CN113371535A - Adjustable multi-beam fiber spiral winding device - Google Patents
Adjustable multi-beam fiber spiral winding device Download PDFInfo
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- CN113371535A CN113371535A CN202110633555.XA CN202110633555A CN113371535A CN 113371535 A CN113371535 A CN 113371535A CN 202110633555 A CN202110633555 A CN 202110633555A CN 113371535 A CN113371535 A CN 113371535A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/015—Gathering a plurality of forwarding filamentary materials into a bundle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/547—Cantilever supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/006—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package quality control of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7154—Barrels, drums, tuns, vats
- B29L2031/7156—Pressure vessels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention belongs to the technical field of fiber winding devices, and particularly relates to an adjustable multi-bundle fiber spiral winding device which comprises a frame body and a plurality of yarn guide heads, wherein the frame body is provided with through holes, the yarn guide heads are distributed annularly along the center of the through holes and are in sliding connection with the frame body, and fibers can extend out of each yarn guide head; the frame body is provided with a telescopic mechanism, and the telescopic mechanism drives each yarn guide head to stretch. The plurality of thread guiding heads are annularly distributed along the center of the through hole and are all connected with the frame body in a sliding manner, fibers can extend out of each thread guiding head, and the led-out fibers can be uniformly distributed on the outer surface of the pressure container in a spiral shape; the telescopic mechanism drives each yarn guide head to stretch, and the yarn guide heads can control the yarn guide heads to stretch according to the change of the appearance of the pressure container, so that fibers can be better attached to the pressure container, and the winding effect is improved.
Description
Technical Field
The invention belongs to the technical field of fiber winding devices, and particularly relates to an adjustable multi-bundle fiber spiral winding device.
Background
The fiber winding device is widely applied to the production process of the pressure container and is used as the liner pressure bearing layer, so that the performance and the service life of the pressure container are ensured. At present, the pressure container has wide application range, and the size and the structure of the container are diversified, which brings challenges to the universality of winding equipment.
In the aspect of fiber winding process, single-bundle fiber winding is mainly used, and during the winding process, fiber stacking, winding unevenness, fiber slippage during the winding process and local stress concentration can be caused. The process has low winding efficiency and poor quality. The single-bundle fiber winding equipment cannot meet the increasing market demand of the pressure container, so that the development of the fiber winding equipment with higher winding efficiency, better winding quality and better winding product performance is urgently needed.
Disclosure of Invention
In view of the above technical problems, the present invention provides an adjustable multi-strand fiber spiral winding apparatus, which can improve the adaptability of spiral winding.
In order to solve the technical problems, the invention adopts the technical scheme that:
the adjustable multi-bundle fiber spiral winding device comprises a frame body and a plurality of yarn guide heads, wherein the frame body is provided with a through hole, the yarn guide heads are provided with a plurality of yarn guide heads, the yarn guide heads are distributed annularly along the center of the through hole and are all connected with the frame body in a sliding manner, and fibers can extend out of each yarn guide head; the frame body is provided with a telescopic mechanism, and the telescopic mechanism drives each yarn guide head to stretch.
The thread guide head is a hollow rod, openings are formed in two ends of the thread guide head, fibers can enter the hollow rod from the opening in one end, and therefore the opening in the other end extends out; the other end of the hollow rod is flat, and the shape of the opening at the other end is the same as the cross section shape of the fiber.
The wire guide heads are connected with the frame body in a sliding mode through the connecting sleeves, the connecting sleeves are connected with the frame body in a rotating mode, the wire guide heads are connected with the connecting sleeves in a sliding mode, and the wire guide heads are driven to slide along the connecting sleeves through the telescopic mechanisms; the first driving mechanism is connected with the connecting sleeve and drives the guidable head to rotate.
The first driving mechanism comprises a first driving element and a first gear transmission mechanism, and the first driving element is connected with the connecting sleeve through the first gear transmission mechanism and drives the wire guides to rotate.
