述端部止推机构包括支撑板、固定在支撑板上的铰接立板、压拉手柄、杠杆、固定在支撑板上的导向轴套、伸缩杆和平齐压板,所述压拉手柄一端与铰接立板铰接,另一端与杠杆一端铰接,杠杆另一端与伸缩杆一端铰接,伸缩杆另一端穿过所述导向轴套后与平齐压板连接。 As an improvement, the end positioning mechanism includes an end bottom plate, an end positioning plate and an end thrust plate, the end bottom plate is fixed on the end beam, the end thrust plate is vertically fixed on the end bottom plate, and the end The upper positioning plate is fixed on the end thrust plate, and the end thrust plate is perpendicular to the end bottom plate; the end thrust mechanism includes a support plate, a hinged vertical plate fixed on the support plate, a pressure-pull handle, a lever 1. A guide bushing fixed on the support plate, a telescopic rod and a flat pressing plate, one end of the pressure-pull handle is hinged with the hinged vertical plate, the other end is hinged with one end of the lever, the other end of the lever is hinged with one end of the telescopic rod, and the other end of the telescopic rod is worn After passing through the guide bushing, it is connected with the flush pressing plate.
作为改进,所述定位器包括定位体、第一套筒、第二套筒、第一螺栓和第二螺栓;所述定位体的一侧面上设有第一腔体,另一侧面上设有与所述第一腔体垂直且连通的第二腔体,所述第一套筒设于所述第一腔体内,所述第二套筒设于所述第二腔体内;所述第一套筒上设有第一螺纹孔,第二套筒上设有第二螺纹孔,所述第一螺栓与第一螺纹孔螺纹连接,第二螺栓与第二螺纹孔连接,所述第一套筒表面设有定位槽,所述第二螺栓的一端穿过所述第二螺纹孔伸入到所述定位槽内。 As an improvement, the positioner includes a positioning body, a first sleeve, a second sleeve, a first bolt and a second bolt; a first cavity is provided on one side of the positioning body, and a cavity is provided on the other side. A second cavity perpendicular to and communicated with the first cavity, the first sleeve is set in the first cavity, the second sleeve is set in the second cavity; the first The sleeve is provided with a first threaded hole, and the second sleeve is provided with a second threaded hole, the first bolt is threaded with the first threaded hole, the second bolt is connected with the second threaded hole, and the first set A positioning groove is provided on the surface of the cylinder, and one end of the second bolt extends into the positioning groove through the second threaded hole.
作为改进,所述第一套筒与第一腔体为滑动配合,第二套筒与第二腔体为过盈配合;所述第一套筒的头部设有第一凸缘,第一凸缘的直径大于第一腔体的直径;所述第二套筒的头部设有第二凸缘,第二凸缘的直径大于第二腔体的直径。 As an improvement, the first sleeve is in sliding fit with the first cavity, and the second sleeve is in interference fit with the second cavity; the head of the first sleeve is provided with a first flange, and the first The diameter of the flange is greater than that of the first cavity; the head of the second sleeve is provided with a second flange, and the diameter of the second flange is greater than that of the second cavity.
作为改进,所述压紧机构包括夹具体、第一铰接座、第一螺杆轴套、第一螺杆、压块和第一手柄;所述夹具体呈C形,其包括第一连接板、第二连接板和第三连接板,第一连接板一端与第二连接板一端连接且相互垂直,第二连接板的另一端与第三连接板的一端连接且相互垂直,第一连接板的另一端与第一铰接座铰接,第三连接板的另一端与第一螺杆轴套固定连接;所述第一螺杆轴套内设有螺纹孔,螺纹孔的中心轴与第二连接板平行,所述第一螺杆的一端穿过所述第一螺杆轴套后与压块连接,第一螺杆的另一端与第一手柄连接。 As an improvement, the pressing mechanism includes a clamp body, a first hinge seat, a first screw shaft sleeve, a first screw, a pressing block and a first handle; the clamp body is C-shaped, and it includes a first connecting plate, a second Two connection plates and the third connection plate, one end of the first connection plate is connected to one end of the second connection plate and are perpendicular to each other, the other end of the second connection plate is connected to one end of the third connection plate and are perpendicular to each other, and the other end of the first connection plate is connected to each other and are perpendicular to each other. One end is hinged with the first hinge seat, and the other end of the third connecting plate is fixedly connected with the first screw sleeve; the first screw sleeve is provided with a threaded hole, and the central axis of the threaded hole is parallel to the second connecting plate. One end of the first screw rod passes through the first screw shaft sleeve and is connected to the pressure block, and the other end of the first screw rod is connected to the first handle.
