CN110153846B - Automatic cleaning device for sleeper die - Google Patents
Automatic cleaning device for sleeper die Download PDFInfo
- Publication number
- CN110153846B CN110153846B CN201910501007.4A CN201910501007A CN110153846B CN 110153846 B CN110153846 B CN 110153846B CN 201910501007 A CN201910501007 A CN 201910501007A CN 110153846 B CN110153846 B CN 110153846B
- Authority
- CN
- China
- Prior art keywords
- mounting plate
- driving
- rotating shaft
- roller
- sleeper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 241001669679 Eleotris Species 0.000 title claims abstract description 21
- 238000004140 cleaning Methods 0.000 title claims abstract description 19
- 238000005498 polishing Methods 0.000 claims abstract description 21
- 239000004744 fabric Substances 0.000 claims abstract description 7
- 230000033001 locomotion Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/20—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The invention discloses an automatic cleaning device for sleeper molds, which comprises a rectangular mounting plate and a rotating shaft vertically arranged at the corner of the mounting plate, wherein a driving roller is sleeved outside the rotating shaft, a driving belt is circumferentially arranged along the mounting plate and sleeved outside the driving roller, and cleaning cloth is arranged on the outer surface of the driving belt; the mounting plate is also provided with sponge heads corresponding to the concave cavities in the die cavities, and the sponge heads are arranged on the mounting plate through rodless cylinders; the mounting plate is also provided with a polishing device corresponding to the bottom plate in the die cavity, the polishing device comprises a mounting frame, a polishing head and a working motor for driving the polishing head to rotate are arranged at the lower part of the mounting frame, and the upper part of the mounting frame is arranged on the mounting plate through a rodless cylinder; the mounting plate is also provided with a roller corresponding to the positioning shaft hole in the die cavity and a rotary cylinder for driving the roller to rotate. The invention can replace manpower to clean the bottom plate, the side wall, the concave cavity and the positioning shaft hole of the sleeper die, is beneficial to improving the sleeper production efficiency and reducing the construction cost.
Description
Technical Field
The invention relates to the technical field of sleeper manufacturing, in particular to an automatic sleeper die cleaning device.
Background
In sleeper production lines, the cleaning of the mould is usually done manually, the cleaning efficiency is low, and the labor capacity is high, so that the production requirement cannot be met.
Disclosure of Invention
The invention aims to provide an automatic sleeper die cleaning device.
In order to achieve the above purpose, the technical scheme of the invention is as follows: the automatic cleaning device for the sleeper die comprises a rectangular mounting plate and a rotating shaft vertically arranged at the corner of the mounting plate, wherein a driving roller is sleeved outside the rotating shaft, a driving belt is circumferentially arranged along the mounting plate and sleeved outside the driving roller, cleaning cloth is arranged on the outer surface of the driving belt, a rotating shaft driving motor for driving the rotating shaft to rotate is further arranged on the mounting plate, the rotating shaft driving motor is in transmission with a rotating shaft chain wheel, and the driving belt drives the rotating shaft driving motor and the rotating shaft to drive the cleaning cloth to clean the side wall of a die cavity; the mounting plate is also provided with a sponge head corresponding to the concave cavity in the die cavity, the sponge head is arranged on the mounting plate through a rodless cylinder, and the sponge head drives the sponge head to transversely move through the rodless cylinder so as to clean the concave cavity; the mounting plate is also provided with a polishing device corresponding to the bottom plate in the die cavity, the polishing device comprises a mounting frame, a polishing head and a working motor for driving the polishing head to rotate are arranged at the lower part of the mounting frame, the upper part of the mounting frame is arranged on the mounting plate through a rodless cylinder, and the polishing head polishes concrete residues on the bottom plate through rotation and transverse movement; the mounting plate is also provided with a roller corresponding to the positioning shaft hole in the die cavity and a rotary cylinder driving the roller to rotate, and when the device works, the roller is sleeved outside the positioning shaft and drives the edge of the positioning shaft hole to be cleaned through the rotary cylinder; the mounting plate is also provided with a connecting piece for connecting the hoisting equipment.