5. An adjustable multiple filament spiral winding apparatus as defined in claim 4, wherein: the first gear transmission mechanism comprises a first gear ring and a first connecting column, the first gear ring is rotatably connected with the frame body, and a first driving element is connected with the first gear ring and drives the first gear ring to rotate; the first connecting columns are provided with a plurality of wires and are rotatably connected with the frame body, and each wire guide head is connected with one first connecting column; the first connecting column is driven to rotate through rotation of the first gear ring, the first connecting column drives the wire guide head to rotate, one end of the first connecting column is provided with a first connecting gear meshed with the first gear ring, the other end of the first connecting column is provided with a first transmission gear, and the first transmission gear is meshed with a first driving gear arranged on the connecting sleeve.
The first gear ring is connected with the frame body in a sliding mode through the slewing bearing and is connected with the slewing bearing in a sliding mode, a third driving mechanism is arranged between the first gear ring and the slewing bearing, and the first gear ring is driven to slide axially through the third driving mechanism; the first connecting columns are divided into at least two groups, and the first gear rings can be meshed with the first connecting gears on one or more groups of the first connecting columns through the movement of the first gear rings to drive the corresponding wire guide heads to rotate.
The first driving element is meshed with teeth on the slewing bearing through a first worm or a gear to drive the first gear ring to rotate.
The telescopic mechanism comprises a plurality of shifting fork mechanisms and a second driving mechanism, and each wire guide head is connected with one shifting fork mechanism; the shifting fork mechanism comprises a shifting fork and a guide rod, the guide rod is fixedly connected with the frame body, the shifting fork is connected with the guide rod in a sliding manner, and one end of the shifting fork is rotationally connected with the thread guide head; the second driving mechanism is connected with the shifting fork and drives the shifting fork to slide along the guide rod.
The second driving mechanism comprises a second driving element, a second gear transmission mechanism and a screw rod nut mechanism, a plurality of screw rod nut mechanisms are arranged, each shifting fork is connected with one screw rod nut mechanism, one end of a screw rod in each screw rod nut mechanism is fixedly connected with the corresponding shifting fork, and a nut in each screw rod nut mechanism is rotatably connected with the frame body;
the second gear transmission mechanism comprises a second gear ring and a second connecting column; the second gear ring is rotationally connected with the frame body and is driven to rotate by a second driving element; the second connecting columns are provided with a plurality of connecting columns and are rotatably connected with the frame body, and each screw rod nut mechanism is connected with one second connecting column; the second connecting column is driven to rotate through rotation of the second gear ring, the second connecting column drives the wire guide head to stretch, a second connecting gear meshed with the second gear ring is arranged at one end of the second connecting column, and a second transmission gear meshed with the outer teeth of the nut is arranged at the other end of the second connecting column.
The second gear ring is of a double-gear-ring structure, the inner teeth of the double gear ring are meshed with the second gear, and the second driving element is meshed with the outer teeth of the double gear ring through the second worm or the gear.
Compared with the prior art, the invention has the following beneficial effects:
the plurality of thread guiding heads are annularly distributed along the center of the through hole and are all connected with the frame body in a sliding manner, fibers can extend out of each thread guiding head, and the led-out fibers can be uniformly distributed on the outer surface of the pressure container in a spiral shape; the telescopic mechanism drives each yarn guide head to stretch, and the yarn guide heads can be controlled to stretch according to the change of the appearance of the pressure container, so that fibers can be well attached to the pressure container, and the winding effect and the adaptability are improved.
The first driving mechanism drives the yarn guide heads to rotate to change the angle of each fiber, so that the fibers can be better attached to the surface of the pressure container. When the device is used for winding, the fibers can be uniformly distributed, the fibers are not overlapped or crossed, and the winding efficiency is ensured, and meanwhile, the use of the fibers can be effectively reduced.
The other end of the hollow rod is flat, and the shape of the opening at the other end is the same as the cross section shape of the fiber; the flat arrangement prevents interference between the godet heads. The shape of the opening is the same as the cross section shape of the fiber, so that the fiber can smoothly pass through the opening and can be driven to rotate.
