CN1133514C - Manufacture of regenerative miniature heat exchanger - Google Patents
Manufacture of regenerative miniature heat exchanger Download PDFInfo
- Publication number
- CN1133514C CN1133514C CNB991074815A CN99107481A CN1133514C CN 1133514 C CN1133514 C CN 1133514C CN B991074815 A CNB991074815 A CN B991074815A CN 99107481 A CN99107481 A CN 99107481A CN 1133514 C CN1133514 C CN 1133514C
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- regenerative
- heat exchanger
- miniature
- miniature heat
- extrusion
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Abstract
The present invention relates to a manufacturing method for a regenerative miniature heat exchanger which is formed by that an aluminium or copper ingot (block) is used as material, and is moulded by the extrusion of a punching tool and a pressing tool. The method mainly has the steps that firstly, the aluminium or copper ingot (block) material is annealed, and then is sent into a vibrator to be treated by vibration arrangement; secondly, the material is sent into a die set of a punching machine and a pressing machine to be treated by reverse extrusion moulding, or fluid is reprocessed to enter a passage after the moulding. Finally, a film plating procedure for electroplating a heat conducting ultrafine powder arranged in an island shape in a vacuum is carried out so as to manufacture the regenerative miniature heat exchanger which has the advantages of small size, light weight, large capacity of heat exchange and high efficiency of heat conduction.
Description
The invention relates to a kind of miniature heat exchanger manufacture method, refer to that especially kind of the transmission of heat is the storage via the heat conduction ultra-micro powder, then is released to the manufacture of regenerative miniature heat exchanger that reaches heat exchange effect in the fluid again.
The heat exchanger that present laptop inside is installed, include: Al squeezing material heat exchanger, aluminium die casting heat exchanger and the small heat pipe exchanger of copper etc. are multiple.More as can be known, only the small heat pipe exchanger of copper is best for the transmission of heat by subordinate list (1), and heat transfer coefficient is near 10W/m
2℃.
But the small heat pipe type heat exchanger of copper remains in following shortcoming: must solder brazing under ultralow vacuum in (1) production process, and its finished surface oxidation, cost is very high; (2) its quality is subjected to the influence of mean free path, thereby its use is subjected to length restriction; Simultaneously, (3) its heat radiation is higher, and Yi Zaire transmits in the way and disengages, and causes the internal body mechanical temperature to smoulder, and can not be used for three-dimensional.
The objective of the invention is to overcome prior art and not enoughly propose that a kind of production cost is low, output big, be fit to the manufacture of regenerative miniature heat exchanger produced in enormous quantities, and density height, the wall made with this method are thin, area of dissipation is big, the good regenerative miniature heat exchanger of three-dimensional heat transmission.
The objective of the invention is to realize by following technical proposals:, a kind of manufacture method of regenerative miniature heat exchanger, it is characterized in that:
Earlier with copper, aluminium ingot (piece) anneal of material, after send in the bobbing machine and to do vibration and arrange, then send in regular turn one dash, the location remakes reverse extruding extrusion forming in the set of molds on the press work, to give: circular, tubular, square, the rectangle or the heat exchanger body of concaveconvex shape continuously, the admission passage of reprocessing fluid after the moulding carries out at last the plated film program of the enhancing surface area of the heat conduction ultra micro powder that the vacuum plating island arranges again in regular turn.Promptly finish a complicated shape but the little heat exchanger of energy one-time formed volume regenerative little, in light weight, that heat-exchange capacity is big and heat transference efficiency is high.
The invention has the advantages that: (1) is suitable for normal temperature processing, and product is difficult for oxidation purity height; (2) make in reverse extrusion modling mode, product density height, mechanical strength are big, and the face of base dashes, presses machine direction vertical with product, are fit to the usefulness of three-dimensional heat transmission; (3) can once dash, the ultra-thin-wall porous seat of the above thickness of molded 0.2mm.; (4) adhere in the product inner surface heat conduction of tool thermal conductive resin ultra micro powder is arranged, endothermic effect is high; (5) can produce continuously in the normal temperature state, output is big, cost is low, meet heat transmission increment principle, the hot surface area that transmits of increase and increase capacity of heat transmission to make one, need the slimming volume little, in light weight in order to being applied to, but the manufacture method of the regenerative miniature heat exchanger that the high industries such as computer, electronics, telecommunication and video signal of heat transference efficiency are used.
