CN113338627A - Vertical vehicle-mounted concrete vibrating equipment - Google Patents
Vertical vehicle-mounted concrete vibrating equipment Download PDFInfo
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- CN113338627A CN113338627A CN202110781436.9A CN202110781436A CN113338627A CN 113338627 A CN113338627 A CN 113338627A CN 202110781436 A CN202110781436 A CN 202110781436A CN 113338627 A CN113338627 A CN 113338627A
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- rotary
- vibrating
- frame
- guide
- motor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/08—Internal vibrators, e.g. needle vibrators
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- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Machines (AREA)
Abstract
The invention discloses vertical vehicle-mounted concrete vibrating equipment which comprises a crawler-type base, a rotary supporting platform, vibrating steering mechanisms and vibrating guide mechanisms, wherein the rotary supporting platform is provided with two symmetrical vibrating steering mechanisms, and each vibrating steering mechanism is matched with the vibrating guide mechanism. According to the invention, the two sets of vibrating steering mechanisms and vibrating guide mechanisms arranged on the rotary supporting platform are used for transmitting vibration to concrete through the vibrating rod under the driving of the motor, so that a concrete layer can be effectively compacted, and the quality of the concrete is improved.
Description
Technical Field
The invention relates to vertical vehicle-mounted concrete vibrating equipment, and belongs to the technical field of construction machinery.
Background
In the process of concrete construction performed by engineering and construction personnel, in order to achieve a good compacting effect on a concrete layer, the concrete layer is often vibrated during or after concrete pouring, and the vibration treatment is generally realized by using vibration equipment such as a vibrating rod. The existing vibrating equipment is generally provided with a flexible shaft in a vibrating rod, the flexible shaft is sleeved with a hose and connected with a motor, and vibration is transmitted to a concrete layer through the flexible shaft to achieve the vibrating effect.
Most of the existing vibrating equipment needs manual auxiliary operation, so that the operation is labor-consuming, the efficiency is low, the applicability is poor, and the problems of poor vibrating effect, low concrete layer quality and the like caused by the fact that the vibrating equipment cannot vibrate in place are solved. Therefore, it is necessary to design a vertical vehicle-mounted concrete vibrating apparatus to solve the above technical problems.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide the vertical vehicle-mounted concrete vibrating equipment which can effectively improve the concrete vibrating efficiency and the vibrating quality, realize the automation of concrete vibrating, and achieve the purposes of improving the productivity, saving the labor and ensuring the construction quality.
In order to solve the above technical problems, the present invention provides a vertical vehicle-mounted concrete vibrating apparatus, comprising: the concrete vibrating machine comprises a crawler-type base, a rotary supporting platform, a vibrating steering mechanism and a vibrating guide mechanism, wherein the rotary supporting platform is arranged on the crawler-type base;
the slewing bearing platform comprises: the rotary motor is mounted at the tail end of the rotary rack, the rotary support truss is mounted on the rotary gear, and the rotary rack is in meshing transmission with the rotary gear;
the steering mechanism vibrates includes: the steering wheel disc comprises a driving motor, a motor supporting frame, a steering wheel disc telescopic frame, a steering wheel disc supporting frame and a vibrating rod, wherein the driving motor is installed on the motor supporting frame;
the guiding mechanism that vibrates includes: the electric cylinder supporting device comprises a connecting support plate, a supporting connecting frame, a telescopic electric cylinder, a guide frame, a guide motor and a guide bearing, wherein the supporting connecting frame is installed on the connecting support plate, the guide frame is installed with the telescopic electric cylinder on the supporting connecting frame, and the guide motor is installed with the guide bearing on the guide frame.
As a further improvement of the invention, the vibrating steering mechanism and the vibrating guide mechanism are symmetrically arranged on the rotary supporting platform, so that the overall working efficiency is improved.
As a further improvement of the invention, the vibrating steering mechanism realizes the steering of the vibrating rod through the steering wheel disc, so that the height of the vibrating equipment is reduced, and the stability of the equipment is improved.