作为改进,所述第一铰接座包括第一安装板和设于所述第一安装板上且对称设置的第一立板,所述第一立板上设有第一铰接孔,第一连接板的端部设有第二铰接孔,第一连接板的端部设于两块第一立板之间,通过第一铰接轴穿过所述第一铰接孔和第二铰接孔。 As an improvement, the first hinge seat includes a first mounting plate and a first vertical plate arranged symmetrically on the first mounting plate, the first vertical plate is provided with a first hinge hole, and the first connection The end of the plate is provided with a second hinge hole, the end of the first connecting plate is arranged between two first vertical plates, and the first hinge shaft passes through the first hinge hole and the second hinge hole.
作为改进,所述推紧机构包括曲杆、第二螺杆、第二螺杆轴套、压块和第二铰接座;所述曲杆的一端与第二铰接座铰接,另一端与第二螺杆轴套连接,所述第二螺杆轴套内设有螺纹孔,所述第二螺杆的一端穿过所述第二螺杆轴套后与压块连接,第二螺杆的另一端与第二手柄连接;所述第二铰接座包括第二安装板和设于所述第二安装板上且对称设置的第二立板,所述第二立板上设有长条形的第三铰接孔,曲杆的端部设有第四铰接孔,曲杆的端部设于两块第二立板之间,设有第二铰接轴穿过所述第三铰接孔和第四铰接孔;所述第二立板上设有限位槽,所述曲杆的端部设有限位杆,所述限位杆与所述限位槽配合。 As an improvement, the pushing mechanism includes a curved rod, a second screw rod, a second screw shaft sleeve, a pressure block and a second hinged seat; one end of the curved rod is hinged to the second hinged seat, and the other end is connected to the second screw shaft sleeve connection, the second screw shaft sleeve is provided with a threaded hole, one end of the second screw rod passes through the second screw shaft sleeve and is connected to the pressure block, and the other end of the second screw rod is connected to the second handle; The second hinge base includes a second mounting plate and a second vertical plate arranged symmetrically on the second mounting plate. The second vertical plate is provided with a strip-shaped third hinge hole, a curved rod The end of the curved rod is provided with a fourth hinge hole, and the end of the curved rod is arranged between two second vertical plates, and a second hinge shaft is provided to pass through the third hinge hole and the fourth hinge hole; A limit slot is provided on the vertical plate, and a limit rod is provided at the end of the curved rod, and the limit rod cooperates with the limit slot.
作为改进,所述限位槽由后挡部和前挡部构成,限位槽的开口朝上;所述后挡部组成限位槽的表面呈S形。 As an improvement, the limiting groove is composed of a rear stop and a front stop, and the opening of the limiting groove faces upward; the surface of the limiting groove formed by the rear stop is S-shaped.
作为改进,所述压块包括挤压部和连接部,挤压部通过连接部与螺杆连接,所述挤压部的底面为平面,且底面上设有凹槽;所述连接部上设有圆柱形腔体,圆柱形腔体的顶部内壁向内延伸设有凸环,所述螺杆的下端设有连接头,所述连接头设于所述圆柱形腔体内,圆柱形腔体的直径大于连接头的直径,凸环的内径小于连接头的直径。 As an improvement, the briquetting block includes an extruding part and a connecting part, the extruding part is connected to the screw through the connecting part, the bottom surface of the extruding part is a plane, and a groove is provided on the bottom surface; Cylindrical cavity, the top inner wall of the cylindrical cavity extends inwardly with a convex ring, the lower end of the screw rod is provided with a connecting head, the connecting head is arranged in the cylindrical cavity, and the diameter of the cylindrical cavity is larger than The diameter of the connector, the inner diameter of the convex ring is smaller than the diameter of the connector.
本实用新型与现有技术相比所带来的有益效果是: The beneficial effects brought by the utility model compared with the prior art are:
本实用新型通过定位器、推紧机构、压紧机构、端部定位机构和端部止推机构的配合,使板材能够快速精确的定位,将整个转向架构架的板材拼接成型,最后进行焊接工艺,确保焊接工艺的延续性和一致性,提高焊接品质。 In the utility model, through the cooperation of the locator, the pushing mechanism, the pressing mechanism, the end positioning mechanism and the end thrust mechanism, the plate can be positioned quickly and accurately, and the plates of the whole bogie frame are spliced and formed, and finally the welding process is carried out. , to ensure the continuity and consistency of the welding process and improve the welding quality.
