CN113352682A - Intelligent security system of punching machine - Google Patents
Intelligent security system of punching machine Download PDFInfo
- Publication number
- CN113352682A CN113352682A CN202010171538.4A CN202010171538A CN113352682A CN 113352682 A CN113352682 A CN 113352682A CN 202010171538 A CN202010171538 A CN 202010171538A CN 113352682 A CN113352682 A CN 113352682A
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- monitoring
- control system
- newly
- security system
- intelligent security
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
Abstract
The invention relates to the technical field of stamping, in particular to an intelligent security system of a stamping machine; the production equipment is connected with the original control system through a data line, the original control system is connected with the human-computer interface through the data line, important item monitoring is additionally arranged on the production equipment, the important item monitoring is connected with a newly-added control system through the data line, and the original control system is connected with the newly-added control system through communication for sharing data analysis results. A set of control system is added on the basis of the original equipment so as to detect the data condition of each function, but obviously, the added part does not influence the load of the control system of the original equipment and the production task, and further, the data sharing of the two control systems can provide more detailed data reference for production.
Description
Technical Field
The invention relates to the technical field of stamping, in particular to an intelligent security system of a stamping machine.
Background
A press is an automated device, which, in general, necessarily includes production equipment (the press mechanism itself of the press), a control system and a human-machine interface. For small and medium-sized enterprises, the framework basically meets the production requirements, but if for large-sized stamping enterprises, the processing requirement is higher, and the processing continuity is stronger, the stamping machine is inevitably required to be sensed and controlled in more detail, so that the normal operation and safety performance of the stamping machine are ensured.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an intelligent security system of a punching machine, which can improve the safety performance of the punching machine under the condition of not increasing the operation burden of the original control system.
The technical scheme of the invention is as follows:
punching machine intelligence security system, it includes production facility, former control system (also be the punching machine originally from the control system who takes) and human-machine interface, and production facility passes through the former control system of data line connection, and former control system passes through data line connection human-machine interface, its characterized in that: the production equipment is additionally provided with important project monitoring, the important project monitoring is connected with a newly-added control system through a data line, and the original control system is connected with the newly-added control system through communication and used for sharing data analysis results.
Further, the important item monitoring comprises:
pressure monitoring, vibration monitoring, current monitoring, temperature monitoring, load monitoring, parameter monitoring, utilization rate monitoring, manipulator operation monitoring, anomaly/operation guidance monitoring, mechanical precision monitoring and oil tank liquid level monitoring.
Further, the newly-added control system monitors the pressure of each gas tank in the punching machine through pressure monitoring, and warns when the gas pressure leaks.
Further, the newly added control system sets a reference value, and when the current monitoring value exceeds the range, a warning is given.
Further, the load monitoring respectively carries out real-time load and peak load analysis on motor loads of the feeding shaft, the clamping shaft, the lifting shaft, the tray conveying belt, the seasoning belt and the idle belt, and the newly-added control system carries out real-time load and peak load analysis on the motor loads.
Furthermore, the newly-added control system monitors whether each mechanical arm is used or not through mechanical arm operation monitoring, and monitors whether the mechanical arm in use is in a loosening state or a tightening state.
Further, when the newly-added control system monitors each manipulator, the warning is given when the mistake-proofing clamp is selected and stored differently.
Further, the parameters monitor and monitor the mould closing height data, monitor DB set thickness, and warn after exceeding the set value.
Further, the newly-added monitoring system detects the punching machine, the feeding machine and the cc-link network, alarms and stops the machine when the temperature of each part of the punching machine exceeds a set value, records abnormality and gives preset maintenance guidance.
The invention has the beneficial effects that: a set of control system is added on the basis of the original equipment so as to detect the data condition of each function, but obviously, the added part does not influence the load of the control system of the original equipment and the production task, and further, the data sharing of the two control systems can provide more detailed data reference for production.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
The following further describes embodiments of the present invention with reference to the accompanying drawings:
as shown in FIG. 1, the present invention is composed of two parts, one of which is a production facility and its associated control system and man-machine interface, and the other is an added control system and various kinds of monitoring.
The method comprises the following steps of pressure monitoring, vibration monitoring, current monitoring, temperature monitoring, load monitoring, parameter monitoring, utilization rate monitoring, manipulator operation monitoring, abnormity/operation guidance monitoring, mechanical precision monitoring and oil tank liquid level monitoring, wherein corresponding sensors are respectively arranged at corresponding positions of production equipment, and then sensing data are led into a newly-added control system.
The newly-added control system monitors the pressure of each gas tank in the punching machine through pressure monitoring, and warns when the gas pressure leaks.
And the newly added control system sets a reference value and gives an alarm when the current monitoring value exceeds the range.
The load monitoring respectively carries out real-time load and peak load analysis on motor loads of the feeding shaft, the clamping shaft, the lifting shaft, the tray conveying belt, the seasoning belt and the idle belt, and the newly-added control system carries out real-time load and peak load analysis on the motor loads.
The newly-added control system monitors whether each mechanical arm is used or not through mechanical arm operation monitoring, and monitors whether the mechanical arm in use is in a loosening state or a clamping state.
And in the process of monitoring each mechanical arm by the newly-added control system, when the mistake-proofing clamp is selected and used differently from the storage use, warning is carried out.
The parameters monitor and monitor the closing height data of the mold, monitor the set thickness of the DB, and warn when the set thickness is exceeded.
