CN113358276A - Flange formula pressure instrument presss from both sides tight sealing device fast - Google Patents
Flange formula pressure instrument presss from both sides tight sealing device fast Download PDFInfo
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- CN113358276A CN113358276A CN202110581977.7A CN202110581977A CN113358276A CN 113358276 A CN113358276 A CN 113358276A CN 202110581977 A CN202110581977 A CN 202110581977A CN 113358276 A CN113358276 A CN 113358276A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L27/00—Testing or calibrating of apparatus for measuring fluid pressure
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L25/00—Testing or calibrating of apparatus for measuring force, torque, work, mechanical power, or mechanical efficiency
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Abstract
The invention discloses a flange type pressure instrument rapid clamping and sealing device; the device comprises a workbench and a controller box, wherein a detection mechanism is fixedly arranged on the workbench, a top plate is arranged at the upper part of the workbench through a support column, and a driving mechanism and a clamping and pressing mechanism are fixedly arranged on the top plate; the intelligent control device is characterized in that a control module is arranged in the control box, a driving module is electrically connected to the control module, and a detection module, an alarm module, a communication module, a data processing module and a power supply module are also electrically connected to the control module.
Description
Technical Field
The invention belongs to the technical field of flange pressure instruments, and particularly relates to a quick clamping and sealing device for a flange type pressure instrument.
Background
The flange pressure instrument is suitable for pressure gauges in the industries of chemical industry, chemical fiber, synthetic fiber, petroleum, dyeing, alkali manufacturing and the like, the flange pressure instrument needs to be detected after production is finished, the air tightness and the pressure value of the flange instrument are determined, when the flange pressure instrument is detected in general actual production, the sealed connection between the tested flange instrument and a testing tool is mainly operated manually, a product flange and the testing flange are connected through bolts, the flange sealing surface is tightly pressed by screwing force, the sealed connection effect is achieved, the occupied operation space is large, a plurality of tools are involved, sometimes the cooperation of a plurality of persons is needed, time and labor are wasted, and the efficiency is low; improper operation easily causes the damage to product outward appearance when applying stress, increases the product and damages the risk, and above-mentioned current detection technique still has various problems.
The split negative pressure detection device disclosed by the No. CN206430874U comprises a sealing cover, a flange and a first sealing gasket, wherein the bottom of the sealing cover is open, a pressure instrument and a vacuum tube interface are arranged on a cover body, the bottom of the sealing cover is connected with the flange, the first sealing gasket is fixed at the bottom of the flange, the sealing cover and the flange are in split connection, a connecting seat is arranged on the top surface of the flange, a groove is formed in the middle of the connecting seat towards the inner side, and a convex strip inserted into the groove is arranged on the bottom surface of the sealing cover. After the flange is connected with the measured wall body through the bolt, the sealing cover is connected with the flange, and the measured wall body and the sealing cover form a sealed cavity. And vacuumizing the inner layer of the sealing cover by using a vacuum pump to form negative pressure, and detecting the building wall. But the sealed cowling adopts the split type design of split with the flange, and the sealed cowling can be dismantled very easily for the device installation is more convenient with the use, but does not solve present can not effectually control the regulation when detecting, can not realize stable fixed mounting and connect, can not be quick detect, and can not realize going on the problem of unloading etc. to automation, for this reason we propose a flange formula pressure instrument tight sealing device fast clamp.
Disclosure of Invention
The invention aims to provide a flange type pressure instrument rapid clamping and sealing device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a flange type pressure instrument rapid clamping and sealing device comprises a workbench and a control box, wherein a detection mechanism is fixedly installed on the workbench, a top plate is installed at the upper part of the workbench through a support column, and a driving mechanism and a clamping and pressing mechanism are fixedly installed on the top plate;
the detection mechanism comprises a connecting pipe which is connected to the bottom of the workbench in a penetrating manner, and the upper part of the connecting pipe is fixedly communicated with a supporting cylinder;
the driving mechanism comprises a first servo motor, the output end of the first servo motor is fixedly connected with a screw rod, and a sliding block is connected to the screw rod in a threaded manner;
the clamping and pressing mechanism comprises a servo electric cylinder, the output end of the servo electric cylinder is fixedly connected with a connecting plate, the bottom of the connecting plate is fixedly provided with a second servo motor, the output end of the second servo motor is fixedly connected with an adjusting elliptical plate, and two sides of the connecting plate are movably connected with movable clamping pressing plates;
the inside of control box is equipped with control module, the last electric connection of control module has drive module, last detection module, alarm module, communication module, data processing module and the power module of still electric connection of control module.
