CN113353627A - Automatic insulating frame installation equipment - Google Patents
Automatic insulating frame installation equipment Download PDFInfo
- Publication number
- CN113353627A CN113353627A CN202110769579.8A CN202110769579A CN113353627A CN 113353627 A CN113353627 A CN 113353627A CN 202110769579 A CN202110769579 A CN 202110769579A CN 113353627 A CN113353627 A CN 113353627A
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- Prior art keywords
- frame
- iron core
- processing platform
- feeding
- slide rail
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- 238000009434 installation Methods 0.000 title claims description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 141
- 230000007306 turnover Effects 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 24
- 239000011162 core material Substances 0.000 claims description 20
- 238000007689 inspection Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims 3
- 239000012943 hotmelt Substances 0.000 description 6
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 240000007643 Phytolacca americana Species 0.000 description 2
- 235000009074 Phytolacca americana Nutrition 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000004366 reverse phase liquid chromatography Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses equipment for automatically installing an insulating frame, which comprises a processing platform and an iron core feeding transmission belt arranged on the processing platform, wherein a lower frame installing device is arranged at the discharge end of the iron core feeding transmission belt, a turnover device is arranged at the discharge end of the lower frame installing device, an upper frame installing device is arranged at the discharge end of the turnover device, and a discharge device is arranged at the discharge end of the upper frame installing device. The invention is an insulating frame mounting device which has high automation degree, is convenient for inserting a plurality of insulating frames into an iron core at one time and can quantitatively and fixedly replace the damaged insulating frames during mounting.
Description
Technical Field
The invention mainly relates to the technical field of assembly and manufacture of an insulating frame, in particular to equipment for automatically installing the insulating frame.
Background
The produced insulating frames need to be inserted into the iron core, and the operation efficiency is lower if the insulating frames are manually inserted into the iron core one by one.
According to the automatic insulating sheet mounting device provided by the patent document with the application number of CN201821240532.2, the product comprises a product feeding mechanism, a bottom supporting sheet and insulating sheet feeding mechanism, a turntable hot melting mechanism, a rubberizing mechanism and a discharging mechanism; product feed mechanism sets transit positioning mechanism, and product feed mechanism is used for shifting the product to transit positioning mechanism, the end support piece is used for accomplishing the automatic feeding of end support piece and insulating piece with insulating piece feed mechanism, the end support piece sets hot melt mechanism with insulating piece feed mechanism for accomplish the hot melt of end support piece and insulating piece, the end support piece passes through the manipulator with insulating piece feed mechanism and links to each other with transit positioning mechanism and carousel hot melt mechanism respectively, carousel hot melt mechanism is used for accomplishing the hot melt of product and insulating piece, carousel hot melt mechanism still links gradually rubberizing mechanism and discharge mechanism. The equipment of the product realizes full-automatic installation and detection of the insulating sheet.
The product in the above-mentioned patent is convenient for realize full-automatic installation and detection, but is not convenient for carry out the ration to the installation part that damages when installing, and the fixed point is changed.
Disclosure of Invention
The present invention generally provides an apparatus for automatically installing an insulating frame, which is used to solve the technical problems in the background art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the equipment for automatically installing the insulating frame comprises a processing platform and an iron core feeding transmission belt arranged on the processing platform, wherein a lower frame installation device is arranged at the discharge end of the iron core feeding transmission belt, a turnover device is arranged at the discharge end of the lower frame installation device, an upper frame installation device is arranged at the discharge end of the turnover device, and a discharge device is arranged at the discharge end of the upper frame installation device;
the upper frame mounting device comprises a frame vibration disc feeding disc arranged on a processing platform, a frame equidistant distribution component arranged at the discharge end of the frame vibration disc feeding disc, an iron core feeding transplanting component arranged at the discharge end of the turnover device, a frame iron core positioning component arranged on the inner wall of the iron core feeding transplanting component, a frame guide component arranged at the top of the frame iron core positioning component, and a frame grabbing component arranged on the processing platform and used for inserting a frame after equidistant distribution into the frame guide component, wherein a frame quality inspection component is arranged at the execution end of the frame grabbing component, and a quantitative fixed-point feeding component fixed on the processing platform is arranged on one side of the frame equidistant distribution component;
the lower frame mounting device is identical in structure to the upper frame mounting device.