附图说明 Description of drawings
图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为定位器结构示意图。 Figure 2 is a schematic diagram of the structure of the locator.
图3为定位器分解视图。 Figure 3 is an exploded view of the locator.
图4为压紧机构结构示意图。 Fig. 4 is a structural schematic diagram of the pressing mechanism.
图5为推紧机构结构示意图。 Fig. 5 is a structural schematic diagram of the pushing mechanism.
图6为压块剖视图。 Figure 6 is a sectional view of the compact.
图7为端部定位机构结构示意图。 Fig. 7 is a schematic structural diagram of the end positioning mechanism.
图8为端部止推机构结构示意图。 Fig. 8 is a schematic structural diagram of the end thrust mechanism.
具体实施方式 detailed description
下面结合说明书附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示,一种电力机车转向架构架焊接工装夹具,包括支撑架1,所述支撑架1包括两根平行设置的侧梁11、设于两侧梁11之间且平行设置的横梁12、分别设于侧梁11两端的端梁14和设在所述端梁14中间与旋转设备连接的连接座15,两根所述横梁12之间设有两根平行设置的连接梁13。两根所述的横梁12、设于所述横梁12之间的侧梁11和位于两根横梁12之间的连接两组成中间定位区;所述中间定位区包括设置在所述连接梁13上的定位器2、设于所述侧梁11上第一安装座17和位于第一安装座17上的推紧机构4。位于侧梁11同一侧的端梁14和横梁12以及端梁14与横梁12之间的侧梁11组成端部定位区;所述端部定位区包括三个设于所述侧梁11上的第二安装座16、设于所述第二安装座16上的压紧机构3和设于第二安装座上的定位器2。所述侧梁11上于侧梁11与横梁12的连接处设有定位器2,该定位器2与推进机构配合形成内外夹持。其中一端梁14的两端设有端部定位机构5,另一端梁14的两端设有端部止推机构6。本实用新型专门针对八轴转向架构架的焊接工装,所示八轴转向架构架包括位于中间的中间构架和位于中间构架两侧的B0构架,本实用新型的中间定位区专门针对中间构架的定位,端部定位区专门针对B0构架的定位;由于构架为箱体结构,包括底封板、侧封板和顶封板;利用定位器2可以对底封板和内侧的侧封板进行定位固定,利用推紧机构4可以对外侧的侧封板进行定位固定,利用压紧机构3可以对顶封板进行定位固定;从而可以在焊接前将板材拼接成型,最后通过焊接工艺即可将板材焊接连接。 As shown in Fig. 1 , a welding fixture for the bogie frame of an electric locomotive includes a support frame 1, the support frame 1 includes two side beams 11 arranged in parallel, and a cross beam arranged in parallel between the two side beams 11 12. The end beams 14 provided at both ends of the side beams 11 and the connection seat 15 provided in the middle of the end beams 14 to connect with the rotating equipment, and two parallel connecting beams 13 are arranged between the two cross beams 12 . The two cross beams 12, the side beams 11 arranged between the cross beams 12 and the connection between the two cross beams 12 form an intermediate positioning area; The locator 2 , the first mounting seat 17 provided on the side beam 11 and the pushing mechanism 4 located on the first mounting seat 17 . The end beam 14 and the cross beam 12 on the same side of the side beam 11 and the side beam 11 between the end beam 14 and the cross beam 12 form an end positioning area; The second mounting base 16 , the pressing mechanism 3 disposed on the second mounting base 16 and the positioner 2 disposed on the second mounting base. The side beam 11 is provided with a locator 2 at the junction of the side beam 11 and the cross beam 12, and the locator 2 cooperates with the propulsion mechanism to form internal and external clamping. One end beam 14 is provided with an end positioning mechanism 5 at both ends, and the other end beam 14 is provided with an end thrust mechanism 6 at both ends. The utility model is specially aimed at the welding tooling of the eight-axis bogie frame. The eight-axis bogie frame shown includes an intermediate frame located in the middle and B0 frames located on both sides of the intermediate frame. The intermediate positioning area of the utility model is specially aimed at the positioning of the intermediate frame. , the end positioning area is specifically for the positioning of the B0 frame; since the frame is a box structure, including the bottom seal, side seal and top seal; the positioner 2 can be used to position and fix the bottom seal and the inner side seal , use the pushing mechanism 4 to position and fix the outer side sealing plate, and use the pressing mechanism 3 to position and fix the top sealing plate; so that the plates can be spliced and formed before welding, and finally the plates can be welded through the welding process connect.