Be described further to the manufacture method of regenerative miniature heat exchanger of the present invention and with the regenerative miniature heat exchanger of this method manufacturing below in conjunction with drawings and Examples.
Description of drawings:
Fig. 1 is the flow diagram of the manufacture method of regenerative miniature heat exchanger of the present invention;
Fig. 2 is the stereogram of first kind of regenerative miniature heat exchanger of the present invention;
Fig. 3 is the transversal sectional drawing of 3-3 ' line position among Fig. 2;
Fig. 4 is the vertical truncation surface figure of the 4-4 ' line position among Fig. 2;
Fig. 5 is the stereogram of second kind of regenerative miniature heat exchanger of the present invention;
Fig. 6 is the vertical view of second kind of regenerative miniature heat exchanger of the present invention;
Fig. 7 is the vertical truncation surface figure of 7-7 ' line position among Fig. 6;
Fig. 8 is for making the three-dimensional combination of use-case schematic diagram with three kinds of different regenerative miniature heat exchangers combinations of the present invention during simultaneously jointly as the heat exchanger of a computer or telecommunication products;
Fig. 9 is the rear isometric view of the third regenerative miniature heat exchanger of the present invention;
Figure 10 is the transversal sectional drawing of 10-10 ' line position among Fig. 9;
The special-purpose regenerative miniature heat exchanger embodiment of the laptop screen shell isometric front view that Figure 11 makes for manufacture method of the present invention;
The special-purpose regenerative miniature heat exchanger embodiment of the laptop screen shell rear isometric view that Figure 12 makes for manufacture method of the present invention;
The special-purpose regenerative miniature heat exchanger embodiment of the laptop host housing isometric front view that Figure 13 makes for manufacture method of the present invention;
The special-purpose regenerative miniature heat exchanger embodiment of the laptop host housing rear isometric view that Figure 14 makes for manufacture method of the present invention.
From Fig. 1, can be clear that very much the detailed process of manufacture method of the present invention, the cooperation of still needing: lathe, instrument, equipment such as annealing furnace, punch press, mould, drilling machine and vacuum coating equipment, can carry out manufacture method of the present invention.Each lathe, instrument, that equipment is used the work of giving each program is as follows:
1, annealing furnace: be the equipment of " annealing " first term program, be mainly the material stress of eliminating aluminium, copper ingot material, make the ductility and the high-ductility of non-ferrous metal material tool maximums such as this copper aluminium, make the usefulness that moulding is made in extruding in order to the regenerative miniature heat exchanger of complicated shape.
2, punch press: be and can make the lathe that shaping work is made in oppositely extruding.
3, set of molds: one group fix, mould that moulding one regenerative miniature heat exchanger is used.
4, drilling machine: be one can bore, hole milling to be to give the lathe of a regenerative miniature heat exchanger tool fluid admission passage.
5, vacuum coating equipment: one is utilized the physical vacuum characteristic, with class diamond film (PLD), boron nitride (B
2N
3), aluminium nitride (Al
2N
3), silver powder (Ag) and copper heat conduction ultra micro powder evaporations such as (Cu) be attached to the machinery equipment of a regenerative miniature heat exchanger or the small heat-exchange tube inner surface of regenerative.
6, bobbing machine: use vibration principle as auto arrangement, send the facility of part.
The manufacture method of regenerative miniature heat exchanger of the present invention must adopt above-mentioned multinomial plant and begin in regular turn and can finish by program shown in Figure 1, and its detailed step is as follows:
1, at first the non-ferrous metal material of fine copper, aluminium ingot is sent into and carried out 300 ℃ of annealing in process of lasting 1 hour of temperature in the annealing furnace.
2, secondly with this copper, the aluminium ingot material finished of annealing in process send into and vibrate, arrange action in the bobbing machine, preparation is in regular turn with the speed of per minute at least 50~100 piece (pcs) again, delivers to one by one in the mould on, the press bed.
3, once more with aforementioned one sent into one dash, copper, aluminium ingot material in the mould on the press, appropriate with this mould stationary positioned, oppositely push extrusion forming one has the posthole 11 of most dense arrangement on body 10a, 10b or 10c regenerative miniature heat exchanger 1a, 1b or 1c (shown in Fig. 2,5,8) immediately.
