CN113373630A

CN113373630A - A high-efficient ageing device of environmental protection for printing and dyeing

Info

Publication number: CN113373630A
Application number: CN202110613750.6A
Authority: CN
Inventors: 赵真如
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-06-02
Filing date: 2021-06-02
Publication date: 2021-09-10

Abstract

The invention relates to the technical field of printing and dyeing, and discloses an environment-friendly and efficient steaming device for printing and dyeing, which comprises a box body, wherein a motor is fixedly connected to the outer part of the box body, a rotating shaft is fixedly connected to the outer part of the motor, a heating layer is movably connected to the outer part of the rotating shaft, a gear is fixedly connected to the outer part of the rotating shaft, a chain is meshed to the outer part of the gear, a roller is fixedly connected to the outer part of the chain, a partition plate is fixedly connected to the inner side of the box body, a shell is fixedly connected to the outer part of the partition plate, a reset spring is fixedly connected to the inner part of the shell, a heating pipe is fixedly connected to the inner side of the box body, a heating inner core is fixedly connected to the inner part of the heating pipe, and through the interaction among the motor, the rotating shaft, the, the steaming effect of the cloth is ensured, so that the steaming effect and efficiency are improved.

Description

A high-efficient ageing device of environmental protection for printing and dyeing

Technical Field

The invention relates to the technical field of printing and dyeing, in particular to an environment-friendly and efficient steaming device for printing and dyeing.

Background

The dyeing and finishing is also called as dyeing and finishing, is a processing mode and is a general name of pretreatment, dyeing, printing, after finishing, washing water and the like, energy conservation and emission reduction become a trend of industrial development in China in recent years, a series of policy restrictions of China face the dyeing and finishing industry with greater pollution, the dyeing and finishing industry also faces the problems, the development trend of the current domestic and foreign dyeing and finishing industries is high-efficiency, energy conservation and environmental protection, the three aspects complement each other and are not all right, the productivity is required to be developed, and the improvement of the production efficiency is the most direct means; the energy conservation reaches the stage of taking measures; energy-saving measures are taken, productivity is developed, and meanwhile, environmental-friendly efficient awareness and pollution treatment means are required.

We take as an example the steaming stage, which is a process in which a fabric with a colour paste (mixture of dye and paste) printed on its surface is treated under conditions of temperature, pressure and humidity for a certain period of time, during which we find some problems, such as: most of the coal used in the production stage heats water to generate steam, gas generated in the process of burning coal pollutes the environment, and the coal is not fully burnt, so that the waste of resources is easily caused, and the production cost is increased; and a certain amount of harmful gas is generated by heating the dye and the pulp in the steaming process, and the gas is directly discharged to the atmosphere without being effectively treated, so that the environment is polluted and the health of staff is damaged to a certain extent.

Therefore, in order to solve the problems, an environment-friendly and efficient steaming device for printing and dyeing is needed.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an environment-friendly and efficient steaming device for printing and dyeing, which has the advantages of environment friendliness, high efficiency and good steaming effect and solves the problems of certain pollution and poor steaming effect.

(II) technical scheme

In order to realize the purposes of environmental protection, high efficiency and good steaming effect, the invention provides the following technical scheme: an environment-friendly high-efficiency steaming device for printing and dyeing comprises a box body, wherein a motor is fixedly connected to the outer part of the box body, a high-voltage electrostatic generator is fixedly connected to the outer part of the box body, a rotating shaft is fixedly connected to the outer part of the motor, a heating layer is movably connected to the outer part of the rotating shaft, a gear is fixedly connected to the outer part of the rotating shaft, a chain is meshed to the outer part of the gear, a roller is fixedly connected to the outer part of the chain, a partition plate is fixedly connected to the inner side of the box body, a shell is fixedly connected to the outer part of the partition plate, a contact is fixedly connected to the inner part of the shell, a reset spring is fixedly connected to the inner part of the shell, a push rod is fixedly connected to the outer part of the reset spring, a heating pipe is fixedly connected to the inner side of the box body, a heating inner core is fixedly connected to the inner part of the heating pipe, an electromagnetic valve assembly is movably connected to the inner part of the box body, a water pipe is fixedly connected to the outer part of the electromagnetic valve assembly, and an exhaust fan is fixedly connected to the inner part of the box body, the inside fixedly connected with of box net all wind, the outside fixedly connected with positive pole bucket of net all wind, the outside fixedly connected with needle frame of positive pole bucket, the outside fixedly connected with negative pole needle of needle frame, the outside fixedly connected with adsorption plate of needle frame.