Preferably, the material part is divided to frame equidistance is located including locating the frame slide rail that processing platform was last and be located frame vibration dish pay-off table discharge end on the processing platform and be located the drive guide rail of frame slide rail one side, and locate a plurality of frame of drive guide rail execution end partition, frame partition runs through frame slide rail lateral wall and extends to inside. In the preferred embodiment, the frames are equally spaced by equally spaced material-distributing parts so that a plurality of frames are simultaneously fitted over the iron core.
Preferably, the frame grabbing part comprises a plurality of slide rail plates connected with the processing platform through support columns, a positioning slide plate at the top of the slide rail plates in sliding connection, a driving cylinder arranged at one end of each slide rail plate and used for driving the positioning slide plate to slide, and a telescopic cylinder arranged at the bottom of the positioning slide plate, used for driving the frame grabbing clamp block, the top of the frame grabbing clamp block to lift. In the preferred embodiment, the frame grabbing components are used for facilitating grabbing and moving of the frames after the frames are equally spaced, so that the frames can be inserted into the iron cores conveniently.
Preferably, the part is transplanted in the iron core feeding is including locating just be located the iron core slide rail of turning device discharge end on the processing platform, locate on the processing platform and be located the locating plate of iron core slide rail one side, the iron core of sliding connection locating plate top is dialled the material piece, and locates the driving motor of locating plate bottom, the belt at top, driving motor passes through the drive belt motion to it removes to drive the iron core and dial the material piece. In the preferred embodiment, the stable movement of the cores is facilitated by the core feeding and transplanting unit.
Preferably, the frame iron core positioning component comprises first cylinders symmetrically arranged on two sides of the iron core slide rail, and an execution end of each first cylinder penetrates through the iron core slide rail to be connected with the iron core clamping plate. In the preferred embodiment, the positioning and fixing of the iron core are facilitated by the frame iron core positioning component.
Preferably, the frame guide component comprises pneumatic cylinders symmetrically arranged on two sides of the iron core slide rail, and a frame guide plate arranged at an execution end of the pneumatic cylinders. In the preferred embodiment, the frame guide component is used for facilitating the expansion or compression guide of the frame so as to facilitate the insertion of the iron core into the frame.
Preferably, the frame quality inspection part is including locating the image recognition camera of frame grabbing clamp splice lateral wall, and the PLC controller receives the image information of analysis image recognition camera to trigger quantitative fixed point material loading part when the frame damages after the installation, so that new frame quantitative fixed point material loading is to in the frame slide rail. In the preferred embodiment, the PLC receives and analyzes the image information of the image recognition camera, and triggers the quantitative fixed-point feeding component when the frame is damaged after installation, so that new frames are fed into the frame slide rail in a quantitative fixed-point manner, and the damaged frames are replaced at fixed points.
Preferably, ration fixed point material loading part just is located drive guide and keeps away from including locating on the processing platform a plurality of first pneumatic cylinders of frame slide rail one side are located first pneumatic cylinder execution end just is located the linear guide on frame slide rail upper portion, locates the linear guide lateral wall just is located the step motor of frame slide rail feed end, and locate the quantitative feeding carousel of step motor execution end, the linear guide execution end is equipped with the second pneumatic cylinder, the second pneumatic cylinder execution end is equipped with the kickoff pole. In the preferred embodiment, the frame is quantitatively and quantitatively loaded into the frame equidistant distributing part through the quantitative and quantitative loading part.
Preferably, the turnover device comprises a supporting plate connected with the processing platform in a sliding manner, an electric cylinder arranged on the processing platform and used for driving the supporting plate to slide, and a transmission motor arranged on the iron core turnover box on one side of the supporting plate and on the other side of the supporting plate and used for driving the iron core turnover box to turn over. In the preferred embodiment, the iron core is turned by the turning device so as to facilitate the frame insertion of the top and the bottom of the iron core.
Preferably, the discharging device comprises a discharging transmission belt arranged on the processing platform, a moving plate connected with the sliding rail plate in a sliding mode, and a second cylinder arranged at the bottom of the moving plate and used for driving the discharging clamping block to lift. In the preferred embodiment, the finished product after processing is discharged conveniently through the discharging device.