4, more above-mentioned regenerative miniature heat exchanger body 10a, 10b or 10c are moved on the drilling machine thereafter, respectively on respectively this body 10a, 10b or the 10c to be less than a sidetracking, mill establish give the above fluid of a row enter hole 12 (same as Fig. 2,5,8 and consult Fig. 3,4,6,7 and Figure 10 etc. shown in) as the fluid admission passage.
5, last, again aforementioned having bored milled fluid and entered regenerative miniature heat exchanger 1a, the 1b in hole or 1c semi-finished product and pass in the vacuum coating equipment, most posthole 11 (shown in Fig. 2,3) inwalls in this regenerative miniature heat exchanger body 10a, 10b or 10c enter on the inwall of hole together with aforementioned each fluid, plate one deck island comprehensively and arrange heat conduction ultra micro powder 13, promptly make a regenerative miniature heat exchanger 1a, 1b or 1c.
From the above, can make according to manufacture method of the present invention and comprise one first kind of regenerative miniature heat exchanger 1a, one second kind of regenerative miniature heat exchanger 1b and the third regenerative miniature heat exchanger 1c.This one first kind of regenerative miniature heat exchanger 1a, be shown in Fig. 2,3,4, be in the reverse pit 14 used of extrusion modling one double as base of its body 10a back side one (also), combining, and be beneficial to three-dimensional heat and transmit with the CPU of computer or the direct setting-in of plan radiating component of Communication Equipment.This one second kind of regenerative miniature heat exchanger 1b, be shown in Fig. 5,6,7, be in its body 10b back side one (also) dash, extrusion makes type one and has boss 15 than small rut 14 ', with double as base usefulness, make with the CPU of the computer of another kind of form or same pattern another side or the direct setting-in of plan radiating component of Communication Equipment to combine; This third regenerative miniature heat exchanger 1c, be shown in Fig. 8,9,10, be to dash, extrude and make the narrow protruding heat-exchanging fin 16 that the most bars of tool gather in its body 10c back side one (also), and establish more than one big posthole 18 in the front, adapting device one heat radiation air exhauster (figure part omitted) is in order to forcing quick heat radiating.
Please consult Fig. 8 again, also can make according to manufacture method of the present invention and to be connected the preferable regenerative miniature heat exchanger group that aforementioned the third regenerative miniature heat exchanger 1c constitutes with a regeneration little heat exchanger tube 2 series connection that decline a kind of comprising, with as the general heat exchanger of giant brain by aforementioned first and second kind regenerative miniature heat exchanger 1a, 1b; The small heat-exchange tube 2 of this regenerative, its body 20 are with the pipe that dashes according to manufacture method noted earlier, type is made in extrusion, are that one (also) is dashed, extrusion is made type and had most narrow protruding heat-exchanging fins 21 that gather and arrange in these body 20 inwalls; And establish a hole 17 in body 10a, 10b one sidetracking of this first and second kind regenerative miniature heat exchanger 1a, 1b, be connected an end of this regenerative miniature heat exchanger 1 to peg graft; And also be drilled with a hole 17 in this third regenerative miniature heat exchanger body 10c one side, be connected the other end of the small heat-exchange tube 2 of this regenerative with plug-in mounting.
Shown in Figure 11-14 be, according to manufacture method of the present invention, more comprise and oppositely to push the extrusion forming one shell mould regenerative miniature heat exchanger 1d identical with the screen shell shape with the laptop main frame, 1e, this shell mould regenerative miniature heat exchanger 1d, 1e, be in its shell mould body 10d, in the 10e, on outer surface and the inboard perisporium, all one (also) is dashed, the most narrow protruding heat-exchanging fins 16 that gather and arrange of extrusion fixture, in order to replace tradition, become a kind of shell that has splendid heat exchange action concurrently with molded and shaped laptop main frame and the screen shell of almag that the molded or nearest dealer of plastic cement creates.But and with plant according to this production method with manufacture method of the present invention still extrusion forming make: circular, square, rectangle or other shape heat exchanges of concaveconvex shape continuously also can be applicable to the usefulness of shells such as mobile telephone or palmtop computer.
