CN113374587A - Engine generator and control method and control system thereof - Google Patents
Engine generator and control method and control system thereof Download PDFInfo
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- CN113374587A CN113374587A CN202010162034.6A CN202010162034A CN113374587A CN 113374587 A CN113374587 A CN 113374587A CN 202010162034 A CN202010162034 A CN 202010162034A CN 113374587 A CN113374587 A CN 113374587A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B63/00—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
- F02B63/04—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/08—Safety, indicating or supervising devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D29/00—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto
- F02D29/06—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto peculiar to engines driving electric generators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02P—IGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
- F02P9/00—Electric spark ignition control, not otherwise provided for
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
Abstract
The invention discloses an engine generator and a control method and a control system thereof, wherein the control method comprises the following steps: acquiring the current CO concentration, acquiring the CO concentration increase rate, determining a target concentration threshold value, and controlling the engine of the engine generator to stop running when the current CO concentration reaches the target concentration threshold value; the preset increasing rate range is divided into at least two reference intervals, each reference interval corresponds to a preset concentration threshold, the preset concentration threshold is in negative correlation with the median of the reference interval, and the target concentration threshold is the preset concentration threshold corresponding to the reference interval in which the CO concentration increasing rate is located. The control method provided by the application can determine the appropriate target concentration threshold according to the increase rate of the CO concentration, further control the engine to stop in advance or in a delayed mode, achieve the purpose of avoiding the CO concentration exceeding the standard, and improve the safety of users.
Description
Technical Field
The invention relates to the technical field of generators, in particular to an engine generator and a control method and a control system thereof.
Background
The small emergency generator is generally suitable for occasions such as families, small businesses and the like, a general engine and the like are mostly used for power, the displacement of the internal combustion engine is relatively small, and gasoline is mostly used as fuel. When the engine generator is used, the generator is often placed in a relatively small and relatively closed space such as a basement or a sundry room, and carbon monoxide (CO) is contained in exhaust gas generated in the working process of the generator, so that the CO can be accumulated in a limited space, and when the concentration of the CO reaches a certain limit, a person in the space may be poisoned by the CO.
In order to prevent the harm, the prior art is provided with a CO alarm, the CO alarm acquires the concentration of CO gas in the environment in real time, and when the concentration of CO reaches a preset safety threshold, the alarm is given and an engine in the alarm is flamed out.
However, the real-time acquisition is to acquire data once every preset time, and the preset time is short, so that the real-time detection effect is considered to be achieved. However, in actual testing, the CO alarm has a certain time length between two adjacent data acquisitions, and it also takes a certain time for the data to be fed back to the control system and processed, that is, it takes a certain time for the signal to be acquired and responded.
Meanwhile, in the practical process, the inventor finds that: in the engine generator in the prior art, the CO alarm is specially designed for the engine with certain displacement, the applicable displacement range is narrow, and the CO alarm cannot be used for the engine with a larger or smaller displacement range, and the reason for exploring the CO alarm is as follows: in a certain space, under an ideal condition, the rate of the engine generating CO is increased linearly, please refer to fig. 1, wherein L1, L2 and L3 represent the rate lines of the engine generating CO with three displacements of large displacement, medium displacement and small displacement respectively, as can be seen from fig. 1, Δ P1 > Δ P2 > Δ P3, that is, the larger the displacement of the engine is, the larger the increment Δ P of the concentration of CO in the same interval time Δ t is.
Therefore, the engine with larger displacement tends to generate more CO at a higher speed in a certain space, and the acquisition and response of the signal take a period of time, and the engine can continuously generate a large amount of CO in the period of time, so that the CO concentration in the environment exceeds a preset safety threshold when a specially designed CO alarm gives an alarm, the life safety of personnel in the environment is threatened, and the problem that the alarm is delayed when the response of the alarm is not timely occurs.
In summary, how to improve the universality of the CO alarm, so that the CO alarm has higher alarm accuracy when being matched with engines with different displacement, and further improves the safety of users is a problem to be solved by technical personnel in the field.
Disclosure of Invention
In view of the above, an object of the present invention is to provide an engine generator, a control method and a control system thereof, which can be commonly used for engines with different displacement volumes, and can timely and accurately control the engine to stop to avoid the increase of the CO concentration when the CO concentration reaches a target concentration threshold.