Compared with the prior art, the invention has the beneficial effects that:
the invention has high automation degree, is convenient for inserting a plurality of insulating frames into the iron core at one time, improves the efficiency and is convenient for operation, and can simultaneously carry out quantitative and fixed-point replacement on the insulating frames damaged during installation;
the equal-distance separation of the frames is realized by the equal-distance material distributing parts of the frames, so that a plurality of frames are sleeved on the iron core at the same time, the frame grabbing components are used for facilitating the grabbing movement of the frames which are equally spaced so as to facilitate the insertion of the iron core into the frames, the iron core is convenient to stably move through the iron core feeding and transplanting component, the iron core is convenient to position and fix through the framework iron core positioning component, the frame can be conveniently expanded or compressed and guided through the frame guide component so as to be convenient for the frame to be inserted into the iron core, the PLC receives and analyzes the image information of the image recognition camera and triggers the quantitative fixed-point feeding component when the frame is damaged after installation, so that the new frame is quantitatively loaded into the frame slide rail at fixed points, thereby facilitating the fixed-point replacement of the damaged frame, the iron core is turned over through the turning device, so that the top and the bottom of the iron core are conveniently subjected to frame insertion, and finished products after processing are conveniently discharged through the discharging device.
The present invention will be explained in detail below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is an isometric view of the overall construction of the present invention;
FIG. 2 is an isometric view of a frame grabber configuration of the present invention;
FIG. 3 is an isometric view of the frame equidistant distribution member configuration of the present invention;
fig. 4 is an isometric view of the iron core feeding transplanting component structure of the present invention;
FIG. 5 is an isometric view of a quantitative fixed point loading member configuration of the present invention;
FIG. 6 is a top view of the overall structure of the present invention;
FIG. 7 is a side view of the frame grabber configuration of the present invention;
FIG. 8 is a side view of the quantitative site loading part structure of the present invention.
Description of the drawings: 10. a processing platform; 11. an iron core feeding conveyor belt; 20. a lower frame mounting device; 30. a turning device; 31. a support plate; 32. an electric cylinder; 33. an iron core overturning box; 34. a drive motor; 40. an upper frame mounting device; 41. a frame vibration tray feed tray; 42. the frame is provided with equidistant material distribution parts; 421. a frame slide rail; 422. a drive rail; 423. partitioning the frame into equal blocks; 43. iron core feeding transplanting components; 431. an iron core slide rail; 432. positioning a plate; 433. an iron core material pulling block; 434. a drive motor; 435. a belt; 44. a frame iron core positioning member; 441. a first cylinder; 442. an iron core clamping plate; 45. a frame guide member; 451. a pneumatic cylinder; 452. a frame guide plate; 46. a frame gripping member; 461. a slide rail plate; 462. positioning the sliding plate; 463. a drive cylinder; 464. the frame grabbing clamp blocks; 465. a telescopic cylinder; 47. a frame quality inspection part; 471. an image recognition camera; 48. a quantitative fixed-point feeding part; 481. a first pneumatic cylinder; 482. a linear guide rail; 483. a stepping motor; 484. a quantitative feeding turntable; 485. a second pneumatic cylinder; 486. a material poking rod; 50. a discharge device; 51. a discharging conveying belt; 52. moving the plate; 53. a discharging clamping block; 54. a second cylinder.
