CN113352455A - Pipe inner wall finishing treatment device for core mould vibration pipe making process pipe - Google Patents
Pipe inner wall finishing treatment device for core mould vibration pipe making process pipe Download PDFInfo
- Publication number
- CN113352455A CN113352455A CN202110781916.5A CN202110781916A CN113352455A CN 113352455 A CN113352455 A CN 113352455A CN 202110781916 A CN202110781916 A CN 202110781916A CN 113352455 A CN113352455 A CN 113352455A
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- China
- Prior art keywords
- pipe
- frame
- force application
- core
- pipeline
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/92—Methods or apparatus for treating or reshaping
- B28B21/96—Methods or apparatus for treating or reshaping for smoothing, roughening, corrugating or for removing burr
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/10—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
- B28B21/14—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means vibrating, e.g. the surface of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention relates to a core mould vibration pipe manufacturing process pipe inner wall finishing treatment device. The core mold vibration device comprises a machine base, a machine frame and a polishing mechanism, wherein the machine base is arranged at the upper end of an inner mold of a core mold vibration device, the machine frame is arranged on the machine base, and the machine frame can rotate around a central shaft on the machine base through a driving mechanism; the frame is provided with a polishing mechanism, and the manufactured pipeline is polished on the inner wall of the pipeline by the polishing mechanism in the hoisting process. When the pipeline is manufactured and the pipeline is hoisted by a crane, the inner wall smoothing device is started, the inner wall of the pipeline is smoothed by the smoothing mechanism after the hoisting speed of the crane is adjusted to be matched with the rotating speed of the frame, and the smoothing mechanism stops working when the pipeline is hoisted to be separated from the inner mold. Therefore, when the manufactured inner wall of the pipeline is lifted out of the pit, the inner wall is polished, and time, labor and safety and high efficiency are saved.
Description
Technical Field
The invention relates to reinforced concrete pipeline manufacturing equipment, in particular to a pipe inner wall finishing treatment device for a core mold vibration pipe manufacturing process.
Background
The core mould vibration pipe-making process has been widely used due to its high production efficiency, good process performance and high compactness, but has a certain disadvantage that the inner and outer surfaces of the produced pipe are rough, a certain amount of air holes and pitted surfaces exist and pull marks formed on the inner and outer surfaces during demoulding cause certain influence on the appearance, and manual repair is needed in most cases. The outer surface of the pipeline is easy to repair, the inner surface is difficult to repair, workers are required to enter the pipeline for operation, labor is wasted, labor intensity is high, efficiency is low, and meanwhile certain potential safety hazards exist. At present, no literature report of the internal pipe polishing treatment equipment matched with the core mould vibration pipe manufacturing process exists.
Disclosure of Invention
Aiming at the defects, the invention provides the core mould vibration pipe-making process pipe inner wall finishing treatment device, when the manufactured pipeline is lifted out of a pit position, finishing the inner wall finishing, and the device is time-saving, labor-saving, safe and efficient.
The technical scheme adopted for realizing the aim of the invention is as follows:
a core mould vibration pipe-making process pipe inner wall smoothing treatment device comprises a machine base, a machine frame and a smoothing mechanism, wherein the machine base is arranged at the upper end of an inner mould of core mould vibration equipment, the machine frame is arranged on the machine base, and the machine frame can rotate around a central shaft on the machine base through a driving mechanism; the frame is provided with a polishing mechanism, and the manufactured pipeline is polished on the inner wall of the pipeline by the polishing mechanism in the hoisting process.
Compared with the prior art, the invention adopting the technical scheme has the beneficial effects that:
when the pipeline is manufactured and the pipeline is hoisted by a crane, the inner wall smoothing device is started, the inner wall of the pipeline is smoothed by the smoothing mechanism after the hoisting speed of the crane is adjusted to be matched with the rotating speed of the frame, and the smoothing mechanism stops working when the pipeline is hoisted to be separated from the inner mold. Therefore, when the manufactured inner wall of the pipeline is lifted out of the pit, the inner wall is polished, and time, labor and safety and high efficiency are saved.