Preferably, a connecting ring is fixedly arranged at the top of the supporting cylinder, the connecting pipe is fixedly communicated with an external air pump, and the connecting ring is attached and connected with a bottom end flange of the flange type pressure instrument.
Preferably, the upper part of the connecting ring is fixedly embedded with a rubber sealing ring.
Preferably, the welding of one side of roof has the mounting panel, first servo motor fixed mounting be in the upper portion of mounting panel, the other end fixed mounting of roof has the bearing frame, the one end movable mounting of lead screw is in the inside of bearing frame.
Preferably, one side of the servo electric cylinder is fixedly connected to the sliding block, a waist-shaped groove is formed in the top plate, an output shaft of the servo electric cylinder is movably located inside the waist-shaped groove, and a sliding plate is arranged at the bottom of the servo electric cylinder and is connected to the upper portion of the top plate in a sliding mode.
Preferably, the top of the movable clamping pressing plate is connected to the lower portion of the connecting plate through a sliding block in a sliding mode, four groups of reset springs are fixedly connected between the upper portions of the movable clamping pressing plate on two sides, two groups of clamping arc-shaped plates are fixedly mounted on the inner sides of the bottom ends of the movable clamping pressing plate on two sides, and the adjusting elliptical plates are respectively connected with the two sides of the movable clamping pressing plate in a laminating mode.
Preferably, an output conveying belt placing groove and an input conveying belt placing groove are formed in the two ends of the workbench respectively, conveying mechanisms are arranged in the output conveying belt placing groove and the input conveying belt placing groove respectively, and supporting legs are welded at four corners of the bottom of the workbench respectively.
Preferably, an interactive interface is fixedly installed on one side of the supporting column, the interactive interface comprises a touch display screen and a control key, and the control key comprises a switch key, an adjusting key and a selection key.
Preferably, the driving module respectively with first servo motor servo electric cylinder second servo motor with detection module electric connection, including atmospheric pressure detector, pressure detector and infrared laser distance detector in the detection module, what alarm module adopted is audible-visual annunciator.
Preferably, the communication module comprises wireless communication and 5G communication, the data processing module comprises a data acquisition circuit, a data detection circuit and a data conversion circuit, two ends of the power supply module are respectively and electrically connected with a municipal power grid and the control module, the power supply module comprises a buck-boost circuit, a voltage stabilizing circuit, a filter circuit and a voltage stabilizing circuit, the control module is further electrically connected with the interactive interface, the control module is further electrically connected with a storage module, and the storage module is at least provided with a ROM storage module for storing an operation program body and a RAM storage module for storing an operation log.
Compared with the prior art, the invention has the beneficial effects that:
(1) the clamping and pressing mechanism can realize moving adjustment of the system through the driving mechanism, so that the clamping and pressing mechanism can realize moving adjustment to complete feeding and discharging, and the clamping and pressing structure can also realize sealing and pressing of the flange type pressure instrument, so that the flange type pressure instrument can be conveniently detected, workers do not need to operate and control, bolts and other sealing connections are not needed, the detection efficiency is improved, and the installation is convenient and rapid.
(2) According to the invention, the control module is used for controlling and adjusting the system, so that equipment can be operated by installing a certain program body without manual operation, the manual operation is saved, the control module can feed back the detection condition, the distance can be accurately detected, the operation is convenient, and the control is accurate.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a second schematic structural diagram of the present invention;
FIG. 3 is a partial schematic structural view of the present invention;
fig. 4 is a schematic diagram of the system structure of the present invention.
In the figure: 1. a work table; 2. a connecting pipe; 3. a support cylinder; 4. a connecting ring; 5. a first servo motor; 6. a screw rod; 7. a slider; 8. a servo electric cylinder; 9. a connecting plate; 10. a second servo motor; 11. adjusting the elliptical plate; 12. moving the clamping pressure plate; 13. clamping the arc-shaped plate; 14. a return spring; 15. a control box; 16. an interactive interface; 17. a touch display screen; 18. a control key; 19. a support pillar; 20. a top plate; 21. an output conveyor belt accommodating slot; 22. an input conveyor belt accommodating slot; 23. a bearing seat; 24. a waist-shaped groove; 25. supporting legs; 26. and (7) mounting the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a flange type pressure instrument rapid clamping and sealing device comprises a workbench 1 and a controller box 15, wherein a detection mechanism is fixedly mounted on the workbench 1, a top plate 20 is mounted at the upper part of the workbench 1 through a support column 19, and a driving mechanism and a clamping and pressing mechanism are fixedly mounted on the top plate 20;
the detection mechanism comprises a connecting pipe 2 which is connected to the bottom of the workbench 1 in a penetrating way, and the upper part of the connecting pipe 2 is fixedly communicated with a supporting cylinder 3;
the driving mechanism comprises a first servo motor 5, the output end of the first servo motor 5 is fixedly connected with a screw rod 6, and a sliding block 7 is in threaded connection with the screw rod 6;
the clamping and pressing mechanism comprises a servo electric cylinder 8, the output end of the servo electric cylinder 8 is fixedly connected with a connecting plate 9, the bottom of the connecting plate 9 is fixedly provided with a second servo motor 10, the output end of the second servo motor 10 is fixedly connected with an adjusting elliptical plate 11, and two sides of the connecting plate 9 are movably connected with movable clamping pressing plates 12;
the inside of controller box 15 is equipped with control module, the last electric connection of control module has drive module, last detection module, alarm module, communication module, data processing module and the power module of still electric connection of control module.