The first driving mechanism comprises a first driving element and a first gear transmission mechanism, and the first driving element is connected with each godet head through the first gear transmission mechanism and drives each godet head to rotate. And a gear transmission mode is adopted, so that the stability and the accuracy of the transmission process can be ensured.
Through the structure setting of first gear drive, can drive all godet heads and rotate, its simple structure moreover sets up rationally.
If the first connecting columns are divided into at least two groups, the first gear ring can be meshed with the first connecting gear on one or more groups of the first connecting columns through the movement of the first gear ring, and the corresponding wire guide heads are driven to rotate. The number of the godets can be selected according to the size of the pressure container, and then the corresponding number of the godets are driven to rotate through one end of the gear ring. Therefore, the godet head required to rotate can be controlled according to the size of the pressure container, and variable driving is realized.
Drawings
FIG. 1 is an isometric view of one aspect of the invention;
FIG. 2 is a cross-sectional view taken along plane A of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is an isometric view of the invention in another orientation;
FIG. 6 is a cross-sectional view taken along plane B of FIG. 5;
FIG. 7 is an enlarged view of a portion of FIG. 6 at C;
FIG. 8 is an enlarged view of a portion of FIG. 6 at D;
FIG. 9 is a schematic structural view of the fork mechanism of the present invention;
FIG. 10 is a first schematic diagram of the present invention;
FIG. 11 is a second schematic diagram of the present invention;
FIG. 12 is a schematic view of the control system of the present invention;
wherein: 1 is a frame body, 100 is a through hole, 2 is a wire guide head, 3 is a first driving mechanism, 300 is a first driving element, 301 is a first gear transmission mechanism, 3010 is a first gear ring, 3011 is a first connecting post, 3012 is a first connecting gear, 3013 is a first driving gear, 3014 is a first transmission gear, 4 is a pivoting support, 400 is an inner ring, 401 is an outer gear ring, 402 is a sliding post, 5 is a third driving mechanism, 6 is a first worm, 7 is a connecting sleeve, 8 is a telescopic mechanism, 800 is a shifting fork mechanism, 8000 is a shifting fork, 8001 is a guide rod, 801 is a second driving mechanism, 8010 is a second driving element, 8011 is a second gear transmission mechanism, 80110 is a second gear ring, 80111 is a second connecting post, 80112 is a second connecting gear, 80113 is a second transmission gear, 8012 is a screw rod nut 80120 is a screw rod nut mechanism, 80121 is a second gear worm, 80110 is a clamp, and 80111 is a fiber.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 11, an adjustable multi-bundle fiber spiral winding device comprises a frame body 1 and a plurality of yarn guides 2, wherein the frame body 1 is provided with a through hole 100, the yarn guides 2 are provided with a plurality of yarn guides 2, the yarn guides 2 are distributed annularly along the center of the through hole 100 and are all connected with the frame body 1 in a sliding manner, and fibers can extend out of each yarn guide 2; the frame body 1 is provided with a telescopic mechanism 8, and each wire guide head 2 is driven to stretch and retract through the telescopic mechanism 8.
When in use, a workpiece to be wound passes through the through hole 100 on the frame body 1 and is fixed by the corresponding fixing device. The workpiece can be driven to rotate and move by the fixing device. The fixing device can be realized by adopting various structures, if the fixing device can be provided with a chuck and a movable base, the chuck is arranged on the base, the workpiece is clamped by the chuck and is driven to rotate, and the base drives the chuck and the workpiece to move.
During winding, a plurality of bundles of fibers are drawn out from a creel and are subjected to tension control by the conventional tension controller, and each bundle of fibers respectively passes through the corresponding yarn guide head 2; the single fibers extending out of each wire guide head 2 are gathered into a plurality of bundles of fibers, the bundles of fibers are evenly distributed on the surface of the workpiece, and the fibers are not overlapped and crossed. And then the plurality of bundles of fibers are simultaneously wound on the surface of the workpiece in a spiral shape through the rotation and the movement of the workpiece.
When winding, the godet head 2 can stretch out and draw back according to the shape change of a workpiece (such as a pressure container liner), so that the fiber can be well attached to the outer surface of the workpiece, and the winding effect and the adaptability are further improved; meanwhile, the device can also be suitable for workpieces of different specifications.