Detailed Description
In order to facilitate an understanding of the invention, the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which may be embodied in different forms and not limited to the embodiments described herein, but which are provided so as to provide a more thorough and complete disclosure of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, as the terms "vertical", "horizontal", "left", "right" and the like are used herein for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the knowledge of the terms used herein in the specification of the present invention is for the purpose of describing particular embodiments and is not intended to limit the present invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and 6 again, in a preferred embodiment of the present invention, an apparatus for automatically installing an insulating frame includes a processing platform 10 and an iron core feeding conveyor belt 11 disposed on the processing platform 10, a lower frame mounting device 20 is disposed at a discharge end of the iron core feeding conveyor belt 11, a turnover device 30 is disposed at a discharge end of the lower frame mounting device 20, an upper frame mounting device 40 is disposed at a discharge end of the turnover device 30, and a discharge device 50 is disposed at a discharge end of the upper frame mounting device 40; turning device 30 includes sliding connection processing platform 10's backup pad 31, locates on processing platform 10 and be used for driving the gliding electronic jar 32 of backup pad 31, and locate the iron core upset box 33 of backup pad 31 one side, opposite side just are used for driving the driving motor 34 of the upset of iron core upset box 33, discharge apparatus 50 is including locating last unloading transmission band 51 of processing platform 10, the movable plate 52 of sliding connection slide rail board 461, and locate the clamp splice 53 of unloading, the top of movable plate 52 bottom just are used for driving the second cylinder 54 that the clamp splice 53 of unloading goes up and down.
It should be noted that, in this embodiment, the iron core enters the lower frame mounting device 20 through the iron core feeding conveyor belt 11, the lower frame mounting device 20 performs lower frame mounting on the iron core, and moves the iron core into the turnover device 30 after the lower frame mounting is completed, the turnover device 30 performs one-hundred-eighty degree turnover on the iron core, after the turnover is completed, the upper frame mounting device 40 moves the iron core out and performs upper frame mounting on the iron core, and after the upper frame mounting is completed, the discharging device 50 discharges the finished iron core;
further, when the turning device 30 works, the lower frame mounting device 20 moves the processed iron core into the iron core turning box 33, the transmission motor 34 drives the iron core turning box 33 to rotate by one hundred eighty degrees, and the electric cylinder 32 moves the iron core turning box 33 to the iron core feeding end of the upper frame mounting device 40 through the support plate 31;
further, when the discharging device 50 works, the second cylinder 54 drives the discharging clamping block 53 to clamp the finished iron core and then reset, and the finished iron core is driven by the moving plate 52 to move to the position above the discharging conveyor belt 51, so that the finished iron core is released, and the finished iron core is discharged through the discharging conveyor belt 51.
Please refer to fig. 2, 3, 4, and 7, in another preferred embodiment of the present invention, the upper frame mounting device 40 includes a frame vibration tray feeding tray 41 disposed on the processing platform 10, a frame equidistant material distributing member 42 disposed at the discharging end of the frame vibration tray feeding tray 41, an iron core feeding transplanting member 43 disposed at the discharging end of the turnover device 30, a frame iron core positioning member 44 disposed on the inner wall of the iron core feeding transplanting member 43, a frame guiding member 45 disposed on the top of the frame iron core positioning member 44, and a frame grabbing member 46 disposed on the processing platform 10 and used for inserting the equidistantly distributed frames into the frame guiding member 45, wherein the frame equidistant material distributing member 42 includes a frame sliding rail 421 disposed on the processing platform 10 and located at the discharging end of the frame vibration tray feeding tray 41, a driving guide rail 422 disposed on the processing platform 10 and located at one side of the frame sliding rail 421, and a plurality of frame equally-dividing blocks 423 disposed at the executing end of the driving rail 422, wherein the frame equally-dividing blocks 423 penetrate through the side wall of the frame slide rail 421 and extend to the inside, the frame grabbing component 46 includes a plurality of slide rail plates 461 connected to the processing platform 10 through supporting columns, a positioning slide plate 462 slidably connected to the top of the slide rail plates 461, a driving cylinder 463 disposed at one end of the slide rail plates 461 and used for driving the positioning slide plate 462 to slide, and a frame grabbing clamp block 464 disposed at the bottom of the positioning slide plate 462, a telescopic cylinder 465 disposed at the top and used for driving the frame grabbing clamp block 464 to ascend and descend, the core feeding and transplanting component 43 includes a core slide rail 431 disposed on the processing platform 10 and located at the discharging end of the turnover device 30, a positioning plate 432 disposed on the processing platform 10 and located on one side of the core slide rail 431, a core pulling block 433 slidably connected to the top of the positioning plate 432, and a driving motor 434 disposed at the bottom of the positioning plate 432, The belt 435 at the top, driving motor 434 moves through driving belt 435 to drive iron core material poking block 433 to remove, frame iron core positioning element 44 is located including the symmetry first cylinder 441 of iron core slide rail 431 both sides, first cylinder 441 execution end runs through iron core slide rail 431 and connects iron core splint 442, frame guide element 45 is located including locating the symmetry the pneumatic cylinder 451 of iron core slide rail 431 both sides, and locate the frame deflector 452 of pneumatic cylinder 451 execution end.