In order to support and connect the flange type pressure instrument and convey air pressure, in this embodiment, preferably, a connection ring 4 is fixedly arranged at the top of the support cylinder 3, the connection pipe 2 is fixedly communicated with an external air pump, and the connection ring 4 is attached to and connected with a bottom flange of the flange type pressure instrument.
In order to prevent the leakage at the connection position between the flange type pressure gauge and the connection ring 4, in the embodiment, it is preferable that a rubber seal ring is fixedly mounted on the upper portion of the connection ring 4.
In order to realize stable fixed installation of the first servo motor 5 and maintain stable rotation of the screw rod 6, in this embodiment, it is preferable that an installation plate 26 is welded to one side of the top plate 20, the first servo motor 5 is fixedly installed on an upper portion of the installation plate 26, a bearing seat 23 is fixedly installed on the other end of the top plate 20, and one end of the screw rod 6 is movably installed inside the bearing seat 23.
In order to drive the servo electric cylinder 8, realize movement adjustment, and complete loading and unloading of the flange type instrument, in this embodiment, preferably, one side of the servo electric cylinder 8 is fixedly connected to the sliding block 7, a waist-shaped groove 24 is formed in the top plate 20, an output shaft of the servo electric cylinder 8 is movably located inside the waist-shaped groove 24, and a sliding plate is arranged at the bottom of the servo electric cylinder 8 and is slidably connected to the upper portion of the top plate 20.
In order to enable the movable clamping pressing plate 12 to be convenient to adjust and to reset quickly after adjustment, and to realize that the movable clamping pressing plate 12 can be opened to adjust, in the embodiment, the movable clamping pressing plate 12 is preferably arranged, the top of the movable clamping pressing plate 12 is connected with the lower part and two sides of the connecting plate 9 through the sliding block in a sliding manner, four groups of reset springs 14 and two groups of reset springs are fixedly connected between the upper part of the movable clamping pressing plate 12 at least and are arranged on the two sides of the inner side of the bottom end of the movable clamping pressing plate 12, two groups of clamping arc-shaped plates 13 are fixedly mounted on the inner side of the bottom end of the movable clamping pressing plate 12, and the adjustable elliptical plates 11 are respectively connected with the two sides in a laminating manner through the movable clamping pressing plate 12.
In order to realize the placing and installing of the conveying mechanism and the stable supporting of the equipment, in this embodiment, preferably, an output conveyor belt placing groove 21 and an input conveyor belt placing groove 22 are respectively opened at two ends of the workbench 1, the conveying mechanism is respectively arranged inside the output conveyor belt placing groove 21 and the input conveyor belt placing groove 22, and the supporting legs 25 are respectively welded at four corners of the bottom of the workbench 1.
In order to realize control and adjustment of the system and facilitate observation of parameters, in this embodiment, preferably, an interactive interface 16 is fixedly installed on one side of the supporting column 19, the interactive interface 16 includes a touch display screen 17 and a control key 18, and the control key 18 includes a switch key, an adjustment key and a selection key.
In order to realize driving power equipment, realize control and adjust to and realize monitoring the process that detects, and can realize reporting to the police when detecting the problem, in this embodiment, it is preferred, drive module respectively with first servo motor 5 servo electric cylinder 8 second servo motor 10 with detection module electric connection, including atmospheric pressure detector, pressure detector and infrared laser distance detector in the detection module, what alarm module adopted is audible-visual annunciator.