Furthermore, the godet heads 2 are connected with the frame body 1 in a sliding mode through a connecting sleeve 7, the connecting sleeve 7 is connected with the frame body 1 in a rotating mode, the godet heads 2 are connected with the connecting sleeve 7 in a sliding mode, and the telescopic mechanism 8 drives the godet heads 2 to slide along the connecting sleeve 7; the device also comprises a first driving mechanism 3, wherein the first driving mechanism 3 is connected with the connecting sleeve 7 and can drive the godet head 2 to rotate.
The arrangement of the connecting sleeve 7 ensures that the godet 2 can be rotated while also being able to be displaced along the connecting sleeve 7. Specifically, a protrusion can be arranged in the connecting sleeve 7, a corresponding key groove is arranged on the wire guide head 2, and sliding is realized through the matching of the key groove and the protrusion; of course, the inner hole of the connecting sleeve 7 can also be set to be a prismatic hole, and the outer part of the wire guide head 2 is also prismatic; so that those skilled in the art can adopt various structural arrangements to realize the sliding connection between the two.
Therefore, in the winding process, each yarn guide head 2 can drive each fiber to rotate, so that each fiber is better attached to the outer surface of the workpiece.
Further, the godet 2 may be provided in various structures as long as it can ensure the passage of the fiber, and preferably, the following structure is adopted:
the thread guide head 2 is a hollow rod, two ends of the hollow rod are provided with openings, and fibers can enter the hollow rod from the opening at one end, so that the opening at the other end extends out; the other end of the hollow rod is flat, and the shape of the opening of the other end is the same as the cross-sectional shape of the fiber. A common fiber has a rectangular cross-sectional shape, and thus the other end opening is also rectangular in shape. Through the structure, the fiber can be driven to rotate correspondingly while the godet head 2 rotates. A gap is formed between the opening at the other end and the fiber, so that the fiber can pass through the gap; of course, smaller gaps can be designed, provided that fiber movement is ensured.
Further, the first driving mechanism 3 includes a first driving element 300 and a first gear transmission 301, and the first driving element 300 is connected with each connecting sleeve 7 through the first gear transmission 301 to drive each godet 2 to rotate. The adoption of a gear transmission mode can ensure the stable and accurate rotation of each yarn guide head 2.
Further, the first gear transmission mechanism 301 comprises a first gear ring 3010 and a first connecting post 3011, the first gear ring 3010 is rotatably connected to the frame body 1, and the first driving element 300 is connected to the first gear ring 3010 and drives the first gear ring 3010 to rotate; the first connecting columns 3011 are provided with a plurality of connecting columns and are rotatably connected with the frame body 1, and each wire guide head 2 is connected with one first connecting column 3011; the first connecting column 3011 is driven to rotate through rotation of the first gear ring 3010, the first connecting column 3011 drives the connecting sleeve 7 (the wire guide head 2) to rotate, one end of the first connecting column 3011 is provided with a first connecting gear 3012 meshed with the first gear ring 3010, the other end of the first connecting column 3011 is provided with a first transmission gear 3014, and the first transmission gear 3014 is meshed with a first driving gear 3013 arranged on the connecting sleeve 7.
When the first gear ring 3010 rotates, the first connecting column 3011 can be driven to rotate by meshing with the first connecting gear 3012 at one end of the first connecting column 3011; the first connecting post 3011 rotates, and can be engaged with a first driving gear 3013 arranged on the connecting sleeve 7 through a first driving gear 3014 at the other end of the first connecting post, so as to drive the godet 2 to rotate. Therefore, when the first ring gear 3010 rotates, all the godets 2 can be driven to rotate.