As a further improvement of the invention, the vibrating steering mechanism realizes the adjustment of the height of the vibrating rod through the steering wheel disc telescopic frame and the steering wheel disc support frame, and improves the working applicability of the equipment through the adjustment of adapting to different concrete layer heights.
As a further improvement of the invention, the vibrating guide mechanism drives the guide frame to realize the back and forth movement of the vibrating rod through the telescopic electric cylinder, and the working applicability of the equipment is improved by adjusting to adapt to different concrete layer working structures.
As a further improvement of the invention, the rotary supporting platform comprises a rotary gear, a rotary rack and a rotary motor, wherein the rotary gear is used for realizing the rotation of the platform, and the rotary rack is meshed with the rotary gear and the rotary motor through the gear and the rack to realize the transmission.
As a further improvement of the invention, the rotary supporting platform realizes the horizontal rotation of the vibrating rod arranged on the rotary supporting platform through the driving of the rotary motor of the rotary supporting platform, and the working applicability of the equipment is improved by adjusting the rotary supporting platform to adapt to different concrete layer working structures.
As a further improvement of the invention, the vibrating steering mechanism and the vibrating guide mechanism are connected together through a connecting support plate, so that the working stability of the equipment is improved.
As a further improvement of the invention, the crawler-type base can convey the vibrating equipment to a designated working place through a working environment with outdoor complex road conditions.
As a further improvement of the invention, the vibrating rod is nested in an inner groove of the steering wheel disc, and the steering mechanism and the guide mechanism move in a matching manner.
As a further improvement of the invention, the telescopic electric cylinder is connected with the support connecting frame and the guide frame.
The invention achieves the following beneficial effects: according to the technical scheme, the horizontal rotation of the rotary supporting platform, the up-and-down movement of the steering wheel disc and the back-and-forth movement of the guide frame are realized through reasonable structural design, the action requirements of the vibrating rod on the front-and-back, up-and-down and horizontal rotation are realized, the mechanical and automatic production of the concrete vibrating equipment is realized, and the concrete vibrating equipment has the following advantages:
(1) two vibrating units which are symmetrically arranged are arranged on one rotary supporting platform, so that the working efficiency of the equipment is improved;
(2) the multi-direction adjustment of the vibrating rod in a space range is realized through different mechanical structures so as to adapt to different working environments and possible working conditions, and the practical working applicability of the vibrating equipment is greatly improved;
(3) the rotary supporting platform is arranged on the crawler-type base, and the vibrating equipment can be conveyed to a designated working place through the working environment of the field complex road condition.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a rotary support platform according to the present invention;
FIG. 3 is a schematic structural view of the vibrating and steering mechanism of the present invention;
FIG. 4 is a schematic structural view of the vibrating guide mechanism of the present invention;
the meaning of the main reference symbols in the figures is:
the device comprises a crawler-type base 1, a rotary supporting platform 2, a rotary motor 2-1, a rotary rack 2-2, a rotary gear 2-3, a rotary supporting truss 2-4, a vibrating steering mechanism 3, a driving motor 3-1, a motor supporting frame 3-2, a steering wheel disc 3-3, a steering wheel disc telescopic frame 3-4, a steering wheel disc supporting frame 3-5, a vibrating rod 3-6, a vibrating guide mechanism 4, a connecting supporting plate 4-1, a supporting connecting frame 4-2, a telescopic electric cylinder 4-3, a guide frame 4-4, a guide motor 4-5 and a guide bearing 4-6.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As shown in fig. 1-4, a vertical vehicle concrete vibrator includes a crawler-type base 1, a rotary supporting platform 2, a vibrating steering mechanism 3 and a vibrating guiding mechanism 4, the rotary supporting platform 2 is arranged on the crawler-type base 1, the vibrating steering mechanism 3 and the vibrating guiding mechanism 4 are arranged on the rotary supporting platform 2, so as to realize the concrete vibrating task of the vertical vehicle concrete vibrator.