The newly-added monitoring system detects the punching machine, the feeding machine and the cc-link network, alarms and stops the machine after the temperature of each part of the punching machine exceeds a set value, records the abnormity and gives a preset maintenance guide.
The foregoing embodiments and description have been presented only to illustrate the principles and preferred embodiments of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as hereinafter claimed.
Claims (9)
1. Punching machine intelligence security system, it includes production facility, former control system and human-computer interface, and production facility passes through the former control system of data line connection, and former control system passes through data line connection human-computer interface, its characterized in that: the production equipment is additionally provided with important project monitoring, the important project monitoring is connected with a newly-added control system through a data line, and the original control system is connected with the newly-added control system through communication and used for sharing data analysis results.
2. The intelligent security system of a stamping machine according to claim 1, wherein: the important item monitoring comprises the following steps:
pressure monitoring, vibration monitoring, current monitoring, temperature monitoring, load monitoring, parameter monitoring, utilization rate monitoring, manipulator operation monitoring, anomaly/operation guidance monitoring, mechanical precision monitoring and oil tank liquid level monitoring.
3. The intelligent security system of a stamping machine according to claim 1, wherein: the newly-added control system monitors the pressure of each gas tank in the punching machine through pressure monitoring, and warns when the gas pressure leaks.
4. The intelligent security system of a stamping machine according to claim 1, wherein: and the newly added control system sets a reference value and gives an alarm when the current monitoring value exceeds the range.
5. The intelligent security system of a stamping machine according to claim 1, wherein: the load monitoring respectively carries out real-time load and peak load analysis on motor loads of the feeding shaft, the clamping shaft, the lifting shaft, the tray conveying belt, the seasoning belt and the idle belt, and the newly-added control system carries out real-time load and peak load analysis on the motor loads.
6. The intelligent security system of a stamping machine according to claim 1, wherein: the newly-added control system monitors whether each mechanical arm is used or not through mechanical arm operation monitoring, and monitors whether the mechanical arm in use is in a loosening state or a clamping state.
7. The intelligent security system of a stamping machine according to claim 1, wherein: and in the process of monitoring each mechanical arm by the newly-added control system, when the mistake-proofing clamp is selected and used differently from the storage use, warning is carried out.
8. The intelligent security system of a stamping machine according to claim 1, wherein: the parameters monitor and monitor the closing height data of the mold, monitor the set thickness of the DB, and warn when the set thickness is exceeded.
9. The intelligent security system of a stamping machine according to claim 1, wherein: the newly-added monitoring system detects the punching machine, the feeding machine and the cc-link network, alarms and stops the machine after the temperature of each part of the punching machine exceeds a set value, records the abnormity and gives a preset maintenance guide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010171538.4A CN113352682A (en) | 2020-03-12 | 2020-03-12 | Intelligent security system of punching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010171538.4A CN113352682A (en) | 2020-03-12 | 2020-03-12 | Intelligent security system of punching machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113352682A true CN113352682A (en) | 2021-09-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010171538.4A Pending CN113352682A (en) | 2020-03-12 | 2020-03-12 | Intelligent security system of punching machine |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1527857A (en) * | 1976-07-24 | 1978-10-11 | Schuler Gmbh L | Safety control system |
| CN104646565A (en) * | 2015-02-02 | 2015-05-27 | 广东工业大学 | Real-time monitoring system for full-automatic stamping production line |
| CN204430063U (en) * | 2015-02-02 | 2015-07-01 | 广东工业大学 | Full-automatic stamping line real-time monitoring system |
| CN106744335A (en) * | 2016-12-15 | 2017-05-31 | 浙江省特种设备检验研究院 | The remodeling method and system of a kind of large scale hoisting machinery security monitoring management system |
| CN206568516U (en) * | 2017-02-15 | 2017-10-20 | 东莞市行标视觉自动化科技有限公司 | A kind of independent safe system on mould monitor |
| CN110202043A (en) * | 2019-07-06 | 2019-09-06 | 太仓欧克仓储设备有限公司 | A kind of control system of sheet metal component punching press automatic work device |
-
2020
- 2020-03-12 CN CN202010171538.4A patent/CN113352682A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1527857A (en) * | 1976-07-24 | 1978-10-11 | Schuler Gmbh L | Safety control system |
| CN104646565A (en) * | 2015-02-02 | 2015-05-27 | 广东工业大学 | Real-time monitoring system for full-automatic stamping production line |
| CN204430063U (en) * | 2015-02-02 | 2015-07-01 | 广东工业大学 | Full-automatic stamping line real-time monitoring system |
| CN106744335A (en) * | 2016-12-15 | 2017-05-31 | 浙江省特种设备检验研究院 | The remodeling method and system of a kind of large scale hoisting machinery security monitoring management system |
| CN206568516U (en) * | 2017-02-15 | 2017-10-20 | 东莞市行标视觉自动化科技有限公司 | A kind of independent safe system on mould monitor |
| CN110202043A (en) * | 2019-07-06 | 2019-09-06 | 太仓欧克仓储设备有限公司 | A kind of control system of sheet metal component punching press automatic work device |
Non-Patent Citations (1)
| Title |
|---|
| 人力资源和社会保障部职业技能鉴定中心: "《工具钳工 高级》", 30 September 2016 * |
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Application publication date: 20210907 |