如图2、3所示,所述定位器2包括定位体21、第一套筒22、第二套筒24、第一螺栓23和第二螺栓25。所述定位体21的一侧面上设有第一腔体211,另一侧面上设有与所述第一腔体211垂直且连通的第二腔体212,所述第一腔体211为圆柱形贯通孔,第二腔体212为圆柱形盲孔;所述第一套筒22设于所述第一腔体211内,所述第二套筒24设于所述第二腔体212内,所述第一套筒22与第一腔体211为滑动配合,第二套筒24与第二腔体212为过盈配合;所述第一套筒22的头部设有第一凸缘222,第一凸缘222的直径大于第一腔体211的直径,防止第一套筒22完全陷入第一腔体211内;所述第二套筒24的头部设有第二凸缘242,第二凸缘242的直径大于第二腔体212的直径,防止第二套筒24完全陷入第二腔体212内。所述第一套筒22上设有第一螺纹孔221,第二套筒24上设有第二螺纹孔241,第一螺纹孔221和第二螺纹孔241均为通孔,所述第一螺栓23与第一螺纹孔221螺纹连接,第二螺栓25与第二螺纹孔241连接。所述第一套筒22表面设有定位槽223,所述定位槽223为长条形凹槽,所述第二螺栓25的一端穿过所述第二螺纹孔241伸入到所述定位槽内。定位器工作原理:将板材进行拼接,然后利用定位器22对板材进行固定,调节第二螺栓25的伸入长度,使第一套筒22与第一螺栓3能够一起在第一腔体211内滑动,大致调节第一螺栓23头部与板材的接触位置;然后拧紧第二螺栓25,使第二螺栓25伸入定位槽内并将第一套筒22压紧,此时第一套筒22不能再第一腔体211内自由滑动;由于第一套筒22被固定,所以第一螺栓23可以相对第一套筒22旋转,从而可相对第一套筒22伸缩,调节第一螺栓23直到可以将板材压紧固定。配合其他焊接工装,将整个转向架构架的板材拼接成型。 As shown in FIGS. 2 and 3 , the positioner 2 includes a positioning body 21 , a first sleeve 22 , a second sleeve 24 , a first bolt 23 and a second bolt 25 . A first cavity 211 is provided on one side of the positioning body 21, and a second cavity 212 perpendicular to and communicated with the first cavity 211 is provided on the other side, and the first cavity 211 is a cylinder shaped through hole, the second cavity 212 is a cylindrical blind hole; the first sleeve 22 is set in the first cavity 211, and the second sleeve 24 is set in the second cavity 212 , the first sleeve 22 is a sliding fit with the first cavity 211, and the second sleeve 24 is an interference fit with the second cavity 212; the head of the first sleeve 22 is provided with a first flange 222, the diameter of the first flange 222 is greater than the diameter of the first cavity 211, preventing the first sleeve 22 from completely sinking into the first cavity 211; the head of the second sleeve 24 is provided with a second flange 242 , the diameter of the second flange 242 is larger than the diameter of the second cavity 212 , preventing the second sleeve 24 from fully sinking into the second cavity 212 . The first sleeve 22 is provided with a first threaded hole 221, the second sleeve 24 is provided with a second threaded hole 241, the first threaded hole 221 and the second threaded hole 241 are through holes, the first The bolt 23 is threadedly connected with the first threaded hole 221 , and the second bolt 25 is connected with the second threaded hole 241 . The surface of the first sleeve 22 is provided with a positioning groove 223, the positioning groove 223 is an elongated groove, and one end of the second bolt 25 extends into the positioning groove through the second threaded hole 241 Inside. The working principle of the locator: splice the plates, then use the locator 22 to fix the plates, and adjust the extension length of the second bolt 25 so that the first sleeve 22 and the first bolt 3 can be together in the first cavity 211 Slide to roughly adjust the contact position between the head of the first bolt 23 and the plate; then tighten the second bolt 25 so that the second bolt 25 extends into the positioning groove and presses the first sleeve 22 tightly. At this time, the first sleeve 22 It cannot slide freely in the first cavity 211; since the first sleeve 22 is fixed, the first bolt 23 can rotate relative to the first sleeve 22, so that it can expand and contract relative to the first sleeve 22, adjust the first bolt 23 until The board can be pressed and fixed. Cooperate with other welding tools to splice and shape the plates of the entire bogie frame.