The further technical scheme of the invention is as follows:
the drive mechanism is an electric motor, a pneumatic motor or a hydraulic motor.
The motor is arranged on the base and is a stepless speed regulating motor, and the motor is connected with a rotating shaft sleeve of the frame through a gear transmission mechanism.
The polishing mechanism on the frame is a scraping plate or a rolling brush.
The frame is provided with a light-repairing force-applying mechanism, the light-repairing force-applying mechanism comprises a force-applying rod and a force-applying device, and the force-applying device is a pneumatic/hydraulic cylinder or a spring or a centrifugal device.
The frame is a cross structure, each supporting rod of the cross structure is respectively provided with a light trimming mechanism and a light trimming force application mechanism, specifically, a force application rod of the light trimming force application mechanism is hinged on the supporting rod, one end of the force application rod is provided with the light trimming mechanism, and the light trimming mechanism is a rolling brush; the other end of the force application rod is provided with a force application device, the force application device is an air cylinder, the bottom of the air cylinder is hinged with the support rod, and a piston rod of the air cylinder is hinged with the force application rod.
The force application rod is provided with a spraying mechanism.
Drawings
FIG. 1 is a schematic view of an installation structure of an embodiment of the present invention;
FIG. 2 is a top view of a cross-frame configuration rack;
FIG. 3 is an enlarged view of portion A of FIG. 1;
FIG. 4 is an enlarged view of portion B of FIG. 2;
FIG. 5 is a diagram of the operation of an embodiment of the present invention during pipeline hoisting;
in the figure: a machine base 1; a central shaft 1-1; a drive mechanism 2; a motor 2-1; a gear transmission mechanism 2-2; a light-finishing mechanism 3; 3-1 of a rolling brush; a light trimming force application mechanism 4; a cylinder 4-1; 4-2 of a force application rod; a frame 5; 5-1 of a support rod; a hanger 6; an outer mold 7; a steel reinforcement cage 8; a conduit 9; a base support 10; an inner mold 11; a core rod 12; a locking mechanism 13; a spray mechanism 14.
Detailed Description
The present invention will be described in detail with reference to examples.
Referring to fig. 1 to 5, a core mold vibration pipe-making process pipe inner wall smoothing treatment device comprises a machine base 1, a driving mechanism 2, a smoothing mechanism 3, a smoothing force application mechanism 4 and a machine frame 5, wherein the machine base 1 is installed at the upper end of an inner mold 11 of core mold vibration equipment, the machine base 1 is provided with the machine frame 5, the machine frame 5 is in a cross structure, each supporting rod 5-1 of the cross structure is respectively provided with the smoothing mechanism 3 and the smoothing force application mechanism 4, specifically, the smoothing force application mechanism 4 comprises a force application rod 4-2 and a force application device, the force application rod 4-2 is hinged on the supporting rod 5-1, one end of the force application rod 4-2 is provided with the smoothing mechanism 3, and the smoothing mechanism 3 adopts a rolling brush 3-1; the other end of the force application rod 4-2 is provided with a force application device, the force application device adopts a cylinder 4-1, the bottom of the cylinder 4-1 is hinged with a support rod 5-1, and a piston rod of the cylinder 4-1 is hinged with the force application rod 4-2. The force application rod 2-2 is also provided with a spraying mechanism 14.
The frame 5 with the cross structure can integrally rotate around a central shaft 1-1 on the machine base 1 through the driving mechanism 2, specifically, the driving mechanism 2 adopts a motor 2-1, the motor 2-1 is installed on the machine base 1, the motor 2-1 is a stepless speed regulating motor, and the motor 2-1 is connected with a rotating shaft sleeve of the frame 5 through a gear transmission mechanism 2-2.