Preferably, a water inlet is formed in the outer portion of the box body, the electromagnetic valve assembly is arranged in the water inlet, the water pipe is fixedly connected to the inner portion of the water inlet, and an air outlet is formed in the outer portion of the box body.

Preferably, the zone of heating mainly comprises hot plate, heating wire, and hot plate fixed connection is in the inboard of box, and heating wire fixed connection is in the inside of hot plate.

Preferably, the pivot has four, and specifically is pivot one, pivot two, pivot three, pivot four, and the gear has four, and specifically is gear one, gear two, gear three, gear four, and a pivot fixed connection is in the outside of motor, and a gear fixed connection is in the outside of pivot one, and all the other pivots are fixed connection in the inboard upper end of box, and other three gears rotate the outside of connecting in other three corresponding pivots respectively.

Preferably, the contact adopts waterproof design, and the bleeder vent has been seted up on the surface of baffle, and twelve is no less than to the quantity of bleeder vent, and reset spring has two, and reset spring's both ends difference fixed connection is in the inboard of casing and the outside of push rod, and reset spring adopts the spring that the coefficient of stiffness is 0.5N/m, and push rod sliding connection is in the inside of casing, the specification and the casing phase-match of push rod, and the push rod adopts polymer glass material.

Preferably, solenoid valve subassembly mainly comprises valve body, electro-magnet, supporting spring, and the valve body divide into valve body one and valve body two, and valve body one fixed connection is in the inside of box, and the outside fixedly connected with supporting spring of valve body two, and supporting spring keep away from the one end fixed connection of valve body two in the inside of box, and supporting spring has two, and electro-magnet fixed connection is in the inside of valve body one, and magnet fixed connection is in the inside of valve body two.

Preferably, the positive pole bucket is no less than four, and the quantity of negative pole needle, specification all with positive pole bucket phase-match, the positive pole bucket is connected with the positive electricity of high-voltage static machine, and the negative pole electricity of negative pole needle and high-voltage static machine is connected, and exhaust system is constituteed to air discharge fan, net, positive pole bucket, needle frame, negative pole needle, adsorption plate to air exhaust system sets up in the inside of air exit, and the main material of adsorption plate is active carbon.

Preferably, the motor, the high-voltage electrostatic starting motor, the heating wire, the electromagnet, the heating inner core and the exhaust fan are all electrically connected with an external power supply, and the contact and the external power supply are all electrically connected with the control center.

(III) advantageous effects

Compared with the prior art, the invention provides an environment-friendly and efficient steaming device for printing and dyeing, which has the following beneficial effects:

1. the environment-friendly high-efficiency steaming device for printing and dyeing can enable harmful substances generated in the steaming process to flow along with air through the interaction among the high-voltage electrostatic generator, the exhaust fan, the air-equalizing net, the anode barrel, the needle frame, the cathode needle and the adsorption plate, because an electric field enough for gas ionization is maintained on two metal anodes and two metal cathodes with larger curvature radius difference through high-voltage direct current, anions and cations are generated after the gas ionization and are adsorbed on harmful substance dust passing through the electric field, so that the dust obtains electric charges, the dust with different charged polarities respectively moves to electrodes with different polarities and is deposited on the electrodes under the action of the electric field force, and the purpose of separating the dust from the gas is achieved, therefore, the effects of environmental protection and high efficiency are achieved, the pollution to the environment is reduced, the working environment of workers is also ensured, and meanwhile, the physical health of workers is also ensured.