如图4所示,所述压紧机构3包括夹具体31、第一铰接座36、第一螺杆轴套34、第一螺杆32、压块35和第一手柄33。所述夹具体31呈C形,其包括第一连接板311、第二连接板312和第三连接板313,第一连接板311一端与第二连接板312一端连接且相互垂直,第二连接板312的另一端与第三连接板313的一端连接且相互垂直,第一连接板311的另一端与第一铰接座36铰接,第三连接板313的另一端与第一螺杆轴套34固定连接;所述第一连接板311与第二连接板312之间设有加强板314连接;所述第二连接板312与第三连接板313之间设有加强板314连接。所述第一铰接座36包括第一安装板361和设于所述第一安装板361上且对称设置的第一立板362,所述第一立板362上设有第一铰接孔,第一连接板311的端部设有第二铰接孔,第一连接板311的端部设于两块第一立板362之间,通过第一铰接轴363穿过所述第一铰接孔和第二铰接孔将第一连接板311与第一铰接座36铰接;夹具体31可以绕第一铰接座36进行翻转,夹具体31翻转至工作状态时,第一螺杆32位于第一铰接座36的正上方,焊接的产品位于第一螺杆32与第一铰接座36之间,使第一螺杆32与第一铰接座36形成夹持机构将产品夹持固定。所述第一螺杆轴套34内设有螺纹孔,螺纹孔的中心轴与第二连接板312平行,所述第一螺杆32的一端穿过所述第一螺杆轴套34后与压块7连接。第一螺杆32的另一端与第一手柄33连接,通过第一手柄33可以手动旋转第一螺杆32。压紧机构工作原理:本实用新型用于定位压紧位于转向架构架侧梁顶部的顶封板,翻转夹具体31,使第一螺杆32能够位于顶封板的上方,由于第一连接板311、第二连接板312和第三连接板313相互垂直,所述夹具体31翻转到位后,第一螺杆32基本能够与顶封板垂直;扳动第一手柄33使第一螺杆32旋转,由于第一螺杆32与第一螺杆轴套34的螺纹孔螺纹连接,第一螺杆32的旋转运动转变为第一螺杆32相对第一螺杆轴套34的上下运动;慢慢调整第一螺杆32往下运动,最终使压块7能够挤压在顶封板上,其作用在顶封板上的力要适中,与其他焊接夹具配合,共同将整个转向架构架拼接成型。 As shown in FIG. 4 , the pressing mechanism 3 includes a clamp body 31 , a first hinge seat 36 , a first screw shaft sleeve 34 , a first screw rod 32 , a pressing block 35 and a first handle 33 . The clamp body 31 is C-shaped and includes a first connecting plate 311, a second connecting plate 312 and a third connecting plate 313. One end of the first connecting plate 311 is connected to one end of the second connecting plate 312 and are perpendicular to each other. The other end of the plate 312 is connected to one end of the third connecting plate 313 and is perpendicular to each other, the other end of the first connecting plate 311 is hinged to the first hinge seat 36, and the other end of the third connecting plate 313 is fixed to the first screw shaft sleeve 34 Connection; the first connecting plate 311 and the second connecting plate 312 are connected with a reinforcing plate 314 ; the second connecting plate 312 and the third connecting plate 313 are connected with a reinforcing plate 314 . The first hinge seat 36 includes a first mounting plate 361 and a first vertical plate 362 arranged symmetrically on the first mounting plate 361, the first vertical plate 362 is provided with a first hinge hole, and the first vertical plate 362 is provided with a first hinge hole. The end of a connecting plate 311 is provided with a second hinge hole, and the end of the first connecting plate 311 is arranged between two first vertical plates 362, and the first hinge shaft 363 passes through the first hinge hole and the second hinge hole. The first connecting plate 311 and the first hinge seat 36 are hinged by the two hinge holes; the clip body 31 can be turned around the first hinge seat 36, and when the clip body 31 is turned over to the working state, the first screw rod 32 is positioned at the position of the first hinge seat 36. Directly above, the welded product is located between the first screw rod 32 and the first hinged seat 36, so that the first screw rod 32 and the first hinged seat 36 form a clamping mechanism to clamp and fix the product. The first screw bushing 34 is provided with a threaded hole, the central axis of the threaded hole is parallel to the second connecting plate 312, and one end of the first screw 32 passes through the first screw bushing 34 and connects with the briquetting block 7 connect. The other end of the first screw rod 32 is connected with the first handle 33 , and the first screw rod 32 can be manually rotated through the first handle 33 . Working principle of the pressing mechanism: the utility model is used for positioning and pressing the top sealing plate located at the top of the side beam of the bogie frame, turning over the clamp body 31, so that the first screw 32 can be located above the top sealing plate, because the first connecting plate 311 , the second connecting plate 312 and the third connecting plate 313 are perpendicular to each other, after the clamp body 31 is turned over in place, the first screw rod 32 can be substantially perpendicular to the top sealing plate; the first handle 33 is pulled to rotate the first screw rod 32, because The first screw rod 32 is threadedly connected with the threaded hole of the first screw rod sleeve 34, and the rotary motion of the first screw rod 32 is transformed into the up-and-down movement of the first screw rod 32 relative to the first screw rod sleeve 34; slowly adjust the first screw rod 32 to go down Movement finally enables the briquetting block 7 to be extruded on the top seal plate, and its force acting on the top seal plate should be moderate, and cooperate with other welding fixtures to jointly form the entire bogie frame.
