CN113385445B - Self-adaptive hairbrush assembly and full-automatic door leaf dust removal system comprising same - Google Patents

Self-adaptive hairbrush assembly and full-automatic door leaf dust removal system comprising same Download PDF

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Publication number
CN113385445B
CN113385445B CN202110661528.3A CN202110661528A CN113385445B CN 113385445 B CN113385445 B CN 113385445B CN 202110661528 A CN202110661528 A CN 202110661528A CN 113385445 B CN113385445 B CN 113385445B
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CN
China
Prior art keywords
dust
door leaf
dust removing
dust removal
groups
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Active
Application number
CN202110661528.3A
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Chinese (zh)
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CN113385445A (en
Inventor
王红
王文娜
杨先桃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Hele Door Industry Co ltd
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Shandong Hele Door Industry Co ltd
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Priority to CN202110661528.3A priority Critical patent/CN113385445B/en
Publication of CN113385445A publication Critical patent/CN113385445A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a self-adaptive hairbrush assembly which comprises a screw rod, a controller, four movable tiles, four limiting rods and limiting circular plates respectively arranged at two ends of the screw rod; four limit grooves are uniformly distributed on the limit circular plate, the end part of the limit rod is in sliding fit with the limit grooves, the limit rod is connected with the movable tile, a hairbrush is arranged on the surface of the movable tile, and a pressure sensor is arranged between the hairbrush and the movable tile; the invention also discloses a door leaf full-automatic dust removing system comprising the self-adaptive brush assembly, which comprises a feeding mechanism, a dust collecting mechanism and a plurality of dust removing units; the brush assembly has two groups. The dust removing system provided by the invention is full-automatic in dust removal, replaces manual work, is high in dust removing efficiency, and dust generated by dust removal is in the dust removing box, so that dust emission is avoided.