In order to achieve the above purpose, the invention provides the following technical scheme:
a control method of an engine generator, comprising:
acquiring the current CO concentration;
obtaining the CO concentration increase rate;
determining a target concentration threshold; the preset increasing rate range is divided into at least two reference intervals, each reference interval corresponds to a preset concentration threshold, the preset concentration threshold is in negative correlation with a median value of the reference interval, and the target concentration threshold is the preset concentration threshold corresponding to the reference interval in which the CO concentration increasing rate is located;
and controlling the engine of the engine generator to stop running when the current CO concentration reaches the target concentration threshold value.
Optionally, when the current CO concentration reaches the target concentration threshold, the control method further includes:
and controlling the alarm to give an alarm.
Alternatively, the process of controlling the engine stop operation of the engine generator includes:
and controlling an ignition device of the engine to stop ignition.
Optionally, the process of acquiring the CO concentration increase rate includes:
and acquiring CO concentration increment in a preset detection time period, and determining the CO concentration increase rate according to the CO concentration increment and the preset detection time period.
A control system of an engine generator, comprising:
the first acquisition module is used for acquiring the current CO concentration;
the second acquisition module is used for acquiring the CO concentration increase rate;
a determination module for determining a target concentration threshold; the preset increasing rate range is divided into at least two reference intervals, each reference interval corresponds to a preset concentration threshold, the preset concentration threshold is in negative correlation with a median value of the reference interval, and the target concentration threshold is the preset concentration threshold corresponding to the reference interval in which the CO concentration increasing rate is located;
and the first execution module is used for controlling the engine of the engine generator to stop running when the current CO concentration reaches the target concentration threshold value.
Optionally, the control system further comprises:
and the second execution module is used for controlling the alarm to give an alarm when the current CO concentration reaches the target concentration threshold value.
Optionally, the first execution module includes:
and the first execution submodule is used for controlling an ignition device of the engine to stop ignition.
Optionally, the second obtaining module includes:
and the acquisition submodule is used for acquiring CO concentration increment in a preset detection time period and determining the CO concentration increase rate according to the CO concentration increment and the preset detection time period.
An engine generator includes an engine, an alternator, a detection device for detecting a CO concentration, and a controller for executing any one of the above-described engine generator control methods.
With the above arrangement, the control method of the engine generator provided by the present application has the beneficial effects that:
the control method of the engine generator presets a plurality of reference intervals and preset concentration threshold values corresponding to the reference intervals, determines the rate of CO gas generation in a certain space in the working process, selects a corresponding one of the preset concentration threshold values as a target concentration threshold value according to the CO concentration increase rate, compares the CO concentration with the target concentration threshold value, and controls the engine to stop when the CO concentration reaches the target concentration threshold value.
Because the preset concentration threshold is in negative correlation with the median of the reference interval, the larger the median of the reference interval in which the CO concentration increase rate is, the larger the displacement of the working engine at the moment is, the target concentration threshold with lower concentration is selected as a judgment standard, and the engine is controlled to stop in advance; and the smaller the median value of the reference interval in which the CO concentration increase rate is positioned is, the smaller the discharge capacity of the engine working at the moment is, the higher target concentration threshold value is selected as a judgment standard, and the engine is controlled to stop in a delayed mode.
According to the method and the device, the engine is controlled to be stopped in advance or in a delayed mode according to the increase rate of the CO concentration, the purpose of avoiding the exceeding of the CO concentration is achieved, and therefore the problem that the CO concentration of an actual space far exceeds a target concentration threshold value when the engine is flamed out under the operation condition of the engine with large displacement is solved, the CO gas poisoning of a human body is prevented, and the life safety of a user is guaranteed. That is to say, the same controller that uses the control method of engine generator that this application provided can be general in the engine of different discharge capacities within a certain discharge capacity range, through confirming the different CO target concentration threshold values that different discharge capacity engines correspond, correspondingly guarantees that CO concentration can comparatively accurate control engine flame-out to different discharge capacity engines homoenergetic when exceeding standard to prevent human CO gas poisoning, guarantee user's life safety.
It is understood that the control system of the engine generator and the engine generator provided by the present application also have the above-described advantageous effects.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a graphical representation of the rate at which CO is produced by different displacement engines of an engine generator in a space and under ideal conditions;
FIG. 2 is a flow chart of a method of controlling an engine generator according to an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a control system of an engine generator according to an embodiment of the present application;
fig. 4 is a schematic structural diagram of an engine generator according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 2, the present application provides a control method of an engine generator including the steps of:
and step S1, acquiring the current CO concentration.
Specifically, the current CO concentration refers to a CO concentration measured in a certain space during the operation of the engine generator, and the current CO concentration is an actual measured value and can be determined by real-time detection of the detection device 3.