Further, since the sizes of the workpieces are different, the godet heads 2 (fibers) used for winding the workpieces of different sizes are also different; simple examples are: when the winding is smaller, the winding operation can be carried out through 20 wire guides 2; when winding larger sizes, 40 godets 2 may be required. Although the above structure can drive all the godet heads 2 to rotate at the same time, the adaptability is poor, and the corresponding control cannot be performed according to the requirement. Therefore, the respective control is realized by the following structure, and the variable driving is realized by driving the corresponding number of the godet heads 2 to rotate according to the specification of the workpiece, and the following structure is preferably adopted:
the first gear ring 3010 is connected with the frame body 1 in a sliding manner through the slewing bearing 4, the first gear ring 3010 is connected with the slewing bearing 4 in a sliding manner, a third driving mechanism 5 is arranged between the first gear ring 3010 and the slewing bearing 4, and the first gear ring 3010 is driven to slide along the axial direction through the third driving mechanism 5; the first connecting columns 3011 are divided into at least two groups, and can be engaged with the first connecting gear 3012 on one or more groups of first connecting columns 3011 through the movement of the first gear ring 3010 to drive the corresponding wire guide head 2 to rotate.
Specifically, the method comprises the following steps: the inner ring 400 of the rotary support 4 is fixedly connected with the frame body 1, and the outer gear ring 401 of the rotary support 4 is connected with the first gear ring 3010 in a sliding manner, or vice versa. For the sliding connection, a person skilled in the art may set corresponding sliding grooves, sliding pillars 402, and the like to implement the sliding connection, that is, the sliding pillars 402 are disposed on the outer gear ring 401, the first gear ring 3010 is connected to the sliding pillars 402, and the first gear ring 3010 is provided with corresponding connection holes. As the third driving mechanism 5, various members having a telescopic function such as an electric telescopic cylinder and a screw elevator; taking the electric telescopic cylinder as an example, a cylinder body of the electric telescopic cylinder is fixedly connected with the outer gear ring, a rod body of the electric telescopic cylinder is fixed with the outer gear ring 401, and the first gear ring 3010 slides (moves) through the expansion and contraction of the rod body.
For example, the following steps are carried out: when there are 60 first connecting posts 3011, they can be divided into three groups, each group including 20 connecting posts (which of course may not be equally divided). When the first ring gear 3010 moves, it engages with the first link gear 3012 on the first link post 3011 (20) in the first group, and drives 20 first link posts 3011 to rotate at the same time, that is, drives 20 wire guides 2 to rotate to wind a small-sized workpiece.
When the first gear ring 3010 continues to move, it can engage with the first connecting gears 3012 on the two groups of first connecting posts 3011, and simultaneously drive 40 first connecting posts 3011 to rotate, that is, drive 40 wire guides 2 to rotate to wind the medium-sized workpiece.
When the first ring gear 3010 moves further, it can engage with the first connecting gears 3012 on three (all) groups of first connecting posts 3011, and simultaneously drive 60 first connecting posts 3011 to rotate, that is, drive 60 wire guides 2 to rotate to wind the medium-sized workpiece.
Specifically, the method comprises the following steps: the axial lengths of the first connecting gears 3012 on the first connecting posts 3011 in each group may be set to be different, and the axial lengths of the first connecting gears 3012 in each group are gradually increased or shortened, so as to ensure that the first gear rings 3010 can be engaged with the corresponding first connecting gears 3012 in the moving process, and increase or decrease the number of the first gear rings engaged with the first connecting gears 3012. Of course, the arrangement position of the first connecting gear 3012 in each group may be changed, and the above-described function may be achieved as well.
For example, the following steps are carried out: the first connecting columns 3011 are provided with 60, which are also divided into three groups; the axial length of the first connecting gear 3012 on the first connecting post 3011 in the first group > the axial length of the first connecting gear 3012 on the first connecting post 3011 in the second group > the axial length of the first connecting gear 3012 on the first connecting post 3011 in the third group. Therefore, when the first ring gear 3010 moves, it can mesh with the first connecting gear 3012 in the first group; while continuing to move, the first connecting gear 3012 in the first group and the second group can be engaged at the same time; further movement may be simultaneously engaged with the first connecting gear 3012 of the first, second and third sets.