Description

Self-adaptive hairbrush assembly and full-automatic door leaf dust removal system comprising same
Technical Field
The invention relates to the technical field of door production equipment, in particular to a self-adaptive hairbrush assembly and a door leaf full-automatic dust removal system comprising the same.
Background
The door production mainly involves seven sections, namely sections of sheet metal, phosphating, gluing, plastic spraying, transfer printing, finishing paint, assembly and the like, and the related workshops mainly comprise three workshops, namely a sheet metal workshop, a surface workshop and a final assembly workshop. In the manufacture of the door leaf, when the door leaf is subjected to all manufacturing processes, ash removal treatment is required, and then finishing or film coating treatment is carried out.
The existing ash removal is carried out manually and comprises the procedures of loosening accumulated ash by a hairbrush, blowing ash and the like, and the ash removal has a plurality of defects: high labor intensity, low ash removing efficiency, poor effect and easy dust raising.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a self-adaptive brush assembly and a door leaf full-automatic dust removal system comprising the same,
the aim of the invention is realized by the following technical scheme:
a self-adaptive brush assembly comprises a screw rod, a controller, four movable tiles, four limiting rods and limiting circular plates respectively arranged at two ends of the screw rod;
four limit grooves are uniformly distributed on the limit circular plate, the end part of the limit rod is in sliding fit with the limit grooves, the limit rod is connected with the movable tile, a hairbrush is arranged on the surface of the movable tile, and a pressure sensor is arranged between the hairbrush and the movable tile;
the front section and the rear section of the screw rod are respectively provided with a first spiral groove and a second spiral groove with opposite rotation directions, and the front section and the rear section of the screw rod are respectively provided with a first nut seat and a second nut seat which are matched with the first nut seat and the second nut seat; the first nut seat and the second nut seat are hinged with the limiting rod through connecting rods respectively;
one end of the lead screw penetrates out of the limit circular plate and the lead screw is rotationally connected with the limit circular plate through a bearing, the penetrating-out end of the lead screw is connected with a first motor, the signal output end of the pressure sensor is connected with the signal input end of the controller, and the signal output end of the controller is connected with the signal input end of the first motor.
Further, two ends of the limiting rod are respectively provided with a stop block, and the stop blocks are positioned on the outer sides of the limiting circular plates.
A full-automatic dust removing system for a door leaf with a self-adaptive brush assembly comprises a feeding mechanism, a dust collecting mechanism and a plurality of dust removing units; the brush assembly has two groups;
the dust removing unit comprises a dust removing box, two groups of limiting parts and two groups of dust removing air knives, wherein openings for a door leaf to enter and exit are respectively formed in the centers of two opposite sides of the dust removing box, each group of limiting parts consists of a plurality of driving wheels arranged along the length direction of the dust removing box, the two groups of limiting parts, the two groups of hairbrush components and the two groups of dust removing air knives are respectively connected with the dust removing box, and the two groups of limiting parts, the two groups of hairbrush components and the two groups of dust removing air knives are symmetrically arranged by taking the transverse shaft of the dust removing box as an axis; a door leaf dust removing channel is formed among the two groups of limiting pieces, the two groups of hairbrush components and the two groups of dust removing air knives; conveying wheels are also arranged in the dust removal box and are uniformly distributed along the dust removal channel;
the dust removal units are sequentially connected along the travelling direction of the door leaves, the two feeding mechanisms are respectively connected with the dust removal units at the head end and the tail end and used for transporting the door leaves of the dust removal units at the head end and the tail end, and the dust collection mechanism is connected with the dust removal box and used for adsorbing blowing dust generated in the dust removal box.
Further, the dust removal air knife comprises a fixed air knife and a variable air knife.
Further, the feeding mechanism is a conveyor belt, and the dust collection mechanism is a bag-type dust collector.
Further, a guide plate is arranged on one side of the feeding mechanism, and the guide plate is of a U-shaped structure.
Further, a guide wheel is arranged at the bottom of the opening of the dust removing box.
Further, the bottom of the dust box is provided with an ash collecting hopper.
Further, the wind directions of the air knives close to the openings of the dust removal boxes at the head end and the tail end are inclined towards the inside of the box.
Further, the wind directions of the air knives close to the openings of the dust removal boxes at the head end and the tail end are inclined by 45 degrees towards the inside of the box.
The beneficial effects of the invention are as follows:
1) The interval between two cylinder subassemblies can be automatically regulated to the cylinder subassembly that sets up to satisfy the door leaf cleaning demand of different thickness sizes.