In order to realize the communication transmission of the detected data information and the acquisition and processing of the data information, the power supply module realizes the power supply operation of the system, and the storage module can prevent the storage from being disordered, in this embodiment, preferably, the communication module includes wireless communication and 5G communication, the data processing module comprises a data acquisition circuit, a data detection circuit and a data conversion circuit, the two ends of the power supply module are respectively and electrically connected with a commercial power grid and the control module, the power supply module comprises a buck-boost circuit, a voltage stabilizing circuit, a filter circuit and a voltage stabilizing circuit, the control module is also electrically connected with the interactive interface 16, the control module is also electrically connected with a storage module, the storage module is at least provided with a ROM storage module used for storing the operation program body and a RAM storage module used for storing the operation log.
The working principle and the using process of the invention are as follows: when in use, the driving module is controlled by the control module in the controller box 15, so that the driving module can control the first servo motor 5 to operate, the first servo motor 5 drives the sliding block 7 to move, the sliding block 7 drives the servo electric cylinder 8 to move and adjust to the upper part of the input conveyor belt placing groove 22, then the second servo motor 10 is driven, the second servo motor 10 opens the movable clamping pressing plate 12 by adjusting the elliptical plate 11, the clamping arc-shaped plate 13 can be clamped on the flange of the flange type pressure instrument, then the first servo motor 5 drives the servo electric cylinder 8 to move, and the distance detection is realized by the infrared laser distance detector, so that the flange type pressure instrument can be placed on the connecting ring 4, and then the movable clamping pressing plate 12 is opened by the second servo motor 10, then make the centre gripping arc 13 on the removal centre gripping clamp plate 12 can be with go-between 4 and flange dish of flange formula pressure instrument together the centre gripping, then drive servo electric cylinder 8 and push down, make sealing connection, then external air pump passes through connecting pipe 2 and carries out the gas transmission, seal detection, and carry out pressure detection, the data information who detects is handled through data processing module and is transmitted for control module, control module drives alarm module and shows on interactive interface 16 according to data information, accomplish the detection to flange formula pressure instrument, and after the detection, through driving first servo motor 5, servo electric cylinder 8 and second servo motor 10 move flange formula pressure instrument to the transport mechanism on the output conveyer belt standing groove 21 and export, reject unqualified product.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a flange formula pressure instrument quick clamping sealing device, includes workstation (1) and control machine box (15), its characterized in that: the detection mechanism is fixedly arranged on the workbench (1), the top of the workbench (1) is provided with a top plate (20) through a support column (19), and the top plate (20) is fixedly provided with a driving mechanism and a clamping and pressing mechanism;
the detection mechanism comprises a connecting pipe (2) which is connected to the bottom of the workbench (1) in a penetrating manner, and the upper part of the connecting pipe (2) is fixedly communicated with a supporting cylinder (3);
the driving mechanism comprises a first servo motor (5), the output end of the first servo motor (5) is fixedly connected with a screw rod (6), and a sliding block (7) is connected to the screw rod (6) in a threaded manner;
the clamping and pressing mechanism comprises a servo electric cylinder (8), the output end of the servo electric cylinder (8) is fixedly connected with a connecting plate (9), the bottom of the connecting plate (9) is fixedly provided with a second servo motor (10), the output end of the second servo motor (10) is fixedly connected with an adjusting elliptical plate (11), and two sides of the connecting plate (9) are movably connected with movable clamping pressing plates (12);
the intelligent control system is characterized in that a control module is arranged inside the control box (15), a driving module is electrically connected to the control module, and a detection module, an alarm module, a communication module, a data processing module and a power supply module are electrically connected to the control module.
2. The flange type pressure instrument rapid clamping and sealing device of claim 1, wherein: the top of a supporting cylinder (3) is fixedly provided with a connecting ring (4), the connecting pipe (2) is fixedly communicated with an external air pump, and the connecting ring (4) is attached to and connected with a bottom flange of a flange type pressure instrument.
3. The flange type pressure instrument rapid clamping and sealing device according to claim 2, characterized in that: and a rubber sealing ring is fixedly embedded at the upper part of the connecting ring (4).
4. The flange type pressure instrument rapid clamping and sealing device of claim 1, wherein: the welding of one side of roof (20) has mounting panel (26), first servo motor (5) fixed mounting be in the upper portion of mounting panel (26), the other end fixed mounting of roof (20) has bearing frame (23), the one end movable mounting of lead screw (6) is in the inside of bearing frame (23).