Subordinate list 1
Name feature | The Al squeezing material heat exchanger | Aluminium die casting heat exchanger | The small heat exchange catheter of copper | Giving birth to the little heat exchanger that declines |
Density | Low | Low | High | High |
Oxide-film | High | High | High | Low |
Three-dimensional heat is transmitted | Bad | Very | Bad | Excellent |
Surface area | Little | Little | Greatly | Greatly |
Production cost | Low | High | High | Low |
Output | Greatly | Little | Little | Greatly |
Wall thickness | More than the 1mm | 1.5mm more than | 0.5mm more than | 0.2mm more than |
Claims (3)
1, a kind of manufacture method of regenerative miniature heat exchanger is characterized in that:
Earlier with copper, aluminium ingot (piece) anneal of material, after send in the bobbing machine and to do vibration and arrange, then send in regular turn one dash, the location remakes reverse extruding extrusion forming in the set of molds on the press work, to give: circular, square, the rectangle or the heat exchanger body of concaveconvex shape continuously, the posthole of body for having most dense arrangement with copper, aluminium ingot non-ferrous metal material extrusion mo(u)lding one, this body enters the hole to being less than the fluid that a sidetracking establishes more than the row; Comprising one first kind of regenerative miniature heat exchanger, is to make the pit to combine with the direct setting-in of radiating component that a double as base is used in its body back side one extrusion mo(u)lding; One second kind of regenerative miniature heat exchanger, be in its body back side one extrusion mo(u)lding make that a double as base uses to combine boss with less pit with the direct setting-in of radiating component; And the third regenerative miniature heat exchanger, be to make the most narrow protruding heat-exchanging fins that gather of tool, and the big posthole more than be set in the front in its body back side one extrusion mo(u)lding.The admission passage of reprocessing fluid after the moulding carries out at last the plated film program of the enhancing surface area of the heat conduction ultra micro powder that the vacuum plating island arranges again in regular turn, promptly makes the little heat exchanger of regenerative.
2, the manufacture method of a kind of regenerative miniature heat exchanger as claimed in claim 1, it is characterized in that: this regenerative miniature heat exchanger comprises and a kind ofly is connected the regenerative miniature heat exchanger group that the third regenerative miniature heat exchanger constitutes by first and second kind regenerative miniature heat exchanger with a regeneration little heat-exchange tube series connection that declines, its body is the pipe made from according to the described method for making extrusion mo(u)lding of claim 1, is the narrow protruding heat-exchanging fins with most arrangements of gathering that one-body molded extrusion is made in this inboard wall of tube body;
In this second kind of regenerative miniature heat exchanger body one side is to be drilled with a hole, and an end of the small heat-exchange tube of this regenerative system of inserting is connected in this hole; And also being drilled with a hole in this third regenerative miniature heat exchanger body one side, the other end of the small heat-exchange tube of this regenerative system of inserting is connected in this hole.
3, the manufacture method of a kind of regenerative miniature heat exchanger as claimed in claim 1, it is characterized in that: comprise the shell mould regenerative miniature heat exchanger that and mobile telephone mobile phone or a palmtop computer shell identical with the screen shell shape with the notebook computer main frame made in extrusion mo(u)lding, on its shell mould body, outer surface and inboard perisporium, the most narrow protruding heat-exchanging fins that gather and arrange of tool are made in all one-body molded extrusion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB991074815A CN1133514C (en) | 1999-05-21 | 1999-05-21 | Manufacture of regenerative miniature heat exchanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB991074815A CN1133514C (en) | 1999-05-21 | 1999-05-21 | Manufacture of regenerative miniature heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1274833A CN1274833A (en) | 2000-11-29 |
CN1133514C true CN1133514C (en) | 2004-01-07 |
Family
ID=5272787
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNB991074815A Expired - Fee Related CN1133514C (en) | 1999-05-21 | 1999-05-21 | Manufacture of regenerative miniature heat exchanger |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN1133514C (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9156046B2 (en) * | 2013-01-25 | 2015-10-13 | Wagner Spray Tech Corporation | Plural component system heater |
-
1999
- 1999-05-21 CN CNB991074815A patent/CN1133514C/en not_active Expired - Fee Related
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Publication number | Publication date |
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CN1274833A (en) | 2000-11-29 |
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