2. This a high-efficient ageing device of environmental protection for printing and dyeing, pass through the motor, the apparatus further comprises a rotating shaft, the hot plate, the heater strip, the gear, the chain, the roller, the baffle, the heating pipe, the interact between the heating inner core, can make hot plate and heater strip establish the temperature basis for the ageing process before the ageing begins, improve the ageing efficiency, can evaporate the comdenstion water that produces on every side after the ageing begins, the influence of comdenstion water to the ageing process has been avoided, also can make the cloth of required ageing, rotation at box inner loop, the even ageing of cloth in the box inside has been ensured, the ageing effect of cloth has been guaranteed, thereby the effect and the efficiency of ageing have been improved.

Drawings

FIG. 1 is a schematic view of the present invention in partial cross section;

FIG. 2 is a schematic view of the connection structure between the gear, the first rotating shaft and the chain according to the present invention;

FIG. 3 is a schematic view of the structure of FIG. 1 at A according to the present invention;

FIG. 4 is a schematic view of the structure of FIG. 1 at B according to the present invention;

FIG. 5 is a schematic view of the structure of FIG. 4 at C according to the present invention.

In the figure: 1. a box body; 2. a motor; 3. a high-voltage electrostatic starter; 4. a rotating shaft; 5. a heating layer; 6. a gear; 7. a chain; 8. a roller; 9. a partition plate; 10. a housing; 11. a contact; 12. a return spring; 13. a push rod; 14. heating a tube; 15. heating the inner core; 16. a solenoid valve assembly; 17. a water pipe; 18. an exhaust fan; 19. a wind equalizing net; 20. an anode barrel; 21. a needle frame; 22. a cathode pin; 23. and (5) adsorbing the plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Please refer to fig. 1-5, an environment-friendly and efficient steaming device for printing and dyeing, comprising a box body 1, a water inlet is arranged outside the box body 1, an air outlet is arranged outside the box body 1, an external fixedly connected motor 2 of the box body 1, an external fixedly connected high-voltage static electrification motor 3 of the box body 1, an external fixedly connected rotating shaft 4 of the motor 2, an external movable connection of the rotating shaft 4 is provided with a heating layer 5, the heating layer 5 mainly comprises a heating plate and an electric heating wire, the heating plate is fixedly connected to the inner side of the box body 1, the electric heating wire is fixedly connected to the inner part of the heating plate, the heating layer 5 is used for evaporating condensed water generated in the steaming process, and the influence of the condensed water on the steaming effect is avoided.

The outer part of the rotating shaft 4 is fixedly connected with four gears 6, the rotating shaft 4 is provided with four, specifically a first rotating shaft, a second rotating shaft, a third rotating shaft and a fourth rotating shaft, the gears 6 are provided with four, specifically a first gear, a second gear, a third gear and a fourth gear, the first rotating shaft is fixedly connected with the outer part of the motor 2, the first gear is fixedly connected with the outer part of the first rotating shaft, the other rotating shafts 4 are fixedly connected with the upper end of the inner side of the box body 1, the other three gears 6 are respectively and rotatably connected with the outer parts of the other three corresponding rotating shafts 4, the outer part of the gear 6 is meshed with a chain 7, the outer part of the chain 7 is fixedly connected with a roller 8, the inner side of the box body 1 is fixedly connected with a partition plate 9, the surface of the partition plate 9 is provided with air holes, the number of the air holes is not less than twelve, the outer part of the partition plate 9 is fixedly connected with a shell 10, the inner part of the shell 10 is fixedly connected with a contact 11, the contact 11 adopts a waterproof design, the inner part of the shell 10 is fixedly connected with a reset spring 12, the device comprises two return springs 12, wherein two ends of each return spring 12 are respectively and fixedly connected to the inner side of the shell 10 and the outer side of the push rod 13, the return springs 12 are springs with low stiffness coefficient of 0.5N/m, the outer sides of the return springs 12 are fixedly connected with the push rods 13, the push rods 13 are slidably connected to the inner side of the shell 10, the specifications of the push rods 13 are matched with those of the shell 10, the push rods 13 are made of high-molecular glass polymer materials, the inner side of the box body 1 is fixedly connected with a heating pipe 14, and the inner part of the heating pipe 14 is fixedly connected with a heating inner core 15. the device can lay a temperature foundation for the steaming process through the interaction among the motor 2, the rotating shaft 4, the heating plate, the heating wire, the gear 6, the chain 7, the roller 8, the partition plate 9, the heating pipe 14 and the heating inner core 15, thereby improving the steaming efficiency and evaporating the condensate water generated around after the steaming process starts, the influence of condensed water on the steaming process is avoided, the cloth to be steamed can rotate circularly in the box body 1, the uniform steaming of the cloth in the box body 1 is ensured, the steaming effect of the cloth is ensured, and the steaming effect and efficiency are improved;