2) The dust removing system provided by the invention is full-automatic in dust removal, replaces manual work, is high in dust removing efficiency, and dust generated by dust removal is in the dust removing box, so that dust emission is avoided.
Drawings
FIG. 1 is a schematic view showing the overall structure of an adaptive brush assembly according to embodiment 1 of the present invention;
FIG. 2 is a schematic block diagram of a controller in embodiment 1 of the present invention;
FIG. 3 is a schematic view showing the overall structure of a full-automatic dust removal system for a door leaf comprising an adaptive brush assembly according to embodiment 2 of the present invention;
FIG. 4 is a top view of the fully automatic dust removal system of example 2 of the present invention;
fig. 5 is a perspective view of a dust removing unit in embodiment 2 of the present invention;
fig. 6 is a schematic diagram showing the internal structure of a dust removing unit in embodiment 2 of the present invention;
FIG. 7 is a top view of the dust removing unit in embodiment 2 of the present invention;
in the figure, 1, a lead screw; 2. a controller; 3. a movable tile; 4. a limit rod; 5. a limit circular plate; 6. a limit groove; 7. a brush; 8. a pressure sensor; 9. a first nut seat; 10. a second nut seat; 11. a first motor; 12. a stop block; 13. a feeding mechanism; 14. a dust collection mechanism; 15. a dust removal unit; 16. a brush assembly; 17. a dust removal box; 18. a limiting piece; 19. a dust removal air knife; 20. a driving wheel; 21. a conveying wheel; 22. a guide plate; 23. a guide wheel; 24. an ash collecting hopper; 25. and (5) connecting a rod.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present invention, based on the embodiments of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution:
example 1:
as shown in fig. 1 and 2, an adaptive brush assembly comprises a screw 1, a controller 2, four movable tiles 3, four limit rods 4 and limit circular plates 5 respectively arranged at two ends of the screw 1;
four limit grooves 6 are uniformly distributed on the limit circular plate 5, the end part of the limit rod 4 is in sliding fit with the limit grooves 6, the limit rod 4 is connected with the movable tile 3, a hairbrush 7 is arranged on the surface of the movable tile 3, and a pressure sensor 8 is arranged between the hairbrush 7 and the movable tile 3;
the front section and the rear section of the screw rod 1 are respectively provided with a first spiral groove and a second spiral groove with opposite rotation directions, and the front section and the rear section of the screw rod 1 are respectively provided with a first nut seat 9 and a second nut seat 10 which are matched with the first spiral groove and the second spiral groove; the first nut seat 9 and the second nut seat 10 are respectively hinged with the limit rod 4 through a connecting rod 25; (the connecting rod 25 is also hinged to the first nut seat 9 and the second nut seat 10)
One end of the lead screw 1 penetrates out of the limit circular plate 5, the lead screw 1 is rotationally connected with the limit circular plate 5 through a bearing, the penetrating end of the lead screw 1 is connected with a first motor 11, the signal output end of the pressure sensor 8 is connected with the signal input end of the controller 2, and the signal output end of the controller 2 is connected with the signal input end of the first motor 11.
Working principle: the two brush assemblies 16 are matched for use, and the door leaf is cleaned by the brush 7 through a gap between the two brush assemblies 16.
When the gap between the two brush assemblies 16 is too large to clean the door leaf, the value detected by the pressure sensor 8 is zero or less than a preset value, the pressure sensor 8 sends the detected value to the controller 2, and the controller 2 controls the first motor 11 to start.
The first motor 11 starts to drive the screw rod 1 to rotate, when the screw rod 1 rotates, the first nut seat 9 and the second nut seat 10 on the screw rod move towards opposite directions, and the nut seat moves to drive the connecting rod 25 to change the inclination angle, so that the distance between the movable tile 3 and the screw rod 1 is increased. In other words, the distance between the movable pads 3 of the two brush assemblies 16 becomes smaller, thereby enabling the gap between the two brush assemblies 16 to be adapted to the door leaf, and thus enabling the brush 7 to finish cleaning.
Similarly, the pressure sensor 8 detects that the vertical direction is too large, and only the first nut seat 9 and the second nut group are required to move in opposite directions.
The interval between two cylinder subassemblies can be automatically regulated to the cylinder subassembly that sets up to satisfy the door leaf cleaning demand of different thickness sizes.
Further, two ends of the limiting rod 4 are respectively provided with a stop block 12, and the stop blocks 12 are positioned on the outer side of the limiting circular plate 5. The stop block 12 can improve the stability of the connection between the limit rod 4 and the limit circular plate 5.
Example 2:
as shown in fig. 1-7, the present embodiment is a full-automatic door leaf dust removing system comprising an adaptive brush assembly 16 of embodiment 1, and includes a feeding mechanism 13, a dust collecting mechanism 14 and a plurality of dust removing units 15; the brush assembly 16 has two sets;