Step S2, the CO concentration increase rate is acquired.
Specifically, the CO concentration increase rate refers to the CO concentration increase per unit time, and in the actual detection process, may be determined in the following manner: and acquiring the CO concentration increment in the preset detection time period, and determining the CO concentration increase rate through the CO concentration increment and the preset detection time period. More specifically, the detection device 3 may be used to detect the current CO concentration at a first time, and send the current CO concentration to the controller 4, and then the detection device 3 detects the current CO concentration again at a second time, and sends the current CO concentration to the controller 4 again, where a time length between the first time and the second time is a preset detection time period, and a ratio of a difference between the two times of CO concentrations to the preset detection time period is a CO concentration increase rate.
Step S3, determining a target concentration threshold; the preset increasing rate range is divided into at least two reference intervals, each reference interval corresponds to a preset concentration threshold, the preset concentration threshold is in negative correlation with the median of the reference interval, and the target concentration threshold is the preset concentration threshold corresponding to the reference interval in which the CO concentration increasing rate is located.
Specifically, the preset increase rate range may be determined by performing experiments on existing products, for example, selecting a plurality of engines with different displacement volumes, measuring the CO concentration increase rate of each engine, and setting the set of the measured minimum CO concentration increase rate to the maximum CO concentration increase rate as the preset increase rate range. The preset increasing rate range is divided into a plurality of reference intervals in the order from small to large, and no intersection exists among the reference intervals. The plurality of reference intervals and the preset concentration threshold corresponding to each reference interval are preset in the controller 4 by a designer according to design requirements and in consideration of various factors.
After the CO concentration increase rate is obtained, determining which reference interval the current CO concentration increase rate is in by judging or other ways, and setting a preset concentration threshold corresponding to the reference interval as a target concentration threshold.
In step S4, when the current CO concentration reaches the target concentration threshold value, the engine 1 of the engine generator is controlled to stop operating.
Specifically, the manner of controlling the engine 1 to stop running is selected in various ways, for example, the ignition device of the engine 1 may be controlled to stop igniting, and specifically, the extinguishing line may be communicated so as to stop igniting the ignition device; or controls the fuel supply device of the engine 1 to stop supplying fuel; of course, other modes can be selected, and the engine 1 can be controlled to stop.
Optionally, the control method may further include step S5:
step S5, when the current CO concentration reaches the target concentration threshold, controls the alarm 5 to give an alarm to prompt the user.
In steps S1 to S4 in the present application, steps S2, S3, and S4 need to be executed in the order from first to last, while the specific execution order of step S1 is not limited, and step S1 may be executed before step S4.
In practical application, for an engine 1 with a certain displacement, the larger the displacement is, the larger the CO concentration increase rate during operation is, the larger the median value of a corresponding reference interval is, and the negative correlation is formed between the median value of the reference interval and a preset concentration threshold value, namely, the smaller the finally selected target concentration threshold value is. Therefore, the control method can control the engine 1 to stop in advance or in a delayed mode according to the increase rate of the CO concentration, the purpose of avoiding the CO concentration exceeding the standard is achieved, the problem that the CO gas concentration in the actual space far exceeds the target concentration threshold value when the engine 1 is shut down under the running condition of the large-displacement engine 1 is solved, and therefore the safety of users is improved. The universality of a CO alarm (namely, a controller applying the control method of the engine generator provided by the application, which will be described in detail later) is improved, so that the CO alarm has higher alarm precision when matched with engines with different displacement, and the safety of a user is further improved.
Referring to fig. 3, the present application provides a control system of an engine generator including:
a first obtaining module 400, configured to obtain a current CO concentration;
a second obtaining module 100, configured to obtain a CO concentration increase rate;
a determination module 200 for determining a target concentration threshold; the preset increasing rate range is divided into at least two reference intervals, each reference interval corresponds to a preset concentration threshold, the preset concentration threshold is in negative correlation with the median of the reference interval, and the target concentration threshold is the preset concentration threshold corresponding to the reference interval in which the CO concentration increasing rate is located;
the first execution module 300 is configured to control the engine 1 to stop operating when the current CO concentration reaches the target concentration threshold.
Optionally, the control system further includes: and the second execution module is used for controlling the alarm 5 to give an alarm when the current CO concentration reaches the target concentration threshold value.
Optionally, the first executing module 300 includes: a first execution submodule for controlling the ignition device of the engine 1 to stop ignition.
Optionally, the second obtaining module 100 includes: and the acquisition submodule is used for acquiring the CO concentration increment in the preset detection time period and determining the CO concentration increase rate through the CO concentration increment and the preset detection time period.