Since the first ring gear 3010 needs to be driven to move by the third driving mechanism 5, and at the same time, needs to be driven to rotate by the first driving piece 8010; to ensure that the first drive element 300 is always connected to the first ring gear 3010, one skilled in the art may suitably increase the axial length of the first ring gear 3010 to ensure that it is connectable to the first drive element 300 regardless of its movement.
Of course, a person skilled in the art may also adopt a sliding connection between the first driving member 300 and the pivoting support 4 or the frame body 1, so as to ensure that the first driving member 300 can move together with the first gear ring 3010.
Therefore, those skilled in the art can adopt various structures to realize that the first driving member 300 is connected with the first gear 3010 and drives the first gear 3010 to rotate.
However, in order to improve the overall operation effect, the following structure is preferably adopted:
further, the first driving element 300 is engaged with the teeth (the outer gear ring 401) on the slewing bearing 4 through the gear or the first worm 6, and drives the first gear ring 3010 to rotate. By adopting the structural arrangement, the first driving element 300 can be fixed on the frame body 1 and does not need to move together with the first gear ring 3010, so that the stability in the driving process can be ensured.
The telescopic mechanism 8 can be realized by adopting various structures, and no matter what structure is adopted, the telescopic mechanism can be realized as long as the telescopic mechanism can realize the wire guide head 2, such as: a plurality of telescopic cylinders can be arranged, and the stretching of the silk guide head 2 is driven by the stretching of the telescopic cylinders. The following structural arrangement is preferably adopted:
furthermore, the telescopic mechanism 8 comprises a shifting fork mechanism 800 and a second driving mechanism 801, the shifting fork mechanism 800 is provided with a plurality of, and each godet head 2 is connected with one shifting fork mechanism 800; the shifting fork mechanism 800 comprises a shifting fork 8000 and a guide rod 8001, the guide rod 8001 is fixedly connected with the frame body 1, the shifting fork 8000 is in sliding connection with the guide rod 8001, and one end of the shifting fork 8000 is rotatably connected with the thread guide head 2; the second driving mechanism 801 is connected to the shift fork 8000, and drives the shift fork 8000 to slide along the guide bar 8001. The shifting fork 8000 is adopted, so that the movement of the godet head 2 can be conveniently controlled while the rotation of the godet head is not influenced; compared with the arrangement of a plurality of telescopic cylinders, the structure is simpler and more reasonable, and the arrangement of unnecessary power can be reduced.
Further, in order to conveniently realize the connection between the shifting fork 8000 and the godet head 2, a clamp 10 is fixed on the godet head 2, a groove connected with the shifting fork 8000 is formed in the clamp 10, and the end part of the shifting fork 8000 can be clamped into the groove to be rotatably connected with the clamp 10.
Further, the second driving mechanism 801 includes a second driving element 8010, a second gear transmission mechanism 8011 and a lead screw and nut mechanism 8012, a plurality of lead screw and nut mechanisms 8012 are provided, each shifting fork 8000 is connected with one lead screw and nut mechanism 8012, one end of a lead screw 80121 in the lead screw and nut mechanism 8012 is fixedly connected with the shifting fork 8000, and a nut 80120 in the lead screw and nut mechanism 8012 is rotatably connected with the frame body 1. The rotation of the nut 80120 in the screw nut 80120 mechanism is converted into the movement of the screw rod 80121, so that the shifting fork 8000 is driven to move along the guide rod 8001.
The second gear transmission mechanism 8011 comprises a second ring gear 80110 and a second connecting column 80111, the second ring gear 80110 is rotatably connected with the frame body 1, and the second driving element 8010 drives the second ring gear 80110 to rotate; a plurality of second connecting columns 80111 are arranged and are rotatably connected with the frame body 1, and each screw-nut mechanism 8012 is connected with one second connecting column 80111; the second connecting column 80111 is driven to rotate by the rotation of the second gear ring 80110, the second connecting column 80111 drives the wire guide head 2 to stretch, a second connecting gear 80112 meshed with the second gear ring 80110 is arranged at one end of the second connecting column 80111, and a second transmission gear 80113 meshed with the outer teeth of the nut 80120 is arranged at the other end of the second connecting column 80111.