The rotary supporting platform 2 comprises a rotary motor 2-1, a rotary rack 2-2, a rotary gear 2-3 and a rotary supporting truss 2-4, wherein the rotary motor 2-1 is installed at the tail end of the rotary rack 2-2, the rotary supporting truss 2-4 is installed on the rotary gear 2-3, and the rotary rack 2-2 is in meshing transmission with the rotary gear 2-3.
The tamper steering mechanism 3 includes: the steering wheel disc comprises a driving motor 3-1, a motor support frame 3-2, a steering wheel disc 3-3, a steering wheel disc expansion bracket 3-4, a steering wheel disc support frame 3-5 and a vibrating rod 3-6, wherein the driving motor 3-1 is installed on the motor support frame 3-2, the steering wheel disc 3-3 is installed on the steering wheel disc expansion bracket 3-4 and the steering wheel disc support frame 3-5, and the vibrating rod 3-6 is installed on the steering wheel disc 3-3.
The vibrating guide mechanism 4 comprises a connecting support plate 4-1, a support connecting frame 4-2, a telescopic electric cylinder 4-3, a guide frame 4-4, a guide motor 4-5 and a guide bearing 4-6, wherein the support connecting frame 4-2 is installed on the connecting support plate 4-1, the guide frame 4-4 and the telescopic electric cylinder 4-3 are installed on the support connecting frame 4-2, and the guide motor 4-5 and the guide bearing 4-6 are installed on the guide frame 4-4.
As shown in fig. 1 to 4, the vibrating steering mechanism 3 and the vibrating guide mechanism 4 are symmetrically arranged on the rotary supporting platform 2, so that the overall working efficiency is improved.
As shown in fig. 1 to 4, the vibrating and steering mechanism 3 realizes steering of the vibrating rod 3-6 through the steering wheel disc 3-3, so that the height of the vibrating equipment is reduced, and the stability of the equipment is improved.
As shown in fig. 1 to 4, the vibrating steering mechanism 3 adjusts the height of the vibrating rod 3-6 through the steering wheel disc telescopic frame 3-4 and the steering wheel disc support frame 3-5, and improves the working applicability of the equipment by adjusting the height to adapt to different concrete layers.
As shown in fig. 1 to 4, the vibrating guide mechanism 4 drives the guide frame 4-4 to move the vibrating rod 3-6 back and forth by the telescopic electric cylinder 4-3, and the working applicability of the device is improved by adjusting the vibrating rod to adapt to different concrete layer working structures.
As shown in fig. 1-4, the rotary supporting platform 2 comprises a rotary gear 2-3 for realizing the rotation of the platform, a rotary rack 2-2 and a rotary motor 2-1, wherein the rotary rack 2-2, the rotary gear 2-3 and the rotary motor 2-1 are engaged with each other through a gear and a rack to realize the transmission.
As shown in fig. 1-4, the rotary supporting platform 2 is driven by the rotary motor 2-1 to horizontally rotate the vibrating rods 3-6 mounted thereon, and the working applicability of the equipment is improved by adjusting to adapt to different concrete layer working structures.
As shown in fig. 1 to 4, the vibrating steering mechanism 3 and the vibrating guide mechanism 4 are connected together through the connecting support plate 4-1, so that the working stability of the equipment is improved.
As shown in fig. 1 to 4, the crawler-type base 1 can transport the vibrating equipment to a designated work place through a work environment with a complex road condition in the field.
When the crawler-type base is used, as shown in figure 1, the crawler-type base 1 drives the vehicle-mounted equipment to move to a working place by receiving a control signal, as shown in figures 2 and 4, the telescopic electric cylinder 4-3 and the rotary motor 2-1 are started to enable the vibrating rod 3-6 to be accurately inserted into a concrete layer, then the driving motor 3-1 is started, the vibrating rod 3-6 transmits vibrating force to the concrete layer, and the length of the vibrating rod 3-6 is adjusted by the steering wheel disc telescopic frame 3-4 to finish vibrating of different concrete layers; when the vibration of the first working position is finished, the vibrating rod 3-6 is retracted through stretching the steering wheel disc telescopic frame 3-4, the crawler-type base 1 is moved to the next working position to continue working on the next step, and the working position is continuously changed to realize the vibration compaction of the concrete layer in the designated area.