the inside of the box body 1 is movably connected with an electromagnetic valve component 16, the electromagnetic valve component 16 is arranged inside the water inlet, the electromagnetic valve component 16 mainly comprises a valve body, an electromagnet, a magnet and a supporting spring, the valve body is divided into a first valve body and a second valve body, the first valve body is fixedly connected inside the box body 1, the outside of the second valve body is fixedly connected with the supporting spring, one end of the supporting spring, far away from the second valve body, is fixedly connected inside the box body 1, the number of the supporting springs is two, the electromagnet is fixedly connected inside the first valve body, the magnet is fixedly connected inside the second valve body, the outside of the electromagnetic valve component 16 is fixedly connected with a water pipe 17, the water pipe 17 is fixedly connected inside the water inlet, the inside of the box body 1 is fixedly connected with an exhaust fan 18, the inside of the box body 1 is fixedly connected with an air-equalizing net 19, the outside of the air-equalizing net 19 is fixedly connected with an anode barrel 20, the anode barrel 20 is not less than four, and the outside of the anode barrel 20 is fixedly connected with a needle frame 21, the outside fixedly connected with negative pole needle 22 of needle frame 21, the quantity, the specification of negative pole needle 22 all with positive pole bucket 20 phase-match, positive pole bucket 20 and high-voltage static play positive pole electricity of motor 3 are connected, negative pole needle 22 and high-voltage static play negative pole electricity of motor 3 are connected, the outside fixedly connected with adsorption plate 23 of needle frame 21, the main material of adsorption plate 23 is active carbon.

The adsorption plate 23 is mainly used for carrying out secondary treatment on the gas after electrostatic treatment and adsorbing the harmful substances which are not treated, the exhaust fan 18, the air equalizing net 19, the anode barrel 20, the needle frame 21, the cathode needle 22 and the adsorption plate 23 form an exhaust system, the exhaust system is arranged in the exhaust outlet, the motor 2, the high-voltage electrostatic starting motor 3, the heating wire, the electromagnet, the heating inner core 15 and the exhaust fan 18 are all electrically connected with an external power supply, the contact 11 and the external power supply are all electrically connected with the control center, the device can enable the harmful substances generated in the steaming process to flow along with the air through the interaction among the high-voltage electrostatic starting motor 3, the exhaust fan 18, the air equalizing net 19, the anode barrel 20, the needle frame 21, the cathode needle 22 and the adsorption plate 23, and because on the two metal anodes and the cathodes with larger curvature radiuses difference, an electric field enough for ionizing the gas is maintained through high-voltage direct current, the gas ionization back produces anion and cation, adsorbs on the harmful substance dust through the electric field, makes the dust obtain the electric charge, and the dust that the charged polarity is different moves to the electrode of different polarity respectively under the effect of electric field force, deposits on the electrode, and reaches dust and gas separation's purpose to reach environmental protection efficient effect, the pollution to the environment that reduces has also guaranteed workman's operational environment, has still guaranteed simultaneously that staff's is healthy.