When the second ring gear 80110 rotates, the second connecting rod 80111 can be driven to rotate by engaging with the second connecting gear 80112 at one end of the second connecting rod 80111; the second connecting column 80111 rotates, and the nut 80120 can be driven to rotate by the engagement of the second transmission gear 80113 at the other end of the second connecting column 80111 with the external teeth of the nut 80120; the rotary motion of the nut 80120 is converted into the movement of the screw rod 80121, so that the shifting fork 8000 is driven to move along the guide rod 8001; the shifting fork 8000 is connected with the godet head 2, and when the shifting fork 8000 moves, the godet head 2 can be driven to move. Therefore, when the first ring gear 3010 rotates, all the godets 2 can be extended and retracted by driving.
Further, as shown in fig. 12, the device also comprises a control system, wherein the control system is used for realizing the integral automatic operation of the device and mainly comprises an industrial personal computer, a controller, a displacement sensor and an angle sensor; the industrial computer is connected with the controller, and displacement sensor and second drive element are connected with the controller, and angle sensor and first drive element are connected. The telescopic of the silk guide head is measured through the displacement sensor, the rotation of the silk guide head is measured through the angle sensor, then the industrial personal computer sends an instruction to the controller, and the first driving element and the second driving element are correspondingly controlled.
Of course, other parts participating in the spiral winding can be controlled by corresponding sensors, such as: the fiber led out from the creel passes through the tension controller and then enters the yarn guide head, so that the tension controller can be provided with a corresponding sensor to control the tension; the fixing device for fixing the workpiece can also be provided with a corresponding displacement sensor and an angle sensor to control the rotation and the displacement of the workpiece.
Therefore, on the basis of the application, a person skilled in the art can develop or develop a corresponding control system for control according to actual conditions, so as to realize automation.
Although only the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art, and all changes are encompassed in the scope of the present invention.
Claims (10)
1. An adjustable multi-strand fiber spiral winding device, characterized in that: the yarn guide device comprises a frame body (1) and yarn guide heads (2), wherein a through hole (100) is formed in the frame body (1), a plurality of yarn guide heads (2) are arranged, the yarn guide heads (2) are distributed in an annular shape along the center of the through hole (100) and are in sliding connection with the frame body (1), and fibers can extend out of each yarn guide head (2); the frame body (1) is provided with a telescopic mechanism (8), and each wire guide head (2) is driven to stretch through the telescopic mechanism (8).
2. An adjustable multiple filament spiral winding apparatus as defined in claim 1, wherein: the thread guide head (2) is a hollow rod, openings are formed in two ends of the hollow rod, fibers can enter the hollow rod from the opening in one end, and the opening in the other end extends out; the other end of the hollow rod is flat, and the shape of the opening at the other end is the same as the cross section shape of the fiber.
3. An adjustable multiple filament spiral winding apparatus as defined in claim 1, wherein: the wire guide heads (2) are connected with the frame body (1) in a sliding mode through the connecting sleeves (7), the connecting sleeves (7) are connected with the frame body (1) in a rotating mode, the wire guide heads (2) are connected with the connecting sleeves (7) in a sliding mode, and the wire guide heads (2) are driven to slide along the connecting sleeves (7) through the telescopic mechanisms (8); the wire guide head device is characterized by further comprising a first driving mechanism (3), wherein the first driving mechanism (3) is connected with the connecting sleeve (7) and drives the wire guide head (2) to rotate.
4. An adjustable multiple filament spiral winding apparatus as defined in claim 3, wherein: the first driving mechanism (3) comprises a first driving element (300) and a first gear transmission mechanism (301), and the first driving element (300) is connected with the connecting sleeve (7) through the first gear transmission mechanism (301) and drives the wire guide heads (2) to rotate.