The above-mentioned embodiments further describe in detail the technical problems, technical solutions and advantageous effects that are solved by the present invention, and the technical solutions disclosed in the solutions of the present invention should not be limited to the technical solutions disclosed in the above-mentioned embodiments, but also include technical solutions that are formed by any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and such improvements and modifications are also considered to be within the scope of the present invention.
Claims (6)
1. The vertical vehicle-mounted concrete vibrating equipment is characterized by comprising a crawler-type base, a rotary supporting platform, a vibrating steering mechanism and a vibrating guide mechanism, wherein the rotary supporting platform is arranged on the crawler-type base;
the rotary supporting platform comprises a rotary motor, a rotary rack, a rotary gear and a rotary supporting truss, the rotary motor is arranged at the tail end of the rotary rack, the rotary supporting truss is arranged on the rotary gear, and the rotary rack is in meshing transmission with the rotary gear;
the vibrating steering mechanism comprises a driving motor, a motor supporting frame, a steering wheel disc telescopic frame, a steering wheel disc supporting frame and a vibrating rod, wherein the driving motor is installed on the motor supporting frame, the steering wheel disc is installed on the steering wheel disc telescopic frame and the steering wheel disc supporting frame, and the vibrating rod is installed on the steering wheel disc;
the vibrating guide mechanism comprises a connecting support plate, a support connecting frame, a telescopic electric cylinder, a guide frame, a guide motor and a guide bearing, wherein the support connecting frame is installed on the connecting support plate, the guide frame is installed with the telescopic electric cylinder on the support connecting frame, and the guide motor is installed with the guide bearing on the guide frame.
2. The vertical vehicle-mounted concrete vibrating apparatus according to claim 1, wherein: the vibration steering mechanism and the vibration guide mechanism are symmetrically arranged on the rotary supporting platform.
3. The vertical vehicle-mounted concrete vibrating apparatus according to claim 1, wherein: the rotary supporting platform comprises a rotary gear, a rotary rack and a rotary motor, and the rotary rack, the rotary gear and the rotary motor are in meshing transmission through the gear and the rack.
4. The vertical vehicle-mounted concrete vibrating apparatus according to claim 1, wherein: the vibration steering mechanism is connected with the vibration guide mechanism through the connecting support plate.
5. The vertical vehicle-mounted concrete vibrating apparatus according to claim 1, wherein: the vibrating rod is nested in an inner groove of the steering wheel disc, and the steering mechanism and the guide mechanism move in a matched mode.
6. The vertical vehicle-mounted concrete vibrating apparatus according to claim 1, wherein: the telescopic electric cylinder is connected with the support connecting frame and the guide frame.
Priority Applications (1)
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CN202110781436.9A CN113338627A (en) | 2021-07-11 | 2021-07-11 | Vertical vehicle-mounted concrete vibrating equipment |
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CN202110781436.9A CN113338627A (en) | 2021-07-11 | 2021-07-11 | Vertical vehicle-mounted concrete vibrating equipment |
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CN113338627A true CN113338627A (en) | 2021-09-03 |
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CN202110781436.9A Pending CN113338627A (en) | 2021-07-11 | 2021-07-11 | Vertical vehicle-mounted concrete vibrating equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114454329A (en) * | 2022-03-30 | 2022-05-10 | 河海大学 | Precast beam reinforced concrete vibrating device |
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2021
- 2021-07-11 CN CN202110781436.9A patent/CN113338627A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114454329A (en) * | 2022-03-30 | 2022-05-10 | 河海大学 | Precast beam reinforced concrete vibrating device |
CN114454329B (en) * | 2022-03-30 | 2023-03-14 | 河海大学 | Precast beam reinforced concrete vibrating device |
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