The beneficial effects of the invention are as follows: the sleeper demoulding machine can be matched with trusses or hoisting equipment to replace manpower to clean empty moulds after sleeper demoulding, so that a mechanical automatic operation process is realized, the production flow beats are quickened, the number of workers is reduced, the sleeper production efficiency is improved, and the construction cost is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a bottom view of the present invention;
FIG. 3 is a schematic structural view of a polishing apparatus;
fig. 4 is a schematic structural view of a double block sleeper mold.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1-3, an automatic cleaning device for sleeper molds comprises a rectangular mounting plate 1 and a rotating shaft 2 vertically arranged at the corner of the mounting plate 1, wherein a driving roller 3 is sleeved outside the rotating shaft 2, a driving belt 4 is circumferentially arranged along the mounting plate 1 and sleeved outside the driving roller 3, cleaning cloth 5 is arranged on the outer surface of the driving belt 4, a rotating shaft driving motor 6 for driving the rotating shaft 2 to rotate is also arranged on the mounting plate 1, the rotating shaft driving motor 6 is in sprocket transmission with the rotating shaft 2, and the driving belt 4 is driven by the rotating shaft driving motor 6 and the rotating shaft 2 to drive the cleaning cloth 5 to clean the side wall of a mold cavity; the mounting plate 1 is also provided with a sponge head 7 corresponding to the concave cavity in the die cavity, the sponge head 7 is arranged on the mounting plate 1 through a rodless cylinder 8, and the sponge head 7 drives the sponge head to transversely move through the rodless cylinder 8 so as to clean the concave cavity; the mounting plate 1 is also provided with a polishing device 9 (not marked in the figure) corresponding to the bottom plate in the die cavity, the polishing device 9 comprises a mounting frame 91, a polishing head 92 and a working motor 93 for driving the polishing head 92 to rotate are arranged at the lower part of the mounting frame 91, the upper part of the mounting frame 91 is arranged on the mounting plate 1 through a rodless cylinder 94, and the polishing head 92 polishes concrete residues on the bottom plate through rotation and transverse movement; the mounting plate 1 is also provided with a roller 10 corresponding to a positioning shaft hole in the die cavity and a rotary cylinder 11 for driving the roller 10 to rotate, when the device works, the roller 10 is sleeved outside the positioning shaft, and the edge of the positioning shaft hole is cleaned by driving the rotary cylinder 11; the mounting plate 1 is also provided with a connecting piece 12 for connecting hoisting equipment.
The sleeper demoulding machine can be matched with trusses or hoisting equipment to replace manpower to clean empty moulds after sleeper demoulding, so that a mechanical automatic operation process is realized, the production flow beats are quickened, the number of workers is reduced, the sleeper production efficiency is improved, and the construction cost is reduced.
As shown in fig. 4, a double-block sleeper mold comprises a base 21 and a mold cavity 22 arranged in the base 21, wherein a first concave cavity 24 is arranged at one end of a bottom plate 23 of the mold cavity 22, a second concave cavity 25 is arranged at a position, close to the other end, of the bottom plate, and two positioning shaft holes 26 are formed in the bottom plate 24 connected between the two concave cavities.
In order to adapt to the cleaning work of the double-block sleeper mold, the mounting plate 1 of the automatic cleaning device should be provided with a sponge head 7 corresponding to two concave cavities respectively, a rodless cylinder 8 controlling the reciprocating motion of the sponge head, a roller 10 corresponding to two positioning shaft holes 26 respectively, a rotary cylinder 11 controlling the rotation of the roller 10, and a polishing device 9 corresponding to the end bottom plate of the mold cavity and the bottom plate between the concave cavities respectively.
The described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Claims (1)
1. The automatic cleaning device for the sleeper die is characterized by comprising a rectangular mounting plate and a rotating shaft vertically arranged at the corner of the mounting plate, wherein a driving roller is sleeved outside the rotating shaft, a driving belt is circumferentially arranged along the mounting plate and sleeved outside the driving roller, cleaning cloth is arranged on the outer surface of the driving belt, a rotating shaft driving motor for driving the rotating shaft to rotate is further arranged on the mounting plate, the rotating shaft driving motor is in transmission with a rotating shaft sprocket, and the driving belt is driven by the rotating shaft driving motor and the rotating shaft to drive the cleaning cloth to clean the side wall of the die cavity; the mounting plate is also provided with a sponge head corresponding to the concave cavity in the die cavity, the sponge head is arranged on the mounting plate through a rodless cylinder, and the sponge head drives the sponge head to transversely move through the rodless cylinder so as to clean the concave cavity; the mounting plate is also provided with a polishing device corresponding to