Referring to fig. 4, the present application provides an engine generator including an engine 1, an alternator 2 driven by the engine 1, a detection device 3 for detecting a CO concentration, and a controller 4 for executing any one of the above-described engine generator control methods. The controller 4 is connected with the detection device 3 and acquires the detection result of the detection device 3, and the controller 4 is connected with the engine 1 and controls the working state of the engine 1. Optionally, the user may set the alarm 5 according to a requirement, and in practical application, the alarm 5, the detection device 3, and the controller 4 may be three independent components; at least two of them can also be integrated into a whole, for example, the alarm 5 is integrated with the detection device 3; or the alarm 5, the detection device 3 and the controller 4 can be integrated into a whole; or the detection device 3 and the controller 4 are integrated into a whole; or other form of integration.
The alternator 2 may be a flywheel rotor type generator constituting a flywheel of the engine 1, or may be a separate generator component; the engine generator may be an open rack generator or a silent generator, the open rack generator includes a square frame, and the silent generator includes a square chassis.
An open-frame engine generator, wherein an engine 1 and a coaxial driving alternating current generator 2 are arranged at the bottom of a frame, the engine 1 comprises an air supply device, a fuel supply device, an ignition device, an exhaust device and the like which are all arranged on the engine 1 and positioned in the inner space of the frame, a fuel oil tank is also arranged on the frame above the engine 1 and the alternating current generator 2, and a control panel comprising an alternating current output 21 and a direct current output 21 for controlling the electric power output and the engine generator is also arranged at one side of the frame. In addition, in order to ensure that the CO in the exhaust gas discharged by the engine generator does not affect the personal safety of people in the environment, an alarm 5 and a controller 4 are further arranged on a control panel or other preset parts of the engine generator (in the embodiment, the controller 4 is integrated with the detection device 3), and the controller 4 can control the engine 1 of the engine generator to stop running and simultaneously control the alarm 5 to give an alarm when the current CO concentration reaches a target concentration threshold.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The engine generator, the control method thereof, and the control system thereof according to the present invention have been described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (9)
1. A control method of an engine generator, characterized by comprising:
acquiring the current CO concentration;
obtaining the CO concentration increase rate;
determining a target concentration threshold; the preset increasing rate range is divided into at least two reference intervals, each reference interval corresponds to a preset concentration threshold, the preset concentration threshold is in negative correlation with a median value of the reference interval, and the target concentration threshold is the preset concentration threshold corresponding to the reference interval in which the CO concentration increasing rate is located;
and controlling the engine of the engine generator to stop running when the current CO concentration reaches the target concentration threshold value.
2. The control method according to claim 1, wherein when the current CO concentration reaches the target concentration threshold, the control method further comprises:
and controlling the alarm to give an alarm.
3. The control method according to claim 1, wherein the process of controlling the engine stop operation of the engine generator includes:
and controlling an ignition device of the engine to stop ignition.
4. The control method according to any one of claims 1 to 3, wherein the process of acquiring the CO concentration increase rate includes:
and acquiring CO concentration increment in a preset detection time period, and determining the CO concentration increase rate according to the CO concentration increment and the preset detection time period.
5. A control system of an engine generator, characterized by comprising:
the first acquisition module is used for acquiring the current CO concentration;
the second acquisition module is used for acquiring the CO concentration increase rate;
a determination module for determining a target concentration threshold; the preset increasing rate range is divided into at least two reference intervals, each reference interval corresponds to a preset concentration threshold, the preset concentration threshold is in negative correlation with a median value of the reference interval, and the target concentration threshold is the preset concentration threshold corresponding to the reference interval in which the CO concentration increasing rate is located;
and the first execution module is used for controlling the engine of the engine generator to stop running when the current CO concentration reaches the target concentration threshold value.
6. The control system of claim 5, further comprising:
and the second execution module is used for controlling the alarm to give an alarm when the current CO concentration reaches the target concentration threshold value.
7. The control system of claim 5, wherein the first execution module comprises:
and the first execution submodule is used for controlling an ignition device of the engine to stop ignition.
8. The control system of claim 5, wherein the second obtaining module comprises:
and the acquisition submodule is used for acquiring CO concentration increment in a preset detection time period and determining the CO concentration increase rate according to the CO concentration increment and the preset detection time period.
9. An engine generator characterized by comprising an engine, an alternator, a detection device for detecting a CO concentration, and a controller for executing the control method of the engine generator according to any one of claims 1 to 4.
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