如图5所示,所述推紧机构4包括曲杆41、第二螺杆43、第二手柄42、第二螺杆轴套46、压块7和第二铰接座44。所述曲杆41呈V形,有两根连杆411、412连接而成,所述曲杆41的一端与第二铰接座44铰接,另一端第二螺杆轴套46连接,曲杆41可以绕第二铰接座44翻转,通过调节两根连杆411、412的夹角可以使曲杆41翻转到位后,第二螺杆43基本水平。所述第二螺杆轴套46内设有螺纹孔,所述第二螺杆43的一端穿过所述第二螺杆轴套46后与压块7连接,第二螺杆43的另一端与第二手柄42连接。所述第二铰接座44包括第二安装板441和设于所述第二安装板441上且对称设置的第二立板442,所述第二立板442上设有长条形的第三铰接孔444,曲杆41的端部设有第四铰接孔,曲杆41的端部设于两块第二立板442之间,设有铰接轴443穿过所述第三铰接孔444和第四铰接孔,使曲杆能够与第二铰接座44铰接;所述第二立板442上设有限位槽446,所述曲杆41的端部设有限位杆413,所述限位杆413在曲杆的两侧凸出与两侧所述的限位槽446配合,所述限位槽446由后挡部445和前挡部构成,限位槽446的开口朝上,限位杆413落入限位槽446配合后,曲杆41的移动受到限制,将曲杆41往上提,使限位杆413离开限位槽446,即可将曲杆41解锁,使其重新能够翻转;所述后挡部445组成限位槽446的表面呈S形,位于后挡部445上半部的凸出,防止限位杆413意外脱离限位槽446。推紧机构工作原理:本实用新型用于定位压紧位于转向架构架侧梁侧面的侧封板,翻转曲杆41,使第二螺杆43能够位于侧封板的侧面,通过调整曲杆41的弯曲角度,可以使曲杆41翻转后第二螺杆43基本与侧封板垂直,此时的曲杆41通过限位杆413与限位槽446的配合被固定;扳动手柄使第二螺杆43旋转,由于第二螺杆43与第二螺杆轴套46的螺纹孔螺纹连接,螺杆3的旋转运动转变为第二螺杆43相对第二螺杆轴套46的水平运动;慢慢调整第二螺杆43往侧封板方向运动,最终使压块7能够挤压在侧封板上,其作用在侧封板上的力要适中,与其他焊接夹具配合,共同将整个转向架构架拼接成型。 As shown in FIG. 5 , the pushing mechanism 4 includes a curved rod 41 , a second screw rod 43 , a second handle 42 , a second screw shaft sleeve 46 , a pressing block 7 and a second hinge seat 44 . The curved rod 41 is V-shaped and is formed by connecting two connecting rods 411, 412. One end of the curved rod 41 is hinged to the second hinge seat 44, and the other end is connected to the second screw shaft sleeve 46. The curved rod 41 can be Flip around the second hinged seat 44, and adjust the angle between the two connecting rods 411, 412 to make the curved rod 41 flip in place, and the second screw rod 43 is basically horizontal. The second screw shaft sleeve 46 is provided with a threaded hole, and one end of the second screw rod 43 passes through the second screw shaft sleeve 46 and is connected with the briquetting block 7, and the other end of the second screw rod 43 is connected with the second handle 42 connections. The second hinged seat 44 includes a second mounting plate 441 and a second vertical plate 442 arranged symmetrically on the second mounting plate 441, and the second vertical plate 442 is provided with a strip-shaped third Hinged hole 444, the end of curved bar 41 is provided with the 4th hinged hole, and the end of curved bar 41 is located between two second vertical plates 442, is provided with hinge shaft 443 and passes through described 3rd hinged hole 444 and The fourth hinge hole enables the curved rod to be hinged with the second hinge seat 44; the second vertical plate 442 is provided with a limit groove 446, and the end of the curved rod 41 is provided with a limit rod 413, and the limit rod 413 protrudes on both sides of the curved rod to cooperate with the stopper groove 446 described on both sides. The stopper groove 446 is composed of a rear stopper 445 and a front stopper. The opening of the stopper groove 446 is upward, and the stopper rod After 413 falls into the limit groove 446 and cooperates, the movement of the curved rod 41 is restricted, and the curved rod 41 is lifted up