It should be noted that, in this embodiment, when the frame is installed, taking the above frame as an example, the iron core feeding and transplanting component 43 transplants the iron core to the position of the frame iron core positioning component 44 through the iron core turning box 33, the frame iron core positioning component 44 positions and clamps the iron core, places the upper frame into the frame vibration tray feeding tray 41, sends the upper frame out in one direction through the frame vibration tray feeding tray 41, positions the upper frame at equal intervals through the frame equidistant material distributing component 42, the frame grabbing component 46 takes the upper frame out of the frame equidistant material distributing component 42, the frame guiding component 45 is fixed above the iron core, the upper frame is driven by the frame grabbing component 46 to insert the iron core but is not installed to the bottom, and the upper frame continues to be installed in place after the frame guiding component 45 is withdrawn;
further, when the iron core feeding and transplanting component 43 works, the driving motor 434 moves through the driving belt 435 to drive the iron core material poking block 433 to move, and the iron core material poking block 433 pokes the iron core in the iron core overturning box 33;
further, when the frame iron core positioning component 44 works, the first cylinder 441 drives the iron core clamping plate 442 to move so as to clamp and fix the iron core;
further, when the frame equidistant material-dividing part 42 works, the upper frame enters the frame slide rail 421, and at this time, the driving guide rail 422 drives the frame equidistant block 423 to move into the frame slide rail 421 so as to equally divide the upper frame;
further, when the frame grabbing part 46 works, the driving cylinder 463 drives the positioning sliding plate 462 to move, the telescopic cylinder 465 drives the frame grabbing clamping block 464 to lift, and the frame grabbing clamping block 464 grabs the upper frame;
further, when the frame guide 45 is operated, the pneumatic cylinder 451 moves the frame guide 452 so that the frame guide 452 covers the top of the core.
Referring to fig. 5 and 8 again, in a preferred embodiment of the present invention, the frame quality inspection part 47 is disposed at the execution end of the frame grabbing part 46, and the quantitative fixed-point feeding part 48 fixed on the processing platform 10 is disposed at one side of the frame equidistant-distribution part 42; the lower frame installation device 20 and the upper frame installation device 40 have the same structure, the frame quality inspection part 47 includes an image recognition camera 471 arranged on the sidewall of the frame grabbing clamp block 464, the PLC controller receives and analyzes image information of the image recognition camera 471, and triggers a quantitative fixed-point feeding part 48 when the frame is damaged after installation, so as to feed a new frame into the frame slide rail 421 at a fixed amount and a fixed point, the quantitative fixed-point feeding part 48 includes a plurality of first pneumatic cylinders 481 arranged on the processing platform 10 and located on one side of the driving guide rail 422 away from the frame slide rail 421, a linear guide 482 arranged at the execution end of the first pneumatic cylinders 481 and located at the upper part of the frame slide rail 421, a stepping motor 483 arranged on the sidewall of the linear guide 482 and located at the feeding end of the frame slide rail 421, and a quantitative feeding turntable 484 arranged at the execution end of the stepping motor 483, the executing end of the linear guide 482 is provided with a second pneumatic cylinder 485, and the executing end of the second pneumatic cylinder 485 is provided with a material poking rod 486.
It should be noted that, in this embodiment, the PLC controller receives and analyzes image information of the image recognition camera 471, and triggers the quantitative fixed-point feeding component 48 when the frame is damaged after installation, so as to feed a new frame into the frame sliding rail 421 at a fixed amount and a fixed point, and after the frame grabbing component 46 removes the damaged frame, the new frame in the frame sliding rail 421 is grabbed to perform installation;
further, when the quantitative fixed-point feeding part 48 works, the first pneumatic cylinder 481 drives the linear guide 482 to move, so that the quantitative feeding turntable 484 is located at the feeding end of the frame sliding rail 421, the feeding number is consistent with the number of damaged frames, the stepping motor 483 drives the quantitative feeding turntable 484 to rotate during feeding, each time the quantitative feeding turntable 484 rotates by a unit angle, a frame is fed, the linear guide 482 drives the material poking rod 486 to move after feeding, so that the frame moves to a corresponding position, and the second pneumatic cylinder 485 can drive the material poking rod 486 to stretch.