the dust removing unit 15 comprises a dust removing box 17, two groups of limiting pieces 18 and two groups of dust removing air knives 19, wherein openings for door leaves to enter and exit are respectively formed in the centers of two opposite sides of the dust removing box 17, each group of limiting pieces 18 consists of a plurality of driving wheels 20 arranged along the length direction of the dust removing box 17, the two groups of limiting pieces 18, the two groups of hairbrush components 16 and the two groups of dust removing air knives 19 are respectively connected with the dust removing box 17, and the two groups of limiting pieces 18, the two groups of hairbrush components 16 and the two groups of dust removing air knives 19 are symmetrically arranged by taking the transverse shafts of the dust removing box 17 as axes; a door leaf dust removing channel is formed among the two groups of limiting pieces 18, the two groups of hairbrush components 16 and the two groups of dust removing air knives 19; conveying wheels 21 are further arranged in the dust removal box 17, and the conveying wheels 21 are uniformly distributed along the dust removal channel;
the dust removing units 15 are sequentially connected along the door leaf advancing direction, the two feeding mechanisms 13 are respectively connected with the dust removing units 15 at the head end and the tail end and used for transporting the door leaves of the dust removing units 15 at the head end and the tail end, and the dust collecting mechanism 14 is connected with the dust removing box 17 and used for adsorbing blowing dust generated in the dust removing box 17.
Wherein 1, the same group (same side) of limiting members 18, dust removing air knives 19 and hairbrush components 16 in one dust removing unit 15 are used for illustration, and the arrangement sequence of the limiting members 18, the dust removing air knives 19, the hairbrush components 16, the limiting members 18, the dust removing air knives 19 and the limiting members 18 is that of the same group. The purpose of setting up three locating part 18 is to guarantee that door leaf direction of operation does not squint, guarantees that the door leaf is along the operation of dust removal air knife 19 all the time, and the first air knife that sets up is cleared up in advance to the door leaf, later cleans, scrapes the back through brush subassembly 16 and blows by the second air knife and fall. The door leaves are repeatedly cleaned and dedusted by the plurality of dedusting units 15. 2. The transfer wheel 21 is driven by a second motor.
Working principle: the door leaves are sent into a dust removal unit 15 through a feeding mechanism 13 to remove dust.
After entering the dust removal box 17, the door leaves are driven by the conveying wheels 21 to run along the dust removal channel. The limiting pieces 18 on the two sides of the door leaf clamp the door leaf, and the advancing direction of the door leaf is guaranteed. After entering the dust box 17, the door leaves are pre-cleaned (loosening dust, preliminary sweeping) by a dust removal air knife 19, and then dust on the door leaves is further swept by the brush assembly 16. The door leaves cleaned by the brush assembly 16 are cleaned by an air knife. After the door leaves are repeatedly dedusted by the plurality of dedusting units 15, dust cleaning of the door leaves is completed.
The cleaned dust is sucked and collected by the dust suction mechanism 14 under negative pressure.
The dust removing system of the invention automatically removes dust instead of manpower, has high dust removing efficiency, and dust generated by dust removal is in the dust removing box 17, thereby avoiding dust emission.
Further, the dust removing air knife 19 includes a fixed air knife and a variable air knife. Wherein the fixed air knife is fixed in the wind direction, and the variable air knife is adjustable in the wind direction. Wherein the implementation is a conventional means in the art, and details are not described herein. The dust removal of different door types is conveniently adapted to the arrangement.
Further, as shown in fig. 3, the feeding mechanism 13 is a conveyor belt, and the dust collection mechanism 14 is a bag-type dust collector.
Further, as shown in fig. 3, a guide plate 22 is disposed on one side of the feeding mechanism 13, and the guide plate 22 has a U-shaped structure. The guide plate 22 is provided for guiding and centering the door leaf.
Further, as shown in fig. 5, a guiding wheel 23 is disposed at the bottom of the opening of the dust removing box 17. The guide wheels 23 are provided to ensure smooth transitions of the door leaves between the two dust removal units 15.
Further, as shown in fig. 5, an ash collecting hopper 24 is arranged at the bottom of the dust removing box 17. The dust hopper 24 is provided for collecting dust with large particles not flying.
Further, the wind direction of the wind knife close to the opening of the dust removing box 17 at the head end and the tail end is inclined towards the inside of the box.
Further, the wind direction of the wind knife close to the opening of the dust removing box 17 at the head end and the tail end is inclined by 45 degrees towards the inside of the box. The wind direction of the air knife is set up in this way, and when guaranteeing that the air knife can be used to the dust clearance, can also guarantee the seal of dust removal case 17 opening part, avoid the raise dust to spill over by the opening. When in use, when the dust is close to the opening, the dust is blown back to the dust removal box 17 by the wind direction which is inward at 45 degrees.
The foregoing is merely a preferred embodiment of the invention, and it is to be understood that the invention is not limited to the form disclosed herein but is not to be construed as excluding other embodiments, but is capable of numerous other combinations, modifications and environments and is capable of modifications within the scope of the inventive concept, either as taught or as a matter of routine skill or knowledge in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.