so that the limit rod 413 leaves the limit groove 446, and the curved rod 41 can be unlocked so that it can be turned over again. The surface of the limiting groove 446 formed by the backstop 445 is S-shaped, and the protrusion located on the upper half of the backstop 445 prevents the limiting rod 413 from accidentally breaking away from the limiting groove 446 . Working principle of the pushing mechanism: the utility model is used for positioning and pressing the side sealing plate located on the side beam of the bogie frame, flipping the curved rod 41 so that the second screw 43 can be located on the side of the side sealing plate, and adjusting the position of the curved rod 41 The bending angle can make the second screw rod 43 substantially perpendicular to the side sealing plate after the curved rod 41 is overturned. At this time, the curved rod 41 is fixed by the cooperation of the limit rod 413 and the limit groove 446; pull the handle so that the second screw rod 43 Rotate, because the second screw rod 43 is threadedly connected with the threaded hole of the second screw shaft sleeve 46, the rotational motion of the screw rod 3 is transformed into the horizontal movement of the second screw rod 43 relative to the second screw shaft sleeve 46; slowly adjust the second screw rod 43 toward The direction movement of the side seal plate finally enables the pressure block 7 to be squeezed on the side seal plate, and the force acting on the side seal plate should be moderate, and cooperate with other welding fixtures to jointly form the entire bogie frame.
如图6所示,所述压块7包括挤压部71和连接部72,挤压部71通过连接部72与螺杆32、43连接,所述挤压部71的底面为平面,且底面上设有凹槽711;所述连接部72上设有圆柱形腔体721,圆柱形腔体721的顶部内壁向内延伸设有凸环722,所述螺杆的下端设有连接头8,所述连接头8设于所述圆柱形腔体721内,圆柱形腔体721的直径大于连接头8的直径,凸环722的内径小于连接头8的直径。连接头8在圆柱形腔体721内有一定的活动空间,使螺杆驱动压块紧压板材的时候具有一定的缓冲,确保压块的底面垂直压在板材表面。 As shown in Figure 6, the briquetting block 7 includes an extruding portion 71 and a connecting portion 72, the extruding portion 71 is connected with the screws 32, 43 through the connecting portion 72, the bottom surface of the extruding portion 71 is a plane, and the bottom surface A groove 711 is provided; the connecting portion 72 is provided with a cylindrical cavity 721, and the top inner wall of the cylindrical cavity 721 extends inwardly with a convex ring 722, and the lower end of the screw rod is provided with a connecting head 8. The connecting head 8 is disposed in the cylindrical cavity 721 , the diameter of the cylindrical cavity 721 is larger than the diameter of the connecting head 8 , and the inner diameter of the protruding ring 722 is smaller than the diameter of the connecting head 8 . The connecting head 8 has a certain movable space in the cylindrical cavity 721, so that the screw drives the briquetting block to have a certain buffer when pressing the plate tightly, so as to ensure that the bottom surface of the briquetting block is vertically pressed on the surface of the plate.