The pipe-making mould consists of an outer mould 7, an inner mould 11, a bottom support 10, a locking mechanism 13, a core rod 12 (a vibrating rod) and the like. During operation, a core rod 12 and an inner die 11 are jointly installed on a die rack, an outer die 7 and a bottom support 10 are installed, then a steel bar framework 8 is installed and fixed, the core rod 12 is vibrated when concrete is filled, filling is finished, an upper opening (upper end face) of a pipeline 9 is rubbed and pressed, after finishing, a product is vertically lifted together with the outer die 7 and the bottom support 10 through a lifting appliance 6, meanwhile, a light trimming mechanism 3 on the inner wall of the pipeline 9 is started, light trimming processing is carried out on the inner wall of the pipeline 9 after the lifting speed of the lifting appliance is adjusted to be matched with the rotating speed (motor rotating speed) of the rack 5, and when the pipeline 9 is lifted to be separated from the inner die 11, the light trimming mechanism 3 stops working. That is, the trimming mechanism 3 starts to work during the process of hoisting the pipeline 9 until the pipeline is completely separated from the inner die 11, and one cycle is finished.
The light trimming force application mechanism 4 only provides power for the light trimming mechanism 3 when the light trimming mechanism 3 works; the driving mechanism 2 provides the frame 5 with rotary power.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the scope of the present invention, which is defined by the appended claims.
Claims (7)
1. The utility model provides a core mould vibration tubulation technology inside pipe wall repaiies light processing apparatus, includes frame, repaiies light mechanism, its characterized in that: the machine base is arranged at the upper end of the inner mold of the core mold vibration equipment, the machine base is provided with a machine frame, and the machine frame can rotate around a central shaft on the machine base through a driving mechanism; the frame is provided with a polishing mechanism, and the manufactured pipeline is polished on the inner wall of the pipeline by the polishing mechanism in the hoisting process.
2. The inner wall finishing device for the core-mold vibration pipe-making process pipe according to claim 1, characterized in that: the drive mechanism is an electric motor, a pneumatic motor or a hydraulic motor.
3. The inner wall finishing device for the core-mold vibration pipe-making process pipe according to claim 2, wherein: the motor is arranged on the base and is a stepless speed regulating motor, and the motor is connected with a rotating shaft sleeve of the frame through a gear transmission mechanism.
4. The inner wall finishing device for the core-mold vibration pipe-making process pipe according to claim 1, characterized in that: the polishing mechanism on the frame is a scraping plate or a rolling brush.
5. The inner wall finishing device for the core-mold vibration pipe-making process pipe according to claim 1, characterized in that: the frame is provided with a light-repairing force-applying mechanism, the light-repairing force-applying mechanism comprises a force-applying rod and a force-applying device, and the force-applying device is a pneumatic/hydraulic cylinder or a spring or a centrifugal device.
6. The core-die vibration pipe-making process pipe inner wall finishing treatment device according to claim 1, 4 or 5, characterized in that: the frame is a cross structure, each supporting rod of the cross structure is respectively provided with a light trimming mechanism and a light trimming force application mechanism, specifically, a force application rod of the light trimming force application mechanism is hinged on the supporting rod, one end of the force application rod is provided with the light trimming mechanism, and the light trimming mechanism is a rolling brush; the other end of the force application rod is provided with a force application device, the force application device is an air cylinder, the bottom of the air cylinder is hinged with the support rod, and a piston rod of the air cylinder is hinged with the force application rod.
7. The inner wall finishing device for the core-mold vibration pipe-making process pipe according to claim 6, wherein: the force application rod is provided with a spraying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110781916.5A CN113352455A (en) | 2021-07-12 | 2021-07-12 | Pipe inner wall finishing treatment device for core mould vibration pipe making process pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110781916.5A CN113352455A (en) | 2021-07-12 | 2021-07-12 | Pipe inner wall finishing treatment device for core mould vibration pipe making process pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113352455A true CN113352455A (en) | 2021-09-07 |
Family
ID=77538988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110781916.5A Pending CN113352455A (en) | 2021-07-12 | 2021-07-12 | Pipe inner wall finishing treatment device for core mould vibration pipe making process pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113352455A (en) |
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2021
- 2021-07-12 CN CN202110781916.5A patent/CN113352455A/en active Pending
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