the bottom plate in the die cavity, the polishing device comprises a mounting frame, a polishing head and a working motor for driving the polishing head to rotate are arranged at the lower part of the mounting frame, the upper part of the mounting frame is arranged on the mounting plate through a rodless cylinder, and the polishing head polishes concrete residues on the bottom plate through rotation and transverse movement; the mounting plate is also provided with a roller corresponding to the positioning shaft hole in the die cavity and a rotary cylinder driving the roller to rotate, and when the device is in operation, the roller is sleeved outside the positioning shaft and is driven by the rotary cylinder to clean the edge of the positioning shaft hole, and the mounting plate is also provided with a connecting piece connected with hoisting equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910501007.4A CN110153846B (en) | 2019-06-11 | 2019-06-11 | Automatic cleaning device for sleeper die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910501007.4A CN110153846B (en) | 2019-06-11 | 2019-06-11 | Automatic cleaning device for sleeper die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110153846A CN110153846A (en) | 2019-08-23 |
| CN110153846B true CN110153846B (en) | 2024-05-28 |
Family
ID=67628285
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910501007.4A Active CN110153846B (en) | 2019-06-11 | 2019-06-11 | Automatic cleaning device for sleeper die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110153846B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111546471A (en) * | 2020-04-21 | 2020-08-18 | 中铁上海工程局集团有限公司 | Mold cleaning detection method for double-block type sleeper |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1013226A1 (en) * | 1981-11-16 | 1983-04-23 | Запорожский Ордена "Знак Почета" Машиностроительный Институт Им.В.Я.Чубаря | Apparatus for polishing inner shaped cavity of part |
| SU1260202A1 (en) * | 1984-07-27 | 1986-09-30 | Целиноградский Филиал Государственного Проектно-Конструкторского И Технологического Института "Индустройпроект" | Working station for cleaning and coating moulds in ferroconcrete sleeper production line |
| JP2002067048A (en) * | 2000-08-31 | 2002-03-05 | Shibaura Mechatronics Corp | Die cleaning device |
| CN205290566U (en) * | 2016-01-19 | 2016-06-08 | 七台河晟斯凯特新型建材有限公司 | Belt transports formula sleeper grinding device |
| CN108406516A (en) * | 2018-05-07 | 2018-08-17 | 东莞理工学院 | An automatic grinding and polishing device for high-speed rail sleeper production |
| CN108787533A (en) * | 2017-05-03 | 2018-11-13 | 成都市团结模具制造厂 | A kind of mold cleaning device |
| CN208148141U (en) * | 2018-05-03 | 2018-11-27 | 安庆市凯瑞建材有限公司 | A kind of insulation board mold cleaning device |
| CN208179251U (en) * | 2018-03-06 | 2018-12-04 | 深圳市长盛迅兴精密组件有限公司 | A kind of mold polish device |
| CN208246494U (en) * | 2018-03-03 | 2018-12-18 | 深圳市景方盈科技有限公司 | Grinding device is used in a kind of production of precision die |
| CN109048609A (en) * | 2018-08-31 | 2018-12-21 | 北京好运达智创科技有限公司 | High-speed rail sleeper mould intelligent robot flexibility cleaning systems |
| CN109483703A (en) * | 2018-10-10 | 2019-03-19 | 中交二公局铁路工程有限公司 | A kind of concrete crosstie cleaning mold system |
| CN109702602A (en) * | 2019-01-23 | 2019-05-03 | 中铁三局集团有限公司 | Double block sleeper mould automatic cleaning system |
| CN210024796U (en) * | 2019-06-11 | 2020-02-07 | 北京好运达智创科技有限公司 | Automatic cleaning device of sleeper mould |
-
2019
- 2019-06-11 CN CN201910501007.4A patent/CN110153846B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1013226A1 (en) * | 1981-11-16 | 1983-04-23 | Запорожский Ордена "Знак Почета" Машиностроительный Институт Им.В.Я.Чубаря | Apparatus for polishing inner shaped cavity of part |
| SU1260202A1 (en) * | 1984-07-27 | 1986-09-30 | Целиноградский Филиал Государственного Проектно-Конструкторского И Технологического Института "Индустройпроект" | Working station for cleaning and coating moulds in ferroconcrete sleeper production line |
| JP2002067048A (en) * | 2000-08-31 | 2002-03-05 | Shibaura Mechatronics Corp | Die cleaning device |
| CN205290566U (en) * | 2016-01-19 | 2016-06-08 | 七台河晟斯凯特新型建材有限公司 | Belt transports formula sleeper grinding device |
| CN108787533A (en) * | 2017-05-03 | 2018-11-13 | 成都市团结模具制造厂 | A kind of mold cleaning device |
| CN208246494U (en) * | 2018-03-03 | 2018-12-18 | 深圳市景方盈科技有限公司 | Grinding device is used in a kind of production of precision die |
| CN208179251U (en) * | 2018-03-06 | 2018-12-04 | 深圳市长盛迅兴精密组件有限公司 | A kind of mold polish device |
| CN208148141U (en) * | 2018-05-03 | 2018-11-27 | 安庆市凯瑞建材有限公司 | A kind of insulation board mold cleaning device |
| CN108406516A (en) * | 2018-05-07 | 2018-08-17 | 东莞理工学院 | An automatic grinding and polishing device for high-speed rail sleeper production |
| CN109048609A (en) * | 2018-08-31 | 2018-12-21 | 北京好运达智创科技有限公司 | High-speed rail sleeper mould intelligent robot flexibility cleaning systems |
| CN109483703A (en) * | 2018-10-10 | 2019-03-19 | 中交二公局铁路工程有限公司 | A kind of concrete crosstie cleaning mold system |
| CN109702602A (en) * | 2019-01-23 | 2019-05-03 | 中铁三局集团有限公司 | Double block sleeper mould automatic cleaning system |
| CN210024796U (en) * | 2019-06-11 | 2020-02-07 | 北京好运达智创科技有限公司 | Automatic cleaning device of sleeper mould |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110153846A (en) | 2019-08-23 |
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