如图7所示,所述端部定位机构5包括端部底板51、端部定位板52和端部止推板53,所述端部底板51固定在端梁14上,端部止推板53垂直固定在端部底板51上,端部定位板52固定在端部止推板53上,且端部止推板53与端部底板51垂直。如图8所示,所述端部止推机构6包括支撑板61、固定在支撑板61上的铰接立板62、压拉手柄63、杠杆64、固定在支撑板61上的导向轴套65、伸缩杆66和平齐压板67,所述压拉手柄63一端与铰接立板62铰接,另一端与杠杆64一端铰接,杠杆64另一端与伸缩杆66一端铰接,伸缩杆66另一端穿过所述导向轴套65后与平齐压板67连接。端部定位机构和端部止推机构分别位于转向架构架的两端,对构架的两端进行定位固定。 As shown in Figure 7, the end positioning mechanism 5 includes an end bottom plate 51, an end positioning plate 52 and an end thrust plate 53, the end bottom plate 51 is fixed on the end beam 14, and the end thrust plate 53 is vertically fixed on the end bottom plate 51, the end positioning plate 52 is fixed on the end thrust plate 53, and the end thrust plate 53 is perpendicular to the end bottom plate 51. As shown in Figure 8, the end thrust mechanism 6 includes a support plate 61, a hinged vertical plate 62 fixed on the support plate 61, a pressing and pulling handle 63, a lever 64, and a guide bush 65 fixed on the support plate 61 , telescopic rod 66 and flat pressing plate 67, one end of the pressure-pull handle 63 is hinged with the hinged vertical plate 62, the other end is hinged with one end of the lever 64, the other end of the lever 64 is hinged with one end of the telescopic rod 66, and the other end of the telescopic rod 66 passes through the After the guide bushing 65 is connected with the flat pressing plate 67. The end positioning mechanism and the end thrust mechanism are respectively located at the two ends of the bogie frame to position and fix the two ends of the frame.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520890005.6U CN205184113U (en) | 2015-11-10 | 2015-11-10 | Electric locomotive bogie frame welding fixture |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520890005.6U CN205184113U (en) | 2015-11-10 | 2015-11-10 | Electric locomotive bogie frame welding fixture |
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| CN205184113U true CN205184113U (en) | 2016-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520890005.6U Expired - Lifetime CN205184113U (en) | 2015-11-10 | 2015-11-10 | Electric locomotive bogie frame welding fixture |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067804A (en) * | 2018-01-22 | 2018-05-25 | 郑州越达科技装备有限公司 | A kind of goods shelf overturns workbench |
| CN108284294A (en) * | 2018-03-27 | 2018-07-17 | 深圳市时代高科技设备股份有限公司 | Automatic soldering device |
| CN108393641A (en) * | 2018-05-22 | 2018-08-14 | 华翔翔能电气股份有限公司 | Oil tank of transformer skeleton jig |
| CN108620462A (en) * | 2018-04-25 | 2018-10-09 | 云南建投第二安装工程公司 | Helical orbit simmers Special tamp processed and simmers the method for helical orbit processed |
| CN111943100A (en) * | 2020-08-13 | 2020-11-17 | 广东博智林机器人有限公司 | Automatic compress tightly frock and plate turnover |
| CN112421551A (en) * | 2021-01-06 | 2021-02-26 | 南京微熙珂贸易有限公司 | Lightning-arrest area support installation device on ridge tile |
| CN114833743A (en) * | 2022-04-26 | 2022-08-02 | 南京合信自动化有限公司 | Bottom plate assembly turnover mechanism |
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2015
- 2015-11-10 CN CN201520890005.6U patent/CN205184113U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067804A (en) * | 2018-01-22 | 2018-05-25 | 郑州越达科技装备有限公司 | A kind of goods shelf overturns workbench |
| CN108284294A (en) * | 2018-03-27 | 2018-07-17 | 深圳市时代高科技设备股份有限公司 | Automatic soldering device |
| CN108620462A (en) * | 2018-04-25 | 2018-10-09 | 云南建投第二安装工程公司 | Helical orbit simmers Special tamp processed and simmers the method for helical orbit processed |
| CN108393641A (en) * | 2018-05-22 | 2018-08-14 | 华翔翔能电气股份有限公司 | Oil tank of transformer skeleton jig |
| CN111943100A (en) * | 2020-08-13 | 2020-11-17 | 广东博智林机器人有限公司 | Automatic compress tightly frock and plate turnover |
| CN111943100B (en) * | 2020-08-13 | 2021-12-24 | 广东博智林机器人有限公司 | Automatic compress tightly frock and plate turnover |
| CN112421551A (en) * | 2021-01-06 | 2021-02-26 | 南京微熙珂贸易有限公司 | Lightning-arrest area support installation device on ridge tile |
| CN112421551B (en) * | 2021-01-06 | 2021-06-15 | 重庆仁捷防雷科技有限公司 | Lightning-arrest area support installation device on ridge tile |
| CN114833743A (en) * | 2022-04-26 | 2022-08-02 | 南京合信自动化有限公司 | Bottom plate assembly turnover mechanism |
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