5. The flange type pressure instrument rapid clamping and sealing device of claim 1, wherein: one side of the servo electric cylinder (8) is fixedly connected to the sliding block (7), a waist-shaped groove (24) is formed in the top plate (20), an output shaft of the servo electric cylinder (8) is movably located in the waist-shaped groove (24), and a sliding plate is arranged at the bottom of the servo electric cylinder (8) and is connected to the upper portion of the top plate (20) in a sliding mode.
6. The flange type pressure instrument rapid clamping and sealing device of claim 1, wherein: the top of removing centre gripping clamp plate (12) is in through slider sliding connection the lower part of connecting plate (9), both sides remove four reset spring of fixedly connected with group (14) at least between the upper portion of centre gripping clamp plate (12), both sides remove the equal fixed mounting in centre gripping clamp plate (12) bottom inboard and have two sets of centre gripping arcs (13), adjust elliptical plate (11) respectively with both sides remove centre gripping clamp plate (12) laminating and be connected.
7. The flange type pressure instrument rapid clamping and sealing device of claim 1, wherein: output conveyer belt standing groove (21) and input conveyer belt standing groove (22) have been seted up respectively to the both ends of workstation (1), output conveyer belt standing groove (21) with input conveyer belt standing groove (22) inside is provided with conveying mechanism respectively, supporting leg (25) have been welded respectively in the bottom four corners department of workstation (1).
8. The flange type pressure instrument rapid clamping and sealing device of claim 1, wherein: an interactive interface (16) is fixedly installed on one side of the supporting column (19), the interactive interface (16) comprises a touch display screen (17) and a control key (18), and the control key (18) comprises a switch key, an adjusting key and a selection key.
9. The flange type pressure instrument rapid clamping and sealing device of claim 1, wherein: drive module respectively with first servo motor (5), servo electric cylinder (8) second servo motor (10) with detection module electric connection, including atmospheric pressure detector, pressure detector and infrared laser distance detection appearance in the detection module, what alarm module adopted is audible-visual annunciator.
10. The flange type pressure instrument rapid clamping and sealing device of claim 8, wherein: the communication module comprises wireless communication and 5G communication, the data processing module comprises a data acquisition circuit, a data detection circuit and a data conversion circuit, two ends of the power supply module are respectively and electrically connected with a municipal power grid and the control module, the power supply module comprises a buck-boost circuit, a voltage stabilizing circuit, a filter circuit and a voltage stabilizing circuit, the control module is also electrically connected with the interactive interface (16), the control module is also electrically connected with a storage module, and the storage module is at least provided with a ROM storage module for storing an operation program body and an RAM storage module for storing an operation log.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110581977.7A CN113358276B (en) | 2021-05-24 | 2021-05-24 | Flange formula pressure instrument presss from both sides tight sealing device fast |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110581977.7A CN113358276B (en) | 2021-05-24 | 2021-05-24 | Flange formula pressure instrument presss from both sides tight sealing device fast |
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| CN113358276A true CN113358276A (en) | 2021-09-07 |
| CN113358276B CN113358276B (en) | 2023-03-14 |
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| CN202110581977.7A Active CN113358276B (en) | 2021-05-24 | 2021-05-24 | Flange formula pressure instrument presss from both sides tight sealing device fast |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116293153A (en) * | 2023-05-11 | 2023-06-23 | 山东中自仪测控技术有限公司 | Pipeline connection structure of pressure transmitter |
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| CN110954272A (en) * | 2019-10-29 | 2020-04-03 | 陕西众策网络科技发展有限公司 | Detection apparatus for protective gloves |
| CN211639913U (en) * | 2019-11-16 | 2020-10-09 | 东莞市鼎铖机电科技有限公司 | Full-automatic material taking mechanical arm |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202393573U (en) * | 2011-12-23 | 2012-08-22 | 健大电业制品（昆山）有限公司 | Air-tightness detection device |
| CN106436887A (en) * | 2016-11-29 | 2017-02-22 | 中国矿业大学 | Multi-module automatic butt-joint pipeline dredging robot |
| CN206804234U (en) * | 2017-05-24 | 2017-12-26 | 张方明 | Flanges at two ends sleeve seal self-checking device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116293153A (en) * | 2023-05-11 | 2023-06-23 | 山东中自仪测控技术有限公司 | Pipeline connection structure of pressure transmitter |
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| CN113358276B (en) | 2023-03-14 |
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Denomination of invention: A Quick Clamping and Sealing Device for Flange Pressure Instruments Effective date of registration: 20230330 Granted publication date: 20230314 Pledgee: Zibo Branch of China Post Savings Bank Co.,Ltd. Pledgor: Shandong zhongzi instrument measurement and Control Technology Co.,Ltd. Registration number: Y2023980036809 |
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