The specific process of the invention is as follows:
the PLC controller is in the model of 'OSM-RPLC'.
The iron core enters the lower frame mounting device 20 through the iron core feeding conveyor belt 11, the lower frame mounting device 20 carries out lower frame mounting on the iron core, the iron core is moved into the turnover device 30 after the lower frame mounting is finished, the turnover device 30 carries out one-hundred-eighty-degree turnover on the iron core, the upper frame mounting device 40 moves out the iron core and carries out upper frame mounting on the iron core after the turnover is finished, and the discharging device 50 discharges the finished iron core after the upper frame mounting is finished;
when the turnover device 30 works, the lower frame mounting device 20 moves the processed iron core into the iron core turnover box 33, the transmission motor 34 drives the iron core turnover box 33 to rotate by one hundred eighty degrees, and the electric cylinder 32 moves the iron core turnover box 33 to the iron core feeding end of the upper frame mounting device 40 through the support plate 31;
when the discharging device 50 works, the second cylinder 54 drives the discharging clamping block 53 to clamp the finished iron core and then reset, the finished iron core is moved to the upper part of the discharging conveying belt 51 under the driving of the moving plate 52, the finished iron core is loosened, and the finished iron core is discharged through the discharging conveying belt 51;
when the frame is installed, taking the above frame as an example, the iron core feeding and transplanting component 43 transplants the iron core to the position of the frame iron core positioning component 44 through the iron core turning box 33, the frame iron core positioning component 44 positions and clamps the iron core, the upper frame is placed into the frame vibration tray feeding tray 41, the upper frame is sent out in one direction through the frame vibration tray feeding tray 41, the upper frame is positioned at equal intervals through the frame equal-interval material distributing component 42, the frame grabbing component 46 takes the upper frame out of the frame equal-interval material distributing component 42, the frame guiding component 45 is fixed above the iron core, the upper frame is inserted into the iron core under the driving of the frame grabbing component 46 but is not installed to the bottom, and the upper frame is continuously installed in place after the frame guiding component 45 is withdrawn;
when the iron core feeding and transplanting component 43 works, the driving motor 434 moves through the driving belt 435 to drive the iron core material poking block 433 to move, and the iron core material poking block 433 pokes the iron core in the iron core overturning box 33;
when the frame iron core positioning component 44 works, the first cylinder 441 drives the iron core clamping plate 442 to move so as to clamp and fix the iron core;
when the frame equidistant material-separating component 42 works, the upper frame enters the frame slide rail 421, and at the moment, the driving guide rail 422 drives the frame equidistant block 423 to move into the frame slide rail 421 so as to equally separate the upper frame;
when the frame grabbing part 46 works, the driving cylinder 463 drives the positioning sliding plate 462 to move, the telescopic cylinder 465 drives the frame grabbing clamping block 464 to lift, and the frame grabbing clamping block 464 grabs the upper frame;
when the frame guide component 45 works, the pneumatic cylinder 451 drives the frame guide plate 452 to move, so that the frame guide plate 452 covers the top of the iron core;
the PLC controller receives and analyzes image information of the image recognition camera 471, and triggers the quantitative fixed-point feeding component 48 when the frame is damaged after installation, so that a new frame is quantitatively and fixedly fed into the frame slide rail 421, and after the frame grabbing component 46 removes the damaged frame, the new frame in the frame slide rail 421 is grabbed to install;
when the quantitative fixed-point feeding part 48 works, the first pneumatic cylinder 481 drives the linear guide 482 to move, so that the quantitative feeding turntable 484 is located at the feeding end of the frame sliding rail 421, the feeding number is consistent with the number of damaged frames, the stepping motor 483 drives the quantitative feeding turntable 484 to rotate during feeding, every rotating unit angle of the quantitative feeding turntable 484, a frame for feeding, the linear guide 482 drives the material poking rod 486 to move after feeding, so that the frame is moved to a corresponding position, and the second pneumatic cylinder 485 can drive the material poking rod 486 to stretch out and draw back.