5. An adjustable multiple filament spiral winding apparatus as defined in claim 4, wherein: the first gear transmission mechanism (301) comprises a first gear ring (3010) and a first connecting column (3011), the first gear ring (3010) is rotatably connected with the frame body (1), and a first driving element (300) is connected with the first gear ring (3010) and drives the first gear ring (3010) to rotate; the first connecting columns (3011) are provided with a plurality of wires and are rotatably connected with the frame body (1), and each wire guide head (2) is connected with one first connecting column (3011); the first connecting post (3011) is driven to rotate through the rotation of first ring gear (3010), the first connecting post (3011) drives the wire guide head (2) to rotate, one end of the first connecting post (3011) is provided with a first connecting gear (3012) meshed with the first ring gear (3010), the other end of the first connecting post (3011) is provided with a first transmission gear (3014), and the first transmission gear (3014) is meshed with a first driving gear (3013) arranged on the connecting sleeve (7).
6. An adjustable multiple filament spiral winding apparatus as defined in claim 4, wherein: the first gear ring (3010) is connected with the frame body (1) in a sliding mode through the slewing bearing (4), the first gear ring (3010) is connected with the slewing bearing (4) in a sliding mode, a third driving mechanism (5) is arranged between the first gear ring (3010) and the slewing bearing (4), and the first gear ring (3010) is driven to slide axially through the third driving mechanism (5); the first connecting columns (3011) are divided into at least two groups, and can be meshed with the first connecting gears (3012) on one or more groups of the first connecting columns (3011) through the movement of the first gear ring (3010) to drive the corresponding wire guide heads (2) to rotate.
7. An adjustable multiple filament spiral winding apparatus as defined in claim 5, wherein: the first driving element (300) is meshed with teeth on the slewing bearing (4) through a first worm (6) or a gear to drive the first gear ring (3010) to rotate.
8. An adjustable multiple filament spiral winding apparatus as defined in claim 1, wherein: the telescopic mechanism (8) comprises a plurality of shifting fork mechanisms (800) and second driving mechanisms (801), the shifting fork mechanisms (800) are arranged, and each wire guide head (2) is connected with one shifting fork mechanism (800); the shifting fork mechanism (800) comprises a shifting fork (8000) and a guide rod (8001), the guide rod (8001) is fixedly connected with the frame body (1), the shifting fork (8000) is in sliding connection with the guide rod (8001), and one end of the shifting fork (8000) is rotatably connected with the thread guide head (2); the second driving mechanism (801) is connected with the shifting fork (8000), and drives the shifting fork (8000) to slide along the guide rod (8001).
9. An adjustable multiple filament spiral winding apparatus as defined in claim 8, wherein: the second driving mechanism (801) comprises a second driving element (8010), a second gear transmission mechanism (8011) and a screw-nut mechanism (8012), a plurality of screw-nut mechanisms (8012) are arranged, each shifting fork (8000) is connected with one screw-nut mechanism (8012), one end of a screw rod (80121) in each screw-nut mechanism (8012) is fixedly connected with the shifting fork (8000), and a nut (80120) in each screw-nut mechanism (8012) is rotatably connected with the frame body (1);
the second gear transmission mechanism (8011) comprises a second gear ring (80110) and a second connecting column (80111); the second gear ring (80110) is rotatably connected with the frame body (1), and the second gear ring (80110) is driven to rotate by a second driving element (8010); the second connecting columns (80111) are provided with a plurality of second connecting columns which are rotatably connected with the frame body (1), and each screw-nut mechanism (8012) is connected with one second connecting column (80111); the second connecting column (80111) is driven to rotate through rotation of the second gear ring (80110), the second connecting column (80111) drives the wire guide head (8012) to stretch, a second connecting gear (80112) meshed with the second gear ring (80110) is arranged at one end of the second connecting column (80111), and a second transmission gear (80113) meshed with the outer teeth of the nut (80120) is arranged at the other end of the second connecting column (80111).
10. An adjustable multiple filament spiral winding apparatus as defined in claim 9, wherein: the second gear ring (80110) is of a double-gear-ring structure, inner teeth of the double-gear-ring are meshed with the second gear (80112), and the second driving element (8010) is meshed with outer teeth of the double-gear-ring through a second worm (9) or a gear.
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CN117429094B (en) * | 2023-12-19 | 2024-02-20 | 太原理工大学 | Multi-strip parallel prepreg narrow-band laying head with slitting function and laying method |
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