The working principle is as follows: before the device is started, an operator hangs the required steamed cloth on the roller 8, then the operator controls an external power supply to supply power to the electromagnet in the first valve body through the control center, the electromagnet has magnetism after being electrified, the electromagnet is mutually exclusive with the magnet in the second valve body, the second valve body is opened, water in the water pipe 17 enters, when the water in the box body 1 increases to the position of the push rod 13, the push rod 13 is made of high polymer glass polymer material and can float on the water surface, the stiffness coefficient of the reset spring 12 is 0.5N/m, the buoyancy of the push rod 13 is larger than the elasticity of the reset spring 12, so that the water surface rises to enable the push rod 13 to move upwards in the shell body 10 to press the contact 11, the control center senses that the contact 11 is triggered, the control center controls the external power supply to cut off the electromagnet, the second valve body is closed under the action of the support spring, and simultaneously the control center controls the external power supply to supply power to the heating inner core 15, the heating inner core 15 is electrified to generate heat, the heating pipe 14 starts to generate heat, so that water in the box body 1 is heated, and steam generated in the heating process is exhausted from the air holes in the partition plate 9.

At the moment, the control center controls an external power supply to supply power to the motor 2 and the electric heating wire, the motor 2 is started to drive the rotating shaft 4 to rotate, the rotating shaft 4 rotates to drive the gear 6 to rotate, the gear 6 rotates to drive the chain 7 to rotate, the chain 7 rotates to drive the roller 8 to rotate, so as to drive the cloth to rotate in the box body 1, when steam rises to the heating layer 5, the electric heating wire is electrified to generate heat to heat the heating plate, when the steaming is not carried out, the heating layer 5 heats the inside of the box body 1 and the cloth in advance, a temperature base is established for the steaming process, the steaming efficiency is improved, condensed water generated around can be evaporated after the steaming is started, meanwhile, the control center controls the external power supply to supply power to the exhaust fan 18 and the high-voltage electrostatic starting motor 3, the exhaust fan 18 works, air at the air outlet is exhausted, the air pressure in the box body 1 is larger than the air pressure outside the box body 1, and the air in the box body 1 is exhausted from the air outlet, the flowing gas firstly passes through the air-equalizing net 19, the flowing gas uniformly enters the anode barrel 20, and an electric field enough for ionizing the gas is maintained on the two metal anodes and cathodes with larger curvature radius difference through high-voltage direct current, and electrons are generated after the gas is ionized: anion and cation, adsorb on the harmful substance dust through the electric field, make the dust obtain the electric charge, the dust that the electric charge polarity is different moves to the electrode of different polarities respectively under the effect of electric field force, deposit on the electrode, and reach the purpose of dust and gas separation, the flowing gas through once absorption is behind adsorption plate 23, because adsorption plate 23 adopts the active carbon material, carries out the secondary absorption to flowing gas, filters the toxic substance, and the flowing gas is discharged by air discharge fan 18 at last.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high-efficient steaming device of environmental protection for printing and dyeing, includes box (1), its characterized in that: the device comprises a box body (1), a motor (2) is fixedly connected to the outside of the box body (1), a high-voltage electrostatic generator (3) is fixedly connected to the outside of the box body (1), a rotating shaft (4) is fixedly connected to the outside of the motor (2), a heating layer (5) is movably connected to the outside of the rotating shaft (4), a gear (6) is fixedly connected to the outside of the rotating shaft (4), a chain (7) is meshed to the outside of the gear (6), a roller (8) is fixedly connected to the outside of the chain (7), a partition plate (9) is fixedly connected to the inner side of the box body (1), a shell (10) is fixedly connected to the outside of the partition plate (9), a contact (11) is fixedly connected to the inside of the shell (10), a reset spring (12) is fixedly connected to the inside of the shell (10), a push rod (13) is fixedly connected to the outside of the reset spring (12), and a heating pipe (14) is fixedly connected to the inner side of the box body (1), the inside fixedly connected with heating inner core (15) of heating pipe (14), the inside swing joint of box (1) has solenoid valve subassembly (16), the outside fixedly connected with water pipe (17) of solenoid valve subassembly (16), the inside fixedly connected with air discharge fan (18) of box (1), the inside fixedly connected with air equalizing net (19) of box (1), the outside fixedly connected with positive pole bucket (20) of air equalizing net (19), outside fixedly connected with needle frame (21) of positive pole bucket (20), the outside fixedly connected with negative pole needle (22) of needle frame (21), the outside fixedly connected with adsorption plate (23) of needle frame (21).