The invention is described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the above-described embodiments, and it is within the scope of the invention to adopt such insubstantial modifications of the inventive method concept and solution, or to apply the inventive concept and solution directly to other applications without modification.
Claims (10)
1. The equipment for automatically installing the insulating frame comprises a processing platform (10) and an iron core feeding conveying belt (11) arranged on the processing platform (10), and is characterized in that a lower frame installing device (20) is arranged at the discharge end of the iron core feeding conveying belt (11), a turnover device (30) is arranged at the discharge end of the lower frame installing device (20), an upper frame installing device (40) is arranged at the discharge end of the turnover device (30), and a discharge device (50) is arranged at the discharge end of the upper frame installing device (40);
the upper frame mounting device (40) comprises a frame vibration disc feeding disc (41) arranged on the processing platform (10), a frame equidistant distribution component (42) arranged at the discharge end of the frame vibration disc feeding disc (41), an iron core feeding transplanting component (43) arranged at the discharge end of the turnover device (30), a frame iron core positioning component (44) arranged on the inner wall of the iron core feeding transplanting component (43), and a frame guide component (45) arranged at the top of the frame iron core positioning component (44), and a frame grabbing part (46) which is arranged on the processing platform (10) and is used for inserting the frames after material distribution at equal intervals into the frame guide part (45), the execution end of the frame grabbing part (46) is provided with a frame quality inspection part (47), one side of the frame equidistant material distribution part (42) is provided with a quantitative fixed-point material loading part (48) fixed on the processing platform (10);
the lower frame mounting means (20) is structurally identical to the upper frame mounting means (40).
2. The equipment for automatically installing the insulating frame according to claim 1, wherein the frame equal-distance distribution part (42) comprises a frame slide rail (421) which is arranged on the processing platform (10) and is positioned at the discharge end of the frame vibration disc feeding disc (41), a driving guide rail (422) which is arranged on the processing platform (10) and is positioned at one side of the frame slide rail (421), and a plurality of frame equal-distance distribution blocks (423) which are arranged at the execution end of the driving guide rail (422), wherein the frame equal-distance distribution blocks (423) penetrate through the side wall of the frame slide rail (421) and extend to the inside.
3. The apparatus for automatically installing an insulation frame according to claim 2, wherein the frame grabbing member (46) comprises a plurality of sliding rail plates (461) connected to the processing platform (10) through supporting columns, a positioning sliding plate (462) slidably connected to the top of the sliding rail plate (461), a driving cylinder (463) provided at one end of the sliding rail plate (461) and used for driving the positioning sliding plate (462) to slide, and a frame grabbing clamp block (464) provided at the bottom of the positioning sliding plate (462), and a telescopic cylinder (465) provided at the top and used for driving the frame grabbing clamp block (464) to ascend and descend.
4. The automatic mounting insulation frame device according to claim 3, wherein the iron core feeding and transplanting component (43) comprises an iron core slide rail (431) arranged on the processing platform (10) and located at the discharging end of the turnover device (30), a positioning plate (432) arranged on the processing platform (10) and located on one side of the iron core slide rail (431), an iron core material poking block (433) slidably connected to the top of the positioning plate (432), and a driving motor (434) arranged at the bottom of the positioning plate (432) and a belt (435) arranged at the top of the positioning plate (432), wherein the driving motor (434) moves through the driving belt (435) to drive the iron core material poking block (433) to move.
5. The automatic mounting insulation frame device according to claim 4, wherein the frame core positioning component (44) comprises first air cylinders (441) symmetrically arranged at two sides of the core slide rail (431), and the execution ends of the first air cylinders (441) penetrate through the core slide rail (431) to be connected with the core clamping plates (442).
6. The apparatus of claim 4, wherein the frame guide means (45) comprises pneumatic cylinders (451) symmetrically disposed at both sides of the core slide rail (431), and frame guide plates (452) disposed at the actuating ends of the pneumatic cylinders (451).