Claims (8)

1. A full-automatic dust pelletizing system of door leaf that contains self-adaptation brush subassembly, its characterized in that: the self-adaptive hairbrush assembly comprises a screw rod, a controller, four movable tiles, four limiting rods and limiting circular plates respectively arranged at two ends of the screw rod;
four limit grooves are uniformly distributed on the limit circular plate, the end part of the limit rod is in sliding fit with the limit grooves, the limit rod is connected with the movable tile, a hairbrush is arranged on the surface of the movable tile, and a pressure sensor is arranged between the hairbrush and the movable tile;
the front section and the rear section of the screw rod are respectively provided with a first spiral groove and a second spiral groove with opposite rotation directions, and the front section and the rear section of the screw rod are respectively provided with a first nut seat and a second nut seat which are matched with the first nut seat and the second nut seat; the first nut seat and the second nut seat are hinged with the limiting rod through connecting rods respectively;
one end of the lead screw penetrates out of the limit circular plate and is rotationally connected with the limit circular plate through a bearing, the penetrating-out end of the lead screw is connected with a first motor, the signal output end of the pressure sensor is connected with the signal input end of the controller, and the signal output end of the controller is connected with the signal input end of the first motor;
the two ends of the limiting rod are respectively provided with a stop block, and the stop blocks are positioned on the outer sides of the limiting circular plates;
the door leaf full-automatic dust removing system comprises a feeding mechanism, a dust collecting mechanism and a plurality of dust removing units; the brush assembly has two groups;
the dust removing unit comprises a dust removing box, two groups of limiting parts and two groups of dust removing air knives, wherein openings for a door leaf to enter and exit are respectively formed in the centers of two opposite sides of the dust removing box, each group of limiting parts consists of a plurality of driving wheels arranged along the length direction of the dust removing box, the two groups of limiting parts, the two groups of hairbrush components and the two groups of dust removing air knives are respectively connected with the dust removing box, and the two groups of limiting parts, the two groups of hairbrush components and the two groups of dust removing air knives are symmetrically arranged by taking the transverse shaft of the dust removing box as an axis; a door leaf dust removing channel is formed among the two groups of limiting pieces, the two groups of hairbrush components and the two groups of dust removing air knives; conveying wheels are also arranged in the dust removal box and are uniformly distributed along the dust removal channel;
the dust collection mechanisms are connected with the dust collection boxes and used for adsorbing blowing dust generated in the dust collection boxes;
the conveying wheel drives the door leaf to run along the dust removal channel, and the limiting pieces on two sides of the door leaf clamp the door leaf;
the using process comprises the following steps: the two brush components are matched for use, and the door leaf is cleaned by the brush through a gap between the two brush components;
when the gap between the two brush assemblies is too large and the door leaf cannot be cleaned, the value detected by the pressure sensor is zero or smaller than a preset value, the pressure sensor sends the detected value to the controller, and the controller controls the first motor to start;
the first motor starts to drive the screw rod to rotate, the first nut seat and the second nut seat on the screw rod move in opposite directions when the screw rod rotates, and the first nut seat and the second nut seat move to drive the inclination angle of the connecting rod to change, so that the distance between the movable tile and the screw rod is increased; the distance between the movable tiles of the two brush assemblies is reduced, so that the gap between the two brush assemblies is matched with the door leaf, and the brush is cleaned;
similarly, the value detected by the pressure sensor is too large, and only the first nut seat and the second nut group are required to move in opposite directions.
2. The fully automatic dust removal system for a door leaf according to claim 1, wherein: the dust removal air knife comprises a fixed air knife and a variable direction air knife.
3. The fully automatic dust removal system for a door leaf according to claim 2, wherein: the feeding mechanism is a conveyor belt, and the dust collection mechanism is a bag-type dust collector.
4. A fully automatic dust removal system for a door leaf according to claim 3, wherein: one side of the feeding mechanism is provided with a guide plate which is of a U-shaped structure.
5. The fully automatic dust removal system for a door leaf according to claim 4, wherein: the bottom of the dust removal box opening is provided with a guide wheel.
6. The fully automatic dust removal system for a door leaf according to claim 5, wherein: the bottom of the dust box is provided with an ash collecting hopper.
7. The fully automatic dust removal system for a door leaf according to claim 6, wherein: the wind directions of the air knives close to the openings of the dust removal boxes at the head end and the tail end are inclined towards the inside of the box.
8. The fully automatic dust removal system for a door leaf according to claim 7, wherein: the wind directions of the air knives close to the openings of the dust removal boxes at the head end and the tail end are inclined by 45 degrees towards the inside of the box.
CN202110661528.3A 2021-06-15 2021-06-15 Self-adaptive hairbrush assembly and full-automatic door leaf dust removal system comprising same Active CN113385445B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110661528.3A CN113385445B (en) 2021-06-15 2021-06-15 Self-adaptive hairbrush assembly and full-automatic door leaf dust removal system comprising same

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Application Number Priority Date Filing Date Title
CN202110661528.3A CN113385445B (en) 2021-06-15 2021-06-15 Self-adaptive hairbrush assembly and full-automatic door leaf dust removal system comprising same

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CN113385445A CN113385445A (en) 2021-09-14
CN113385445B true CN113385445B (en) 2023-08-01

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