2. The environment-friendly and efficient steaming device for printing and dyeing according to claim 1, characterized in that: the water inlet is arranged outside the box body (1), the electromagnetic valve component (16) is arranged inside the water inlet, the water pipe (17) is fixedly connected inside the water inlet, and the air outlet is arranged outside the box body (1).

3. The environment-friendly and efficient steaming device for printing and dyeing according to claim 1, characterized in that: the heating layer (5) mainly comprises a heating plate and an electric heating wire, the heating plate is fixedly connected to the inner side of the box body (1), and the electric heating wire is fixedly connected to the inner part of the heating plate.

4. The environment-friendly and efficient steaming device for printing and dyeing according to claim 1, characterized in that: the utility model discloses a motor, including pivot (4), pivot (4) have four, and specifically be pivot one, pivot two, pivot three, pivot four, gear (6) have four, and specifically be gear one, gear two, gear three, gear four, a pivot fixed connection is in the outside of motor (2), a gear fixed connection is in the outside of pivot one, the equal fixed connection in inboard upper end of box (1) of all the other pivots (4), other three gear (6) rotate respectively and connect the outside in other three pivot (4) that correspond.

5. The environment-friendly and efficient steaming device for printing and dyeing according to claim 1, characterized in that: contact (11) adopt waterproof design, the bleeder vent has been seted up on the surface of baffle (9), twelve is no less than to the quantity of bleeder vent, reset spring (12) have two, the both ends of reset spring (12) are the outside of inboard and push rod (13) of fixed connection in casing (1) respectively, reset spring (12) adopt the spring that low stiffness coefficient is 0.5N/m, push rod (13) sliding connection is in the inside of casing (10), the specification and casing (10) phase-match of push rod (13), push rod (13) adopt the polymer glass polymer material.

6. The environment-friendly and efficient steaming device for printing and dyeing according to claim 1, characterized in that: solenoid valve subassembly (16) mainly comprise valve body, electro-magnet, supporting spring, and the valve body divide into valve body one and valve body two, and valve body one fixed connection is in the inside of box (1), and the outside fixedly connected with supporting spring of valve body two, and supporting spring keeps away from the one end fixed connection of valve body two in the inside of box (1), and supporting spring has two, and electro-magnet fixed connection is in the inside of valve body one, and magnet fixed connection is in the inside of valve body two.

7. The environment-friendly and efficient steaming device for printing and dyeing according to claim 1, characterized in that: the utility model discloses a high-voltage static electricity machine, including positive pole bucket (20), negative pole needle (22), exhaust system, the main material of exhaust system setting is in the inside of air exit, adsorption plate (23) is active carbon, the positive pole bucket (20) are no less than four, the quantity of negative pole needle (22), the specification all with positive pole bucket (20) phase-match, positive pole bucket (20) are connected with the anodal electricity of high-voltage static electricity machine (3), negative pole needle (22) are connected with the negative pole electricity of high-voltage static electricity machine (3), exhaust fan (18), equal wind net (19), positive pole bucket (20), needle frame (21), negative pole needle (22), adsorption plate (23) are constituteed.

8. The environment-friendly and efficient steaming device for printing and dyeing according to claim 1, characterized in that: the motor (2), the high-voltage electrostatic starting motor (3), the heating wire, the electromagnet, the heating inner core (15) and the exhaust fan (18) are all electrically connected with an external power supply, and the contact (11) and the external power supply are all electrically connected with the control center.