7. The equipment for automatically installing the insulating frame according to the claim 3, wherein the frame quality inspection part (47) comprises an image recognition camera (471) arranged on the side wall of the frame grabbing clamp block (464), and the PLC controller receives and analyzes image information of the image recognition camera (471) and triggers the quantitative fixed-point feeding part (48) when the frame is damaged after installation so as to feed a new frame into the frame sliding rail (421) in a quantitative fixed-point manner.
8. The equipment for automatically installing the insulating frame according to claim 2, wherein the quantitative fixed-point feeding part (48) comprises a plurality of first pneumatic cylinders (481) which are arranged on the processing platform (10) and located on one side, away from the frame slide rail (421), of the driving guide rail (422), a linear guide rail (482) which is arranged at the execution end of the first pneumatic cylinders (481) and located on the upper part of the frame slide rail (421), a stepping motor (483) which is arranged on the side wall of the linear guide rail (482) and located at the feeding end of the frame slide rail (421), and a quantitative feeding turntable (484) which is arranged at the execution end of the stepping motor (483), wherein a second pneumatic cylinder (485) is arranged at the execution end of the linear guide rail (482), and a material shifting rod (486) is arranged at the execution end of the second pneumatic cylinder (485).
9. The automatic insulating frame installation equipment according to claim 1, wherein the overturning device (30) comprises a support plate (31) connected with the processing platform (10) in a sliding manner, an electric cylinder (32) arranged on the processing platform (10) and used for driving the support plate (31) to slide, and a transmission motor (34) arranged on one side of the support plate (31) and arranged on the other side of the support plate (31) and used for driving the iron core overturning box (33) to overturn.
10. The apparatus for automatically mounting an insulating frame according to claim 3, wherein the discharging device (50) comprises a discharging belt (51) disposed on the processing platform (10), a moving plate (52) slidably connected to the sliding rail plate (461), and a discharging clamping block (53) disposed at the bottom of the moving plate (52), and a second cylinder (54) disposed at the top for driving the discharging clamping block (53) to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110769579.8A CN113353627A (en) | 2021-07-07 | 2021-07-07 | Automatic insulating frame installation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110769579.8A CN113353627A (en) | 2021-07-07 | 2021-07-07 | Automatic insulating frame installation equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113353627A true CN113353627A (en) | 2021-09-07 |
Family
ID=77538644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110769579.8A Pending CN113353627A (en) | 2021-07-07 | 2021-07-07 | Automatic insulating frame installation equipment |
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| Country | Link |
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| CN (1) | CN113353627A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114701852A (en) * | 2022-04-18 | 2022-07-05 | 深圳市汇创达科技股份有限公司 | Production of luminous keyboard leaded light membrane group is with storage feed bin transport mechanism |
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|---|---|---|---|---|
| JP2009196757A (en) * | 2008-02-21 | 2009-09-03 | Japan Tobacco Inc | Feeder for rod-shaped article with box break system |
| CN207353082U (en) * | 2017-11-03 | 2018-05-11 | 杭州泰尚机械有限公司 | Iron core decomposes automatic assembling machine |
| CN111049333A (en) * | 2019-12-02 | 2020-04-21 | 中山市中科智能制造研究院有限公司 | Stator core assembly machine |
| CN215363761U (en) * | 2021-07-07 | 2021-12-31 | 瑞展动能(九江)有限公司 | Automatic insulating frame installation equipment |
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2021
- 2021-07-07 CN CN202110769579.8A patent/CN113353627A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009196757A (en) * | 2008-02-21 | 2009-09-03 | Japan Tobacco Inc | Feeder for rod-shaped article with box break system |
| CN207353082U (en) * | 2017-11-03 | 2018-05-11 | 杭州泰尚机械有限公司 | Iron core decomposes automatic assembling machine |
| CN111049333A (en) * | 2019-12-02 | 2020-04-21 | 中山市中科智能制造研究院有限公司 | Stator core assembly machine |
| CN215363761U (en) * | 2021-07-07 | 2021-12-31 | 瑞展动能(九江)有限公司 | Automatic insulating frame installation equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114701852A (en) * | 2022-04-18 | 2022-07-05 | 深圳市汇创达科技股份有限公司 | Production of luminous keyboard leaded light membrane group is with storage feed bin transport mechanism |
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